Instr Use Rollarc Withdrawable in MCset

Download as pdf or txt
Download as pdf or txt
You are on page 1of 38

contactor

MV distribution
factory built assemblies
at your service

English

instructions for
use
ROLLARC
withdrawable in MCset

Released for Manufacturing


Printed on 2013/06/11

group Schneider Electric service


centers are there for:
engineering and technical
assistance
start-up
training
preventive and corrective
maintenance
adaptation work
spare parts
Call your sales representative
who will put you in touch with
your nearest group Schneider
Electric service centers.

Schneider Electric Industries SAS

As standards, specifications and designs change from time


to time, please ask for confirmation of the information given
in this publication.

89, boulevard Franklin Roosevelt


F--- 92500 Rueil--- Malmaison (France)
Tel : +33 (0)1 41 29 85 00
http://www.schneider--- electric.com

07896865EN revision : 04

Conception, rdaction: Service Documentation


Technique T&D

Released for Manufacturing


Printed on 2013/06/11
Edition du :

2013:02:23

foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
symbols and conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
as per iso 3864---2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
contact the Schneider Electric service unit for diagnosis and advice
distribution rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3
3
3
4
4
4

general description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

draw ---out contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


front face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5
5

handling and storage instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
unpacking and handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
overall dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7
8
8
9

installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11

fitting and extraction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


plug---in and plug---out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
removing the front plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rollarc 400 diagram 03406765 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rollarc 400D diagram 03406766 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11
11
11
12
13

operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15

mechanical opening of the contacteur . . . . . . . . . . . . . . . . . . . . . . . . .


MV fuse blowing indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15
15

preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17

foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
summarising table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
preventive maintenance and cleaning instructions . . . . . . . . . . . . . .
monitoring arcing contact wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
moving part of the auxiliary contacts . . . . . . . . . . . . . . . . . . . . . . . . . .
latching mechanism of type 400 D . . . . . . . . . . . . . . . . . . . . . . . . . . . .
electromagnet magnetic circuit guides . . . . . . . . . . . . . . . . . . . . . . . .

17
18
18
19
21
22
22

corrective maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23

foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
replacing the disconnection contacts . . . . . . . . . . . . . . . . . . . . . . . . . .
replacing the fuse blowing contact . . . . . . . . . . . . . . . . . . . . . . . . . . . .
replacing the operation counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
replacing the position indicator module . . . . . . . . . . . . . . . . . . . . . . . .
replacing MV fuses of the same dimensions . . . . . . . . . . . . . . . . . . .
replacing the VT fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
replacing the Voltage Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SF6 gas recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
anomaly, probable causes and solutions . . . . . . . . . . . . . . . . . . . . . .

23
24
25
26
27
29
30
31
33
34

Released for Manufacturing

07896865EN revision : 04

Printed on 2013/06/11

.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................

Released for Manufacturing


Printed on 2013/06/11
07896865EN revision : 04

foreword

symbols and
conventions

Caution:
you will find all the symbols
below throughout the
document, indicating
the hazard levels
depending on the
different types of situation.

DANGER

as per iso 3864---2

DANGER: failure to follow this


instruction will result in death or serious
injury.

WARNING

as per iso 3864---2

WARNING: failure to follow this


instruction may result in death or
serious injury.

CAUTION

as per iso 3864---2

CAUTION: failure to follow this


instruction may result in injuries.
This alert signal can also be used to indicate
practices that could damage the SM6 unit.

INFORMATION--ADVICE

We draw your attention to this specific point.

Released for Manufacturing

07896865EN revision : 04

Printed on 2013/06/11

contact the Schneider


Electric service unit for
diagnosis and advice

Call your sales representative who


will put you in contact with
the closest
SCHNEIDER ELECTRIC
group service centre.
You can log on to:
www.schneider-- electric.com

distribution rules

The aim of this publication


is to enable the SM6 unit
to be installed correctly.

safety rules

This document is not a commercial


document.
It is a strictly technical document
drawn up by
Schneider Electric.

WARNING

CAUTION

All the operations described below


must be performed in compliance
with applicable safety standards,
under the responsibility
of a competent authority.

The contractor must be certified


and authorised to manipulate
and perform work on the SM6
unit.

CAUTION

Only undertake the work after


having read and understood
all the explanations given in this
document.
If you have any difficulty complying
with these rules,
please contact Schneider
Electric.

Released for Manufacturing


Printed on 2013/06/11
07896865EN revision : 04

general description

draw---out contactor

front face
A
B
C
D
E
F
G
H
J
K

: LV connection cord
: operation counter
: extraction handle
: fuse state mechanical
indicator
: contactor state mechanical
indicator only in the
mechanical latching version)
: moving part position selector
: opening for inserting the
moving part operating crank
shaft
: mechanical indicator for
signalling the moving
part position
: mechanical opening
pushbutton
: LV fuse

D
K
B

F
G

Released for Manufacturing

07896865EN revision : 04

Printed on 2013/06/11

.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................

Released for Manufacturing


Printed on 2013/06/11
07896865EN revision : 04

handling and storage instructions

identification

Check:
that the details marked on the
information plates match those
defined on the order form.

that the wiring diagram is


enclosed with the device.

location of
the information plates
A : type and performance
of the contactor
B : fuse characteristics
C : serial number and reference
B

contactor and auxiliaries


rating plates
1 : device type designation
2 : rated voltage
3 : rated lightning impulse
withstand voltage
4 : rated operating current
5 : rated breaking capacity
for CC 3s
6 : no---load breaking capacity
7 : altitude class
8 : SF6 mass
9 : reference standard
10 : characteristics information
plates

B(1) fuse characteristics


information plates
B(2) series n. and reference
rating plates

1
2
3
4
5
6

10

7
8
9

(2)

(1)

Released for Manufacturing

07896865EN revision : 04

Printed on 2013/06/11

storage

The ROLLARC contactors are


dispatched in MCset FUs
in the draw-- out position.

Store the devices in their original


packing.

+55C

---40C

prolonged storage

In the exceptional case in which


the device is delivered
separately from an MCset FU
and for prolonged storage, the
device must remain in its original
packing.

Following prolonged storage,


thoroughly clean all the insulating
parts before putting into operation.
The enclosure must be dusted
using a dry, clean cloth.

unpacking
and handling

In the exceptional case


in which the device is delivered
separately from an MCset FU
handling by lifting.
unpack the devices
on the installation site.

avoid impacts
Once the device has been
unpacked,it must be handled by
lifting or rolling.

handling by lifting

Sling the device using the lifting


lugs and place it on the ground
Unhook the slings and remove the
handling parts and their screws
and bolts.

NB: the lifting lugs and screws and


bolts must be kept in view of
subsequent handling operations.

handling by rolling

The device is handled by means of


the moving part extraction device
(ERD) on a smooth floor. The
device must be handled by the
front face.

preparation

ATTENTION

never pull or push the device by


the poles (the poles are
pressurised).
Released for Manufacturing
Printed on 2013/06/11
07896865EN revision : 04

overall dimensions

devices

phase-- to -- phase dimensions


A

ROLLARC 250 A

145

weight in Kg

492 749 901 159

Released for Manufacturing

07896865EN revision : 04

Printed on 2013/06/11

.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................

10

Released for Manufacturing


Printed on 2013/06/11
07896865EN revision : 04

installation instructions

fitting and
extraction

To fit or extract a ROLLARC of an


MCset SUP2 functional unit...

...refer to the functional unit


user manual.

plug---in and plug---out

To plug in or out a ROLLARC in an


MCset SUP2 functional unit

... refer to the functional unit


user manual.

removing the front plate

Remove the 6 screws fixing


the front plate.
Remove the front plate.
The panel is put back in reverse
order to disassembly.
Released for Manufacturing

07896865EN revision : 04

Printed on 2013/06/11

11

Rollarc 400
diagram 03406765

29
B11

Un (V)

48

60---72

100---127 220---250 48

110

220

Ia (A)

10

3,15

2,5

10

10

10

1,1

0,4

0,24

0,8

0,3

0,18

cos = 0,4 ~(A)


L/R = 40 ms
Coil power

12

(A)

1,25

3W

~4 VA

Released for Manufacturing


Printed on 2013/06/11
07896865EN revision : 04

Rollarc 400D
diagram 03406766

Un (V)

48

60---72

100---127 220---250 48

110

220

Ia (A)

10

3,15

2,5

10

10

10

1,1

0,4

0,24

0,8

0,3

0,18

cos = 0,4 ~(A)


L/R = 40 ms

(A)

1,25

Coil power

3W

~4 VA

Released for Manufacturing

07896865EN revision : 04

Printed on 2013/06/11

13

.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................

14

Released for Manufacturing


Printed on 2013/06/11
07896865EN revision : 04

operating instructions

mechanical opening
of the contacteur
Only for the ROLLARC contactor
version with mechanical latching.

Press the red button.

This operation causes a reaction


and displays...

the O device status.

The indicator light shows that the


fuses are in proper operating order.

The indicator light shows that one


or more fuses are no longer in
proper operating order.

MV fuse blowing
indication
CAUTION

All three fuses MUST be replaced.

Released for Manufacturing

07896865EN revision : 04

Printed on 2013/06/11

15

.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................

16

Released for Manufacturing


Printed on 2013/06/11
07896865EN revision : 04

preventive maintenance

foreword
safety instructions

All the operations described below


must be carried out according to
current safety standards, under
the responsibility of a competent
authority.
The presure switch must be
connected to obtain pressure level
information.

CAUTION
Before all operations:
open the contactor and isolate
it from the mains.
cut the supply to the auxiliary
circuits and the main circuit.
avoid impacts
(pressurised enclosure).

general rules

Our devices are designed


toguarantee optimum service
provided that the maintenance
operations described in this
document are complied with.

Using the ERD, extract the


contactor from the cubicle.
(see the MCset user manual).
place the device on a support at
working height in order to perform
the maintenance operation.

maintenance operations
and cycle

replacement of the LV printed


circuit and auxiliary contact
module is recommended every
100 000 operations.
At least once a year:
perform an overall external
cleaning operation.
At least twice a year:
or every 20 000 operations,
lubricate using grease for low
temperatures.

the two guides of the


electromagnet magnetic circuit.
the moving part of the auxiliary
contacts.
the latching mechanism
of type 400 D.
In event of very frequent
operations or an extremely
corrosive environment,
please consult your nearest
Groupe Schneider Electric
service centre

The 400 type contactor is designed


to perform 300 000 mechanical
operations, without maintenance of
live parts (100 000 operations for type
400 D).
The following are recommended:
wear monitoring of the arcing
contacts every 50 000 operations.

Released for Manufacturing

07896865EN revision : 04

Printed on 2013/06/11

17

summarising table
description

Maintenance operations

pole enclosure

dust the enclosure

supplies

tools
cloth

arcing contact degree of wear


measure the degree of wear
operating mechanism
moving partOf the auxiliary
contacts

latching mechanism of type


400 D

electromagnet magnetic
circuit guides

lamp, bell

clean with a degreasing agent

non---chlorinated solvent
degreasing agent

cloth

lubricate

isoflex Topas L152 grease

brush

clean with a degreasing agen

non---chlorinated solvent
degreasing agent

cloth

lubricate, oil

vacuoline oils 133 oil


Isoflex Topas L152 grease

brush, oiler

clean with a degreasing agent

non---chlorinated solvent
degreasing agent

cloth

lubricate, oil

vacuoline oils 133 oil


Isoflex Topas L152 grease

brush, oiler

clean with a degreasing agent

non---chlorinated solvent
degreasing agent

cloth

lubricate

Isoflex Topas L152 grease

brush

clean with a degreasing agent

non---chlorinated solvent
degreasing agent

cloth

lubricate

Isoflex Topas L152 grease

brush

propulsion guide
endless screw

cam

preventive maintenance
and cleaning
instructions

The pressurised SF6 gas


inside the pole retains all its
dielectric properties after breaking.
Electrical durability is limited by
contact wear.
This wear depends on device use.
We draw your attention to the risk
of cleaning processes. consisting
of spraying solvents at high
pressure.

The main drawbacks of such


processes are.
damage due to jet pressure and
impossibility of re---lubricating
inaccessible fixing points.
risk of overheating due to
solvent presence on contact areas.
elimination of special
protections.

CAUTION
Never use solvents and alcohol.

If the insulating parts are dusty, it


is recommended that you remove
the dust using a dry cloth.

18

Released for Manufacturing


Printed on 2013/06/11
07896865EN revision : 04

monitoring arcing
contact wear
monitoring
NB:
In event of repeated short ---circuit
current breaks, the user can check
contact wear without
disassembling the contactor.

Unscrew the two self---locking


nuts.

Remove the metal and neoprene


washersand replace them

...with counternuts
(14 mm) or washers (roughly
8mm thick) which will act as
spacers.

Screw in standard nuts (12 mm)


in place of the self---locking nuts
(so as not to weaken them).

Connect an indicator lamp or bell


between the input and output
connections of pole no.1.

Released for Manufacturing

07896865EN revision : 04

Printed on 2013/06/11

19

Simultaneously screw in the two


nuts until the lamp or bell is lit.

Form a thickness gauge made up


of a bent wire, of 3 mm.
Position the gauge on the
electromagnet magnetic circuit
guides.

Measure the coil air gap using the


gauge.
Record this measurement.
Repeat the procedure for poles
2 and 3.
If, for one or more measurements,
the air gap value is less than or
equal to 3mm, the contactor must
be replaced (on a new device, the
air gap is 5.1 mm +0.5).

For reassembly, remove


thestandard nuts

20

...put back the original washers


and self---locking nuts (do not fit
and remove the self---locking nuts
more than twice).

Released for Manufacturing


Printed on 2013/06/11
07896865EN revision : 04

adjusting

Form a thickness gauge made up of


a bent wire, of 12.4 mm.
Position the gauge on the
electromagnet magnetic circuit
guides.

With the contactor open, insert the


12.4mm shim in the air gap.
Simultaneously tighten
the 2 self---locking nuts until the
electromagnet touches the shim.
Slightly loosen the nuts so that the
shim can freely slide in the air gap
of the two coils.

moving part
of the auxiliary contacts

At least twice a year:


or every 20 000 operations,
lubricate using grease for low
temperatures.
the moving part of the auxiliary
contacts.

Released for Manufacturing

07896865EN revision : 04

Printed on 2013/06/11

21

latching mechanism
of type 400 D

At least twice a year :


or every 20 000 operations,
lubricate using grease for low
temperatures.
the latching mechanism.

electromagnet
magnetic circuit guides

At least twice a year :


or every 20 000 operations,
lubricate using grease
for low temperatures.
the two guides of the
electromagnet magnetic circuit.

22

Released for Manufacturing


Printed on 2013/06/11
07896865EN revision : 04

corrective maintenance

foreword

The corrective maintenance


operations enable replacement of
defective subassemblies
The operations quoted
in the summarising table below
can be performed by the customer
or by the After---Sales representativesof the groupe Schneider
Electric.
For all other maintenance work,
contact the representatives of
your nearest groupe Schneider
Electric centre.

After each operation, perform


the electrical tests according to
current standards
CAUTION
when replacing, all the accessories
listed below must be replaced with
new devices.
-- Nylstop (self -- locking nut)
-- Contact washer
-- Locking pins
-- Mechanical pin

summarising table
description

performed by

comments

LV fuses or closing printed circuit.

Schneider Electric
or Customer

Place the device on a support at


working height in order to make the
replacement.

LV fuses

Schneider Electric
or Customer

disconnection contact (yoke position)

Schneider Electric
or Customer

shunt release (400 D)

Schneider Electric

holding winding insertion contacts

Schneider Electric

closing coil
arcing contact degrees of wear

Schneider Electric
Schneider Electric
or Customer

plug---in position contact Printed circuit


+ STPI relay support

Schneider Electric
or Customer

fuse blowing contact

Schneider Electric
or Customer

operation counter

Schneider Electric
or Customer

mechanical position indicator

Schneider Electric
or Customer

MV fuses of same dimensions

Schneider Electric
or Customer

MV fuses of different dimensions

Schneider Electric

VT fuse

Schneider Electric
or Customer

voltage Transformer

Schneider Electric
or Customer

contacteur 400 or 400D

Schneider Electric

plug---in probes

Schneider Electric
or Customer

Place the device on a support at working


height in order to make the replacement.

Refer to the MCset user manual.

On the ERD, bring the device to


working height in order to make the
replacement.

Released for Manufacturing

07896865EN revision : 04

Printed on 2013/06/11

23

replacing the LV fuse

CAUTION

fuses with large time delay


Use fuses of the same type as
those contactor .
LV fuse choice table
48 ---50 VDC

50 ---60 Hz

10A

60 ---72 VDC

50 ---60 Hz

3,1 5 A

1 00---1 27 VDC

50 ---60 Hz

2,5 A

220 ---250 VDC

50 ---60 Hz

1,25A

removal

Push and turn in an


anti---clockwise direction.

fitting

Pull to open the rack and extract


the fuse.

Reassemble by performing the


opposite operations to removal.

replacing the
disconnection contacts
(yoke position)

24

Released for Manufacturing


Printed on 2013/06/11
07896865EN revision : 04

removal

fitting

Remove the fixing screws.


Remove the contacts and isolating
screens.

Mark and disconnect wiring.

Proceed in reverse order.


Fit new isolating screens.

lock the contact fixing screws.


Tightening torque: 0.7 Nm.

replacing the fuse


blowing contact

Remove the screws and protection


front plate.

removal

Remove the protective plate.

Mark and disconnect wiring.

Released for Manufacturing

07896865EN revision : 04

Printed on 2013/06/11

25

Remove the fixing screws.


Remove the contacts and isolating
screens.

fitting

Proceed in reverse order


Fit new isolating screens.

lock the contact fixing screws.


Tightening torque: 0,7 Nm.

replacing the operation


counter

Remove the screws and protection


front plate.

removal

26

Mark and disconnect wiring.


1 : unclip the counter
2 : extract it from the front of the
Remove the fixing part and
device.
counter.
Released for Manufacturing
Printed on 2013/06/11
07896865EN revision : 04

fitting
2

2
Insert the wire strand in the fixing
part.
Connect the wires.

1 : rest the counter on the plate.


2 : clip on the counter.

replacing the position


indicator module

Remove the screws and protection


front plate.

removal

07896865EN revision : 04

Position indicator module.


Remove the fixing screws on the
front panel of the device.
Released for Manufacturing
Printed on 2013/06/11
27

Remove the fixing screws inside


the device.

fitting

Release the module.

Proceed in reverse order.


lock the module fixing screws.
Tightening torque: 13 Nm.
Fit the front plate and screws.

setting

Ensure that the indicator light is in


the right position.

Otherwise, adjust this screw

so that the indicator light is in


the right position.

28

Released for Manufacturing


Printed on 2013/06/11
07896865EN revision : 04

replacing MV fuses of
the same dimensions

removal

1
2

Release the fuse fixing system.

Extract the fuse.

fitting

2
1

Fit the fuse on the striker side into


the pole annular socket.

Fit the fuse in the fuse fixing


system.

Released for Manufacturing

07896865EN revision : 04

Printed on 2013/06/11

29

replacing the VT fuses

removal
CAUTION
Use fuses of the same type as
those delivered with the contactor.

Extract the fuse

fitting

Proceed in reverse order.


CAUTION
A pin is located on one of the fuse
plugs: it must be directed to the VT
on mounting.

30

Released for Manufacturing


Printed on 2013/06/11
07896865EN revision : 04

replacing the Voltage


Transformer

removal

Remove the fuses.


Mark and disconnect wiring.
Disconnect the earth circuit.

Remove the screws and the VT.

Remove the connection pads and


store them for reassembly.

Released for Manufacturing

07896865EN revision : 04

Printed on 2013/06/11

31

fitting

Fitting the VT

Fit and lock the connection pads

... respecting the mounting


direction.
Tightening torque: 13 Nm.

Proceed in reverse order.


lock the fixing screws.

Tightening torque: 13 Nm.

Slightly unscrew the nut holding


the probe in place.

Press the edge of the probe to


extract it.

remove the probes

CAUTION
Mark the direction and orientation
of the screws.

32

Released for Manufacturing


Printed on 2013/06/11
07896865EN revision : 04

SF6 gas recovery


conformity rules

The SF6 must be removed before


any dismantling operation can be
carried out in compliance with the
procedures described in
IEC ---61634 and accordiing to the
following instructions.
The gas must be treated in
compliance with IEC ---60480.

intervention method

Tool necessary for the operation

Unscrew the plug (A).

Plug dismounted.

Connect the vacuum/filling device.

Vacuum/filling device connected.

Wait until the pressure guage


shows 0 (15 min to empty the
tank) before removing the
connection.

Released for Manufacturing

07896865EN revision : 04

Printed on 2013/06/11

33

anomaly, probable
causes and solutions

The information given below


ensures minimum interruption of
operation.

If the solutions proposed are not


effective, consult
your nearest Groupe Schneider
Electric service centre.

symptoms

defective devices

probable causes and solutions

closing impossible

LV supply source

Nominal supply voltage insufficient (less than


85%) on pick ---up current.
restore voltage to its nominal value.
Protection fuse blowing.
remove the fault.

Incorrect connection of
electro coils on replacement.
Rectifier in event of an AC
source.

see series connection diagram instead of


parallel connection.
Rectifier defective.
replace the printed circuit.

supply sourLV ce

Supply voltage insufficient (less than 85% of


nominal voltage on pick ---up current).
restore voltage to its nominal value.

400 D type contactor trip unit


(with mechanical latching)

Trip unit supplied.


see cause of trip unit excitation.

Incorrect connection of
electro coils on replacement.

see series connection diagram instead of


parallel connection.

abnormal temperature rise of


closing electrode coils.

energy source

Supply voltage exceeding 110% of nominal


voltage.
restore voltage to its nominal value.
NB: the contractor must provide a protection
fuse.

opening impossible on 400D


type contactor
(with mechanical latching).

voltage shunt release

No voltage at release terminals.


check the circuit to restore power supply
(and auxiliary contact).
Coil damaged.
replace the release.
Release incorrectly set.
reset position.
Auxiliary contacts damaged.
replace contacts.

difficult breaking of holding


winding insertion contact on
type 400 standard contactor.

Insertion contact

Contact incorrectly adjusted.


reset.
Capacitor defective.
replace the printed circuit.

beating
the device does not remain
closed

Capacitor
fuse blowing

34

fuse

Supply voltage too weak, causing incomplete


closing of coil.
restore voltage to its nominal value.
Holding coil insertion contact incorrectly set.
set the insertion contact.

Released for Manufacturing


Printed on 2013/06/11
07896865EN revision : 04

.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................

Released for Manufacturing

07896865EN revision : 04

Printed on 2013/06/11

35

.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................

36

Released for Manufacturing


Printed on 2013/06/11
07896865EN revision : 04

You might also like