Disassembly and Reassembly

5. Disassembly and Reassembly

5.1 General Precautions on Disassembly

When you disassemble and reassemble components, you must use extreme caution. The close
proximity of cables to moving parts makes proper
routing a must.
If components are removed, any cables disturbed
by the procedure must be restored as close as
possible to their original positions. Before removing any component from the machine, note the
cable routing that will be affected.

Releasing Plastic Latches

Many of the parts are held in place with plastic
latches. The latches break easily; release them
carefully.
To remove such parts, press the hook end of the
latch away from the part to which it is latched.

Whenever servicing the machine, you

must perform as follows:
1. Check to verify that documents are not stored
in memory.
2. Be sure to remove the toner cartridge before
you disassemble parts.
3. Unplug the power cord.
4. Use a flat and clean surface.
5. Replace only with authorized components.
6. Do not force plastic-material components.
7. Make sure all components are in their proper
position.

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Disassembly and Reassembly

5.2 Cover Upper (Left, Right)

1. Open the ADF Ass'y.

3. Apply light pressure to the right side of the Cover

Upper Right and pull it in the direction of arrow, as
shown below.

ADF Ass'y

Cover Upper Right

2. Apply light pressure to the left side of the Cover Upper

Left and pull it in the direction of arrow, as shown
below.

Cover Upper Left

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5.3 Front Cover

1. Open the Cover.

2. To remove the Front Cover, first pull the Rib below the
right side of the Front Cover with a light pressure to
the upside and then release the Front Cover in the
direction of arrow, as shown below.

Front Cover

Rib
2
1

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5.4 OPC DEV Unit

1. First open the Front Cover and then pull the OPC
DEV Unit out of the machine using the open handle,
as shown below.

2. Extend the Top Handle on the OPC DEV Unit and

then use it to pull the OPC DEV Unit out of the
machine completely.

Top Handle

OPC DEV Unit

Notice: 1) Do not touch the green surface on the OPC

DEV Unit with your hands or any other material.
Use the handle on it to avoid touching this
area.
2) Be careful not to scratch the surface of the
OPC DEV Unit.

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5.5 ITB Unit

1. Before you remove the ITB Unit, you should remove:
- OPC DEV Unit (Refer to 5.4)
2. For easy dissembly, first pull the ITB Unit in the direction of arrow and then take out the ITB Unit, as shown
below.

2
1
ITB Unit

Notice: 1) Do not grab the ITB Belt of the ITB Unit, it

may cause a malfunction due to a foreign
object.
2) Be careful not to scratch the surface of the ITB
Belt.

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Disassembly and Reassembly

5.6 T2 Roller Unit

1. Push the Open Button and then open the Rear Cover,
as shown below.

2. To remove the T2 Roller Unit, first release the Holder

and rotate it from the Transfer Unit and then take out
the T2 Roller Unit, as shown below.

Holder

Open Button
Rear Cover

Transfer Unit
T2 Roller Unit

Notice : Do not grab the rubber part of the T2 Roller

Unit, it may cause a malfunction due to a
foreigen object.
Hold the both side of the T2 Roller Unit when
replacing it.

5.7 Rear Cover

1. Remove the seven screws securing the Round Cover
and then release the Round Cover from the machine
completely, as shown below.

2. Open the Rear Cover(refer to 5.5.1) and then release

the Rear Cover in the direction of arrow, as shown
below.
1

Rear Cover

Round Cover

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5.8 OPE Unit

1. Before you remove the OPE Unit, you should remove:
- Cover Upper L, R (Refer to 5.2)

4. Unplug the three connectors from the OPE PBA, as

shown below.

2. Remove the two screws securing the OPE Unit to the

Platen Ass'y.

5. Remove the nine screws securing the OPE PBA to

the OPE Cover.

3. Apply light pressure to the front of the OPE Unit and

pull it in the direction of arrow, as shown below.

OPE Cover

OPE Unit

LCD
Cover

OPE PBA

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6. Remove the Contact Rubbers from the OPE Cover.

8. If necessary, remove the NEVI Cover.

Sheet
One Touch

Label
One Touch

NEVI Cover

Mode
Onetouch

Menu

Tel_Copy

9. For easy disassembly, release the Battery-NIH.

7. Remove the Lens and Keys from the OPE Cover.

Battery-NIH

Mode

Onetouch
FAX

Copy
Menu
Tel
LED Lens

Stop Clear

On Hook

5-8

Start Color
Start Black

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5.9 Side Cover (Left, Right)

1. Before you remove the Side Cover (Left, Right), you
should remove:
- Front Cover (Refer to 5.3)
- Rear Cover (Refer to 5.7)

4. Remove the two screws securing the Left Side Cover,

as shown below.

2. Remove the two screws securing the Right Side

Cover, as shown below.

5. Apply light pressure to the bottom of the Left Side

Cover and pull it to the left side in the direction of
arrows, as shown below.

3. Apply light pressure to the bottom of the Right Side

Cover and pull it to the right side in the direction of
arrows, as shown below.

Left Side Cover

Notice : Be careful not to damage the hooks when

remove the Side Cover (Left, Right).

Right Side Cover

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5.10 ADF Ass'y

1. Open the ADF Ass'y

ADF Ass'y

3. To remove the ADF Engine part, first remove the eight

screws securing the ADF Engine part to the Cover
Platen and then release the ADF Engine part in the
direction of arrow.
At that time the TX Stacker automatically release it
self at right side, as shown below.
ADF Engine part

TX Stacker

2. First remove the ADF Harness from the Platen Ass'y

and then pull the ADF Ass'y upward in the direction of
arrow, as shown below.

4. Remove the two screws securing the ADF Harness to

the Cover Connector and then take care to thread the
ADF Harness through the Cover Platen.
ADF Engine part

ADF Ass'y
Connector Cover

ADF Harness

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5. Remove the Open Cover, as shown below.

7. To remove the ADF Upper, first remove the two

screws securing the ADF Upper and then unlatch the
two hooks using a flat-blade screwdriver, as shown
below.

Open Cover

ADF Upper

2
1
2

6. Release the Bush and rotate it until it reaches the slot,

as shown below and then lift the Pick Up Ass'y out in
the direction of arrow.

Pick Up Ass'y

Bush

8. Unplug the ADF Motor connector and remove four

screws securing the ADF Motor Ass'y and then
remove the one screw securing the Ground Cable, as
shown below.
Then take out the ADF Motor Ass'y.

ADF Motor Ass'y

2

ADF Lower

Notice : Do not grab the rubber part of the Pick Up Ass'y,

it may cause a malfunction due to a foreigen
object.

Notice : 1) When working on the ADF Motor Ass'y take

care not to contaminate any of the rubber
surfaces with grease.
2) Before removing the ADF Engine part take
great care to note the position of the Ferrite
Core and the Motor Harness routing.
When refitting the ADF Engine part ensure
that the Harness and Ferrite are properly
located and are clear of the Motor Fan and
White Bar Clip.
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5.11 Platen Ass'y

1. Before you remove the Platen Ass'y, you should
remove:
- OPE Unit (Refer to 5.8)
- Side Cover Left, Right (Refer to 5.9)
- ADF Ass'y (Refer to 5.10)

4. First release the OPE Harness in the direction of

arrow and then remove the one screw securing the
Ground Cable, as shown below.

2. Remove the three screws securing the Platen Ass'y,

as shown below.

Ground Cable

OPE Harness

5. Unplug the two connectors(Scan, Out Full) and CCD

Cable and then lift the Platen Ass'y in the direction of
arrow, as shown below.
3. First carefully release the cables(CCD, Scan, Ground)
from the Harness Guide and then apply light pressure
to the top of the Harness Guide and pull it to the right
side in the direction of arrow, as shown below.

Out Full
Platen Ass'y

CCD
2
1

Scan

Harness Guide

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Disassembly and Reassembly

6. Remove the four screws securing the Scan Upper.

8. Remove the CCD Cable, as shown below.

CCD Cable

Core

7. Release the six hooks securing the Scan Upper to the

Scan Lower and remove it, as shown below.

Scan Upper

Notice: You should connector remove the CCD Cable

vertically to avoid the CCD Cable pin damage.
9. Pull up the CCD Shaft and take out the CCDM.
CCDM
CCD Shaft

Scan Lower

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10. Squeeze the spring to release the tension in the Belt

and lift from the pulleys, as shown below.
Belt

12. If necessary, remove the two screws securing the

Scan Motor and remove it, as shown below.

Spring

Gear Bracket Ass'y

Scan Motor

11. Remove the three screws securing the Scan Motor

Ass'y and then unplug the connector from the Joint
PBA.

13. To remove the ADF Lower Harness, first unlatch the

hooks in the direction of arrow and then Unplug the
connector from the Joint PBA, as shown below.
ADF Lower Harness

Scan Motor Ass'y

1
2

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14. Unplug the Open Sensor connector from the Joint

PBA.

16. Remove the two screws securing the Joint PBA and
remove it, as shown below.

Open Sensor

Joint PBA

15. Unlatch the Open Sensor and remove it, as shown

below.

17. The connectors are located, as shown below.

Drawer

Main PBA

Sensor Lever
Open Sensor

Motor

In Full

Cover Open

(Joint PBA)

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18. Remove the CCD Holder.

19. Unplug the Harness from the CCD Home Sensor

and release the CCD Home Sensor, as shown
below.
CCD Home Sensor

Harness

CCD Holder

Caution : Reassembling CCDM

1) When refitting the Scanner Belt and Belt Spring take
care to relocate the tension spring as close to the
right side of the CCDM as is possible, as shown
below.
2) When refitting the Scan Upper Cover take care to
ensure that the Cover Open Switch is not trapped.

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5.12 Middle Cover Ass'y

1. Before you remove the Middle Cover Ass'y, you
should remove:
- Side Cover Left (Refer to 5.9)
- Platen ass'y (Refer to 5.11)
2. Unplug the three connectors(USB, Speaker, Fan), as
shown below.

4. Remove the two screws securing the USB Host PBA

and remove it.
Harness

USB Host PBA

DC Fan

USB Host

5. Remove the one screw securing the Speaker and

then release the Speaker, as shown below.
Speaker

3. Remove the five screws securing the Middle Cover

Ass'y and then lift the Middle Cover Ass'y, as shown
below.

Speaker

Middle Cover Ass'y

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6. If necessary, apply light pressure to the both side of

the Jam Cover and pull it in the direction of arrow, as
shown below.
Jam Cover

5-18

7. Pull the DC Fan from the Middle Cover Ass'y, as

shown below.
DC Fan

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5.13 Fuser Ass'y

1. Before you remove the Fuser Ass'y, you should
remove:
- Rear Cover (Refer to 5.7)
- Side Cover Left, Right (Refer to 5.9)
- Middle Cover Ass'y (Refer to 5.12)

4. To remove the Thermostat, first release the Link1

Harness below the both side of the Thermostat and
then remove the two screws securing the Thermostat
and remove it, as shown below.

2. Remove the four screws securing the Fuser Ass'y, as

shown below.

Link1 Harness

Link1 Harness

Thermostat

5. Remove the one screw securing the Thermistor and

release it, as shown below.

3. To remove the Fuser Ass'y, first pull the Holder in the

direction of arrow and then take out the Fuser Ass'y,
as shown below.
Fuser Ass'y

Thermistor
2

Holder

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6. For easy disassembly, release the Link1 Harness and

Link2 Harness, as shown below.

9. Take out the Halogen Lamp in the direction of arrow

and then release the Heat Roller, as shown below.
Ground Spring
Halogen Lamp

Bearing, L
Bearing, R

Fuser Gear
Heat Roller

Link1 Harness

Link1 Harness
Link2 Harness

Upper Frame
1

7. Remove the two screws securing the Upper Frame

part and then separate the Lower Frame part in the
direction of arrow, as shown below.

Notice: Be careful not to damage or contaminate the

surface of the roller when assembling and
disassembling the Heat Roller.
10. Release the Pressure Shaft Roller and Pressure
Roller in the direction of arrow, as shown below.

Lower Frame Part

Lower Frame
1

2
Upper Frame Part

Bush 2PR, L
Pressure Shaft Roller

Notice: Be careful especially not to damage the covering

of the Fuser Ass'y (If the cover is damaged, it
could cause an electric leakage)

Bush 2PR, R

Pressure Roller

8. Remove the two screws securing the Release

Lever(L, R) below the both side of the Halogen Lamp
and then remove the Release Lever(L,R) in the
direction of arrow.

Release Lever, L

Release Lever, R

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5.14 HVPS
1. Before you remove the HVPS, you should remove:
- Side Cover Left (Refer to 5.8)

Notice: Be aware of the Terminals(TR, S) to ensure they

are not lost.

2. Remove the six screws securing the HVPS and then

unplug the all connectors, as shown below.
Terminal TR

Terminal S

HVPS

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5.15 LIU Unit

1. Before you remove the LIU Unit, you should remove:
- Side Cover Right (Refer to 5.9)
- Harness Guide (Refer to 5.11.3)

4. If necessary, remove the LIU PBA from the

Supporters, as shown below.

Sheet LIU

2. Unplug the Film Cable from the LIU PBA.

Supporter

LIU PBA

Film Cable

3. Remove the three screws securing the LIU Unit and

remove it, as shown below.

LIU Unit

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5.16 Shield Main Lower (with Main PBA)

1. Before you remove the Shield Main Lower(with Main
PBA), you should remove:
- LIU Unit (Refer to 5.15)

4. If necnsary, remove the four screws securing the Main

PBA and remove it, as shown below.

2. Unplug the all connectors from the Main PBA.

Shield Main Lower

Main PBA

DEV_Sol
DEV_Home

Cover

LSU
HVPS

LIU

USB Host

SCF

(Main PBA)

USB
SMPS

Regi_Clutch
DEV
& ITB
Regi
& Empty

Line
Panel

BLDC Fuser
CCDM

ITB
Clutch

3. Remove the five screws securing the Shield Main

Lower(with Main PBA) and remove it.

Scan

Clutch

Pick Up

5. The connectors are located, as shown below.

Shield Main Lower

(with Main PBA)

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5.17 Main Drive Ass'y

1. Before you remove the Main Drive Ass'y, you should
remove:
- LIU Unit (Refer to 5.15)
- Shield Main Lower(with Main PBA) (Refer to 5.16)

3. Remove the nine screws securing the Main Drive

Ass'y and remove it, as shown below.

2. Release the Harness and Cable from the Cable

Clamp, as shown below.

Main Drive Ass'y

Cable Clamp

5-24

Notice: The eight screws have numbers stamped into

the Main Drive Ass'y base plate.
When refitting the Main Drive Ass'y tighten the
screws the order they are numbered.

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5.18 SMPS
1. Before you remove the SMPS, you should remove:
- Side Cover Right (Refer to 5.9)
2. Unplug the all connectors(Main PBA, Inlet, Fuser_AC)
from the SMPS, as shown below.

4. If necessary, first remove the Shield Main Lower

(refer to 5.16) and Main Drive Ass'y (refer to 5.17) and
then remove the one screw securing the Shield SMPS
and remove it in the direction of arrow.

Main

Shield SMPS
Inlet,
Fuser_AC

3. Remove the four screws securing the SMPS and

remove it.

SMPS

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5.19 Regi Roller

1. Before you remove the Regi Roller, you should
remove:
- HVPS (Refer to 5.14)
- LIU Unit (Refer to 5.15)
- Shield Main Lower(with Main PBA) (Refer to 5.16)
- Main Drive Ass'y (Refer to 5.17)
2. First remove the Plan Washer securing the Regi
Clutch and then pull the Regi Clutch, as shown below.

4. Take off the Sheet and then remove the Regi Pulley,
as shown below.

Sheet

Regi Pulley

Clutch

5. To remove the Regi Roller, first slide the left side to

right side and then take out the left side, as shown
below.

Plain Washer

Regi Roller
2
Bush

3. Remove the E-ring below the both side of the Regi

Roller, as shown below.
Paper Guide

E-ring

E-ring
Regi Roller
Regi Roller

Notice : Do not grab the rubber part of the Regi Roller, it

may cause a malfunction due to a foreigen
object.

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Disassembly and Reassembly

6. Pull the Feed Idle Shaft.

Feed Idle Shaft

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5.20 Feed Roller

1. Before you remove the Feed Roller, you should
remove:
- HVPS (Refer to 5.14)

4. To remove the Feed Roller, first pull the Feed Roller

from the Bush and then take out the Feed Roller and
Feed Shaft, as shown below.

2. Remove the Feed Pulley and Belt, as shown below.

Feed Shaft
Feed Roller
Feed Pully

2
1
Bush

Belt

3. Remove the Feed Gear and then remove the E-ring

from the Feed Shaft, as shown below.

Notice : Do not grab the rubber part of the Feed Roller, it

may cause a malfunction due to a foreigen
object.

Feed Gear

Notice: Be aware of the E-ring and Spring to ensure they

are not lost.

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5.21 Pick Up Roller

1. Before you remove the Pick Up Roller, you should
remove:
- HVPS (Refer to 5.14)
- LIU Unit (Refer to 5.15)
- Shield Main Lower(with Main PBA) (Refer to 5.16)
- Main Drive Ass'y (Refer to 5.17)

4. If necessary, remove the two screws securing the Pick

Up Plate and remove it from the Pick Up Guide, as
shown below.
Pick Up Plate

2. Remove the two screws securing the Bracket and

remove it, as shown below.

Pick Up guide

5. If necnssary, pull the Pad Holder from the Pick Up

Guide, as shown below.

Bracket

Pad Holder

3. Remove the three screws securing the Pick Up

Plate(with Pick Up Guide) and then release the Pick
Up Plate in the direction of arrow.
PicK Up Plate
(with Pick Up Guide)

Notice: 1) Be aware of the Springs to ensure they are

not lost.
2) Clean the surface of the Rubber Pad with
ethylalcohol.After wiping, be sure to dry it.

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6. To remove the Pick Up Gear Unit, first unlatch the lock

device of the Pick Up Gear Unit, as shown below and
then pull the Pick Up Gear Unit in the direction of
arrow.

8. When if only remove the Pick Up Rubber, first pull the

Pick Up Rubber(with Housing U) from the Housing B
in the direction of arrow and then release the Pick Up
Rubber from the Housing U, as shown below.
1
Housing B

2
1

Rubber

Housing U

Pick Up Gear Unit

9. Remove the one screw securing the Pick Up Solenoid

and remove it.

7. To remove the Pick Up Roller Unit, first lift the notch

attached to the right side Pick Up Cam so that it's
slide the right to left from the Pick Up Shaft, and then
slide the Pick Up Roller Unit left side to right side and
take out the left side, as shown below.

Pick Up Solenoid
2
Cam
3

1
Pick Up Roller Unit

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10. Remove the one screw securing the Cam Holder

and remove it.

Cam Holder

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5.22 Exit Roller Unit

1. Before you remove the Exit Roller Unit, you should
remove:
- Middle Cover Ass'y (Refer to 5.12)

4. Remove the three screws securing the Exit Roller

Unit.

2. Remove the four screws and two nuts securing the

Fuser Terminal Unit and remove it, as shown below.

Fuser Terminal Unit

5. First unlatch the lock device below the both side of the
Exit Frame using a flat-blade screwdriver and then
pull the Exit Roller Unit, as shown below.
Exit Roller Unit

3. For easy disassembly, remove the one screw securing the Exit Sensor and remove it.

Exit Sensor

Lock Device

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6. Remove the Holder Bearing(with Roller Exit F/Down)

from the both side of the Exit Frame, as shown below
and then remove the Roller Exit Main and Holder Exit
F/Down.
Holder Bearing
Exit Roller

Exit Gear
Roller Exit Main
Holder Exit F/Down

1
1
2

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5.23 LSU
1. Before you remove the LSU, you should remove:
- OPC DEV Unit (Refer to 5.4)
- ITB Unit (Refer to 5.5)
- Middle Cover Ass'y (Refer to 5.12)

3. Unplug the two connectors and then remove the four

screws securing the LSU and remove it in the
direction of arrow.

2. Apply light pressure to the right side of the LSU Cover

Unit and remove it in the direction of arrow.

LSU

LSU Cover

5.24 MP Unit
1. Before you remove the MP Unit, you should remove:
- Cassette Unit (Refer to 5.3.1)

3. Apply light pressure to the both side of the MP Unit

and pull it in the direction of arrow, as shown below.

2. Down the MP Unit, as shown below.

MP Unit

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