ARC Flash Boundary: Approach / Protection Boundaries

ARC Flash Boundary
Arc Flash Boundary (ARC) - is the distance at which an electrical arc can flash
outward, which may endanger employees working on electrical equipment.
Flash Protection Boundary (FPB) the calculated safe working distance from
electrical equipment which would not expose the employee to the hazards
associated with an electrical arc flash.
Approach / Protection Boundaries
The National Fire Protection Association (NFPA) has developed specific approach
boundaries
designed to protect employees while working on or near energized equipment.
These
boundaries are:
Flash Protection Boundary (outer boundary)

Limited Approach
Restricted Approach
Prohibited Approach (inner boundary)
Flash Protection Boundary (outer boundary): The flash boundary is the

farthest established boundary from the energy source. If an arc flash
occurred, this boundary is where an employee would be exposed to a
curable second degree burn (1.2 calories/cm2). The issue here is the
heat generated from a flash that results in burns.
Limited Approach: An approach limit at a distance from an exposed live
part where a shock hazard exists.
Restricted Approach: An approach limit at a distance from an exposed
live part which there is an increased risk of shock.
Prohibited Approach (inner boundary): A distance from an exposed part

which is considered the same as making contact with the live part .
Understanding the Arc Flash Warning Labels
Each piece of equipment operating at 50 volts or more and not put into
a deenergized state must be evaluated for arc flash and shock
protection. This evaluation will determine the actual boundaries (i.e.
prohibited, limited, restricted etc) and will inform the employee of what
PPE must be worn.
Once the evaluation is complete an Arc Flash Hazard warning label
must be affixed to the equipment and readily accessible to employees
who may work on the energized equipment.
Personal Protective Equipment (PPE):

Categories of PPE as described in NFPA 70E are:
Factors affecting arc flash
There are several factors which play a vital role to minimize the Arc
Flash Hazard, or HRC, to an acceptable value. To comprehend the role
of each factor, we should have a look understanding of the power
distribution system that is being analyzed. The following are some of
the factors which affect the Arc Flash Hazard or Hazard Risk
Categories:
a. Short circuit current available from a utility company
b. Onsite power generating sources
c. Short circuit current available at various buses where Arc Flash
Hazard or HRC value is calculated
d. Type of over current protective devices (OCPDs)
e. Location of power distribution equipment (Cable lengths)
All of the above factors play a significant role in calculating the Arc
Flash Hazard, or HRC. Some of these factors depend on the location of
a project and may not be changeable. For example, one such factor is
the utility short circuit current, which depends on utility parameter.
These parameters may have been chosen by the utilitys engineer long
before the inception of this project and now these are unalterable.
Utility fault current contribution affect short circuit values at

various buses throughout the power distribution system. If the
available short circuit current is higher from a utility, the
calculated short circuit values at various buses would also be
higher. The Arc Flash Hazard, or HRC, depends on a calculated
short circuit current value. When the calculated short circuit value
is higher, HRC may be low or vice a versa, so this relationship is
inversely proportional.
Arc flash protective devices

The short circuit current has a very vital role in calculating Arc Flash
Hazard or HRC. The short circuit current (Isc) is interrupted by an
OCPD, therefore we need to understand the behavior of these devices.
In this article we are considering only low voltage (600 volts below)
OCPDs. In general, there are two types of OCPDs namely:
I. Fuses and
II. Circuit breakers
Fuse: A device that protects a circuit by fusing open its currentresponsive element when an over-current passes through it. An overcurrent is either due to an overload or a short circuit condition.
The Underwriter Laboratories (UL) classifies fuses by letters e.g. class
CC, T, K, G, J, L, R, and so forth. The class letter may designate
interrupting rating, physical dimensions, and degree of current
limitation.
As per NEC [1] and ANSI/IEEE standard 242 [2] - A current limiting fuse
is a fuse that will interrupt all available currents above its threshold
current and below its maximum interrupting rating, limit the clearing
time at rated voltage to an interval equal to or less than the first major
or symmetrical loop duration, and limit peak let-through current to a
value less than the peak that would be possible with the fuse replaced
by a solid conductor of the same impedance.
Molded Case Circuit Breaker (MCCB): It has either a thermal

magnetic trip unit or a micro process based solid state trip unit. Both of
these trip units provide over load and short circuit protection. Solid
state trip unit is more flexible and provide more precise protection. Its
trip characteristics are more precise and adjustable.
Insulated Case Circuit Breaker (ICCB): Although this type of
breaker falls under UL 489 yet these breakers are different from
standard molded case circuit breakers. In general these breakers have
large frame size, a typical ICCB starts with 800 ampere frame and its
upper range ends at 4000 ampere or higher.
An ICCB has a stored energy mechanism and energy can be stored
either manually or by an electric motor. This type of breaker has micro
process based trip unit with great precision and flexibility. An ICCB
provides overcurrent protection and its trip characteristics are

adjustable. A standard ICCB comes with long time pick up, long time
delay and instantaneous trip features. Some optional features are also
available e.g. short time pickup, short time delay, ground fault pickup
and ground fault delay with I2t in or out.

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ARC Flash Boundary

Flash Protection Boundary (outer boundary)

Flash Protection Boundary (outer boundary): The flash boundary is the

Prohibited Approach (inner boundary): A distance from an exposed part

Personal Protective Equipment (PPE):

Factors affecting arc flash

Utility fault current contribution affect short circuit values at

Arc flash protective devices

Molded Case Circuit Breaker (MCCB): It has either a thermal

provides overcurrent protection and its trip characteristics are

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