Cs-00159 Frequency of Maintenance Testing Guide Brochure

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Maintenance and reliability

services for electrical


distribution assets

Frequency of Maintenance Testing Guide


EMERSON. Your partner
in Electrical Reliability

Electrical power is the pulse of your


plant. Its vital to your operations but
also dangerous and costly. When your
electrical assets fail, profits and people
can suffer.
In North America, rely on Emersons
Electrical Reliability Services team to
deliver the most complete solutions
for electrical system reliability and
safety. From testing for problems that
could disable your system, to complete
turnaround execution, youll quickly
understand how we are your single source
solution for all your electrical reliability
needs. With a network of more than
30 service locations in North America,
we put experienced professionals where
and when you need them. Well help you
build reliability programs from the
beginning to get your process plant
moving towards maximum capacity and
minimal risk of unexpected delays.

Maximize the reli a b i l i t y


and efficiency of y o u r
electrical asse ts
Electrical Reliability Services is committed to providing objective, unbiased
test results and recommendations. With ERS, you are assured that all testing
is performed objectively, according to NETA specifications, using calibrated
instruments traceable to the National Institute of Standards and
Technology (NIST).
Please use this complimentary guide to NETA recommended maintenance testing
frequencies and intervals to maximize the results of your reliability-based testing
program. Trust Emerson to deliver the experience and results you can rely on.
Our Services Include:
n

Commissioning and Startup

Arc Flash Solutions

Engineering Services

Predictive Diagnostics

Preventive Maintenance

Partial Discharge Testing and Monitoring Solutions

Emerson Network Power, Liebert Services


1-800-LIEBERT (543-2378)
www.EmersonNetworkPower.com
2010 Emerson Network Power
CS-00159

Emerson Network Power.


The global leader in enabling Business-Critical ContinuityTM.

Smart Turnarounds and Outages

AC Power
Connectivity

Embedded Computing
Embedded Power

Retrofit / Renew / Replace

DC Power

Infrastructure Management & Monitoring

Product Compliance & Conformity Testing

Project Management

Educational Services

Emergency Response Services

EmersonNetworkPower.com
Outside Plant
Power Switching & Controls
Precision Cooling

Racks & Integrated Cabinets


Services
Surge Protection

While every precaution has been taken to ensure accuracy and completeness in this literature, Electrical Reliability Services assumes no responsibility and disclaims all
liability for the damages resulting from use of the information or for any errors or ommissions. Specifications subject to change without notice. All rights reserved
throughout the world. Trademarks or registered trademarks are property of their respective owners. Emerson, Business-Critical Continuity and Emerson Network Power
are trademarks of Emerson Electric Co. or one of its affiliated companies. 2010 Emerson Electric Co.

Maintenance and reliability


services for electrical
distribution assets

Frequency of Maintenance Testing Guide


EMERSON. Your partner
in Electrical Reliability

Electrical power is the pulse of your


plant. Its vital to your operations but
also dangerous and costly. When your
electrical assets fail, profits and people
can suffer.
In North America, rely on Emersons
Electrical Reliability Services team to
deliver the most complete solutions
for electrical system reliability and
safety. From testing for problems that
could disable your system, to complete
turnaround execution, youll quickly
understand how we are your single source
solution for all your electrical reliability
needs. With a network of more than
30 service locations in North America,
we put experienced professionals where
and when you need them. Well help you
build reliability programs from the
beginning to get your process plant
moving towards maximum capacity and
minimal risk of unexpected delays.

Maximize the reli a b i l i t y


and efficiency of y o u r
electrical asse ts
Electrical Reliability Services is committed to providing objective, unbiased
test results and recommendations. With ERS, you are assured that all testing
is performed objectively, according to NETA specifications, using calibrated
instruments traceable to the National Institute of Standards and
Technology (NIST).
Please use this complimentary guide to NETA recommended maintenance testing
frequencies and intervals to maximize the results of your reliability-based testing
program. Trust Emerson to deliver the experience and results you can rely on.
Our Services Include:
n

Commissioning and Startup

Arc Flash Solutions

Engineering Services

Predictive Diagnostics

Preventive Maintenance

Partial Discharge Testing and Monitoring Solutions

Emerson Network Power, Liebert Services


1-800-LIEBERT (543-2378)
www.EmersonNetworkPower.com
2010 Emerson Network Power
CS-00159

Emerson Network Power.


The global leader in enabling Business-Critical ContinuityTM.

Smart Turnarounds and Outages

AC Power
Connectivity

Embedded Computing
Embedded Power

Retrofit / Renew / Replace

DC Power

Infrastructure Management & Monitoring

Product Compliance & Conformity Testing

Project Management

Educational Services

Emergency Response Services

EmersonNetworkPower.com
Outside Plant
Power Switching & Controls
Precision Cooling

Racks & Integrated Cabinets


Services
Surge Protection

While every precaution has been taken to ensure accuracy and completeness in this literature, Electrical Reliability Services assumes no responsibility and disclaims all
liability for the damages resulting from use of the information or for any errors or ommissions. Specifications subject to change without notice. All rights reserved
throughout the world. Trademarks or registered trademarks are property of their respective owners. Emerson, Business-Critical Continuity and Emerson Network Power
are trademarks of Emerson Electric Co. or one of its affiliated companies. 2010 Emerson Electric Co.

The InterNational Electrical Testing Association recognizes that the ideal maintenance program is reliability-based, unique to each plant and to each piece of
equipment. The following schedule is a guide to NETA recommended testing and maintenance intervals and should be used in conjunction with a qualified
maintenance program.
With ERS, you are assured that all testing is performed objectively, according to NETA specifications, using calibrated instruments traceable to the National
Institute of Standards and Technology (NIST).
This Frequency of Maintenance Tests guide is a useful schedule of NETA approved testing frequencies that corresponds directly with the NETA Standard
For Maintenance Testing Specifications. Specific condition, criticality, and reliability must be determined to correctly apply the matrix. Application of the
matrix,along with the culmination of historical testing data and trending should provide a quality electrical preventive maintenance program.

Inspections and Tests

Maintenance Period Matrix

Period between events (in months)

Equipment Condition

(Multiply these values by the factor in the Maintenance


Frequency Matrix located at the right)

Section

Description

Low
Equipment
Medium
Reliability
Requirement High

Visual

Visual and
Mechanical

Visual, Mechanical,
and Electrical

12

12

24

7.1

Switchgear and Switchboard Assemblies

7.2

Transformers

7.2.1.1

Small Dry-Type Transformers

12

36

7.2.1.2

Large Dry-Type Transformers

12

24

7.2.2

Liquid-Filled Transformers

12

24

Sampling
7.3

Cables

7.3.2

Low-Voltage Cables

12

36

7.3.3

Medium and High-Voltage Cables

12

36

7.4

Metal-Enclosed Busways

12

24

Infrared Only
7.5

Switches

7.5.1.1

Low-Voltage Air Switches

12

36

7.5.1.2

Medium-Voltage Metal Enclosed Switches

12

24

7.5.1.3

Medium and High-Voltage Open Switches

12

24

7.5.2

Medium-Voltage Oil Switches

12

24

7.5.3

Medium-Voltage Vacuum Switches

12

24

7.5.4

Medium-Voltage SF6 Switches

12

24

7.5.5

Cutouts

12

24

24

7.6

Circuit Breakers

7.6.1.1

Low-Voltage Insulated Case/Molded- Case CB

12

36

7.6.1.2

Low-Voltage Power CB

12

36

7.6.1.3

Medium-Voltage Air Breaker CB

12

36

7.6.2

Medium-Voltage Oil CB

12

36

12

12

Sampling
7.6.2

High-Voltage Oil CB
Sampling

7.6.3

Medium-Voltage Vacuum CB

12

24

7.6.4

Extra High-Voltage SF6

12

12

7.7

Circuit Switches

12

12

7.8

Network Protectors

12

12

24

7.9

Protective Relays

7.9.1

Electromechanical and Solid State

12

12

7.9.2

Microprocessor-Based

12

12

7.10

Instrument Transformers

12

12

36

7.11

Metering Devices

12

12

36

7.12

Regulating Apparatus

7.12.1

Step-up Voltage Regulators

12

24

Sample Liquid

12

7.12.1.2

Induction Regulators

12

12

24

7.12.2

Current Regulators

12

24

7.12.3

Load Tap-changes

12

24

Sample Liquid

12

7.13

Grounding Systems

12

24

7.14

Ground-Fault Protection Systems

12

12

7.15

Rotating Machinery

7.15.1

AC Induction Motors and Generators

12

24

7.15.2

Synchronous Motors and Generators

12

24

7.15.3

DC Motors and Generators

12

24

7.16

Motor Control

7.16.1.1

Low-Voltage Motor Starters

12

24

7.16.1.2

Medium-Voltage Motor Starters

12

24

7.16.2.1

Low-Voltage Motor Control Centers

12

24

7.16.2.2

Medium-Voltage Motor Control Centers

12

24

7.17

Adjustable Speed Drive Systems

12

24

7.18

Direct-Current Systems

7.18.1

Batteries

12

12

7.18.2

Battery Chargers

12

12

7.18.3

Rectifiers

12

24

7.19

Surge Arresters

7.19.1

Low-Voltage Devices

12

24

7.19.2

Medium and High-Voltage Devices

12

24

7.20

Capacitors and Reactors

7.20.1

Capacitors

12

12

7.20.2

Capacitor Control Devices

12

12

7.20.3.1

Reactors, Dry-Type

12

12

7.20.3.2

Reactors, Liquid-Filled

12

24

Sampling

12

7.21

Outdoor Bus Structure

12

36

7.23

Telemetry / Pilot Wire SCADA

12

12

7.24

Automatic Circuit Reclosers and Line Sectionalizers

7.24.1

Automatic Circuit Reclosers, Oil / Vacuum

12

24

Sample

12

Automatic Line Sectionalizers, Oil

12

24

Sample

12

12

12

12

7.24.2
7.27

EMF Testing

Emerson Network Power, Liebert Services


1-800-LIEBERT (543-2378)
www.EmersonNetworkPower.com
2010 Emerson Network Power
CS-00159

Poor

Average

Good

1.0

2.0

2.5

0.50

1.0

1.5

.25

0.50

0.75

Notes

WHY TEST?

For over 35 years, Electrical Reliability Services, an Emerson Network Power business, has served as the industry leader providing safe, high quality electrical
testing, maintenance, and engineering services to more than 15,000 customers nationwide. As an independent testing company, ERS is committed to providing
objective, unbiased test results and recommendations.

Liebert Services

FREQUENCY OF MAINTENANCE TEST

Maintenance and reliability


services for electrical
distribution assets

Frequency of Maintenance Testing Guide


EMERSON. Your partner
in Electrical Reliability

Electrical power is the pulse of your


plant. Its vital to your operations but
also dangerous and costly. When your
electrical assets fail, profits and people
can suffer.
In North America, rely on Emersons
Electrical Reliability Services team to
deliver the most complete solutions
for electrical system reliability and
safety. From testing for problems that
could disable your system, to complete
turnaround execution, youll quickly
understand how we are your single source
solution for all your electrical reliability
needs. With a network of more than
30 service locations in North America,
we put experienced professionals where
and when you need them. Well help you
build reliability programs from the
beginning to get your process plant
moving towards maximum capacity and
minimal risk of unexpected delays.

Maximize the reli a b i l i t y


and efficiency of y o u r
electrical asse ts
Electrical Reliability Services is committed to providing objective, unbiased
test results and recommendations. With ERS, you are assured that all testing
is performed objectively, according to NETA specifications, using calibrated
instruments traceable to the National Institute of Standards and
Technology (NIST).
Please use this complimentary guide to NETA recommended maintenance testing
frequencies and intervals to maximize the results of your reliability-based testing
program. Trust Emerson to deliver the experience and results you can rely on.
Our Services Include:
n

Commissioning and Startup

Arc Flash Solutions

Engineering Services

Predictive Diagnostics

Preventive Maintenance

Partial Discharge Testing and Monitoring Solutions

Emerson Network Power, Liebert Services


1-800-LIEBERT (543-2378)
www.EmersonNetworkPower.com
2010 Emerson Network Power
CS-00159

Emerson Network Power.


The global leader in enabling Business-Critical ContinuityTM.

Smart Turnarounds and Outages

AC Power
Connectivity

Embedded Computing
Embedded Power

Retrofit / Renew / Replace

DC Power

Infrastructure Management & Monitoring

Product Compliance & Conformity Testing

Project Management

Educational Services

Emergency Response Services

EmersonNetworkPower.com
Outside Plant
Power Switching & Controls
Precision Cooling

Racks & Integrated Cabinets


Services
Surge Protection

While every precaution has been taken to ensure accuracy and completeness in this literature, Electrical Reliability Services assumes no responsibility and disclaims all
liability for the damages resulting from use of the information or for any errors or ommissions. Specifications subject to change without notice. All rights reserved
throughout the world. Trademarks or registered trademarks are property of their respective owners. Emerson, Business-Critical Continuity and Emerson Network Power
are trademarks of Emerson Electric Co. or one of its affiliated companies. 2010 Emerson Electric Co.

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