Production of Fermentable Sugars by Combined Chemo-Enzymatic Hydrolysis of Cellulosic Material For Bioethanol Production
Production of Fermentable Sugars by Combined Chemo-Enzymatic Hydrolysis of Cellulosic Material For Bioethanol Production
Production of Fermentable Sugars by Combined Chemo-Enzymatic Hydrolysis of Cellulosic Material For Bioethanol Production
of Chemical
Engineering
ISSN 0104-6632
Printed in Brazil
www.abeq.org.br/bjche
Vol. 31, No. 02, pp. 355 - 363, April - June, 2014
dx.doi.org/10.1590/0104-6632.20140312s00002415
Abstract - To change the recalcitrant nature of the lignocellulosic material for maximum hydrolysis yield, a
comprehensive study was done by using sulphuric acid as an exclusive catalyst for the pretreatment process.
The enzymatic digestibility of the biomass [Water Hyacinth: Eichhornia crassipes] after pretreatment was
determined by measuring the hydrolysis yield of the pretreated material obtained from twenty four different
pretreatment conditions. These included different concentrations of sulphuric acid (0.0, 1.0, 2.0 and 3.0%), at
two different temperatures (108 and 121 C) for different residence times (1.0, 2.0 and 3.0h).The highest
reducing sugar yield (36.65 g/L) from enzymatic hydrolysis was obtained when plant material was pretreated
at 121 C for 1.0 h residence time using 3.0% (v/v) sulphuric acid and at 1:10 (w/v) solid to liquid ratio. The
total reducing sugars obtained from the two-stage process (pretreatment + enzymatic hydrolysis) was 69.6g/L.
The resulting sugars were fermented into ethanol by using Saccharomyces cerevisiae. The ethanol yield from
the enzymatic hydrolyzate was 95.2% of the theoretical yield (0.51g/g glucose), as determined by GS-MS,
and nearly 100% since no reducing sugars were detected in the fermenting media by TLC and DNS analysis.
Keywords: Eichhornia crasspies; Lignocellulosic; Water hyacinth; Saccharomyces cerevisiae; Ethanol;
Fermentation.
INTRODUCTION
Lignocellulosic biomass is an abundant, inexpensive and readily available source of fermentable
sugars (Ho et al., 1998). For the last few decades, the
conversion of these resources into glucose and other
reducing sugars has been considered as an attractive
route for production of ethanol or other valuable chemicals (Curreli et al., 1997; Gaspar et al., 2005). A wide
array of biomass sources, including agricultural
*To whom correspondence should be addressed
356
Production of Fermentable Sugars by Combined Chemo-Enzymatic Hydrolysis of Cellulosic Material for Bioethanol Production
357
concentration of ethanol (v/v) in the sample was determined, which was converted to (w/v) by multiplying it by 0.79 (specific gravity of ethanol at 20.0 C).
Ethanol Fermentation
RESULTS AND DISCUSSION
Commercial Bakers yeast (Saccharomyces cerevisiae) obtained from a local market, was used for
the ethanol fermentation. Inoculum was prepared by
transferring yeast cells (1.0g/100mL) into 250 mL
flasks containing 50.0 mL of culture medium containing 10.0 g/L yeast extract, 20.0 g/L peptone, and
20.0 g/L glucose and subsequently incubating at
30.0 C for 24.0 h. This was used to inoculate the
fermentation medium. Cellulosic hydrolyzate, obtained from enzymatic hydrolysis, was supplemented
with 1.0 g/L yeast extract, 2.0 g/L (NH4)2SO4 and 1.0
g/L of MgSO4. The inoculum-to-solution ratio of
1:10 was used for fermentation purposes. Samples
for glucose and ethanol analysis were taken at the
beginning and end of a 24.0 h fermentation process.
Analysis of Reducing Sugars and Ethanol
The amount of the reducing sugars was determined using 3,5-dinitrosalicylic acid (DNS) reagent
by the Ghose method (1987). Identification of monomeric sugars was done with thin layer chromatography (TLC) by using alpha-naphthol as locating reagent and a water: acetonitrile mixture (85:15) as
eluting solvent, as used by Beom et al. (2009) and
outlined in Idrees et al. (2013). The hydrolysis yield
was calculated on the basis of pretreated solid biomass used for enzymatic hydrolysis. Statistical analysis was done with Graph Pad Prism 5.
After centrifuging the liquid from the fermentation media for 10 min, ethanol was quantified in the
supernatant with the help of GC-MS (GCMS-QP2010
of Shimadzu) using a DB-5 capillary column (diameter 0.25 mm, length 30.0 m and thickness 0.25 m).
Nitrogen was used as carrier gas with flow rate of
1.41 mL/min. The temperature program was: temperature maintained at 40 C for 1.0 min, then raised
to 44.0 C at 15.0 C/min and at 1.0 C/min up to
50.0 C, then continuously increased to 250.0 C at
25.0 C/min and finally held at 250.0 C for 2.0 min.
The ion source temperature was 200.0 C. Data was
obtained in the scan mode in the mass range of 30120 m/z after injecting 2.0 L of sample. Fragment
ions 31 m/z and 45 m/z were used for identification
and quantification of ethanol, respectively. The calibration curve was obtained from 0.1, 0.2, 0.3 up
to 1.0% v/v concentration of ethanol in HPLC grade
water and their peak areas. From this, the
Brazilian Journal of Chemical Engineering Vol. 31, No. 02, pp. 355 - 363, April - June, 2014
358
yield at high substrate loading was due to two reasons, the lower enzyme to substrate ratio and inhibition of end product feedback caused by the high concentration of reducing sugar produced during hydrolysis (Wen et al., 2004). The effect of the substrate
on the amount of the reducing sugars and hydrolysis
yield was significant (p value<0.0001) with R2 value
0.9909. The optimum biomass concentration was
determined from the amount of the reducing sugars
and the hydrolysis yield. At 40.0 g/L solid mass the
hydrolysis yield is 74.0%, which decreases at 70.8%
when the substrate amount increases to 50.0 g/L and
58.0% with 75.0 g/L substrate. So fifty grams per
liter substrate is effective for enzymatic hydrolysis.
Production of Fermentable Sugars by Combined Chemo-Enzymatic Hydrolysis of Cellulosic Material for Bioethanol Production
359
Table 1: The reaction conditions, biomass residue and amount of fermentable sugars obtained after
enzymatic hydrolysis.
Acid Conc. Pretreatment
Time
(%)
(h)
0.0
1.0
2.0
3.0
1
1
2
2
3
3
1
1
2
2
3
3
1
1
2
2
3
3
1
1
2
2
3
3
Temperature
(C)
Decrease in
Biomass
(%)
Biomass
Residue
(%)
108
121
108
121
108
121
108
121
108
121
108
121
108
121
108
121
108
121
108
121
108
121
108
121
2.64
16.18
5.04
26.44
25.32
35.85
47.19
57.03
50.26
59.05
51.43
61.37
48.84
61.33
49.12
63.33
50.15
61.54
47.94
61.97
48.98
63.26
49.68
64.55
97.36+1.12
83.82+1.71
94.96+3.78
73.56+0.88
74.68+2.46
64.15+1.97
52.81+1.17
42.97+0.94
49.74+1.11
40.95+0.13
48.57+0.93
38.63+0.24
51.16+1.96
38.67+0.64
50.88+0.66
36.67+1.16
49.85+0.70
38.46+0.86
52.06+0.45
38.03+1.96
51.02+1.26
36.74+0.24
50.32+0.84
35.45+1.11
Reducing
Sugars g/L
(Pretreatment
step)
0.57+0.23
2.42+0.58
0.81+0.34
2.99+2.01
3.15+1.32
5.21+1.28
23.41+1.37
31.29+0.96
21.72+0.89
29.03+2.14
25.47+1.22
27.25+2.40
21.83+1.34
32.76+0.96
20.12+2.11
31.31+1.58
24.38+1.76
29.71+2.80
28.58+1.36
33.47+2.10
29.19+1.59
32.76+1.16
26.93+2.11
29.43+1.73
Reducing
Sugars g/L
(Enzymatic
Step)
1.04+0.14
1.150+.12
0.95+0.08
1.62+0.19
1.45+0.21
1.76+0.07
28.80+0.93
30.36+0.77
29.97+1.61
32.38+1.01
31.60+0.80
35.30+1.40
29.12+1.13
31.85+0.85
30.75+1.40
29.10+0.90
29.59+1.19
32.03+1.09
30.75+1.83
36.68+0.82
31.30+1.06
31.67+0.94
29.25+0.83
26.26+1.19
Enzymatic
Hydrolysis
Yield
(%)
2.1
2.31
1.9
3.24
2.9
3.55
57.61
60.77
59.8
64.72
63.48
70.56
58.24
63.58
61.6
57.8
59.56
63.98
61.51
73.4
62.6
63.34
58.6
52.7
Experiments were done in duplicate. The average values and standard deviation are shown.
Figure 2: Reducing sugars in the acid hydrolyzate obtained during pretreatment (TLC
images) A: 108 C for 3.0h, B: 121 C for 3.0h and C:121 C for 1.0h,W: water, G: glucose,
X: xylose, Ar: arabinose, F:furfural, D: Effect of sulphuric acid and NaOH on glucose and
xylose(a:Acid, b: NaOH).
Brazilian Journal of Chemical Engineering Vol. 31, No. 02, pp. 355 - 363, April - June, 2014
360
Figure 3: (a), (b). Effect of acid concentration and time of pretreatment on enzymatic hydrolysis (%).
Time Course of Enzymatic Hydrolysis
Enzymatic hydrolysis was done with a fixed
amount of the cellulase enzyme and the reaction carried out for 48.0 h. The reducing sugar concentrations were determined at regular intervals, (12.0 h)
starting from 0 h during hydrolysis. The amount of
the sugars increased gradually and reached 0.734 g/g
of cellulosic material, which corresponds to a 73.4%
hydrolysis yield after 48.0 h, as shown in Fig. 4. The
percentage of hydrolysis was calculated from the
amount of reducing sugars and the amount of pretreated biomass used in enzymatic hydrolysis. The
graph showed that, with the passage of time, the
amount of reducing sugars increased and after 48.0 h
there was an insignificant increase in the amount of
sugars observed in some experiments. During hydrolysis, in the first 24.0 h more sugars were obtained and then sluggishly increased and reached a
maximum at 48.0 h. Previously 71.3% enzymatic
saccharification efficiency was reported by Aswathy
et al., (2010) with NaOH pretreated water hyacinth
and 60.2% by Mishima et al., (2008).
Most Effective Pretreatment Condition
Acids such as sulphuric acid, hydrochloric acid or
nitric acid (Patel et al., 1993) and bases like NaOH
or NH3 (Zhao et al., 2007; Xu, 2007) can be used efficiently for pretreatment of biomass at different
temperatures for maximum enzymatic hydrolysis.
Among them, NaOH pretreatment could provide
higher enzymatic saccharification as compared to
acids (Zhao et al., 2007; Aswathy et al., 2010). During
acidic or basic pretreatment, there occurred a loss in
the biomass weight (Jiele et al., 2010; Wang et al.,
2009) due to hydrolysis of hemicellulose and
removal of lignin (Blasi et al., 1999; Lin et al.,
2010).
Production of Fermentable Sugars by Combined Chemo-Enzymatic Hydrolysis of Cellulosic Material for Bioethanol Production
361
Figure 5: Monomeric sugars after enzymatic hydrolysis: A Enzymatic hydrolysis after pretreatment at 108 C for 1h, B enzymatic
hydrolysis after pretreatment at 121 C for 1.0 h and C after fermentation (W: water, G: glucose, X: xylose, Ar: arabinose, FM: fermentation media).
Brazilian Journal of Chemical Engineering Vol. 31, No. 02, pp. 355 - 363, April - June, 2014
362
CONCLUSIONS
Chemo-enzymatic hydrolysis of the water hyacinth yielded reducing sugars in two steps: (a)
Pretreatment step yielded 33.0% hydrolysis; (b) Enzymatic hydrolysis yielded 73.4%. Multiple enzyme
activities of AccelleraseTM1500 converted the cellulose and cellubiose completely into pure glucose.
The amounts of glucose obtained from enzymatic
hydrolysis of pretreated water hyacinth with 3.0%
and 1.0% acid were 36.65 and 35.7 g/L, which gave
18.25 and 17.33 g/L of ethanol with commercial
bakers yeast respectively. The two-step hydrolysis
process of water hyacinth, pretreatment with sulphuric acid followed by Accellrase 1500 hydrolysis,
is a suitable method for achieving high recovery of
fermentable sugars and high ethanol conversion yield.
ACKNOWLEDGEMENT
We gratefully acknowledge the financial support
from the Higher Education Commission Islamabad,
Pakistan, and Genencor International Inc. for providing enzyme samples. We also extend our gratitude to
Dr. Farooq Anwar for his professional guidance.
REFERENCES
Abraham, M., Kurup, G. M., Bioconversion of tapioca (Manihotesculenta) waste and water hyacinth
(Eichhorniacrassipes) - Influence of various physicochemical factors. Journal of Fermentation Bioengineering, 82, 259-63 (1996).
Ackerson, M., Ziobro, M., Gaddy, J. L., Two-stage
acid hydrolysis of biomass. Biotechnology and
Bioengineering Symposium, 11,103-12 (1981).
Aswathy, U. S., Sukumaran, R. K., Lalitha Devi, G.,
Rajasree, K. P., Singhania, R. R. and Pandey, A.,
Bioethanol from water hyacinth biomass. An
evaluation of enzymatic saccharification strategy.
Bioresource Technology, 101, 925-930 (2010).
Blasi, C. D., Signorelli, G., Di Russo, C., Rea, G.,
Product distribution from pyrolysis of wood and
agricultural residues. Industrial and Engineering
Chemistry Research, 38, 2216-2224 (1999).
Chen, M., Xia, L., Xue, P., Enzymatic hydrolysis of
corncob and ethanol production from cellulosic
hydrolyzate. International Biodeterioration & Biodegradation, 59, 85-89 (2007).
Curreli, N., Fadda, M. B., Rescigno, A., Rinaldi, A. C.,
Soddu, G., Sollai, F., Vaccargiu, S., Sanjust, E.,
Rinaldi, A., Mild alkaline/oxidative pretreatment
Production of Fermentable Sugars by Combined Chemo-Enzymatic Hydrolysis of Cellulosic Material for Bioethanol Production
363
Brazilian Journal of Chemical Engineering Vol. 31, No. 02, pp. 355 - 363, April - June, 2014