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    CHNG 3802 Heat Transfer Tutorial Answers Weeks 1-4

    Uploaded by

    IshanSane
    This document contains information and calculations related to heat exchanger design and analysis. It includes: - Heat transfer calculations for various fluids like water, oil, and air flowing through pipes. Parameters calculated include heat transfer coefficients, Reynolds numbers, Nusselt numbers, etc. - Heat transfer analysis of an exothermic reaction in a stirred tank, calculating maximum diameter to limit temperature. - Double pane window heat loss calculation using properties like thermal resistance. - Heat exchanger effectiveness calculations for a three exchanger system using parameters like Number of Transfer Units (NTU), heat capacity rate ratio (R), effectiveness (ε). - Example calculations from textbooks using Kern's method and log mean temperature

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    CHNG 3802 Heat Transfer Tutorial Answers Weeks 1-4

    Uploaded by

    IshanSane
    79 views9 pages
    This document contains information and calculations related to heat exchanger design and analysis. It includes: - Heat transfer calculations for various fluids like water, oil, and air flowing through pipes. Parameters calculated include heat transfer coefficients, Reynolds numbers, Nusselt numbers, etc. - Heat transfer analysis of an exothermic reaction in a stirred tank, calculating maximum diameter to limit temperature. - Double pane window heat loss calculation using properties like thermal resistance. - Heat exchanger effectiveness calculations for a three exchanger system using parameters like Number of Transfer Units (NTU), heat capacity rate ratio (R), effectiveness (ε). - Example calculations from textbooks using Kern's method and log mean temperature

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    This document contains information and calculations related to heat exchanger design and analysis. It includes: - Heat transfer calculations for various fluids like water, oil, and air flowing through pipes. Parameters calculated include heat transfer coefficients, Reynolds numbers, Nusselt numbers, etc. - Heat transfer analysis of an exothermic reaction in a stirred tank, calculating maximum diameter to limit temperature. - Double pane window heat loss calculation using properties like thermal resistance. - Heat exchanger effectiveness calculations for a three exchanger system using parameters like Number of Transfer Units (NTU), heat capacity rate ratio (R), effectiveness (ε). - Example calculations from textbooks using Kern's method and log mean temperature

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    © All Rights Reserved
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    79 views9 pages

    CHNG 3802 Heat Transfer Tutorial Answers Weeks 1-4

    Uploaded by

    IshanSane
    This document contains information and calculations related to heat exchanger design and analysis. It includes: - Heat transfer calculations for various fluids like water, oil, and air flowing through pipes. Parameters calculated include heat transfer coefficients, Reynolds numbers, Nusselt numbers, etc. - Heat transfer analysis of an exothermic reaction in a stirred tank, calculating maximum diameter to limit temperature. - Double pane window heat loss calculation using properties like thermal resistance. - Heat exchanger effectiveness calculations for a three exchanger system using parameters like Number of Transfer Units (NTU), heat capacity rate ratio (R), effectiveness (ε). - Example calculations from textbooks using Kern's method and log mean temperature

    Copyright:

    © All Rights Reserved
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    Download as xls, pdf, or txt
    of 9

    Q1

    Q6

    water
    oil
    air 1 atm

    40oC
    (kg m-1 s-1)

    4156
    1770
    1004

    1.01E-03
    0.799
    1.84E-05

    6.96E-04
    0.21
    1.93E-05

    CP

    (oC)

    (W m-1 K-1)

    (kg m-3)

    20
    20
    20

    0.597
    0.145
    0.0262

    1001
    888
    1.203

    Diameter

    2
    0.2

    water
    oil
    air 1 atm

    Re
    397617
    445
    26152

    Flow

    (J kg-1K-1)

    20oC
    (kg m-1 s-1)

    Exothermic Reaction in stirred tank

    2 m

    D
    V
    Q

    2 m
    6.28318
    62831.8 W

    m/s

    12.56636 m2

    U
    Tr
    T
    Tj

    150
    80 C
    33.33333 C
    46.66667 C

    Pr
    7.01
    9753.31
    0.71

    Nu
    1512.1
    N/A
    68.4

    h
    4513.7

    Maximum diameter if Tj is limited to 30oC


    9.0

    Q2
    Calculate the heat transfer coefficients in the previous question using the Sieder Tate Correlation

    Nu=

    hL

    =0 . 027 Re0 . 8 Pr 1/ 3
    k
    w

    0 . 14

    ( )

    In both cases assume the wall is at 40oC


    Nu
    h
    water
    1631.12
    4868.9
    oil
    air 1 atm
    81.73
    10.7
    Q3
    If one side of an exchanger had air flowing at 2 m/s and the other water at 2 m/s which would be the controlling resistance?
    1/U
    0.093604
    U
    10.683
    U is approximately equal to h for the Air. The air would be the controlling resistance
    Q4
    Water flowing through smooth pipe, heated by condnesing steam, assume waters resistance is controlling
    1 m pipe

    Smooth pipes, 2 .5 103 < Re< 105


    =0 . 0396 Re0. 25
    Smooth pipes, 2 .5 103 < Re< 10 y
    =2. 5 ln ( Re 0 .5 ) +0 . 3
    l
    P f =4 u2
    d
    Flowrate
    diameter
    area
    u

    0.2
    0.02
    0.000314
    0.635984

    Re

    1.26E+04
    0.003734
    302.4 Pa/m

    Pr
    Nu
    h

    7.01
    95.83517
    2860.7 W/m2K

    hA

    179.7 W/K

    kg/s
    m
    m2
    m/s

    0.1
    0.01
    7.853975E-005
    1.2719686515

    kg/s
    m
    m2
    m/s

    1.26E+04
    0.0037344352
    2419.2 Pa/m
    7.01
    95.8351703746
    5721.4 W/m2K
    359.5 W/K

    Q5 Concentric Pipe Heat Exchanger


    Water
    Cold Stream

    (oC)

    (W m-1 K-1)

    (kg m-3)

    20
    40
    100
    120

    0.597
    0.628
    0.68
    0.685

    1001
    995
    961
    945

    Water
    Tin

    20 oC

    Tout

    40 oC

    Flow

    0.11 kg/s

    ID
    IA

    0.015 m
    0.000177 m2

    Cp

    Re
    Pr
    Nu
    h

    998
    0.62372 m/s
    0.000837
    4167
    0.6125
    11153
    5.70
    79.77307
    3257.4 W/m2K

    Pressure Drop Inside Pipe


    Re

    1.12E+04
    0.003853427
    544

    Hot Stream Outer Pipe


    Water
    Tin
    120 oC
    Tout
    100 oC
    Flow
    0.11 kg/s
    ID
    OD
    IA
    dm

    0.02
    0.03
    0.000393
    0.01

    Cp

    Re
    Pr
    Nu
    h

    953
    0.293927 m/s
    0.000212
    4233
    0.6825
    13228
    1.31
    50.84908
    3470.45 W/m2K

    Steel Wall
    k

    Ao/(hiAi)

    m
    m
    m2
    m

    60 W/m/K

    0.000409

    ln(ro/ri)/kxr 4.8E-005
    1/ho

    0.000288

    Uo

    1341.528

    LMTD
    Q
    A
    L

    10000 W/m3

    80 K
    9167.4 W
    0.085419 m2
    1.36 m

    Pressure Drop Outside Pipe


    Re

    1.32E+04
    0.003692477
    174

    CP

    (J kg-1K- (kg m-1 s1


    1
    )
    )
    4156
    4178
    4216
    4250

    1.01E-03
    6.96E-04
    2.82E-04
    1.59E-04

    Q=UA(Tr-Tj)
    Q/A=U(Tr-Tj)
    A=piDH
    Q=10,000*pi/D^2/4*H
    Q/A=10,000*D/4
    D=4*Q/A/10,000
    D=4*U(Tr-Tj)/10,000
    Tj
    Tr
    T
    UT
    D

    30
    80
    50
    7500
    3

    Question 1
    Estimate the heat transfer coefficient from a horizontal pipe 0.15m in diameter
    with a surface temperature of 400K to air at 294K

    2 L3 T g
    Gr=
    2
    do
    Tpipe
    Tamb
    Tmean

    kg/m3
    Pa.s
    J/kg/K
    W/mK
    m/s2

    2.62E+07
    7.39E-01
    1.94E+07

    C'
    n
    h

    0.53
    0.25
    6.98 W/m2K

    C"
    n
    h

    1.32
    0.25
    6.81 W/m2K

    cP

    0.15
    400
    294
    347

    Physical properties

    1.018533

    0.002882

    2.00E-05
    Cp
    1100
    k
    0.02975
    g
    9.81
    Gr
    Pr
    GrPr

    Pr =

    348.5 W/m
    340.0 W/m

    h C" T l 3 n 1
    n

    Question 2
    Estimate the heat transfer coefficient and the rate of heating
    from a flat vertical convenction heater.
    Dimensions
    Width
    Height
    Theater
    Troom
    Tmean

    2
    0.8
    60
    15
    310.65

    Physical Properties

    1.1377143403

    0.0032190568

    1.93E-05
    Cp
    1100
    k
    0.02702375
    g
    9.81
    Gr
    Pr
    GrPr

    m
    m
    C
    C

    kg/m3
    Pa.s
    J/kg/K
    W/mK
    m/s2

    2.53E+09
    7.86E-01
    1.99E+09

    C'
    n
    h
    Q

    0.13
    0.33
    5.14 W/m2K
    370.1 W

    C"
    n
    h
    Q

    1.24
    0.33
    4.36 W/m2K
    314.3 W

    Question 3
    Estimate the heat loss though a the gap between double glazed windows.

    Dimensions
    Gap (L)
    Height (H)
    Width
    Thot
    Tcold
    Tmean

    0.015
    2
    2
    10
    -10
    273.15

    Physical Properties

    1.293907962

    0.003660992

    1.60E-05
    Cp
    1050
    k
    0.02421125
    g
    9.81
    Gr
    Pr
    GrPr
    Ra
    500H/L

    Nu
    Nu
    h
    R
    Q

    m
    m
    m
    C
    C

    kg/m3
    Pa.s
    J/kg/K
    W/mK
    m/s2

    1.59E+04
    6.94E-01
    1.10E+04
    1.10E+04
    6.67E+04

    hL
    Ra
    1
    k
    720

    1.11E+00
    1.80 W/m2/K
    0.555850012 Km2/W
    143.9 W

    Question 4
    If the thermal resistance of glass is 0.003
    R glass
    0.003
    Dimensions
    Gap (L)
    Height (H)
    Width
    Troom
    Thot
    Tcold
    Toutside
    Tmean

    0.015
    2
    2
    20
    19.77
    -19.77
    -20
    273.15

    Physical Properties

    1.293908

    0.003661

    1.60E-05
    Cp
    1050
    k
    0.024211
    g
    9.81
    Gr
    Pr
    GrPr
    Ra
    500H/L

    Nu
    Nu
    h
    R
    Rglass
    Rtotal
    Q

    m
    m
    m
    C
    C

    Delta T gla 0.234771


    Delta T gla 0.234771
    diff
    2.9E-014
    Delta T air

    kg/m3
    Pa.s
    J/kg/K
    W/mK
    m/s2

    3.13E+04
    6.94E-01
    2.17E+04
    2.17E+04
    6.67E+04

    hL
    Ra L
    1

    k
    720 H
    1.23E+00
    1.98 W/m2/K
    0.505135 Km2/W
    0.006
    0.511135
    313.0 W

    40

    Question 1

    Question 2

    Exothermic Reaction in stirred tank

    h Jacket
    h Vessel

    Q
    H
    D
    V
    Q
    A
    U
    Tr
    T
    Tj

    10000
    2
    2
    6.28318
    62831.8
    12.56636
    150
    80
    33.33333
    46.66667

    W/m3
    m
    m
    W
    m2
    C
    C
    C

    Overall

    2000 W/m2K
    350 W/m2K
    298 W/m2K

    Effect of stirrer diameter


    1.5
    1.721719
    New h Vessel
    525 W/m2K
    603 W/m2K
    New Overall

    Maximum diameter if Tj is limited to 30oC


    Q=UA(Tr-Tj)
    Q/A=U(Tr-Tj)
    A=piDH
    Q=10,000*pi/D^2/4*H
    Q/A=10,000*D/4
    D=4*Q/A/10,000
    D=4*U(Tr-Tj)/10,000
    Tj
    Tr
    T
    UT
    D

    30
    80
    50
    7500
    3

    416 W/m2K
    463 W/m2K
    40%
    55%

    Assu
    T

    dT
    T
    Ti
    T
    ln
    T

    Question 3

    Question 4

    Diameter
    Height
    Volume
    Area

    2 m
    1 m
    3.14159 m3
    6.28318 m2

    U
    Ti
    Tf
    Tj
    Density
    Mass
    cp

    450
    65
    43
    37
    900 kg/m3
    2827.431 kg

    2 m
    2.5 m

    Impeller

    0.5
    150
    2.5
    0.6
    4
    4000
    0.001
    1000
    4
    90

    k
    cp
    mu
    density
    Nbl
    Theta

    m
    rpm
    rev/s
    W/mK
    kJ/kg/K
    J/kg/K
    Pa.s
    kg/m3

    4 kJ/kg/K
    4000 J/kg/K

    ln term

    1.540445

    UA/Mcp

    0.00025

    Diameter
    Height

    6161.78 seconds
    1.711606 hours
    0.711606
    42.69634

    Nu=0 . 74 Re

    7310.044

    Pr

    6.666667 Pr^1/3

    1.882072

    Nu

    10180.94

    dT
    UA
    UA
    T T = Mc dt = Mc dt
    j
    0
    p
    p 0
    Ti
    h

    T jT i UA
    ln
    =
    t
    T jT f Mc p

    Pr

    625000 Re^2/3

    mu/muw

    Re

    Assume constant Jacket Temperature


    T

    3054.283 W/m2K

    Re

    1
    3

    Pr

    0 .14

    ( )

    Question 1
    Oil
    Flow
    cp
    Inlet T
    Outlet T
    Q
    Water
    cp
    Inlet T
    Outlet T
    Flow

    Question 2

    2 kg/s
    2000 J/kg/K
    80 C
    40 C
    160000 W

    Kerosene
    Flow
    cp
    Inlet T
    Outlet T
    Q

    Question 3

    10 kg/s
    2450 J/kg/K
    100 C
    60 C
    980000 W

    10 kg/s
    2000 J/kg/K
    90 C

    Water
    Flow
    cp
    Inlet T

    20 kg/s
    4200 J/kg/K
    25 C

    4200 J/kg/K
    25 C
    35 C

    Water
    cp
    Inlet T
    Outlet T

    4200 J/kg/K
    20 C
    90 C

    A
    U

    3.81 kg/s

    Flow

    3.33 kg/s

    R
    NTUc

    TLM

    27.30718 C or K

    R
    P
    F

    4
    0.181818
    0.85 From Figure 3.8 Hewitt

    TM
    U
    A

    23.2111
    200 W/m2/K

    TLM

    0.571429
    0.875
    <0.3
    From Figure 3.8 Hewitt
    0.3 From Figure 3.10 Hewitt

    F (3 exchanger)

    0.8 From Figure 3.10 Hewitt

    A of each exchanger

    4.2

    350 W/m2/K
    161.7 m2
    53.9 m3

    Methanol
    Shell side
    Flowrate
    Cp
    Inlet Temp
    Outlet Temp
    density

    k
    fouling

    100000
    2840
    95
    40
    750
    3.40E-04
    0.19
    5000

    Water
    Tube side
    Cp

    kg/hr
    J/kg/K
    C
    C
    kg/m3
    Pa.s
    W/m/K
    W/m2K

    Question 4 Example 12.1 C&R vol 6


    Kern's Method
    Methanol
    Flowrate
    100000
    27.78
    Cp
    2840
    Inlet Temp
    95
    Outlet Temp
    40
    Q
    4338889

    Example 12.3 C&R vol 6


    Methanol
    Shell side
    Flowrate
    Cp
    Inlet Temp
    Outlet Temp
    density

    k
    fouling

    kg/hr
    kg/s
    J/kg/K
    C
    C
    W

    Water
    Cp
    Inlet Temp
    Outlet Temp
    Flowrate

    4200 J/kg/K
    25 C
    40 C
    68.87125 kg/s

    TLM

    30.78621

    25 C

    Outlet Temp

    k
    density
    fouling

    40
    8.00E-04
    0.59
    995
    3000

    C
    Pa.s
    W/m/K
    kg/m3
    W/m2K

    R
    P or S

    3.666667 3.666667
    0.214286

    Tcout
    Thout

    36.05
    43.59

    U
    Tubes
    ID

    0.016 m

    TLM

    33.18836

    OD

    0.02 m

    TM

    29.86952

    L
    Cupronickel

    4.88 m
    50 W/m/K

    600 W/m2K

    TM

    100000
    2840
    95
    40
    750
    3.40E-04
    0.19
    5000

    kg/hr
    J/kg/K
    C
    C
    kg/m3
    Pa.s
    W/m/K
    W/m2K

    Heat Transfer coefficient

    Shell Side Pressure Drop

    As
    Gs
    Re
    Pr
    jH
    hoc

    Cross Flow Zone

    0.063653 m2
    436.3952 kg/m2s
    25670
    5.08
    5.30E-03 from fig 12.31
    2210.17

    jF
    us
    Pi

    Inlet Temp
    Outlet Temp

    k
    density
    fouling

    0.85 From Figure 12.19 C&R vol6


    0.87 From Figure 3.8 Hewitt

    4200 J/kg/K
    25 C
    40
    8.00E-04
    0.59
    995
    3000

    C
    Pa.s
    W/m/K
    kg/m3
    W/m2K

    26.16828
    600 W/m2K

    Number of tubes
    Shell ID

    918
    0.894 m

    276.3453 m2

    Bundle Diameter

    Tube Row Correction Factor

    0.826 m

    Leakage Correction

    Hc

    AL/As

    0.438321

    'L
    F'L

    0.52 From fig 12.38


    0.312718

    Pc

    238.3665 Pa

    0.2235

    Height between baffle tips


    0.447
    Ncv
    20.55172
    Ncv
    20
    Fn
    1.03 from fig 12.32

    Window Zone
    Window Correction factor
    Ra
    Aw

    0.061153 m2

    0.025 m
    4.83 m

    0.1895
    Bundle cut 0.229419

    uw
    uz

    0.605645 m/s
    0.593634 m/s

    A per tube

    0.303478 m2

    Baffle pitch

    0.356 m

    R'a, Ra

    Nwu

    8.712644

    928200 mcpT

    Split Ring floating head

    Number or tubes

    896085.6 UATM

    4.83 m

    910.5955

    Ns/Ncv

    Bundle cleara
    0.068 m
    Baffle spacing = Ds/5

    Db

    911
    0.823348 m

    tube to baffle clearance


    baffle to shell clearance

    25% baffle cut

    Ds

    0.891348 m

    0.2
    0.0008
    0.0048

    Hb

    0.18

    0.1895

    Pitch 1.25 D
    Tube length

    Triangular pitch

    Allowing for tube sheets


    L

    0.02 m

    0.670063

    Tube row vertical pitch


    p't
    0.02175
    Baffle cut height

    928200 mcpT

    Tube OD

    5.60E-02 from fig 12.36


    0.58186 m/s
    1137.566 Pa

    Bypass Correction
    F'b

    Water
    Tube side
    Cp

    4200 J/kg/K

    Inlet Temp

    From Figure 3.22

    0.47
    P
    0.17
    F
    0.9

    17.31234

    34.46627 m2
    U
    A

    200 m2
    150

    0.357143

    21.64043 C or K

    R
    P
    F (1 exchanger)
    F (2 exchanger)

    TM

    Data for Q 4

    Oil
    Flow
    cp
    Inlet T

    Nw

    165.24

    Nwu

    165
    588

    Pw

    Nc
    Rw

    0.359477

    Fw
    Tube side coefficient (3 different methods can be used)

    Pressure Drop

    Mean water Temp


    X Area
    Tubes per pass
    Flow area
    mass velocity
    density
    u

    32.5
    0.000201
    455.5
    0.091584
    752.0039
    955
    0.787439

    jf
    P tube

    hi

    3985.003 W/m2/K

    Re
    Pr

    15040.08
    5.694915

    Nu
    h

    101.3265
    3736.413 W/m2/K

    jh
    Nu
    h

    0.004 From figure 12.23


    106.8122
    3938.7 W/m2/K

    Take lowest value

    3736.413 W/m2/K

    0.18 from fig 12.41

    8
    281.0157 Pa

    End Zone

    1.02 from fig 12.33

    Pe

    1067.137 Pa

    Bypass Correction
    C
    m2

    Shell Side
    Baffle Spacing
    Tube pitch
    As
    Mass Velocity
    de
    Mean shell side temperature
    Re
    Pr
    jH
    Nu
    h

    0.0043 From figure 12.24


    7949.2 Pa
    7.95 kPa

    m2
    kg/sm2
    kg/m3
    m/s

    m
    m
    mm
    m2
    kg/m2/s
    m

    67.5
    36507.6
    5.082105
    0.0033
    206.0
    2756.3

    Atb
    b
    Asb
    AL
    AL/As
    L
    FL

    Dittus Boelter

    hs

    Gs/
    jf
    P shell

    1.165419
    0.04 From figure 12.30
    277168.2 Pa
    277.2 kPa

    C&R suggestes reducing the baffle pitch


    doubling baffle pitch decreases pressure drop by
    (1/2)^22
    P shell

    69.3 kPa

    would reduce h by (1/2)^0.8


    h

    0.001341
    745.454 W/m2/K

    0.018925 m2
    2.1 rads
    0.008975 m2
    0.0279 m2
    0.438321
    0.3
    0.603491

    Shell side Coefficient

    1583.078

    Overall Coefficient
    1/Uo
    Uo

    0.024208 m2
    0.380313
    0.2
    0.873603

    Number of Baffles
    Nb
    12.56742
    Nb
    12
    Ps

    Leakage Correction
    Eqn 12.17 of C&R vol 6

    Pressure Drop
    0.17827
    0.025
    25
    0.03178
    874.0641
    0.014201

    Total Pressure Drop


    Ab
    Ab/As
    Ns/Ncv
    Fb

    1/Uo
    Uo

    0.00161
    620.987 W/m2/K

    1224.186

    from fig 12.41

    Ds/lB
    from fig 12.35

    8128.494 Pa
    8.128494 kPa

    Assume fouled

    Ps

    2.511236
    1.4 inetrpoleted from table 12.7
    11.37989 kPa
    Kern's predicted 69 kPa

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