Nissan TD42

TD42
Nissan TD42
SPECIFICATIONS
ENGINE ASSEMBLY
Type
6 cylinder OHV diesel with

indirect injection
TD42
4169 cc
96 mm
96 mm
142635
22.7:1
Model
Capacity
Stroke
Bore
Firing order
Compression ratio
Compression pressure:
Standard
Minimum
Maximum variation between cylinders
2942 kPa
2452 kPa
294 kPa
NOTE: Specifications regarding engine tuning are

listed in the Lubrication and Maintenance section.
CYLINDER HEAD
Type
Material
Cylinder head distortion limit
Cylinder head height minimum
Pre-combustion chamber protrusion
Valve head to cylinder head distance: Standard Inlet
Exhaust
Limit
Valve seat width
Valve seat angle
Valve guide type
Valve seat type
Valve guide protrusion
VALVES AND SPRINGS
Valve stem diameter:
Inlet
Exhaust
Valve stem to guide clearance: Standard Inlet
Page 1
One piece
Cast iron
0.2 mm
89.7 mm
- 0.05 - 0.10 mm
0.275 0.675mm
0.305 0.695mm
1.25 mm
2.1 mm
45Deg
Renewable
Renewable
13mm
7.962 7.977mm
7.945 7.960 mm
0.023 0.53 mm
TD42
Exhaust
Limit Inlet
Exhaust
Valve head margin limit
Valve face angle
Valve length:
Standard
Minimum
Valve spring free length: Color code Red
Yellow
Valve spring squareness limit
0.040 0.70 mm
0.15 mm
0.20 mm
1.0 mm
45.0 - 4530'
117 mm
116.8 mm
52.15 mm
53.0 mm
2.0 mm
ROCKER ARMS AND SHAFT

Rocker shaft outside diameter
Rocker arm inner diameter
Rocker arm to shaft clearance:
Standard
Limit
19.979 20.000 mm
20.014 20.035 mm
0.014 0.56 mm
0.15 mm
CAMSHAFT
Number of bearings
Bend limit
End float limit
Bearing oil clearance:
Standard
Limit
7
0.06 mm
0.5 mm
0.02 0.109 mm
0.15 mm
Journal diameter:
Front
Second
Third
Fourth
Fifth
Sixth
Rear
50.721 50.740 mm
50.521 50.540 mm
50.32 50.340 mm
50.121 50.140 mm
49.921 49.940 mm
49.721 49.740 mm
49.521 49.540 mm
Cam lobe height:

Standard Inlet
41.71 41.75 mm
Page 2
TD42
Exhaust
41.88 41.92 mm
Limit Inlet
Exhaust
41.20 mm
41.30 mm
VALVE LIFTERS AND PUSHRODS

Diameter of lifter
Lifter hole diameter in crankcase
Lifter to hole clearance:
Standard
Limit
Pushrod bend limit
24.960 24.970 mm
25.000 25.033 mm
0.030 0.073 mm
0.2 mm
0.5 mm
CYLINDER BLOCK
Type
Material
Block face distortion limit
Bore diameter - factory cylinder liners:
Grade 1
Grade 2
Grade 3
Bore diameter - service cylinder liners
Bore wear limit
Maximum ovality
Maximum taper
Cylinder liner protrusion:
Standard
Maximum variation between cylinders
6 cylinder in line
Cast iron
0.2 mm
96.00 96.01 mm
96.01 96.02 mm
96.02 96.03 mm
96.025 96.070 mm
0.20 mm
0.07 mm
0.20 mm
0.02 0.09 mm
0.05 mm
CRANKSHAFT AND MAIN BEARINGS

Number of main bearings
Crankshaft end float:
Taken at
Maximum end float
Main bearing journal diameter - standard
Crankpin journal diameter - standard
Maximum taper and ovality
Maximum crankshaft bend
Page 3
No 6 main bearing
0.40 mm
70.907 70.920 mm
56.919 56.926 mm
0.020 mm
0.10 mm
TD42
*Main bearing oil clearance:

Standard
Limit
Main bearing undersizes available
Maximum flywheel run out
Maximum drive plate run out
0.035 0.087 mm
0.15 mm
0.25/0.5/0.75/1.0 mm
0.15 mm
0.5 mm
CONNECTING RODS AND BEARINGS

Maximum connecting rod bend
Maximum connecting rod twist
Connecting rod centre distance
Connecting rod side clearance.
Standard
Limit
*Connecting rod bearing oil clearance:
Standard
Limit
Connecting rod bearing undersizes
0.05 mm per 100 mm

0.05 mm per 100 mm
156.975 157.025 mm
0.10 0.22 mm
0.22 mm
O.O35 O.O81 mm
0.15 mm
0.25/0.50/0.75/1.0 mm
PISTONS AND GUDGEON PINS

Piston diameter - standard:
Grade 1
Grade 2
Grade 3
Measuring point
95.940 95.950 mm
95.950 95.960 mm
95.960 95.970 mm
70.0 mm from top of piston
Gudgeon pin hole diameter:

Pre November 1989
November 1989 on
27.992 28.000 mm
27.997 28.005 mm
Gudgeon pin fit in piston:

Pre November 1989
November 1989 on
Gudgeon pin oil clearance in connecting rod
Piston skirt to cylinder bore clearance:
Factory cylinder liners
Service cylinder liners
PISTON RINGS
Number:
Page 4
- 0.008 - 0.007 mm
-0.003 - 0.012 mm
0.025 0.045 mm
0.05 0.09 mm
0.09 0.13 mm
TD42
Compression
Oil control
Piston ring end gap:
2
1
Factory cylinder liners

Top ring
Second ring
Oil ring
Maximum
0.30 0.45 mm
0.50 0.65 mm
0.30 0.50 mm
1.5 mm
Service cylinder liners Top ring

Second ring
Oil ring
Maximum
Piston ring side clearance: Standard-Top ring
Second ring
Oil ring
Maximum-Top ring
Second ring
Oil ring
0.40 0.60 mm
0.60 0.80 mm
0.40 0.60 mm
1.5 mm
0.06 0.10 mm
0.04 0.08 mm
0.02 0.06 mm
0.50 mm
0.30 mm
0.15 mm
LUBRICATION
Oil pressure at idle speed
Oil pressure at 3 000 rpm
Oil pump clearance:
Gear side clearance
Gear backlash
Shaft bush clearance
More than 78 kPa

294 392 kPa
Less than 0.13 mm
Less than 0.30 mm
Less than 0.15 mm
SAE 20W-40 or 20W-50
CD
Lubricant
Sump capacity
With filter
Without filter
Cooling system:
Capacity
Coolant type
Coolant ratio Down to - 15C
10.2 litres
9.0 litres
16 21 Nm
Approximately 13 litres
Ethylene glycol inhibitor
15 20 Nm
30% inhibitor to 70% soft
water
Page 5
TD42
Down to - 35 C
Manual transmission:
Lubricant Normal temperatures
Over 40C
Capacity
Automatic transmission:
Lubricant
Capacity Series 1
Series II
NOTE: Matic D is the Australian equivalent to
Japanese Dexron II. Use of Australian Dexron II may
cause damage to the automatic transmission.
Transfer case:
Lubricant
Series I
Series II
Capacity
Front differential:
Lubricant
Capacity Leaf spring suspension
Coil spring suspension
Rear differential:
Models with leaf spring suspension
Lubricant
Models with coil spring suspension
Lubricant
Capacity Models with leaf spring suspension
Models with coil spring suspension
Brake and clutch fluid type
Steering:
Fluid type
Capacity
Chassis grease type
*Use LS140 GL5 in conditions over 40C
NOTE: The lubricant capacities shown are
approximate only. The correct lubricant level should
be checked at the filler plug or dipstick.
Page 6
50% inhibitor to 50% soft

water
43 50 Nm
1 2 Nm
SAE 75W-90 GL4
SAE 140 GL4
3.9 litres
16 21 Nm
Matic D
78 83 Nm
8.5 litres
11.8 litres
16 21 Nm
54 59 Nm
16 21 Nm
SAE 80W-90 GL4
Dexron II
2.2 litres
16 21 Nm
SAE 80W-90 GL5
4.3 litres
5.4 litres
SAE 80W-90 GL5

SAE LS80W/90 GL5
4.7 litres
3.0 litres
DOT 3
Dexron ll
0.9 1.0 litres
NLG1 #2 lithium soap base
TD42
TUNE-UP
Valve clearance (inlet and exhaust engine warm and
stationary
Drive belt deflection at 98N applied pressure:
Alternator New
Used
Limit
Air conditioner compressor New
Used
Limit
Power steering pump New
Used
Limit
Idle speed:
Air conditioner on
Air conditioner off
Page 7
0.35 mm
9 11 mm
11 13 mm
20 mm
5-6 mm
6-7 mm
10.5 mm
10.5 11.5 mm
11.5 13.0 mm
20 mm
800 850 rpm
700 750 rpm

Nissan TD42

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TD42

6 cylinder OHV diesel with

NOTE: Specifications regarding engine tuning are

ROCKER ARMS AND SHAFT

Cam lobe height:

VALVE LIFTERS AND PUSHRODS

CRANKSHAFT AND MAIN BEARINGS

*Main bearing oil clearance:

CONNECTING RODS AND BEARINGS

0.05 mm per 100 mm

PISTONS AND GUDGEON PINS

Gudgeon pin hole diameter:

Gudgeon pin fit in piston:

Factory cylinder liners

Service cylinder liners Top ring

More than 78 kPa

50% inhibitor to 50% soft

SAE 80W-90 GL5

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