Annex 31 Tool Design Extended Aeration

Design of STP
Sewage Treatment Plant
Design of Sewage Treatment Plant

for
Hapur
Extended Aeration Process
Capacity: Average Flow
25
MLD
Guidance:Yellow cells are input information to be suitably filled. Green cells are to be reviewed and modified/updated.
S
Description of Parameter
Value
Unit
Reference
No
Quantity of Sewage Generated
Raw Sewage Characteristics

1 Average Sewage flow entering the treatment plant
Assumed Peak Factor
2 Peak Sewage flow entering the treatment plant
3 COD
4 BOD
5 TDS
6 TSS
7 pH
25000000.00
25.00
25000.00
Lpd
MLD
Cum/day
25000000.00
2.25
56250000.00
400 - 800
300.00
1520-1620
460.00
6.50
lpd
lpd
mg/Lt
mg/Lt
mg/Lt
mg/Lt
1 Inlet Chamber
Quantity of Flow (Ave)
Peak Flow
25000.00
Cum/day
56250.00
Cum/day
0.65
Cum/Sec
Assumed Detention period
10.00
sec
Volume of the Inlet Chamber
6.51
Cum
Assumed Depth of flow
0.60
m
Area Required for Inlet Chamber
10.85
Sq.m
Assumed Length to Breadth Ratio
1.00
Breadth of the Tank
3.30
m
length of the Tank
3.30
m
Provide the Dimension of Inlet Chamber as 3.3 m x 3.3 m x 0.6 m SWD + 0.3 m Freeboard
2 Screen Chamber (Fine Screens)

Peak Design Flow
0.65 Cum/s
Assume Clear spacing between bars, o

Velocity ahead of screen (Va)
Area of Screen Channel, A= (Q/Va)
Keeping Side Water Depth
Width of each screen channel, W
Water depth upstream, ha = A/W
t
Number of openings in chamber, W = X.o + (X - 1).t where , X
= No. of Opening ; o = Clear Space between bars ; t =
Thickness of flat
6.00
0.60
1.09
0.50
2.20
0.50
0.01
138.00
Total width of opening, Ws =x*o

Assume Angle of inclination
Assumed Detention Period in the Screen channel
Assume Length of the screen chamber
Inclined height of the screen, H1
say
Velocity through the screen, Vs= Q/H1*Ws
Head loss thru screen in normal condition, h1=0.0729(Vs2-Va2)
0.83
60.00
6.00
3.60
0.57
mm
m/sec
m2
m
m
m
m
no
Assume Size of the screen flats of size having a

thickness of 10 mm and a width of 50 mm (CPHEEO
page no 201)
20-50mm, pg.201 of CPHEEO Manual
pg. 202 of CPHEEO Manual
m
Degree
sec
m
m
1.37 m/sec
0.11 m
Head loss on 50% clogging h1=0.0729(2*Vs2-Va2)

Water Depth downstream Hb, (Za-Zb)+Va2/2g-Vs2/2g+HaHeadloss thru screen in normal condition
0.25 m
0.31 m
Water Depth downstream Hb, (Za-Zb)+Va2/2g-Vs2/2g+HaHeadloss thru screen in clogged condition
0.17 m
less than 0.15 m hence ok

less than 0.3 m hence ok
Provide the Dimension of Screen Chamber (Fine Screens) as 3.6 m x 2.2 m x 0.5 m SWD + 0.3 m Freeboard
3 Grit Removal unit
No. of Grit channels
Computation of Settling Velocity: Stoke's Law
Kinematic Viscosity of Effluent assumed
Particle Diameter assumed
Settling Velocity
Reynold's number, Re=(d.Vs/Kinematic viscosity)
for Transition flows, Vs=[(0.707(Ss-1)d1.6v-0.6)]0.714
Actual Setling velocity
removal efficiency
Assumed Removal Efficiency
Actual Surface Over Flow Rate :(Q/A)= Vsn/[(1-)-0.125-1]
2
0.0000011
sqm/sec
0.000150
m
0.02
m/s
2.73
0.02
m/s
0.02
m/s
1474.07
cum/sqm/d
75.00
%
1105.55 cum/sqm/d
974 cum/sqm/d
Page1 of 5
(1W+1SB)
Pg,208,209 of CPHEEO manual

Pg 209-take n=.125, as per table 11.1-it is 1555
Design of STP

for
Hapur
25
MLD
S
Value
Unit
Reference
No
Dimensions of grit channel:
Peak Flow
56250.00
cum/day
Total Plan area of Grit channel = Qpeak/(Q/A)
57.76
m2
Assumed Width of the Grit channel
2.50
m
Length of the Channel
23.10
m
Liquid Depth assumed
1.50
m
Provide a depth for the Grit Storage
0.30
m
Provide the Dimension of Grit Removal unit as 23.1 m x 2.5 m x 1.5 m SWD + 0.3 m Freeboard
Mechanical Grit Removal Unit
Square Type Grit Removal Tank with Grit Hopper
7.60
m
Provide Mehcnical Grit Chamber with Grit lift Pumps having a size of 7.6 m* 7.6 m and 1.5 m SWD + 0.3 m Freeboard
4 Parshall flume
Width of grit chamber
Throat width of flume (W)
Sloping convergent length towards throat (A)
Width at the beginning of convergent section (D)
Length of convergent section (B)
Far end Width of divergent section (G)
Length of divergent section (C)
Length of the throat (F)
K
Z, - Constant
Free board
Calculations & Dimensions
Q, MLD
30.00
60.00
90.00
120.00
150.00
Note: The variation of velocity is within the permissible 10%
deviation. Hence the section provided is OK
Note: Check for B =1.5 *Qmax^0.33 and not less than the value
given in table (adopted value)
(Optional)
2.50
0.300
1.350
0.831
1.322
0.900
0.600
0.600
0.075
m
m
m
m
m
m
m
m
m
0.38 m
0.25 m
Q, lps
347.222
694.444
1041.667
1388.889
1736.111
table 11.2, 211 cph

table 11.2, 211 cph
table 11.2, 211 cph
table 11.2, 211 cph
table 11.2, 211 cph
table 11.2, 211 cph
table 11.2, 211 cph
table 11.2, 211 cph
table 11.2, 211 cph
D, m
0.322
0.736
1.085
1.396
1.683
D as per formula 11.18 page 212 of Manual, V as per 11.21

5 Equalization Tank (Collection Chamber )
Peak Design Flow
Assumed Detention period
Volume of the Tank
Assumed Depth of Liquid column
Area required for the equalization tank
No. of Tanks Proposed
area required for each equalization tank
Length to Breadth ratio
Breadth of the tank
Length of the tank
56250.00
2.1
4921.875
2.5
1968.75
2
984.375
1
31.5
31.5
Page2 of 5
Cum/day
hours
Cum
m
Sq.m
Sq.m
m
m
C/s area, m2
0.804
1.841
2.712
3.491
4.207
Design of STP

for
Hapur
25
MLD
S
Value
Unit
Reference
No
Provide the Dimension of Equalization Tank (Collection Chamber ) as 31.5 m x 31.5 m x 2.5 m SWD + 0.3 m Freeboard
Mixing Arrangements
Assumed BOD reduction in the tank
Incoming BOD of Raw sewage
BOD to be reduced
BOD Load
Oxygen required to remove BOD load
Oxygen required
Actual Air Required
15%
300.00
45
2531.3
2
5062.5
210.94
13286.56
Percent
mg/L
mg/L
kg/day
kg/kg of BOD
kg/day
kg/hr
Cum/hr
Provide Corse bubble aeration grids for
13290.00
cum/hr
6 Raw Sewage Pumps

No. of pumps - 2 (2W+2SB)
Type of Pumps - Submersible/Horizontal Centrifugal
Average flow
Number of working hours
Flow Capacity of Pump required
Proposed pumps 4numbers (2W + 2SB), flow per Pump
Head required
HP required for pump
7 Aeration tank
No of Tanks
Flow - completely mixed
Q- per tank
BOD
MLSS
Type Aeration - Diffuser type fine bubble
Blowers F/M assumed
Volume of the tank
Add additional volume of 25% for sludge recycle
Total volume of tank
Hydraulic Detention Time
Depth of the tank
Area of the Tank
25000.00
20
1250.00
Cum/day
hrs
Cum/hr
625.00
Cum/hr
173.61
14.00
65.00
lps
m
hp
2
12500.00
255.00
2500.00
cum/day
mg/Lt
2.00
0.12
10625.00
2656.25
13281.25
1.06
Cum
Cum
Cum
day
4.00
3320.31
m
Sq.m
( 1W+1SB)
volume of tank as per 13.6 page 226
Area for each tank

3320.31
Sq.m
Assumed Breadth to Length Ratio
1.00
width of the tank
57.7
m
Length of tank
57.6
m
Provide the Dimension of Aeration tank as 57.6 m x 57.7 m x 4 m SWD + 0.5 m Freeboard
8 Blower capacity
BoD load
Oxygen Required for 1 kg BOD removal
Theoretical Oxygen
Actual requirement of air
3187.50
132.81
2.00
265.63
12548.42
kg/day
kg/hr
kg
kg/hr
cum/hr
Total Air Requirement
25835.00
Cum/hr
fine bubble diffuser assumed to inject oxygen of
10.00
cum/hr
Provide Membrance diffuser for aeration tank
2584
No.
Provide 2 Blowers of capacity at 0.45 ksc (1W+ 1 SB)

Sludge Volume Index assumed
Sludge Recirculation Qr/Q=Xt/((10^6/SVI)-Xt)
Volumetric loading rate
Xt V =
y Q (Yo Ye) c/(1 + ke c)
Hydraulic Mean Cell Residence Time
25835.00
cum/hr
100.00
0.33
0.24 kg/cum
26562500.00
2937500.00
0.11
0.05
19.77
Page 235-SVI 80 to 150

table 13.1 page 235 or taking SVI 100
equation 13.7 page 227
days
Assumed Reduction in the Aeration Tank
95.00
Outlet BOD from the Aeration tank
12.75
mg/L
Page3 of 5
for each tank
Design of STP

for
Hapur
25
MLD
S
Value
Unit
Reference
No
9 Secondary clarifier
No. of Tanks
Average Flow in each tank
2
12500.00
SOR
cum/day
25.00 Cum/Sqm/day
SWD
Solid conc. In settled sludge -%
Withdrawal frequency - continuous
Area Required for the Tank
Diametre Required for Secondary Settling Tank
Assumed Detention Period
Depth of the Clarifier assumed
Area of the Clarifier
Provide Secondary Clarifier of Diametre
Surface Loading Rate
0.8 to 0.9
2.00 m
%
500.00
25.23
3.10
1614.58
2.50
645.83
28.70
19.35
Sq.m
m
hrs
Cum
m
Sq.m
m
Cum/Sq.m/day
Table 12.1, but it is 8-15 for average flow and 25-35 for
peak flow for extended aeration
table 12.1, it is 3.5-4.5 m for extended aeration,
although para 12.4.2.5 give depth 2 m in vertical flow
tanks
1.5-2 hrs as per table 12.1
OK.
Provide the Dimension of Secondary clarifier as 28.7 m diamtre x 2.5 m SWD + 0.5 m Freeboard
Assumed BOD reduction in Clarifier
20.00 %
Outlet BOD from Clarifier
10.20 mg/L
10 Return Activated Sludge /Excess sludge pumps

Type of Pumps - Centrifugal
No. of pumps
Assumed return flow
Return sludge Pumps
Operating hours
Capacity of pump required
Head required
Power requirement for the Pump
10 Treated Sewage Sump
Assumed Detention time
Average Flow
Volume of the tank
Provide a depth of tank as
Area of the Tank
Square tank Size
4
50.00
6250.00
20.00
312.50
86.81
8.00
19.00
(2W+2SB)
%
Cum/day
Cum/hr
lps
m
Hp
15.00 Minutes
25000.00 Cum/day
260.42 Cum
4.00 m
65.10 Sq.m
8.10 m
Provide the Dimension of Treated Sewage Sump as 8.1 m x 8.1 m x 4 m SWD + 0.3 m Freeboard
11 Pressure Sand Filter

Average Flow
25000.00 Cum/day
Filter Operating hours
20.00 hrs
Operating flow
1250.00 Cum/hr
Filter Loading rate
11.00 Cum/hr/Sq.m
Area of the Filter required
113.64 Sq.m
Diameter of the Filter Required
12.10 m
Provide the Dimension of Pressure Sand Filter as 12.1 m x Diametre with 1.8 m Shell height
12 Filter feed Pumps
Provide Filter feed pumps of capcity
Reduction in BOD Expected in Dual media filter

Exit BOD from the Dual media filter
13 Disinfection through Chlorination
Bleaching powder Dozers, 1W+1SB
or Vacuum Chlorinater
1 W+1 SB
Chlorine Contact tank 15 minute detention
1250.00 Cum/hr
15.00 head
20.00 %
8.16 mg/L
3500.00 litres/hour
1.00 Kg/hour
8.1*8.1*4
m*m*m
Page4 of 5
Design of STP

for
Hapur
25
MLD
S
Value
Unit
Reference
No
14 Filter press for Sludge Disposal to handle sludge of
15000 kg/day
Cum/day
1428571.43
Cum/hr
11904.76
Or
Population Equivalent
area per person
Total Area required
Persons
187500.00
Sq.m
0.03
Sq.m
4687.50
Provide Sludge Drying Beds of Size 16 m x 16 m x 1.8 M TD - 20 No.
Pipe Sizes (Diameter in mm)

Gravity Lines
Sludge line
Sewage line
15 Pump House
Size of the Pump House
160.00
125.00
mm
mm
100.00
Sq.m
Hydraulic Calculations
Average Ground Level
Inlet Chamber
Water Level in the Inlet Chamber be
Liquid Depth Provided in the Inlet Chamber
Bed Level of Inlet Chamber
Bar Screen Chamber
Water Level in the Bar Screen Chamber be
Bed Level of U/s of Bar Screen Chamber
Bed Level of D/s of Bar Screen Chamber
Grit Chamber
Water Level in the Grit Chamber be
Bottom Level of Grit Chamber
Silt Depoition Hopper bottom level
Equalization Tank
Water Level in the Equalization tank
Bed Level of Equalization tank
Aeration Tank
Water Level in the Aeration Tank
Bed Level of Aeration Tank
Secondary Clarifier
Water Level in the Secondary Clarifier
Bottom Level of secondary Clarifier
Treated Sewage Sump
Water Level in the Sump
Bed Level of Treated Sewage Sump
Wall Top Level of Treated Sewage Sump
Pump House
Size of the Pump House
Finished Floor Level of the Pump House above Treated Sewage
Sump
Roof Bottom Level of Pump house
210.00 m
212.00 m
0.60 m
211.40 m
211.35 m
211.04 m
210.79 m
210.69 m
209.19 m
208.89 m
210.19 m
207.69 m
209.79 m
205.79 m
209.39 m
206.89 m
208.39 m
204.29 m
210.50 m
100 Sq.m
210.65 m
214.00 m
Page5 of 5
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Annex 31 Tool Design Extended Aeration

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Design of STP

Sewage Treatment Plant

Design of Sewage Treatment Plant

Raw Sewage Characteristics

2 Screen Chamber (Fine Screens)

Assume Clear spacing between bars, o

Total width of opening, Ws =x*o

Assume Size of the screen flats of size having a

Head loss on 50% clogging h1=0.0729(2*Vs2-Va2)

Water Depth downstream Hb, (Za-Zb)+Va2/2g-Vs2/2g+HaHeadloss thru screen in clogged condition

less than 0.15 m hence ok

Pg,208,209 of CPHEEO manual

Pg 209-take n=.125, as per table 11.1-it is 1555

Sewage Treatment Plant

Design of Sewage Treatment Plant

table 11.2, 211 cph

D as per formula 11.18 page 212 of Manual, V as per 11.21

Sewage Treatment Plant

Design of Sewage Treatment Plant

Provide Corse bubble aeration grids for

6 Raw Sewage Pumps

Area for each tank

Total Air Requirement

fine bubble diffuser assumed to inject oxygen of

Provide Membrance diffuser for aeration tank

Provide 2 Blowers of capacity at 0.45 ksc (1W+ 1 SB)

Page 235-SVI 80 to 150

equation 13.7 page 227

Assumed Reduction in the Aeration Tank

Outlet BOD from the Aeration tank

for each tank

Sewage Treatment Plant

Design of Sewage Treatment Plant

1.5-2 hrs as per table 12.1

Outlet BOD from Clarifier

10 Return Activated Sludge /Excess sludge pumps

11 Pressure Sand Filter

Reduction in BOD Expected in Dual media filter

Sewage Treatment Plant

Design of Sewage Treatment Plant

Pipe Sizes (Diameter in mm)

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