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    Engineering Calculation of Pump Capacity

    Uploaded by

    Hairil Herliansyah
    This document provides engineering calculations for the design of a pipeline. It includes calculations to determine the required pipe thickness, pumping power needs, and head losses. The thickness calculation shows the pipe thickness meets the minimum required by codes. Head losses are calculated considering minor losses from fittings and the total longitudinal losses. The pumping power is then calculated based on the total head losses and flow rate. In conclusion, the check valve design is sufficient to withstand the calculated pressures.

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    Engineering Calculation of Pump Capacity

    Uploaded by

    Hairil Herliansyah
    128 views36 pages
    This document provides engineering calculations for the design of a pipeline. It includes calculations to determine the required pipe thickness, pumping power needs, and head losses. The thickness calculation shows the pipe thickness meets the minimum required by codes. Head losses are calculated considering minor losses from fittings and the total longitudinal losses. The pumping power is then calculated based on the total head losses and flow rate. In conclusion, the check valve design is sufficient to withstand the calculated pressures.

    Original Description:

    qweret

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    This document provides engineering calculations for the design of a pipeline. It includes calculations to determine the required pipe thickness, pumping power needs, and head losses. The thickness calculation shows the pipe thickness meets the minimum required by codes. Head losses are calculated considering minor losses from fittings and the total longitudinal losses. The pumping power is then calculated based on the total head losses and flow rate. In conclusion, the check valve design is sufficient to withstand the calculated pressures.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    128 views36 pages

    Engineering Calculation of Pump Capacity

    Uploaded by

    Hairil Herliansyah
    This document provides engineering calculations for the design of a pipeline. It includes calculations to determine the required pipe thickness, pumping power needs, and head losses. The thickness calculation shows the pipe thickness meets the minimum required by codes. Head losses are calculated considering minor losses from fittings and the total longitudinal losses. The pumping power is then calculated based on the total head losses and flow rate. In conclusion, the check valve design is sufficient to withstand the calculated pressures.

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
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    At a glance
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    The document discusses pipeline design calculations based on standards like ASME B31.4 and considers factors like material properties, internal design pressure, corrosion allowance, friction loss etc.

    The calculations done include determining minimum wall thickness, longitudinal losses due to friction, minor losses due to fittings, total head losses using the energy equation and checking safety factors.

    The factors considered for head loss calculations are friction due to pipe roughness, minor losses due to fittings like elbows, valves etc.

    ENGIN

    B
    Material D

    ENGINEERING CALCULATION OF PIPELINE


    Based on NORSOK Standard M-630
    Material Data Sheets and Element Data Sheets for Piping

    ENGIN
    Based on ASME B31.4 Pipeline T
    1. ALLOWABLE DESIGN THICKNESS
    Known :
    Pipeline Material A106 Grade B
    Allowable stress value (S) =
    OD Pipe NPS 3" =
    internal design pressure (Pi) =
    Corrosion Allowance (A) =

    25200 psi
    3.504 inch
    100 psi
    0.079 inch

    Design calculations :

    t=

    0.0069522341 inch

    tn =

    0.0856921541 inch

    whereas :
    Pipe Thickness of NPS 3 is

    0.197 inch

    Conclusion :
    Safety in design because thicker than thickness calculation, based on ASME B31.3 Process Piping minimum of thickness is

    ENGINEERING CALCULATION OF PIPELINE


    on ASME B31.4 Pipeline Transportation Systems for Liquid Hydrocarbons and Other Liquids

    ess Piping minimum of thickness is 1.5 times

    0.3
    0.0055555556

    Other Liquids

    ENGIN
    Based on ASME B31.4 Pipeline T
    Known :
    Pipeline Material A106 Grade B
    Allowable stress value (S) =
    OD Pipe NPS 3" =
    internal design pressure (Pi) =
    Corrosion Allowance (A) =

    25200 psi
    3.504 inch
    100 psi
    0.079 inch

    Design calculations :

    t=

    0.0069522341 inch

    tn =

    0.0856921541 inch

    whereas :
    t sch 40 =

    0.197 inch

    Conclusion :
    Safety in design because thicker than thickness calculation, based on ASME B31.3 Process Piping minimum of thickness is
    ID of Pipe NPS 3" sch. 40 =

    3.071 inch

    0.078

    Debit (Q) =

    50 m /h

    0.0138888889

    Density =

    920 kg/m3

    Kinematic Viscosity () =
    Length of Pipeline (L) =
    Grade elevation of well (E1) =
    Grade elevation of SP (E2) =
    Z2 = E2-E1 =
    Depth of well (Z1) =

    0.000000307
    4850 m
    252 m
    268 m
    16 m
    -850 m

    Calculations :
    Area (A)

    0.00477594 m2

    Velocity (V)
    V = Q/A
    =

    2.91 m/s

    Reynolds number (Re) :

    738864.615708534

    E/ID =
    Friction Factor (f) =

    0.0064102564
    0.0317

    Longitudinal Losses

    Fitting
    Elbow 45
    Elbow 90
    Gate Valve
    Check Valve
    Mitre Bends 15
    Mitre Bends 30

    849.62 m

    Minor losses

    Total minor losses


    Total head losses (Hf) :

    850.95 m

    Energy equation :

    Hp = Hf-Z1+Z2
    =
    PUMPING POWER

    =
    =

    269024.212848094 Watt
    269.0242128481 Kw

    1716.95 m

    Hydrostatic pressure
    tan = Y/X
    =
    0.0053333333
    arctangent =

    0.3055

    x=
    3000.0426663633
    Ph =
    =
    =
    =
    Ph actual = Po + Ph
    =

    43432.15 N/m2
    6.30 psi

    21.30 psi

    Conclusion :
    The design of check valve with class 150 psi is able to hold the load

    sin 0.3055 =

    ENGINEERING CALCULATION OF PIPELINE


    on ASME B31.4 Pipeline Transportation Systems for Liquid Hydrocarbons and Other Liquids

    ess Piping minimum of thickness is 1.5 times


    m
    m3/s

    Resistance Coefficient

    Total minor losses

    Minor losses
    0.29
    0.1250018031
    0.54
    0.2327619783
    0.14
    0.0603456981
    1.9
    0.818977331
    0.07
    0.030172849
    0.14
    0.0603456981
    1.3276053576

    Unit
    m
    m
    m
    m
    m
    m
    m

    0.3
    0.0055555556
    0.30077

    Other Liquids

    NO.

    DESCRIPTION

    SIZE

    UNIT

    3"
    2"
    3"
    3"
    3"
    2"
    5/8"X4"

    METER
    METER
    EA
    EA
    EA
    EA
    EA

    1
    2
    3
    4
    5
    6
    7

    PIPE CS SEAMLESS A106 GRADE B SCH 40


    PIPE CS SEAMLESS A106 GRADE B SCH 40
    90 ELBOW CS 90 STD WT A234 WPB
    45 ELBOW CS 90 STD WT A234 WPB
    FLANGE CS SORF A105 GRADE 2 ASME 150
    FLANGE CS SORF A105 GRADE 2 ASME 150
    STUD BLT A193-B7 W/A194-2H 2 HVY-NUTS

    GASKET SPWD 150 RF 316 SS, GRAPHITE FILLED 3 MM, SS 316


    INNER & CS OUTER RING, B16.20/B16.5

    3"

    EA

    GASKET SPWD 150 RF 316 SS, GRAPHITE FILLED 3 MM, SS 316


    INNER & CS OUTER RING, B16.20/B16.5

    2"

    EA

    10

    GATE VALVE 150 RF CS A216-WCB 13-CR/HF, TR/SEAT BB-OS&Y


    3.2MM CA

    3"

    EA

    11

    GATE VALVE 150 RF CS A216-WCB 13-CR/HF, TR/SEAT BB-OS&Y


    3.2MM CA

    2"

    EA

    12

    CHECK VALVE 150 RF CS A216-WCB 13-CR/HF, TR/SEAT BB-OS&Y


    3.2MM CA

    3"

    EA

    13

    CHECK VALVE 150 RF CS A216-WCB 13-CR/HF, TR/SEAT BB-OS&Y


    3.2MM CA
    WELDING
    WELDING

    2"

    EA

    3"
    2"

    LOT
    LOT

    14
    15

    KWG-05

    KWG-P07

    KWG-81

    KWG-17 TW

    KWG-78

    20.3
    1.8
    2
    2
    3
    3
    32

    26
    1.8
    1
    2
    5
    3
    36

    210.8
    1.8
    3
    4
    7
    3
    40

    1100
    1.8
    7
    8
    11
    3
    48

    700
    1.8
    7
    11
    7
    3
    40

    14
    3

    17
    3

    47
    3

    232
    3

    124
    3

    PIPELINE AND MATERIAL TAKE OFF FOR REA


    KWG-30

    KWG-27

    KWG-P23

    KWG-P15

    KWG-29

    11
    1.8
    0
    4
    3
    3
    32

    1250
    1.8
    3
    6
    11
    3
    48

    1000
    1.8
    6
    7
    11
    3
    48

    550
    1.8
    7
    8
    9
    3
    44

    1350
    1.8
    5
    6
    11
    3
    48

    11
    3

    236
    3

    216
    3

    134
    3

    240
    3

    KWG-14

    KWG-91

    500
    1.8
    4
    5
    9
    3
    44

    800
    1.8
    5
    6
    9
    3
    44

    24
    1.8
    2
    2
    3
    3
    32

    22
    1.8
    2
    2
    3
    3
    32

    129
    3

    162
    3

    14
    3

    18
    3

    KWG-87

    NGL-P01

    COMPLETE

    WELL NAME
    KWG-76
    KWG-36

    COMPLETE

    ERIAL TAKE OFF FOR REACTIVATION WELL

    NGL-032

    LDK-235

    LDK-207

    COMPLETE

    NGL-P04

    COMPLETE

    NGL-P03

    COMPLETE

    NGL-P02

    500
    1.8
    5
    6
    9
    3
    44

    COMPLETE

    COMPLETE

    4
    1
    1
    1
    1
    126
    3

    TOTAL

    LDK-210

    SMG-P08

    SMG-P10

    SMG-P11

    7
    2
    0
    3
    3
    3
    32

    48
    1.8
    1
    2
    5
    3
    32

    8
    1.8
    1
    2
    5
    3
    32

    25
    1.8
    1
    2
    5
    3
    32

    7652.1
    32.6
    57
    82
    120
    54
    696

    105

    72

    18

    18

    18

    18

    10
    3

    17
    3

    11
    3

    15
    3

    1647
    54

    ENGINEE
    Based on Fl
    Case study of SPG-08
    ID of Pipe NPS 3" sch. 40 =

    154 inch

    0.154

    Debit (Q) =

    50 m /h

    0.0138888889

    Density =

    1000 kg/m3

    Kinematic Viscosity () =
    Length of Pipeline (L) =
    Grade elevation of SPU (E1) =
    Grade elevation of SS (E2) =
    Z2 = E2-E1 =
    Length of Suction (Z1) =

    0.000000307
    9600 m
    100 m
    190 m
    90 m
    50 m

    Calculations :
    Area (A)

    0.01861706 m2

    Velocity (V)
    V = Q/A
    =

    0.75 m/s

    Reynolds number (Re) :

    =
    E/ID =
    Friction Factor (f) =

    374230.130034192
    0.0032467532
    0.0317

    Longitudinal Losses

    =
    Minor losses

    56.06 m

    Fitting
    Elbow 45
    Elbow 90
    Gate Valve
    Check Valve
    Mitre Bends 15
    Mitre Bends 30
    Total minor losses

    Total head losses (Hf) :

    56.14 m

    Energy equation :

    Hp = Hf-Z1+Z2
    =
    PUMPING POWER

    =
    =

    16374.4502510747 Watt
    16.3744502511 Kw

    96.14 m

    ENGINEERING CALCULATION OF PIPELINE


    Based on Fluid Mechanics Handbook by Frank White

    m
    m3/s

    Resistance Coefficient

    Total minor losses

    Minor losses
    0.29
    0.0082264375
    0.54
    0.0153181941
    0.14
    0.0039713836
    1.9
    0.0538973495
    0.07
    0.0019856918
    0.14
    0.0039713836
    0.0873704402

    Unit
    m
    m
    m
    m
    m
    m
    m

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