Basic API650-Training PDF
Basic API650-Training PDF
Basic API650-Training PDF
Scope
Establishes minimum requirements for material,
design, fabrication, erection, and testing for Vertical,
Cylindrical, Aboveground, closed- and open-top,
welded carbon or stainless steel storage tanks in
various sizes and capacities for internal pressures
approximating atmospheric pressure
Scope
Applies only to tanks whose entire bottom is
uniformly supported.
Tanks in non-refrigerated service that have a
maximum design temperature of 93C
(200F) or less.
Status of Appendices
Design
Tank
Capacity
Special Considerations
Foundation
The adequacy of the foundation is the responsibility
of the Purchaser
Corrosion Allowance
Guidance to the Purchaser for considering corrosion
allowance
Service Conditions
The Purchaser specify any special requirements as
required by anticipated service conditions
Tank Bottoms
Tank Bottoms
Bottom Design Design to, permit complete drawoff, minimize product contact and to utilize max.
tank capacity and prevention of corrosion of bottom
plate.
Two types of tank bottom:
Cone down bottom (Bottom down)
Cone up bottom (Bottom up)
Annular Plate
Annular Plate
Annular bottom plates shall have a radial width that provides at least
600 mm (24 in.) between the inside of the shell and any lap-welded
joint in the remainder of the bottom.
Annular bottom plate projection outside the shell shall meet the
requirements of 5.4.2 (at least 50 mm)
A greater radial width of annular plate is required when calculated as
follows : 215*tb/(H*G)0.5
Materials
Material
Group
Selection
Materials
Materials
ASTM A 36 40 mm.
ASTM A 283, Grade C 25 mm.
ASTM A 285, Grade C 25 mm.
ASTM A 516 Grades 55, 60, 65, and 70 40 mm (insert plates and
flanges to a maximum thickness of 100 mm).
ASTM A 537, Class 1 and Class 2 45 mm (insert plates to a maximum
thickness of 100 mm).
ASTM A 573, Grades 58, 65, and 70 40 mm.
Shell Design
Shell Design
Shell designed on the basis that the tank is filled to level
H with a specific gravity (SG) product value furnished by
the customer.
Manufacturer must furnish a drawing that lists:
Required shell t (include CA) for both product and
hydro-test
Nominal thickness used
Material specification
Allowable stresses
Shell Design
Sd and St is selected
from the table of
permissible materials
and allowable stresses
is API Std 650
Shell Design
td = 4.9*D*(H-0.3)*G/Sd + CA
tt = 4.9*D*(H-0.3)/St
td = design shell thickness, in mm,
tt = hydrostatic test shell thickness, in mm,
D = nominal tank diameter, in m,
H = design liquid level, in m,
G = design specific gravity of the liquid to be stored
CA = corrosion allowance, in mm, as specified by the Purchaser (see 5.3.2),
Sd = allowable stress for the design condition, in MPa (see 5.6.2.1),
St = allowable stress for the hydrostatic test condition, in MPa (see 5.6.2.2)
Not allowed for shells with diameters greater than 60m (200 ft).
Shell Design
Shells with diameters greater than
60 m.
Variable Design-Point
See Appendix K
L/H 1000/6, L = (500*D*t)0.5
Materials
The calculated stress for each shell course shall not be
greater than the stress permitted for the particular material
used for the course.
When the allowable stress for an upper shell course is lower
than the allowable stress of the next lower shell course,
then either a or b shall be satisfied.
a. The lower shell course thickness shall be no less than the
thickness required of the upper shell course for product
and hydro-static test loads.
b. The thickness of all shell courses shall be that determined
from an elastic analysis per 5.6.5 using final plate
thicknesses.
Shell Design
Diameter
Minimum Thickness
15m (50')
Wind Girders
Z = 1/17*D2H2 (V/190)2
Where
H1 = vertical distance (ft) between intermediate wind
girder and top angle or top wind gir
der
Shell
Openings
Roof Design
Roofs
Fixed roofs
Roofs and structure designed support load
combinations in Appendix R.
Roof Plates minimum of 5mm
Dome Roof
Umbrella Roof
Appendix R
Top Angle
Top Angle
Frangible Roof
a. For tanks 15 m (50 ft) in diameter or greater, the tank shall meet all of the following:
1. The slope of the roof at the top angle attachment does not exceed 2:12.
2. The roof support members shall not be attached to the roof plate.
3. The roof is attached to the top angle with a single continuous fillet weld on the
top side (only) that does not exceed 5 mm(3/16 in.). No underside welding of roof
to top angle (including seal welding) is permitted.
4. The roof-to-top angle compression ring is limited to details a - e in Figure F-2.
5. All members in the region of the roof-to-shell joint, including insulation rings, are
considered as contributing to the roof-to-shell joint cross-sectional area (A) and
this area is less than the limit shown below:
A = DLs/(2* *Fy*tan())
Frangible Roof
b. For self-anchored tanks with a diameter greater than or equal to 9 m (30 ft) but less
than 15 m (50 ft), the tank shall meet all of the following:
1. The tank height is 9 m (30 ft) or greater.
2. The tank shall meet the requirements of 5.10.2.6.a.2-5
3. The slope of the roof at the top angle attachment does not exceed 3/4:12.
4. Attachments (including nozzles and manholes) to the tank shall be designed to
accommodate at least 100 mm (4 in.) of vertical shell movement without rupture.
5. The bottom is butt-welded.
Wind Load
Hydro-static Testing
7.3.5 Testing of the Shell
If water is available for testing the shell, the tank shall be filled with water as
follows:
(1) to the maximum design liquid level, H;
(2) for a tank with a tight roof, to 50 mm (2 in.) above the weld connecting the
roof plate or compression bar to the top angle or shell;
(3) to a level lower than that specified in Subitem 1 or 2 when restricted by
overflows, an internal floating roof, or other freeboard by agreement
between the Purchaser and the Manufacturer,
(4) to a level of seawater producing a bottom of shell hoop stress equal to
that produced by a full-height fresh water test.
F.4.4 When the entire tank is completed, it shall be filled with water to the top
angle or the design liquid level, and the design internal air pressure shall be
applied to the enclosed space above the water level.
F.7.6 After the tank is filled with water, the shell and the anchorage shall be
visually inspected for tightness. Air pressure of 1.25 times the design
pressure shall be applied to the tank filled with water to the design liquid
height
Marking
Appendix A
Appendix J
Shop Assembled
Storage Tanks
Appendix S
Stainless Steel Tanks
This appendix covers materials, design,
fabrication, erection, and testing requirements
for austenitic stainless steel storage tanks
constructed of material grades 304, 304L, 316,
316L, 317, and 317L
317L.
Appendix AL
Aluminum Tanks
Imported from ASME B96.1 Welded
Aluminum Alloy Storage Tanks
ASME B96.1 has been withdrawn
Appendix C
External Floating
Roofs
Appendix C
Type of EFR
- Single Deck Pontoon Type
- Double Deck Pontoon Type
C.3.4 PONTOON DESIGN
C.3.4.1 Floating roofs shall have sufficient buoyancy to remain afloat on liquid with a
specific gravity of the lower of the product specific gravity or 0.7 and with primary
drains inoperative for the following conditions:
a. 250 mm (10 in.) of rainfall in a 24-hour period over the full horizontal tank area
rainfall.
b. Single-deck and any two adjacent pontoon compartments punctured and flooded
in single-deck pontoon roofs and any two adjacent compartments punctured and
flooded in double-deck roofs, both roof types with no water or live load.
Appendix C
External Floating
Roofs
Appendix C
External Floating
Roofs
Appendix C
External Floating
Roofs
Appendix C
The floating roof has mechanical seal attached to its full
perimeter . The rim seal covers the space between the
floating roof and the tank shell (side wall)
Appendix H
Internal
Floating
Roofs
Appendix H
a. All internal floating roof design calculations shall be based on
the lower of the product specific gravity or 0.7.
b. All internal floating roofs shall include buoyancy required to
support at least twice its dead weight.
c. All internal floating roofs with multiple flotation compartments
shall be capable of floating without additional damage after any
two compartments are punctured and flooded.
d. To safely support at least two men walking anywhere on the
roof while it is floating without damaging the floating roof. One
applied load of 2.2 kN (500 lbf) over 0.1 m2 (1 ft2) applied
anywhere on the roof addresses two men walking.
Appendix H
Appendix H
Appendix H
Internal
Floating
Roofs
Appendix H
Appendix H
Appendix H
Appendix H
Cable
suspended
floating
roofs
Appendix G
Aluminum Domes
Appendix G
Aluminum Domes
With integral tension ring
Dome resists all forces
Supports slide radial
direction
Seismic Design
Sloshing
Any motion of the free liquid surface inside its
containers.
Depending on the type of disturbance and container
shape, the free liquid surface can experience
different types of motion; simple planar, non-planar,
rotational, irregular beating, symmetric, asymmetric.
Sloshing
Damage to the Oil Storage Tanks due to Liquid Sloshing in
the Past Earthquakes
Sloshing
Sloshing
Liquid sloshing in cylindrical tank
Sloshing
Resonance between liquid (oil) and ground motion
Larger diameter longer sloshing period
Higher liquid height shorter sloshing period
D=10 m
T=3 s
D=50 m
T=8 s
D=100 m
T=13 s
Appendix E
Appendix E - Overturning
Appendix E - Freeboard
Appendix M
Appendix V
Design for external
pressure
Applicable to
pressures up to 6.9
KPa (1.0 PSI)
Appendix F
Design for Internal
Pressures
Covers from Atmospheric up
to 18 KPa (2.5 PSI)
Appendix F