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IS 12156 (2006): Marine Structures - Mobile offshore units

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IS 12156:2006
ISO 9089:1989

Indian Standard
MARINE STRUCTURES MOBILE OFFSHORE
UNITS ANCHOR WINCHES
(First Revision )

ICS 47.020.50

@ BIS 2006

BUREAU
MANAK

OF

BHAVAN,

INDIAN
-9 BA-HADUR

STAN
SHAH

DA RD-S

ZAFAR

MARG

NEW DELHI 110002

January

2006

Price Group 3

Marine Engineering

and Safety Aids Sectional

Committee,

TED 19

NATIONAL FOREWORD
This Indian Standard (First Revision) which is identical with ISO 9089:1989
Marine structures Mobile
offshore units Anchor winches issued by the International Organization for Standardization
(ISO) was
adopted by the Bureau of Indian Standards on the recommendation
of the Marine Engineering and Safety
Aids Sectional Committee and approval of the Transport Engineering Division Council.
This Indian Standard -was first published
present international practices.

in 1987. This revision -was undertaken

to harmonize

it with

The text of the International Standard has been approved as suitable for publication as an Indian Standard
without devi?.tions. Certain conventions are, however, not identical to Ihose used in Indian Standards.
Attention is particularly drawn to the following:
a)

Wherever the words International

as Indian Standard.

Standard appear, referring to this standard, they should be read

b)

Comma (,) has been used as a decimal marker while in Indian Standards,
is to use a point (.) as the decimal marker.

the current

practice

In this adopted standard, reference appears to certain International Standardsfor

which Indian Standards
also exist. The corresponding
Indian Standards which are to be substituted in their places are listed below
along with their degree of equivalence for the editions indicated:
International

Corresponding

Standard

Indian Standard

Degree of Equivalence
Technically
Equivalent

ISO 1704:1991 Shipbuilding StudIink anchor chains

IS 4484:1994 Shipbuilding electrically

welded stud-link anchor chains and
connecting shackles and swivels
Specification (second revision)

ISO 2408:1985
Steel wire ropes for
general purposes Characteristics

IS 2266 :2002 Steel wire ropes for

general
engineering
purposes

Specification (fourth revision)

do

ISO 3828:
1984 Shipbuilding
and
marine structures Deck machinety
Vocabulary

IS 8650 (P-arts 1 to 5) : 1989

Shipbuilding
Deck machinery

Glossary
of terms and graphical
symbols (first revision)

do

ISO 7825:1985 Shipbuilding Deck

machinery General requirements

IS 12719:1989 Shipbuilding Deck

machinety General requirements

do

The technical committee has reviewd the provisions of the following International Standards referred in
the adopted standard and decided that they are acceptable for use in conjunction with this standard:
International

Standard

Title

ISO 2944:1974

Fluid power systems and components

1s0 4413:1979

Hydraulic fluid power General

transrriission and control systems

Nominal pressures

rules for the application

of equipment

(Continuedon
.

to

third cover)

IS 12156:2006
ISO 9089:1989

Mian Standard
MARINE STRUCTURES MOBILE OFFSHORE
UNITS ANCHOR WINCHES
(First Revision )

.---1

This International
Standard specifies requirements
of anchor winches Tor position keeping, and temporary and emergency
anchoring
of mobile offshore
particularly
drill-ships,
semi-submersible
units,
drilling rigs and accommodation
platforms,
These requirements
do not apply to anchor winches
which are used for other purposes such as hauling
the vessel as is the case for pipelaying,
plou.ghing,
pile-driving
and crane vessels,
NOTES

2 The attention of users is drawn to the mandatory

adoption of some standards by international organizations
or national administrations.

Normative

. .

. ..

ShipLwld!ng

Deck machinery

marine

structures

ISO 4413:1979, Hydraulic fluid power General rules

for the application of equipment to transmission
and
control systems.
ISO 6482; 1980, Shipbuilding
Warping end profiles.

Deck

machinery

ISO 7825:1985, Shipbuilding

General requirements.

Deck

machinery

IEC 92:1965 to 1988, Electrical

steel wire ropes.

installationsjn

ships.

Definitions

For the purposes of this Internatiorral

Standard, the
definitions given in ISO 3828 and the following definitions apply,
3.1 anchor winch: Cable-lifters
for chain cable,
drum units or twin drum units for wire or textile rope
or units for handling combined chain cable and wire
or textile rope anchor line, collectively,

references

The following
standards
contain provisions
which,
through reference in this text, constitute provisions
of this International
Standard. At the time of publication, the editions indicated were valid, All standards are subject
to revision,
and parties
to
agreements
based on this International
Standard
are encouraged
to investigate the possibility of applying the most recent editions of the standards indicated below. Members of IEC and ISO maintain
registers of currently valid International
Standards.
ISO 1704:1973, Shipbuilding

and

Vocabulary.

ISO 8369:1986, Large diameter

1 Where national regulations and the rules of classification societies differ from this International Standard, they
take precedence.

-----

ISU 3828:1984%

Scope

Anchor chains,

ISO 2408:1985, Stee/ wire ropes for genera/ purposes

Characteristics.
ISO 2944:1974, Fluid power systems and components
Nominal pressures.

3.2 anchor line: Chain cable, steel wire rope or

textile rope or a combination
thereof handled by the
anchor winch.
3.3 anchor winch side: Side as defined
3.3.2.

in 3.3.1 or

3,3.1 right-hand winch: Winch where, in relation to

an observer on the side of the motor, power supply
or controller,
the drive for the cable-lifter
or wiredrum is on !he right of the cabie-iifter or wire-drum.
3,3.2 left-hand winch: Winch where, in relation to
an observer on the side of the motor, power supply
or controller,
the drive for the cable-lifter
or wiredrum is on the left of the cable-lifter or wire-drum.

IS 12156:2006
ISO 9089:1989

3.4 nominal load: Chain or rope tension that the

winch is able to maintain continuously
when hauling
at nominal speed, measured either at the cable-lifter
exit, or at the rope exit of the first layer in the case
of a wire-drum.

4.2.2

Provision shall be made for necessary

capacity during setting of the anchor.
4.3

4 Functional
requirements

4.1

Dynamic braking for anchor deployment

Emergency

release

of static

Hauling

It shall be possible to limit the speed of the released

anchor line and to apply and release one of the
brakes at least once during the emergency release.
4.4

High speed or slack rope

upon between manufacturer
case.

When released, the operating handle

ically -return to the stop position.

speed shall be agreed

and purchaser in each

Static braking
static brake
below, shall

Operation of the winch

ISO 7825.

shall be in accordance

with

shall automat-

The speed shall be adjustable

to zero or have a
special creep speed for precise tensioning
or for
stowing the anchors.

5
If a chain or wire rope stopper is installed, the static
brake capacity shall be sufficient to maintain at least
0,8 times for the first system, and 0,5 times for the
second system, the breaking strength of the chain
or wire rope, whichever is higher.
If a chain or wire rope stopper is not installed, the
static brake capacity shall be sufficient to maintain
at least 1 times for the first system, and 0,5 times for
the second system, the breaking
strength of the
chain or wire rope, whichever is higher.
When enga~ed, the braking systems of the anchor
winch shall not be affected by a failure of the normal
power supply.
If the power supply fails during operation, a residual
braking force of at least 50 ?4. of the static braking
capacity given above shall be instantly and automatically applied.
For wire-rope
drums with multiple
layers, the requirements
in 4.1 and 4.2 shall apply to the first
layer.

Operation

If not arranged
otherwise,
the winch shall
be
equipped
with means to measure tension, length
and speed of each anchor line. In addition indicators
for clutches, brakes, etc., shall be supplied fo ensure
safe operation,

Braking

For each anchor winch, two separate

systems, designated
first and second
be operable at all times.

brakes

This emergency
release shall be possible with the
vessel in-clined up to 35 in any direction and with a
tension up to the breaking strength of the anchor
line.

Nominal load shall be at least 0,25 times the breaking strength for chain and 0,31 times for wire rope.
Maximum values shall be agreed, if necessary, between manufacturer
and purchaser.

4.2.4

force

It shall be possible to carry out emergency

release
of the static brakes within
15 s even when the
normal supply fails,

and operational

The winch shall be capable of exerting a pull of at

least 0,35 times the breaking strength of the anchor
line at no speed for chain cable and 0,44 times the
breaking strength for wire rope at the first layer on
the drum.

4.2

braking

Design

and construction

Anchor winches shall meet the general

requirements for deck equipment in ISO 7825, and the specific requirements
given in 5.1 to 5.10.
NOTE 3
Attention is drawn to the requirements
tional administrations and relevant classification

of nasocie-

ties.

5.1

Chain cable

This International
Standard is based upon the use
of chain cable which shall have dimensions
in accordance with ISO 1704 and breaking strength to be
specified [see clause 7 g)].

5.2

Wire rope

This International
Standard is based upon the use
of wire ropes which shall conform to ISO 2408 and
ISO 8369, having a breaking strength to be specified
[see clause 7 g)]

IS 12156:2006
ISO 9089:1989

5.3

Textile

rope

When textile ropes are used, they should conform to

the requirements
of the relevant
International
Starrdards as closely as possible.

5.4

Warping ends

A winch may be specified

ends; their profile
shall
ISO 6462.

with or without warping

be in accordance
with

When warping
ends are specified,
the purchaser
-shall state whether the drum is to be declutchable.
If only one warping
end is specified,
its position
(right or Iett) shall alsobe stated in the order.

-5.5

Cable-l&fters

The cable-lifters
shall have at least five snugs. The
width of the groove shall be sufficient for a kentertype joining shackle, but it shall not exceed 1,6 times
the normal chain diameter.

5.6

Wire-rope

For elements subjected to loads with a low number

of load cycles, an analysis of nominal stresses is
sufficient to determine the strength.
When the number of load cycles exceeds 10000, due
consideration
shall be given to stress concentration
factors, the load spectrum, etc., to determine the fatigue stresses.
5.9

If the winch is not equipped with a spooling system,

the drum flanges shall protrude at least 1,5 times
the wire diameter beyond the top layer of wire rope
on the drum.
The fastening of the wire rope to the drum shall have
a strength of about 0,25 times the breaking strength
of the anchor
line, unless otherwise
agreed by
manufacturer
and the wire purchaser.
Provision shall be made -for easy manual
of the wire rope from the drum.

The anchor winch shail be constructed in such

that no stress calculated
by simple elastic
occurs which excaeds
0,9 times
material
proof stress, when subjected to a static load
to the breaking strength of the anchor line.

removal

sheaves

Guide sheaves for -chain cable with snugs shall

comply with the requirements
given for cable-lifters
in 5.5.
Guide sheaves for chain cable without
be specially considered in each case.

snugs shall

Guide sheaves for wire rope shall have a minimum

diameter of 20 times the wire rope diameter,

5.8

a way
theory
0,2 /0
equai

Stress so calculated
in the brake systems or parts
being exposed to ioad during braking shall not exceed 0,85 times the materiai
0,2 /0 proof stress
during such loads.
When emergency
release is effected, the stresses
shall riot result in permanent
deformation
in any
part.

Components
liable to fatigue
at least 10 years life.
5.10

Drive

shall

be designed for
.
.

equipment

5.10,1 Electrical drives and control equipment

conform to the requirements
of IEC 92.

shall

5.10,2 Hydraulic drives and control equipment shall

conform to the requirements
of iSO 4413. Systems
nominal pressure shali be selected from ISO 2944.

6
Guide

stresses

The yield stress shail not be assumed higher than

0,8 times the minimum breaking strength of the material,

drums

The ratio between the drum core and wire rope diameter shall not be less than 15.

5.7

Allowable

Acceptance

tests

Aii winches shaii be subjected

at the workshop or on board:
a) function of clutches,
stoppers, etc.;
b) calibration
speed;

to the following

brakes,

of instruments

chain or wire

for tension,

tests

rope

iength, and

c) no-load test at nominal speed for 30 min in each

direction, with checks for leakages, bearing temperature and abnormal noise;

Calculations
d) test of maximum

Dynamic effects due to sudden start and stop shall

be closely considered when the stresses are determined.

in addition.
for

hauiing

one winch

tension.

of each type shall

be tested

IS 12156:2006
ISO 9089:1989

e) the static brake power of the brakes at a torque

equal
to the braking
capacity
as specified
in 4.2,1;

residual

brake force as defined

g) breaking

strength

in kilonewtons;

h) length of wire rope (if any) or textile

in kilometres.

rope (if any)

in 4.2.1;

g) holding power of chain or wire rope stopper at a

load corresponding
to the anchor line breaking
strength;

For combined
anchor lines, the various line elements shall be described
beginning
at the anchor
(see example 2), giving their diameter and breaking
strength.

to

i)

applicable,
number
and, where
warping-ends:
R or L (see 5.4);

Which tests are to be carried out at the workshop

and which on board shall be agreed upon between
the manufacturer,
purchaser
and other parties involved.

j)

information
on motive power
voltage and frequency of electric
current,
or hydraulic
fluid
pressure and flow rate;

h) emergency
the anchor

release at a load corresponding

line breaking strength.

k) type of drum
declutchable).

Designation

EXAMPLE
Anchor
winches
conforming
Standard shall be designated

to this International
as foHows:

a) denomination:

anchor winch;

b) the

of

number

this

international

cable-lifter

Standard:

DLJ=

drum unit for rope,

rLf =

twin drum unit for rope,

unit for chain cable,

Ccwu = unit with a system where it is not necessary to disconnect

from the rope,

the chain

cable

unit with a system where chain

and rope can- be disconnected;

cable

d) side of winch according

R=

right-hand,

L=

left-hand;

to3.3:

e) type of drive:
E = electric,
H = hydraulic,
S=

if it is

Anchor winch
ISO 9089 CU -R - E 76

6130-440160

Designation
of a hydraulic-driven
Ieft-hamd unit for
a continuous
anchor
line system
consisting
of
83 mm diameter 5800 kN breaking force chain cable
at the anchor end and 89 mm diameter rope at the
other end, of 1,5 km length, with one warping end,
not declutchable.
on Ihe left, 440 V voltage
and
60 Hz frequency:
Anchor winch
ISO 9089 CCWU - L - H 83
1,5- IL - 440/60

5609/89

5609-

Marking

Anchor winches
con-forming
Standard shall be permanently
a) the number
ISO 9089;

of

this

to this International
marked as follows:

International

Standard:

b) diameter of.chain cable and/or wire rope or textile rope in rnillimetres

(see ISO 1704, ISO 2408
and ISO 8369);

steam;
c) breaking

X only

EXAMPLE 2

CIJ =

DCWU =

(add

of

Designation
of an electric-driven
right-hand
cableIifler unit for chain cable of 76 mm diameter
and
6130 kN breaking
force, 440 V voltage and 60 Hz
frequency:

1s0 9069;
c) type of winch as follows:

connection

position

diameter of chain cable and/or wire rope or tex(see ISO 1704, ISO 2408
tile rope in millimetres
and ISO 8369);

strength

in kilonewtons;

d) length of wire rope (if any) or textile

in kilometres,

rope (if any)

IS 12156:2006
ISO 9089:1989

combined
anchor lines, the various line elements shall be described
be~innin~ at the anchor
dfl
Ul~d
Kllly-(see example 2), giving their &ame=r
-J U ---:
strength.

For

An anchor winch meeting conditions

nation example 1 shall be marked:
ISO 908976

as for desig-

force for chain or wire rope stopper

e) dynamic
f)

6130

An anchor winch meeting conditions

nation example 2 shall be marked:
1S0 908983

5 600/89

as for desig-

residual

h) hauling
9.2

5-600 -1,5

(first

brake capacity;
brake force;

9) maximum

EXAMPLE 2

9.1

c) static brake force for each brake (first layer);

d) holding
layer);

EXAMPLE 1

b) length of wire rope;

hauling

capacity

Instructions

force at no speed;
at the various

speed ranges.

for use and maintenance

All information
for correct installation,
safe use and
necessary
maintenance
of the winches
shall be
contained in an instruction manual.

Documentation
Workshop certificate

A workshop
specifications

certificate
documenting
the following
shall be detivered with each winch:

a) diameter
and breaking
or wire rope;

strength

of chain

In addition to the specifications

given in the workshop certificate,
the instructions
shall describe the
function
of the winch, and give procedures
for
normal -and emergency operations.

cable

IS 12156:2006
ISO 9089:1989

NATIONAL ANNEX
A
( National Foreword)

A-1
A-1.1

BIS CERTIFICATION
The product

MARKING

may also be marked with the Standard

Mark.

A-1.2 The use of the Standard Mark is governed by the provisions of the Bureau of h?dian Standards
Act, 1986 and the Rules and Regulations made thereunder. The details of conditions under which the
Iicence for the use of the Standard Mark maybe granted to manufacturers or producers maybe obtained
from the Bureau of Indian Standards.

(Continued
International

from second cove~

Standard

Title

ISO 6482:1980

Shipbuilding Deck machinery Warping

ISO 8369:1986

Large diameter steel wire ropes

IEC92(1965

Electrical installations

to 1988)

For BIS Certification

end profiles

in ships

Marking, details are _given in National Annex A.

For the purpose of deciding whether a particular requirement of this standard is complied with, the final
value, obsetved or calculated
expressing
the result of a test or analysis, shall be rounded off in
accordance with IS 2:1960 Rules for rounding off numerical values (revised). The number of significant
places retained in the rounded off value should be the same as that of the specified value in this standard.

Bureau of Indian Standards

BIS is a statutory institution established under the Bureau of hdian Standards Act, 1986 to promote
harmonious development of the activities of standardization, marking and quality certification of goods
and attending to connected matters in the country.
Copyright
BIS has the copyright of all its publications. No part of these publications maybe reproduced in any form
without the prior permission in writing of BIS, This does not preclude the free use, in the course of
implementing the standard, of necessary details, such as symbols, and sizes, type or grade designations.
Enquiries relating to copyright be addressed to the Director (Publications), BIS.
Review of Indian Standards
Amendments are issued to standards as the need arises on the basis of comments. Standards are also
reviewed periodically; a standard along with amendments is reaffirmed when such review indicates that
no changes are needed; if the review indicates that changes are needed, it is taken up tir revision.
Users of Indian Standards should ascertain that they are in possession of the latest amendments or
edition by referring to the latest issue of BIS Catalogue and Standards: Monthly Additions.
This Indian Standard

has been developed

Amendments
Amend

No.

from Doc: No. TED 19 (517).

Issued Since Publication

Text Affected

Date of Issue

BUREAU OF INDIAN STANDARDS

Headquarters:
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Telephones:
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23237617
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23378499,23378561
{ 23378626,23379120
2603843
{ 2609285
22541216,22541442
{ 22542519,22542315
.28329295,
28327858
{ 28327891,28327892

: AHMEDABAD. BANGALORE. BHOPAL, BHUBANESHWAR. COIMBATORE. FARIDABAD.

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