Exp 6 QC
Exp 6 QC
Exp 6 QC
method. Besides that, viscometer PCE RV1 1 is the analogue rotational viscometer immediately
gives the user quick information on the viscosity of certain test material during production
control. In the other hand, the hand viscosity meter viscolite allows practitioners in a company an
absolute mobile measuring of the viscosity - as a measuring device for multi local application.
Viscosity measurements are used in the food industry to maximize production efficiency
and cost effectiveness. It affects the rate at which a product travels through a pipe, how long it
takes to set or dry, and the time it takes to dispense the fluid into packaging. The production
process has to be designed with the viscosity of the product in mind, making sure that pipes are
angled to optimize flow, or that dispensers provide the right amount of force to induce flow, but
not so much that the packaging will overfill. Viscosity is also a characteristic of the texture of
food. The products viscosity must be measured and monitored during production to ensure that
each batch is consistent and will go through the production process efficiently
OBJECTIVES:
1. To measure the viscosity in foods by means of Brookfield Viscometer
2. To study the effect of rotational speed on viscosity
3. To study the comparison of viscosities between two samples
RESULTS:
Viscosity Reading
8000
6000
4000
2000
0
2.5
10
20
50
100
1
2.5
5
10
20
50
100
18080
9190
5530
3380
2080
1110
710
7780
4170
2620
1620
1040
595
395
Brand Kimball
8000
6000
4000
2000
0
2.5
10
20
50
100
Spindle Number
2
3
4
Spindle Number
Spindle Number
(rpm)
100
Error
100
100
100
100
100
3
4
5
6
7
710
710
700
600
0
380
410
370
0
0
Brand Kimball
300
200
100
0
Spindle Number
DISCUSSION:
Viscosity is a principal parameter when any flow measurements of fluids, such as liquids,
semi-solids, gases and even solids are made. Brookfield deals with liquids and semi-solids.
Viscosity measurements are made in conjunction with product quality and efficiency. Anyone
involved with flow characterization, in research or development, quality control or fluid transfer,
at one time or another gets involved with some type of viscosity measurement.
In this practical, we had used Brookfield Viscometer to measure the viscosity in foods.
There are two type of food that had been determined which are yogurt and tomato ketchup. Both
samples are non-Newtonian fluid. A non-Newtonian fluid is a fluid whose flow properties differ
in any way from those of Newtonian fluids. Most commonly the viscosity of non-Newtonian
fluids is not independent of shear rate or shear rate history. However, there are some nonNewtonian fluids with shear-independent viscosity that nonetheless exhibit normal stressdifferences or other non-Newtonian behavior. Many polymer solutions and molten polymers are
non-Newtonian fluids, as are many commonly found substances such as ketchup, custard,
toothpaste, starch suspensions, paint, blood, and shampoo. In a Newtonian fluid, the relation
between the shear stress and the shear rate is linear, passing through the origin, the constant of
proportionality being the coefficient of viscosity. In a non-Newtonian fluid, the relation between
the shear stress and the shear rate is different, and can even be time-dependent. Therefore a
constant coefficient of viscosity cannot be defined. Usually, a viscometer measures the torque
required to rotate a spindle in a fluid. The spindle is driven by a synchronous motor through a
calibrated spring and the deflection of the spring is displayed by the viscometer. By changing
speeds and spindles, a variety of viscosity ranges can be measured.
On the first activity, we had compared the viscosities of the two samples by using spindle
number 3 at different rotational speeds which are 1, 2.5, 5, 10, 20, 50 and 100 rpm respectively.
This rotational measurements fall into stress-controlled category. In stress-controlled
measurements, a constant torque is applied to the measuring tool in order to generate rotation,
and the resulting rotation speed is then determined. If well-defined tool geometry is used, the
rotation speed can be converted into a corresponding shear rate. From the result obtained, we had
plotted a graph of viscosity versus speed for both samples. Viscosity is plotted along the y-axis
and speed (RPM) along the x-axis. The slope and shape of the curve indicate the type and degree
of flow behavior. By referring to the graph, it can be conclude that as the speed increases, the
viscosity reading decreases. This is falls under pseudoplastic type of non-Newtonian flow
behavior. The fluid displays a decreasing viscosity with an increasing shear rate. This type of
behavior is called shear-thinning.
On the second activity, we had determined the effect of spindle size (ie. Spindle number)
on the viscosity of the samples. The spindle number had been used are 2, 3, 4, 5, 6, and 7. From
the result obtained, we had plotted a graph of viscosity versus spindle number for both samples.
As for yogurt sample, the viscosity reading decrease as the number of spindle increase. Same
goes with tomato ketchup. This is because both the yogurt and tomato ketchup are shear thinning
fluids. The viscosity decreases with increased shear rate.
There are various precaution steps that should be considered while using the Brookfield
Viscometer. For instance, make sure the spindle is tightened securely to the viscometer coupling.
Besides that, check the straightness of all other spindles and replace if bent. If inaccurate
readings occurred, verify the spindle, speed and model selection. Then, if percentage readings are
under-range (less than 10%), the display will flash; change spindle and/or speed.
STUDY QUESTIONS:
1. Name two other product beside your samples that are of low, medium and high viscosity.
The example for low viscosity product is water and oil. As for the medium viscosity, the
example of product is sugar syrup while example for high viscosity is mayonnaise.
2. Name other types of equipment used to measure viscosity in foods.
The other type of equipment used to measure viscosity in foods is rheometer.
CONCLUSION:
By referring to the graph of viscosity versus speed for both samples, it can be concluded
that as the rotational speed increases the viscosity reading decreases. Besides that, from the graph
of viscosity versus spindle number, the result also showed that the viscosity reading decreases as
the number of spindle increases. This is because, both samples are non-Newtonian and they are
shear thinning fluids (pseudoplastic).
In short, we had measured the viscosity in foods. Besides that, we also had studied the
effect of rotational speed on viscosity and the comparison of viscosities between two samples as
well. Thus, the objectives are achieved.
REFERENCES:
1. Viscosity in food production. Retrieved on 22nd February 2014 from,
http://www.coursework.biz/Essays/GCSE/Chemistry/446/
2. Viscometer. Retrieved on 22nd February 2014 from,
http://www.pce-instruments.com/english/measuring-instruments/installationtester/viscometer-kat_151782_1.htm
3. Rheology is a study of the change in form and flow of matter, embracing elasticity,
viscosity, and plasticity. Retrieved on 22nd February 2014 from,
http://people.sju.edu/~phabdas/physics/rheo.html