E1030
E1030
E1030
1. Scope
1.1 This test method2 provides a uniform procedure for
radiographic examination of metallic castings using radiographic film as the recording medium.
1.2 Due to the many complex geometries and part configurations inherent with cast products, it is necessary to recognize
potential limitations associated with obtaining complete radiographic coverage on castings. Radiography of areas where
geometry or part configuration does not allow achievement of
complete coverage with practical radiographic methods shall
be subject to mutual agreements between purchaser and
supplier. The use of alternative nondestructive methods for
areas that are not conducive to practical radiography shall also
be specifically agreed upon between purchaser and supplier.
1.3 The radiographic method is highly sensitive to volumetric discontinuities that displace a detectable volume of cast
material. Discontinuities that do not displace an appreciable
volume of material, however, such as cracks or other planartype indications, may not be detected with radiography unless
the radiation beam is coincidentally aligned with the planar
orientation of the discontinuity. In view of this limitation, it
may be considered appropriate to use the radiographic method
in conjunction with additional nondestructive methods that
maintain reliable detection capabilities for these types of
discontinuities. The use of additional methods shall be specifically agreed upon between the purchaser and supplier.
1.4 The values stated in inch-pound units are to be regarded
as standard.
1.5 This standard does not purport to address all of the
safety concerns, if any, associated with its use. It is the
responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
2. Referenced Documents
2.1 ASTM Standards:
1
This test method is under the jurisdiction of ASTM Committee E-7 on
Nondestructive Testing and is the direct responsibility of Subcommittee E07.01 on
Radiology (X and Gamma) Method.
Current edition approved Sept. 10, 1995. Published November 1995. Originally
published as E 1030 84. Last previous edition E 1030 91.
2
For ASME Boiler and Pressure Vessel Code applications see related Test
Method SE-1030 in Section II of that Code.
Copyright ASTM, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959, United States.
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CP-189 Qualification and Certification of Nondestructive
Testing Personnel4
2.3 Military Standard:
MIL-STD-410 Nondestructive Testing Personnel Qualification and Certification5
3. Terminology
3.1 DefinitionsFor definitions of terms used in this test
method, see Terminology E 1316.
4. Significance and Use
4.1 The requirements expressed in this test method are
intended to control the quality of the radiographic images, to
produce satisfactory and consistent results, and are not intended for controlling the acceptability or quality of materials
or products.
5. Basis of Application
5.1 The following items shall be agreed upon by the
purchaser and supplier:
5.1.1 Nondestructive Testing Agency EvaluationIf specified in the contractual agreement, nondestructive testing (NDT)
agencies shall be qualified and evaluated in accordance with
Practice E 543. The applicable version of Practice E 543 shall
be specified in the contractual agreement.
5.1.2 Personnel QualificationNDT personnel shall be
qualified in accordance with a nationally recognized NDT
personnel qualification practice or standard such as ANSI/
ASNT-CP-189, SNT-TC-1A, MIL-STD-410 or a similar document. The practice or standard used and its applicable revision
shall be specified in the contractual agreement between the
using parties.
5.1.3 RequirementsGeneral requirements (see 8.1, 8.2,
8.5, and 8.7.4) shall be specified.
5.1.4 Procedure Requirements (see 9.1, 9.1.1, 9.3, and
9.7.7) shall be specified.
5.1.5 RecordsRecord retention (see 12.1) shall be specified.
6. Apparatus
6.1 Radiation Sources:
6.1.1 X Radiation SourcesSelection of appropriate X-ray
voltage and current levels is dependent upon variables regarding the specimen being examined (material type and thickness)
and economically permissible exposure time. The suitability of
these X-ray parameters shall be demonstrated by attainment of
required penetrameter (IQI) sensitivity and compliance with all
other requirements stipulated herein. Guide E 94 contains
provisions concerning exposure calculations and charts for the
use of X-ray sources.
6.1.2 Gamma Radiation SourcesIsotope sources, when
used, shall be capable of demonstrating the required radiographic sensitivity.
6.2 Film Holders and CassettesFilm holders and cassettes
shall be light-tight and shall be handled properly to reduce the
5
Available from Standardization Documents Order Desk, Bldg. 4 Section D, 700
Robbins Ave., Philadelphia, PA 19111-5094, Attn: NPODS.
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contract, job order, drawing, or other purchaser and supplier
agreement.
8.6 Radiographic Density LimitationsRadiographic density in the area of interest shall be within 1.5 to 4.0 for either
single or superimposed viewing.
8.7 Film Handling:
8.7.1 Darkroom FacilitiesDarkroom facilities should be
kept clean and as dust-free as practical. Safelights should be
those recommended by film manufacturers for the radiographic
materials used and should be positioned in accordance with the
manufacturers recommendations. All darkroom equipment
and materials should be capable of producing radiographs that
are suitable for interpretation.
8.7.2 Film ProcessingRadiographic film processing shall
be controlled in accordance with Guide E 999.
8.7.3 Film Viewing FacilitiesViewing facilities shall provide subdued background lighting of an intensity that will not
cause troublesome reflections, shadows, or glare on the radiograph. The viewing light shall be of sufficient intensity to
review densities up to 4.0 and be appropriately controlled so
that the optimum intensity for single or superimposed viewing
of radiographs may be selected.
8.7.4 Storage of RadiographsWhen storage is required by
the applicable job order or contract, the radiographs should be
stored in an area with sufficient environmental control to
preclude image deterioration or other damage. The radiograph
storage duration and location after casting delivery shall be as
agreed upon between purchaser and supplier. (See Guide
E 1254 for storage information.)
8. Requirements
8.1 Procedure RequirementUnless otherwise specified by
the applicable job order or contract, radiographic examination
shall be performed in accordance with a written procedure.
Specific requirements regarding the preparation and approval
of written procedures shall be dictated by a purchaser and
supplier agreement. The procedure details should include at
least those items stipulated in Appendix X1. In addition, a
radiographic standard shooting sketch (RSS), Fig. X1.1, shall
be prepared similar to that shown in Appendix X1 and shall be
available for review during interpretation of the film.
8.2 Radiographic CoverageUnless otherwise specified by
a purchaser and supplier agreement, the extent of radiographic
coverage shall be the maximum practical volume of the
casting. Areas that require radiography shall be designated as
illustrated in Figs. X1.2 and X1.3 of Appendix X1. When the
shape or configuration of the casting is such that radiography is
impractical, these areas shall be so designated on drawings or
sketches that accompany the radiographs. Examples of casting
geometries and configurations that may be considered impractical to radiograph are illustrated in Appendix X2.
8.3 Radiographic Film QualityAll radiographs shall be
free of mechanical, chemical, handling-related, or other blemishes which could mask or be confused with the image of any
discontinuity in the area of interest on the radiograph. If any
doubt exists as to the true nature of an indication exhibited by
the film, the radiograph shall be retaken or rejected.
8.4 Radiographic Quality LevelThe applicable job order
or contract shall dictate the requirements for radiographic
quality level. (See Practice E 1025 or Practice E 747 for
guidance in selection of quality level.)
8.5 Acceptance LevelRadiographic acceptance levels and
associated severity levels shall be stipulated by the applicable
9. Procedure
9.1 Time of ExaminationUnless otherwise specified by
the applicable job order or contract, radiography may be
performed prior to heat treatment and in the as-cast, roughmachined, or finished-machined condition.
9.1.1 Penetrameter (IQI) SelectionUnless otherwise
specified in the applicable job order or contract, penetrameter
(IQI) selection shall be based on the following: if the thickness
to be radiographed exceeds the design thickness of the finished
piece, the penetrameter (IQI) size shall be based on a thickness
which does not exceed the design thickness of the finished
piece by more than 20 % or 14 in. (6.35 mm), whichever is
greater. In no case shall the penetrameter (IQI) size be based on
a thickness greater than the thickness to be radiographed.
9.2 Surface PreparationThe casting surfaces shall be
prepared as necessary to remove any conditions that could
mask or be confused with internal casting discontinuities.
9.3 Source-to-Film DistanceUnless otherwise specified in
the applicable job order or contract, geometric unsharpness
(Ug) shall not be greater than one percent of the maximum part
thickness being interpreted on the radiograph, or 0.070 in. (1.8
mm), whichever is less. Geometric unsharpness values shall be
determined as specified in Guide E 94.
9.4 Direction of RadiationThe direction of radiation shall
be governed by the geometry of the casting and the radiographic coverage and quality requirements stipulated by the
applicable job order or contract. Whenever practicable, place
the central beam of the radiation perpendicular to the surface of
the film. Appendix X2 provides examples of preferred source
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viewing for the respective area.
9.7.6 When it is not practicable to place the penetrameter(s)
(IQI) on the casting, a shim or separate block conforming to the
requirements of 6.7 may be used.
9.7.6.1 The penetrameter (IQI) shall be no closer to the film
than the source side of that part of the casting being radiographed in the current view.
9.7.6.2 The radiographic density measured adjacent to the
penetrameter (IQI) through the body of the shim or separate
block shall not exceed the density measured in the area of
interest by more than 15 %. The density may be lighter than the
area of interest density, provided acceptable quality level is
obtained and the density requirements of 8.6 are met.
9.7.6.3 The shim or separate block shall be placed at the
corner of the film holder or close to that part of the area of
interest that is furthest from the central beam. This is the worst
case position from a beam angle standpoint that a discontinuity
would be in.
9.7.6.4 The shim or separate block dimensions shall exceed
the penetrameter (IQI) dimensions such that the outline of at
least three sides of the penetrameter (IQI) image shall be
visible on the radiograph.
9.7.7 Film Side Penetrameter (IQI)In the case where the
penetrameter (IQI) cannot be physically placed on the source
side and the use of a separate block technique is not practical,
penetrameters (IQIs) placed on the film side may be used. The
applicable job order or contract shall dictate the requirements
for film side radiographic quality level (see 8.4).
9.8 Location MarkersThe radiographic image of the location markers for the coordination of the casting with the film
shall appear on the film, without interfering with the interpretation, in such an arrangement that it is evident that the
required coverage was obtained. These marker positions shall
be marked on the casting and the position of the markers shall
be maintained on the part during the complete radiographic
cycle. The RSS shall show all marker locations.
9.9 Radiographic IdentificationA system of positive identification of the film shall be provided. As a minimum, the
following shall appear on the radiograph: the name or symbol
of the inspecting laboratory, the date, the casting identification
number, and whether it is an original or subsequent exposure.
9.10 Subsequent Exposure IdentificationAll repair radiographs after the original (initial) shall have an inspection status
designation that indicates the reason. Subsequent radiographs
made by reason of a repaired area shall be identified with the
letter R followed by the respective repair cycle (that is, R-1
for the first repair, R-2 for the second repair, etc.). Subsequent
radiographs that are necessary as a result of additional surface
preparation should be identified by the letters REG.
9.11 Multiple Film TechniquesTwo or more films of equal
or different speeds in the same cassette are allowed, provided
prescribed quality level and density requirements are met (see
9.7.2 and 9.7.5).
9.12 Radiographic Techniques:
9.12.1 Single Wall TechniqueExcept as provided in
9.12.2, radiography shall be performed using a technique in
which the radiation passes through only one wall.
9.12.2 Double Wall TechniqueFor castings with an inside
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tained as agreed upon between purchaser and supplier:
12.1.1 Radiographic standard shooting sketch,
12.1.2 Weld repair documentation,
12.1.3 Film,
12.1.4 Film interpretation record containing as a minimum:
12.1.4.1 Disposition of each radiograph (acceptable or rejectable),
12.1.4.2 If rejectable, cause for rejection (shrink, gas, etc.),
12.1.4.3 Surface indication verified by visual examination
(mold, marks, etc.), and
12.1.4.4 Signature of the film interpreter.
12. Report
12.1 The following radiographic records shall be main-
APPENDIXES
(Nonmandatory Information)
X1. RADIOGRAPHIC STANDARD SHOOTING SKETCH (RSS)
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with the same basic source and film arrangement for each location.
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X2. PREFERRED SOURCE AND FILM ALIGNMENT FOR FLANGE RADIOGRAPHY AND EXAMPLES OF AREAS THAT
ARE CONSIDERED IMPRACTICAL TO RADIOGRAPH
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NOTE 1For general application, this alignment provides the most effective compromise of quality radiography and maximum obtainable coverage.
FIG. X2.1 Preferred Source and Film Alignment
NOTE 1This alignment provides a suitable alternative when other casting appendages (bosses, flanges, etc.) project into the radiation path as
illustrated in Fig. X2.2 when this alignment is used, additional losses in coverage (as opposed to Fig. X2.1) should be expected and noted accordingly
on the applicable RSS.
FIG. X2.2 Permissible Source and Film Alignment when Fig. X2.1 Cannot Be Applied Due to Casting Geometry
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NOTE 1This alignment is permissible if the radiation source energy and film multi-load capabilities are sufficient to afford compliance with the
technique requirements stipulated herein. This alignment will generally require the use of filters or masking to reduce the influence of radiation that
undercuts the thicker areas and reduces overall radiographic quality.
FIG. X2.3 Allowable Source Film Alignment as Governed by Source Energy and Multi-Film Load Acceptable Density Latitude
X3.1 Certain casting geometry configuration are inaccessible for conventional source and film arrangements that will
provide meaningful radiographic results. These areas generally
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