LG CM8440 PDF

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Internal Use Only

Website http://biz.lgservice.com
SERVICE MANUAL
MODEL: CM8440 (CM8440, CMS8440F/W)

Mini Hi-Fi System


SERVICE MANUAL
MODEL: CM8440

(CM8440, CMS8440F/W)

CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS
IN THIS MANUAL.

P/NO : AFN76592196

APRIL , 2014

CONTENTS
SECTION
SECTION
SECTION
SECTION

1 ........ GENERAL
2 ........ CABINET & MAIN CHASSIS
3 ........ ELECTRICAL
4 ........ REPLACEMENT PARTS LIST

1-1

SECTION 1
SUMMARY
CONTENTS
SERVICING PRECAUTIONS ................................................................................................................... 1-3
ESD PRECAUTIONS .................................................................................................................................. 1-5
HIDDEN KEY MODE................................................................................................................................... 1-6
SERVICE INFORMATION FOR EEPROM .......................................................................................... 1-7
PROGRAM DOWNLOAD & UPDATE GUIDE ................................................................................... 1-8
SPECIFICATIONS ..................................................................................................................................... 1-12

1-2

SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage

1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.

Storage in conductive bag

Drop impact

2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
NEVER look directly at the laser beam, and dont allow
contact with fingers or other exposed skin.

5) Cleaning the lens surface


If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used
for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cotton
swab should be used, taking care not to distort lens.
Pressure
Magnet

Pressure

How to hold the pick-up


Cotton swab

Conductive Sheet
6) Never attempt to disassemble the pick-up.
Spring has excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab.
(Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much
of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.

1-3

NOTES REGARDING COMPACT DISC PLAYER REPAIRS


1. Preparations

1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magnetism is present, or where there is excessive dust.

2. Notes for repair


1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1 M)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent static electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.
Armband

Resistor
(1 M)

Resistor
(1 M)
Conductive
Sheet

1-4

ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)

Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface
such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate
static electricity sufficient to damage an ESD device).

CAUTION. GRAPHIC SYMBOLS


THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS
INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED
DANGEROUS VOLTAGE THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF
ELECTRIC SHOCK.

THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE


SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE
LITERATURE.

1-5

HIDDEN KEY MODE


Push both Front key and RCU key to activate it for 5 seconds.
1. Disc Lock On/Off (CD Function Only Active)
Front Key : STOP
RCU Key : STOP

2. Check Version and Option code


Front Key : STOP
RCU Key : PLAY/PAUSE
You can change [Audio MCU Version <-> CD Controller Version <-> EEPROM Option] by SKIP+/-.

3. Clear EEPROM
Front Key : STOP
RCU Key : SKIP-

4. Edit EEPROM
Front Key : STOP
RCU Key : SKIP+
You can change the digit of option by SKIP+/-.
You can edit 0~f by REPEAT or PLAY/PAUSE key.

5. Bluetooth DUT
Front Key : STOP
RCU Key : PROGRAM
Bluetooth model only

6. Power Disc Lock On/Off (CD Function Only Active)


Front Key : STOP
RCU Key : EQ

7. Amp Clip On/Off


Front Key : STOP
RCU Key : Mute
Amp Clip Mode Change (Amp Clip On --> Amp Clip Off --> Level Down display)

1-6

SERVICE INFORMATION FOR EEPROM


POWER ON

FLD NO DISC status

Remote control + Front STOP


push same timing during 5 seconds.

FLD op0-..

Move to appropriate position and


make changes with remote control.
(
,
, / , REPEAT )

It is possible at any function.


(ex. It is possible at FLD NO USB status, too.)
This is an example.

DETECT NEW EEPROM


(OPTION EDIT SCREEN)
NAME

HEX

OP0
OP1
OP2
OP3
OP4
OP5
OP6
OP7
OP8
OP9

05
00
00
00
00
01
81
46
00
00

Press STOP key

FLD WRITE OK

Remote control +
Front STOP push same timing.

FLD e2p clr

Completed

1-7

PROGRAM DOWNLOAD & UPDATE GUIDE


1. AUDIO PROGRAM
Download program file name must be MICOM_CM8540_1311010_0x4D3F.HEX
If security program (Water Wall) is activated on your PC, you must save the file to the USB storage device and
disable the security software, then download the file to your set. Downloading file proceeds in the same way at
USB1 function and USB2 function.
Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.

ON VFD DISPLAY SCREEN


NO USB

Insert USB device at USB function.

SEARCH

MICOM UP

FINISH

Auto POWER OFF

1-8

2. CD PROGRAM
Download program file name must be HG480_CM8540_1401231.bin
If security program (Water Wall) is activated on your PC, you must save the file to the USB storage device and
disable the security software, then download the file to your set. Downloading file proceeds in the same way at
USB1 function and USB2 function.
Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.

ON VFD DISPLAY SCREEN


NO USB

Insert USB device at USB function.

SEARCH

MCS UP

SMJ UP

FINISH

Auto POWER OFF

1-9

3. DEMO PROGRAM
Download program file name must be DEMO_DAT.bin
If security program (Water Wall) is activated on your PC, you must save the file to the USB storage device and
disable the security software, then download the file to your set. Downloading file proceeds in the same way at
USB1 function and USB2 function.
Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.

ON VFD DISPLAY SCREEN


NO USB

Insert USB device at USB function.

SEARCH

DEMO UP

FINISH

Auto POWER OFF

1-10

4. EQ PROGRAM
Download program file name must be EQ_PRG_CM8440_201401110_D2E9.BIN
If security program (Water Wall) is activated on your PC, you must save the file to the USB storage device and
disable the security software, then download the file to your set. Downloading file proceeds in the same way at
USB1 function and USB2 function.
Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.

ON VFD DISPLAY SCREEN


NO USB

Insert USB device at USB function.

SEARCH

EQ UP

FINISH

Auto POWER OFF

1-11

SPECIFICATIONS
GENERAL
Power requirements
Power consumption
Dimensions (W x H x D)
Net Weight (Approx.)
Operating temperature
Operating humidity
Bus Power Supply

Refer to the main label.


Refer to the main label.
(290 x 349 x 370) mm
5.9 kg
5 C to 35 C (41 F to 95 F)
60 %
5V
500 mA

INPUTS
AUX IN
Port In
MIC

2.0 Vrms (1 kHz, 0 dB), 600 , RCA jack (L, R)


1.2 Vms (3.5 mm stereo jack)
20 mV

TUNER
FM Tuning Range
AM Tuning Range (Optional)

87.5 to 108.0 MHz or 87.50 to 108.00 MHz


522 to 1 620 kHz, 520 to 1 710 kHz or 522 to 1 710 kHz

AMPLIFIER
Total
Streo mode
Sub-woofer

1,900 W
380 W x 4
380 W

CD
Frequency Response
Signal-to-noise ratio
Dynamic range

40 to 20 000 Hz
75 dB
80 dB

FRONT SPEAKER
Type
Impedance
Rated Input Power
Max. Input power

2 Way 2 Speaker
6
380 W
760 W

SURROUND SPEAKER
Type
Impedance
Rated Input Power
Max. Input power
Net Dimensions (W x H x D)
Net Weight

1 Way 1 speaker
6
380 W
760 W
(335 x 445 x 300) mm
8.8 kg

SUBWOOFER
Type
Impedance
Rated Input Power
Max. Input power
Net Dimensions (W x H x D)
Net Weight

1 Way 1 speaker
6
380 W
760 W
(332 x 455 x 280) mm
9.8 kg

Design and specifications are subject to change without notice.

1-12

SECTION 2
CABINET & MAIN CHASSIS
CONTENTS
EXPLODED VIEWS..................................................................................................................................... 2-3
1.
2.
3.
4.

CABINET AND MAIN FRAME SECTION (CM8440) ................................................................................ 2-3


MECHANISM DECK SECTION (DP17TM2) ............................................................................................ 2-5
PACKING ACCESSORY SECTION ......................................................................................................... 2-7
SPEAKER SECTION ................................................................................................................................ 2-8

2-1

MEMO

2-2

EXPLODED VIEWS

1. CABINET AND MAIN FRAME SECTION (CM8440)


NOTES) THE EXCLAMATION POINT WITHIN AN

268

EQUILATERAL TRIANGLE IS INTENDED


TO ALERT THE SERVICE PERSONNEL
TO THE PRESENCE OF IMPORTANT
SAFETY INFORMATION IN SERVICE
LITERATURE.

443

443
J

443

443
CABLE1

443

443
L
I
H

FRONT
CABLE2

A43
A
B

CABLE3

A42

270

SMPS

A47
G

267

291

443
443

NFC Tag

443
E

443

MIC & PTB

269

443

A56
M

443

F
E
F

252
CABLE4
MAIN

G
H

A46
A52
443
251

B/T

259
B

300

266

252
A44

253
272
271

2. MECHANISM DECK SECTION (DP17TM2)


1439

1002

1005
1026

1003

A001

1001

1004

1024
1437
1030

1437
1024

1024
1012
1049
1013

1437

1016
1015

1024
1020

1011

A006

1019
1043
A005

1018
1045
1439

3. PACKING ACCESSORY SECTION

801 Owners Manual

808 Battery

825 FM Wire Antenna

900 Remote Control

803 Packing

804 Bag

803 Packing

802 Box

4. SPEAKER SECTION
4-1. FRONT SPEAKER (CMS8440F)
LEFT SPEAKER

A60L

FRONT SPEAKER (CMS8440F)


RIGHT SPEAKER

A60R

4-2. SUBWOOFER SPEAKER (CMS8440W)

A90

SECTION 3
ELECTRICAL
CONTENTS
ONE POINT REPAIR GUIDE ............................................................................................................................ 3-2
1. NO POWER ............................................................................................................................................ 3-2
2. NO BOOTING WHEN POWER ON THE SET ....................................................................................... 3-4
3. VFD IS NOT DISPLAYED WHEN POWER ON THE SET..................................................................... 3-5
4. NO BOOTING IN CD/USB FUNCTION .................................................................................................. 3-6
5. NO OPERATION OF MD (DRIVING THE SERVO MOTORS) ............................................................ 3-11
6. NO SOUND .......................................................................................................................................... 3-16
7. AUDIO OUTPUT IS SMALL OR NO AUDIO OUTPUT ........................................................................ 3-22
8. NO POWER ON (STANDBY LED IS BLINKING) ................................................................................ 3-23
9. SPEAKER NO AUDIO .......................................................................................................................... 3-24
ELECTRICAL TROUBLESHOOTING GUIDE ................................................................................................ 3-25
1. POWER SUPPLY ON SMPS BOARD ................................................................................................. 3-25
2. SYSTEM PART .................................................................................................................................... 3-29
3. NO AUDIO PART ................................................................................................................................. 3-30
WAVEFORMS OF MAJOR CHECK POINT ................................................................................................... 3-35
WIRING DIAGRAM ......................................................................................................................................... 3-39
BLOCK DIAGRAMS ........................................................................................................................................ 3-41
1. SMPS BLOCK DIAGRAM..................................................................................................................... 3-41
2. MAIN SYSTEM BLOCK DIAGRAM ...................................................................................................... 3-43
3. MAIN POWER BLOCK DIAGRAM ....................................................................................................... 3-45
CIRCUIT DIAGRAMS ...................................................................................................................................... 3-47
1. SMPS - POWER #1 CIRCUIT DIAGRAM ............................................................................................ 3-47
2. SMPS - POWER #2 CIRCUIT DIAGRAM ............................................................................................ 3-49
3. MAIN - CD DSP CIRCUIT DIAGRAM .................................................................................................. 3-51
4. MAIN - RF / SERVO CIRCUIT DIAGRAM ........................................................................................... 3-53
5. MAIN - ADC / PWM CIRCUIT DIAGRAM ............................................................................................ 3-55
6. MAIN - AMP CIRCUIT DIAGRAM ........................................................................................................ 3-57
7. FRONT VOLUME CIRCUIT DIAGRAM................................................................................................ 3-59
8. MIC & PORTABLE CIRCUIT DIAGRAM .............................................................................................. 3-61
CIRCUIT VOLTAGE CHART .......................................................................................................................... 3-63
1. CONNECTORS .................................................................................................................................... 3-63
2. CAPACITORS....................................................................................................................................... 3-64
PRINTED CIRCUIT BOARD DIAGRAMS ....................................................................................................... 3-65
1. SMPS P.C.BOARD ............................................................................................................................... 3-65
2. MAIN P.C.BOARD ................................................................................................................................ 3-69
3. FRONT VOLUME P.C.BOARD ............................................................................................................ 3-73
4. MIC & PORTABLE P.C.BOARD........................................................................................................... 3-75

3-1

ONE POINT REPAIR GUIDE


1. NO POWER
If the unit doesnt work by no power problem, repair the set according to the following
guide.
1-1. FUSE / BRIDGE DIODE / THERMISTOR
1-1-1. Solution
Please check and replace F901, BD901, TH900, TH901 on SMPS board.

1-1-2. How to troubleshoot (Countermeasure)


1) Check if the fuse F901 is open or short-circuit.
2) Check if the bridge diode BD901 is short-circuit by over current with a digital multi meter.
3) Check if the NTC thermistor TH900, TH901 is normal or open.

FH901

F901

1
1

J901
2
J902
2
600V/10A

@Opti

4
1
1

BD901 1
3 D10XB60

J903
2

J904
2

HS906
25x15

C902

LF901
!

R:EAE62524901

L F9 0 2 !
2 8 mH

NC
C901
470pF/250VAC
CM902

R:EAE62524901

CM901

0.33uF/275V

TP14

1M

0.33uF/275V
CM903

TP13

1M

TP16

0.22uF/275V
R901 R902 R903

1M

TP15

1M

TP20

R-PART:EBG61545701

1M

5ohm
TH902
READY

TP12

VR900

FNR-14K681T

PN901

GP390-02P-TS

TH901

R904 R905 R906

5ohm

1M

T12AH/250V
(12A 250V)

TH900
FH902

1M
1M 1M
R9E1 R9E2 R9E3

GND

C903
GND

1000pF/250VAC
C909
1000pF/250VAC

C906
1uF /550V

1-1-3. Service hint (Any picture / Remark)

< F901 >


If F901 is not short-circuit,
replace it with a same
specifications one.

< BD901 >


If BD901 is short-circuit,
replace it with a new one.

3-2

< TH900, TH901 >


If TH900, TH901 is open,
replace it with a new one.

ONE POINT REPAIR GUIDE


NO POWER
If the unit doesnt work by no PVDD problem, repair the set according to the following
guide.
1-2. NO AMP POWER
1-2-1. Solution
Please check and replace F911, Q905, Q906 on SMPS board.

1-2-2. How to troubleshoot (Countermeasure)


1) Check if the fuse F901 is open or short-circuit.
2) Check the Drain-Source or Drain-Gate, Gate-Source Resistance of Q905, Q906 with a digital multi-meter.
If it is short condition, its destroyed. Replace it with a new one.
(Please replace 2 FET at the same time although several FET is OK)

25deg >330ohm
70deg->2.2kohm
TH914
TH912

GND
1

102PF

6.3A/250V

FH911

P.GND

HS904
50X15

!
4
C972

T903 20

READY

P.GND
2

10K

R990

READY

ZD912

D935
SMFB14

W2

14

13

10K

SMFB14

R9B9

4.7

READY

R949

3S
Q906
IPA60R190E6

27T/8T:2T
230uH:65uH

75

R9B4

1R9C42

TP32

0OHM
R951:24K=> 65KHZ
R951:20K=> 70KHZ
R951 15K 100KHZ

0.039uF
1250V

P.GND

1R9A82

R950

10nF

10K
22nF

C940

TP38

C939

BZX84-C10
NC

ZD915

100nF

C942

2.7K

1R9272

C993
READY

1G

UBW2012-121F
D926

11

C934

12K

1R9512

10nF

22nF

C977

C943

READY

W1

10
W3
1

1M
1%
24K

15

BC915

TP47

100
R9B8 TP61

ZD917

VINS 4

CS 2

FB 3

R9B7

Fixed Blanking Time:20ms

Vab:5V
Vth:1.25V

P.GND

2D

TP39

R941

16

12
FBH:4.5V OVERLOAD

22

24k VINS :260V

17

CM9720 PULSE

P.GND

TP41

22k VINS :285V

4
5

T902

GND

LG

HG

VCC
IC902

10nF

3S
Q905
IPA60R190E6

ICE1HS01G-1

FMIN 1

R945

BZX84-C16
C933

READY
ZD904

C960 1uF
C932

1M

R9A3

SMFB14

18

VCSL:0.8V
VCSH:1.63V

TP65

R942

Ivcc:5.8mA

1M
1M

R944

TP63

P.GND

3.3

D934
SMFB14

1M

R9A6

TP42
TP43
ON/OFF:11.3~12.7V

TP62

TP64

R992

4.7

1G

UBW2012-121F

R988TP60 D932

3.3

470nF
/50V

C992

100

C935 TP48R993

2D

BC911

TP46

19

P.GND
R986

D922

R9A7

C938

1SS355

150
1W

68PF
1KV/125C

!
D921
1SS355

< F911 >


If F911 is not short-circuit,
replace it with a same specifications one.

R980

C979

F911
102PF

1 2

HS905 H/S
TH913

PFC_PTC_SMD

C978

FH912

PFC_OUT
380V

P.GND

MARK:G2 BG
PFC_TH

PC903

1-2-3. Service hint (Any picture / Remark)

C982
READY

< Q905, Q906 >


If Q905, Q906 is short-circuit,
replace it with a new one.
3-3

ONE POINT REPAIR GUIDE


2. NO BOOTING WHEN POWER ON THE SET
The set doesnt work when press the power button on the front board or the remote
control.
2-1. MICOM (IC501)
2-1-1. Solution
Please check and replace IC501 on MAIN board.

2-1-2. How to troubleshoot (Countermeasure)


1) Check the 5.6 VA (CN106) and DVCC 3.3 V(IC505) in standby mode.
If there is no 5.6 VA, check the SMPS and if doesnt appear 3.3 V, check IC505.
2) Check 5.6 VA, +12 V, FL+, FL-, an +39 V when power on the set.
- If the set doesnt work regardless of what the KEY2 changes high to low while pressing the power button.
X500 and X501 work normally but, if you can not power on the set, replace the IC501 with a new one on
the main board.

2-1-3. Service hint (Any picture / Remark)


 \WX
OZYU^]_roP

rl X
OX]P

 \WW
OY[toP

w~ yj{ys
Oy\m^P

< MAIN board top view >

3-4

ONE POINT REPAIR GUIDE


3. VFD IS NOT DISPLAYED WHEN POWER ON THE SET
When power on the set, any icons or characters on VFD are not displayed.
3-1. VFD (DIG300)
3-1-1. Solution
Please check and replace DIG300 on FRONT board.

3-1-2. How to troubleshoot (Countermeasure)


1) Check if 39V, FL+ and FL-are output from SMPS to VFD via the main board.
2) Check if the IC101 outputs VFD_RST, VFD_CLK, VFD_STB, and VFD_STB to the front board.
3) Check if the VFD grid current amplifier circuit (Q301, Q303) on the front board.
Check the drive signal to the transistors base.
If the control signals from VFD (DGND_2, VH, VDD) isnt output, replace VFD with a new one.
If the transistor doesnt work, replace it.

3-1-3. Service hint (Any picture / Remark)

kpnZWXG} mk

{wZWYSG
{wZWZSG
{wZW[

yZY^O{wZW[P
xZWXGl

xZWX

xZWZ

G
ZW} T

xZW[

jGGSGGGGG
GU
GGGGU

< MAIN board top view >


3-5

ONE POINT REPAIR GUIDE


4. NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order
(HELLO --> VOL XX --> CD or USB) on VFD,
it will not display other message on VFD, and it will not boot-up normally.
4-1. NO VCC33, VCC12
4-1-1. Solution
Please check and replace IC505, IC509 on MAIN board.

4-1-2. How to troubleshoot (Countermeasure)


1) Check voltage of IC505 pin3 on MAIN board.
If IC505 pin3 (about 4.9 V) & D500 Input 5.6 VA doesnt come out, check 5.6 VA from SMPS board.
2) If IC505 pin3 (about 4.9 V) is normal, check the PWR_CTRL (IC505 pin2) is high (about 3.3 V).
If PWR_CTRL isnt high, check pinB2 of IC501 & R524, R5F7.
3) If PWR_CTRL is high, check R5F6, R5F4, R5F5 and if theres no defective component then replace IC505.
4) If 3.3 V (VCC33) is normal, check 1.2 V output (pin2, 4) voltage of IC509.
If 1.2 V of IC509 pin2, 4 doesnt come out, then replace IC509.

4-1-3. Service hint (Any picture / Remark)

IC509

IC505

D501

< MAIN board top view >

3-6

ONE POINT REPAIR GUIDE


NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order
(HELLO --> VOL XX --> CD or USB) on VFD,
it will not display other message on VFD, and it will not boot-up normally.
4-2. CRYSTAL (X500)
4-2-1. Solution
Please check and replace X500 on MAIN board.

4-2-2. How to troubleshoot (Countermeasure)


1) If 3.3 V & 1.2 V is normal, check Reset High of IC501 pinT12 on MAIN board.
If MAIN_RESET isnt high, check MICOM (IC101) pin40.
2) If MAIN_RESET is high, check the soldering status of 24 MHz crystal (X500).
3) If the crystal (X500) doesnt oscillate, check R508, R509, C502, C503 around crystal (X500).
If theres no defective component, then replace X500.

4-2-3. Service hint (Any picture / Remark)


X500

p

v

IC500
< Signal check point >

< Signal waveform >

3-7

ONE POINT REPAIR GUIDE


NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order
(HELLO --> VOL XX --> CD or USB) on VFD,
it will not display other message on VFD, and it will not boot-up normally.
4-3. SERIAL FLASH (IC503)
4-3-1. Solution
Please check and replace IC503 on MAIN board.

4-3-2. How to troubleshoot (Countermeasure)


1) If the crystal (X500) does oscillate, check serial flash (IC503) on MAIN board.
Check pin8(VCC), pin6(CLK), pin1(CS), pin2(DO), pin5(DI) of below waveform.
2) If pin1, 2, 5, 6, 8 doesnt come out, check damping resistor (R564, R563, R535, R536, R534) of IC503.
If damping resistor of IC503 is OK, then replace IC503. (it need to download program)
3) After change IC503, if it is still not below waveform, check IC501(DSP IC).

4-3-3. Service hint (Any picture / Remark)

IC503

VCC
CS#
CLK
DO

< Signal check point >

< Signal waveform >

3-8

ONE POINT REPAIR GUIDE


NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order
(HELLO --> VOL XX --> CD or USB) on VFD,
it will not display other message on VFD, and it will not boot-up normally.
4-4. SDRAM (IC502)
4-4-1. Solution
Please check and replace IC502 on MAIN board.

4-4-2. How to troubleshoot (Countermeasure)


1) Check below waveform & soldering status of SDRAM (IC502) on MAIN board.
If pin17(#CAS), pin18(#RAS), pin19(#CS), pin38(CLK), pin29(address), pin2(DQ) doesnt come out,
check damping resistor (R568, R506, R570, R544, R547).
2) If resistor is OK, then replace IC502 (SDRAM).
3) After change IC502, if it is still not below waveform, check IC501 (DSP IC).

4-4-3. Service hint (Any picture / Remark)


IC502

} jj
y

V jz
y hz

< Signal check point >

V~l
jhz

< Signal waveform >

3-9

ONE POINT REPAIR GUIDE


NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order
(HELLO --> VOL XX --> CD or USB) on VFD,
it will not display other message on VFD, and it will not boot-up normally.
4-5. DSP IC (IC501)
4-5-1. Solution
Please check and replace IC501(MLC3730) on MAIN board.

4-5-2. How to troubleshoot (Countermeasure)


1) After check them by previous pages about no booting, if the set is still no booting,
Check soldering status of IC501.
2) If below bootstrap waveform doesnt come out, then replace IC501(DSP IC).

4-5-3. Service hint (Any picture / Remark)

R546
R594
PGPB12
(Yellow)
R598
PAD19
(Green)

IC501

R597
PAD20
(Pink)

y\`[
y\`_
y\`^GOiP

< Signal waveform >

< Signal check point >

3-10

ONE POINT REPAIR GUIDE


5. NO OPERATION OF MD (DRIVING THE SERVO MOTORS)
When no sound output in the CD function, you can not listen to music reading data
from a CD disc if the servo motors in MD dont work. This step is for checking the
SPINDLE MOTOR among them.
5-1. SPINDLE MOTOR
5-1-1. Solution
Please check and replace IC407, IC408 on MAIN board.

5-1-2. How to troubleshoot (Countermeasure)


1) Check the SPDO signal from Pin16 of IC407.
If no signal, check 3.3 V(RF) and X400.
2) Check the SP- & SP+ from IC408 to CN405 for driving SPINDLE motor. It is about 3.6 Vp-p.
If no signal, check +1.8 V and +5 V for IC408.
3) Check if the FFC cable is solidly connected between CN405 and MD.
4) Check the MD.
If the spindle motor is sort-circuit or has any trouble, it can not rotate CD discs.
Please check the function after changing another MD.

5-1-3. Service hint (Any picture / Remark)


zwT
_GGju[W\
zwR
w]GGju[W\
pj[W_

zwR
zwT

< Waveform of SP- & SP+


for driving SPINDLE motor >

< Signal check point >

3-11

ONE POINT REPAIR GUIDE


NO OPERATION OF MD (DRIVING THE SERVO MOTORS)
When no sound output in the CD function, you can not listen to music reading data
from a CD disc if the servo motors in MD dont work. This step is for checking the
SLED MOTOR among them.
5-2. SLED MOTOR
5-2-1. Solution
Please check and replace IC407, IC408 on MAIN board.

5-2-2. How to troubleshoot (Countermeasure)


1) Check the SLDO signal from Pin23 of IC407.
If no signal, check 3.3 V(RF) and X400.
2) Check the SLED+ & SLED- from IC408 to CN405 for driving SPINDLE motor. It is about 2.9 Vp-p.
If no signal, check +1.8 V and +5 V for IC408.
3) Check if the FFC cable is solidly connected between CN405 and MD.
4) Check the MD.
If the sled motor is sort-circuit or has any trouble, it can not move the pick-up module.
Please check the function after changing another MD.

5-2-3. Service hint (Any picture / Remark)


zsT
`GGju[W\
zsR
^GGju[W\

zsR

pj[W_G

zsT

< Waveform of SLED- & SLED+


for driving SLED motor >

< Signal check point >

3-12

ONE POINT REPAIR GUIDE


NO OPERATION OF MD (DRIVING THE SERVO MOTORS)
When no sound output in the CD function, you can not listen to music reading data
from a CD disc if the servo motors in MD dont work. This step is for checking the
TRAY OPEN/ CLOSE MOTOR among them.
5-3. TRAY OPEN / CLOSE MOTOR
5-3-1. Solution
Please check and replace IC407, IC408 on MAIN board.

5-3-2. How to troubleshoot (Countermeasure)


1) Check MOT_OPEN & MOT_CLOSE signals from Pin K4 & L4 of IC501 to IC408.
If no signal, check +1.8 V & + 5 V to IC408.
2) Check LOAD from IC408 to CN405 for driving the tray open / close motor. It is about 3.85 Vp-p.
If no signal, check +5 V to IC408. If it has any trouble, replace it with a new one.
3) Check if the FFC cable is solidly connected between CN405 and MD.
4) Check the MD.
If the tray motor is sort-circuit or has any trouble, it can not open or close the tray.
Please check the function after changing another MD.

5-3-3. Service hint (Any picture / Remark)


svT
wGYGGGju[W\

svT
svROylkP

svR
wG[GGju[W\

pj[W_G

tv{vwlu
tv{jsvzl
< Waveform for driving TRAY
open/close motor >

< Signal check point >

3-13

tv{vwlu

tv{jsvzl

^GGpj[W_

]GGpj[W_

ONE POINT REPAIR GUIDE


NO OPERATION OF MD (DRIVING THE SERVO MOTORS)
When no sound output in the CD function, you can not listen to music reading data
from a CD disc if the pickup module in MD doesnt work. This step is for checking the
LASER TRACKING ACTUATOR.
5-4. LASER TRACKING ACTUATOR
5-5-1. Solution
Please check and replace IC407, IC408 on MAIN board.

5-4-2. How to troubleshoot (Countermeasure)


The tracking actuator makes the laser beam be positioned in the center of a track on CD disc.
1) Check the TRD signal from Pin22 of IC407.
If no signal, check 3.3 V(RF) and X400.
2) Check TR- & TR+ from IC408 to CN404 for driving the tracking actuator.
If no signal, check +1.8 V and +5 V for IC408.
3) Check if the FFC cable is solidly connected between CN404 and MD.
4) Check the MD.
If the pick-up module has any trouble, it can not move the laser beam on the left or right side.
Please check the function after changing another MD.

5-4-3. Service hint (Any picture / Remark)

{yT
X^GGju[W[

{yR
X]GGju[W[

{yT Gju[W[
{yRGGju[W[

ju[W[

< Waveform of TR
for driving TRACKING actuator >

< Signal check point >

3-14

ONE POINT REPAIR GUIDE


NO OPERATION OF MD (DRIVING THE SERVO MOTORS)
When no sound output in the CD function, you can not listen to music reading data
from a CD disc if the pickup module in MD doesnt work. This step is for checking the
LASER FOCUSING ACTUATOR.
5-5. LASER FOCUSING ACTUATOR
5-5-1. Solution
Please check and replace IC407, IC408 on MAIN board.

5-5-2. How to troubleshoot (Countermeasure)


The focusing actuator makes the laser beam keep a regular interval with the surface of a CD disc.
1) Check the FOD signal from Pin21 of IC407.
If no signal, check 3.3 V(RF) and X400.
2) Check F- & F+ from IC408 to CN404 for driving the focusing actuator.
If no signal, check +1.8 V and +5 V for IC408.
3) Check if the FFC cable is solidly connected between CN404 and MD.
4) Check the MD.
If the pick-up module has any trouble, it can not move the laser beam on the top or bottom side.
Please check the function after changing another MD.

5-5-3. Service hint (Any picture / Remark)

mT
X_GGju[W[

mR
X\GGju[W[

mRGGju[W[
mT Gju[W[

ju[W[

< Waveform of F
for driving FOCUSING actuator >

< Signal check point >

3-15

ONE POINT REPAIR GUIDE


6. NO SOUND
There is no sound output in the USB FUNCTION, repair the set according to the following
guide.
6-1. IN THE USB FUNCTION
6-1-1. Solution
Please check and replace IC501 on MAIN board & IC300 on USB board.

6-1-2. How to troubleshoot (Countermeasure)


1) Check +5VU to USB board.
If +5.6 VA to pin2 of IC300(LDO) doesnt come out, check pin4, 5 of CN304.
If +5.6 VA is normal & +5VU of IC300 pin3 doesnt come out, then replace IC300.
2) Check if Digital audio AMP block.

6-1-3. Service hint (Any picture / Remark)

kR
kT

< Waveform of USB D signal >


USB D+ / D- (CN502 Pin1, 2 & 9, 10)

< USB function signal flow >

3-16

ONE POINT REPAIR GUIDE


NO SOUND
There is no sound output in the AUX FUNCTION, repair the set according to the following guide.
6-2. IN THE AUX FUNCTION
6-2-1. Solution
Please check and replace IC202 on MAIN board.

6-2-2. How to troubleshoot (Countermeasure)


1) Check AUX_L/R signals to IC202 (Pin7, 8).
2) Check if MCS_BCLK, MCS_LRCLK, & MCS_MCLK are entered from IC501 to IC202.
3) Check if ADC/MIC_DATA is entered from IC202 to IC501.
If no signal, check +5 V & +3.3 V(ADC) for IC202. If is NG, replace it a new one.
4) Check the following I2S signal flow from IC501 to IC600.
If there is any trouble, check the power for each IC. The power is normal but, if the signal waveform to
the IC is distorted or no signal, replace it with a new one.
5) Check if the digital audio AMP block is okay.
If AMP is damaged, replace it with a new one.

6-2-3. Service hint (Any picture / Remark)


tjzijrGGyYX]

{T
IC202
CS5346

AUX_L/R

tjztjsrGGyYYX

hkjVtpjkh{hGGGyYX\
tjzsyjrGGyYX`

AUX
w{sGGYX

MCS_MCLK

ADC/MIC_DATA

IC501
MLC3730

MCS_BCK
MCS_LRCK

IC600
TAS5548
MIX_DATA_OUT
PWM

pjYWY

IR AMP

IRS2092+IRF6775

< AUX function signal flow >

< Signal check point >

3-17

w{yGGYY

ONE POINT REPAIR GUIDE


NO SOUND
There is no sound output in the PORT. IN FUNCTION, repair the set according to the
following guide.
6-3. IN THE PORT. IN FUNCTION
6-3-1. Solution
Please check and replace IC202 on MAIN board.

6-3-2. How to troubleshoot (Countermeasure)


1)
2)
3)
4)
5)

Check PT_L/R signal from JOG board to MAIN board.


Check if PT_LR is entered pin 4 & 5 of CN3J01
pin 4 & 5 of CN3V02
Pin21 & 20 of CN3V01.
Check POT_L/R signals to IC202(pin21, 22).
Check if ADC_BCK, ADC_LRCK, & DAC_MCLK are entered from IC501 to IC202.
Check if ADC_DATA is entered from IC202 to IC501.
If no signal, check +5 V & +3.3 V(ADC) for IC202. If is NG, replace it a new one.
6) Check the following I2S signal flow from IC501 to IC600.
If there is any trouble, check the power for each IC. The power is normal but ,
if the signal waveform to the IC is distorted or no signal, replace it with a new one.
7) Check if the digital audio AMP block is okay. Refer to Digital Audio AMP guide.
If AMP is damaged, replace it with a new one.

6-3-3. Service hint (Any picture / Remark)


tjzijrGGyYX]

{T

IC202
CS5346
MCS_MCLK

POT_L/R

POT. IN

tjztjsrGGyYYX

VOLUME
Board

hkjVtpjkh{hGGGyYX\
tjzsyjrGGyYX`

w{sGGYX

ADC/MIC_DATA

IC501
MLC3730

MCS_BCK
MCS_LRCK

IC600
TAS5548
PWM
MIX_DATA_OUT

pjYWY

w{yGGYY

IR AMP

IRS2092+IRF6775

< PORT. IN function signal flow >

< Signal check point >

3-18

ONE POINT REPAIR GUIDE


NO SOUND
There is no sound output in the TUNER FUNCTION, repair the set according to the
following guide.
6-4. IN THE TUNER FUNCTION
6-4-1. Solution
Please check and replace IC202, TU500 on MAIN board.

6-4-2. How to troubleshoot (Countermeasure)


1) Check if TUNER_LR is entered from Pin1 & 3 of TU101 to IC202(Pin23, 24).
If no signals, Check +3.3 V for Tuner power.
Check if the Tuner control signals (CLK, DAT, CE, RST, GPO2) are entered from IC101 to TU101.
If it doesnt work, replace TUNER with a new one.
2) Check if MCS_BCK, MCS_LRCK, & MCS_MCLK are entered from IC501 to IC202.
3) Check if ADC_DATA is entered from IC202 to IC501.
If no signal, check +5 V & +3.3 V(ADC) for IC202. If is NG, replace it a new one.
4) Check the following I2S audio signal flow from IC501 to IC600.
If there is any trouble, check the power for each IC. The power is normal but,
if the signal waveform to the IC is distorted or no signal, replace it with a new one.
5) Check if the digital audio AMP block is okay. Refer to Digital Audio AMP guide.
If AMP is damaged, replace it with a new one.

6-4-3. Service hint (Any picture / Remark)


tjz ijrGGyYX]

{|ulyyG
GY[

TUNER

{T

IC202
CS5346
MCS_MCLK

hkjVtpjkh{hGGGyYX\

TUNER_L/R

Jack
Board
{|ulysG
GYZ

ADC/MIC_DATA

IC501
MLC3730

MCS_BCK
MCS_LRCK

IC600
TAS5548
MIX_DATA_OUT
PWM

pjYWY

IR AMP

IRS2092+IRF6775

tjz syjrGGyYX`

tjz tjsrGGyYYX

< TUNER function signal flow >

< Signal check point >

3-19

ONE POINT REPAIR GUIDE


NO SOUND
There is no sound output in the MIC IN FUNCTION, repair the set according to the
following guide.
6-5. IN THE MIC IN FUNCTION
6-5-1. Solution
Please check and replace IC508 on Main Board or ICM101 on MIC board.

6-5-2. How to troubleshoot (Countermeasure)


1) Check MIC_SIG signal to pin6 of CN506.
If no signal, check the signal to pin6 of CN3M01 on the MIC board.
Check if the signal is entered from pin6 of CN3M01 to MAIN board.
2) Check if MIC_SIG is entered from pin6 of CN506 to pin3 to IC506 (MIC AMP).
3) Check if the amplified signal comes out from pin4 of IC506.
If no signal output, check +12 V for IC506, replace IC506 with a new one if it has a problem.
4) Check if MIC_BCK, MIC_MLCK & MIC_LRCK is entered from IC501 to IC508.
Check if MIC_DATA is entered from pin9 of IC508 to pin7 of IC600.
If no signal, check +5 V & +3.3 V for IC508. If it is abnormal, change replace it a new one.
6) Check the following I2S signal flow from IC508 to IC600.
If there is any trouble, check the power for each IC. If the signals are abnormal, replace it a new one.
7) Check if the digital audio AMP block is okay. Refer to Digital Audio AMP guide.
If AMP is damaged, replace it with a new one.

6-5-3. Service hint (Any picture / Remark)


tpjz pnUGGXMYG

IC508
AK5358
MCS_MCLK

MIG_SIG

IC506
S4308

MIC IN

MIC
Board

ADC/MIC_DATA

IC501
MLC3730

MCS_BCK

IC600
TAS5548
PWM
MIX_DATA_OUT
MCS_LRCK

IR AMP

IRS2092+IRF6775

tpjpkh{hUGw puG`

tpjsyjrUGw puGXW

tpjtjsrUGw puXX

< MIC IN function signal flow >

tpjijrUGw puGXY

< Signal check point >

3-20

ONE POINT REPAIR GUIDE


NO SOUND
There is no sound output in the BLUETOOTH FUNCTION, repair the set according to
the following guide.
6-6. IN THE BLUETOOTH FUNCTION
6-6-1. Solution
Please check and replace IC501 on MAIN board and Bluetooth module on front panel.

6-6-2. How to troubleshoot (Countermeasure)


1) Check BT_RX, BT_TX signal to Pin5, 7 of CN504.
If no signal, check the signal to Pin5, 7 and Pin1(+3.3 V) of on the Bluetooth module and cable connection state.
If there are no signal out from module, replace new module.
2) Check if BT_RX/TX is entered from Pin5, 7 of CN504 to Pin169, 170 to IC501 (DSP).
3) Check if MIC_BCK, MIC_MLCK & MIC_O_DATA is entered from IC501 to IC600.
If no signal, check VCC12(+1.2 V) for IC501. If it is abnormal, change replace it a new one.
4) Check the following I2S signal flow from IC501 to IC600.
If there is any trouble, check the power for each IC. If the signals are abnormal, replace it a new one.
5) Check if the digital audio AMP block is okay. Refer to Digital Audio AMP guide.
If AMP is damaged, replace it with a new one.

6-6-3. Service hint (Any picture / Remark)


i{j{zUGGZ
i{{UGG^

ju\W[

B/T Module
BT_RX,
BT_TX

IC501
MLC3730

IC600
TAS5548
PWM

i{yUGG\

i{y{zUGG[

MCS_BCK
MCS_LRCK
MIX_DATA_OUT

i{j{zUGGX^Y

IR AMP

IRS2092+IRF6775

i{y{zUGGX^X
i{{UGGX^W
i{yUGGX]`

< BLUETOOTH function signal flow >

< Signal check point >

3-21

ONE POINT REPAIR GUIDE


7. AUDIO OUTPUT IS SMALL OR NO AUDIO OUTPUT
Audio signal output is small or not. when you power on the Middle Power Mini
System.
7-1. IC700 ~ IC705
7-1-1. Solution
Please check and replace IC700 ~ IC705 on MAIN board.

7-1-2. How to troubleshoot (Countermeasure)


1) Please check if this system is on bass blast mode.
C, RL and RR make sound only on bass blast mode.
2) Check the IC700 ~ IC705 on your eyes.
3) Check the audio signal output check (Pin13 of IC700 ~ IC705).
First, check the Audio Data input (Pin3 of IC700 ~ IC705).
4) If the audio signal output has no output, try to change IC which has no output.
5) Lastly, check Speaker Terminal (TM701, TM702).

7-1-3. Service hint (Any picture / Remark)

< MAIN board top view >

3-22

ONE POINT REPAIR GUIDE


8. NO POWER ON (STANDBY LED IS BLINKING)
It doesnt turn on, and blinks standby LED(Red).
8-1. AMP FETs
8-1-1. Solution
Please check and replace Q705 ~ Q708, Q711 ~ Q718 on MAIN board.

8-1-2. How to troubleshoot (Countermeasure)


1) This symptom occurs, when DC protection is detected. Main reasons are like below.
- When Some of AMP FETs dead.

8-1-3. Service hint (Any picture / Remark)

Notice for FET service


- In case of RF6775, Metal case, FET Drain,
has electric potential. So be careful when you
deal with it.

AMP FET : IRF6775

* You can see FET after removing heatsink.


* Notice for Service
Before repair Main Assy, you need to discharge SMPS.
After then, open the connector.
You should try to change both of +/- FET and Driver IC as a pair.

3-23

ONE POINT REPAIR GUIDE


9. SPEAKER NO AUDIO
Speaker No Audio
9-1. AMP IC
9-1-1. Solution
Please check and replace IC700 ~ IC705 on MAIN board.

9-1-2. How to troubleshoot (Countermeasure)


1) Check supply voltage of AMP(CN110) & PWM signal
Normal Supply voltage and signal
Check AMP IC.
Poor supply voltage
Check SMPS Assy.
Poor signal
Check PWM IC.
2) Check CSD of FET driver IC (IRS2092 : EAN60778301).
CSD has about 5 V on normal state.
When AMP has problem, CSD is LOW state or keep change LOW to HIGH.

9-1-3. Service hint (Any picture / Remark)

j u XXWGGw puGXSYGaGT]]}
w puGZS[GaGw nuk
w puG\S]GaGR]]}

J\Gw puGGpjGTe Gjzk

3-24

ELECTRICAL TROUBLESHOOTING GUIDE


1. POWER SUPPLY ON SMPS BOARD
No output 5.6 VA

F901 normal?

NO

Replace F901 (same fuse).

YES
BD901 normal?

NO

Replace BD901.

YES
Is the VCC
(11 V ~ 25 V) supplied to IC901
Pin4?

NO

D960, D961 normal?

YES
Power line of MAIN PCB is short.

Check or replace D960, D961.

No 12 V

Is the
VCC 13 VA supplied to IC951
Pin1?

NO

Check or replace D962/ D963.

YES
Is there
H signal at IC951
Pin4?

NO

Check P_CTL from -com.

YES
Check and replace IC951.
Or check line of MAIN PCB is short or not.

3-25

ELECTRICAL TROUBLESHOOTING GUIDE

No -5 V

Is the
VCC -7 VA supplied to IC953
Pin2?

NO

R965 normal?

YES

NO

YES

Check or replace Q951.

Is there
H signal at Q953
Base?

NO

Check P_CTL from -com.

YES
Check or replace Q953, Q957.
Or check line of MAIN PCB is short or not.

No output VFD

R968 normal?

NO

Replace R968.

YES
D957, D959 normal?

NO

Replace D957, D959.

YES
ZD951, ZD952 normal?

NO

Replace ZD951, ZD952.

YES
Check line of FRONT PCB is short or not.

3-26

Check or replace R965 / D959.

ELECTRICAL TROUBLESHOOTING GUIDE

No output AMP gate line

Is the VCC
13 VA supplied to IC952
Pin1 to Pin3?
YES
Check and replace IC952.
Or check line of MAIN PCB is short or not.

NO

R952 normal?
YES

Check or replace D951, D952.

3-27

NO

Check or replace R952.

ELECTRICAL TROUBLESHOOTING GUIDE

No AMP output

Is the
C904, C905 voltage
about 380 V?

NO

PFC P.CTL OK?

NO

Check PFC P.CTL from -com.

YES

YES

Is the
VCC 12 V supplied to
IC904 Pin16?

NO

Replace D908, Q955, PC903.

YES
Check or replace
IC904, Q907 ~ Q910.

F911 normal?
NO

Replace F911.

YES

AMP P.CTL
OK?

NO

Check AMP P.CTL from -com.

YES
Is the
VCC 12 V supplied to
IC902 Pin8?

NO

Replace D908, Q956, PC902.

NO
YES
Q911 ~ Q914 OK?
NO

Replace Q911 ~ Q914.

Check or replace IC902


and check Q911 ~ Q914 gate(Pin2)
components (Resistors, Diodes).

3-28

Check or replace D953 ~ D956.


Check line of MAIN PCB is short or not.

ELECTRICAL TROUBLESHOOTING GUIDE


2. SYSTEM PART
Power on.

HELLO
Display on FLD
OK?

NO

CN301
cable connection
OK?

NO

Check 17p FFC cable.

YES

YES

CN301
Pin1, 3, 5
power OK?

NO

Check SMPS board.

YES
CN301
Pin9 ~ 11 data signal
OK?

NO

Check MAIN board.

YES

Volume LED
(LD3V31~LD3V40
LD3V42~LD3V49)
turn on?

NO

Q301, 303, 304


grid voltage OK?

NO

Q301,Q303,Q304
grid voltage OK?

NO

Replace DIG301.

Check SMPS board.

YES

YES

CN3V01
Pin8, 9 +12 V
OK?

NO

Check MAIN board.

YES
Replace LED.
(LD3V09 ~ LD3V24)

When turn the volume,


count is change?
YES
FRONT board OK.

NO

CN3V01
pin31, 32
signal OK?
YES
Check MAIN board.

3-29

NO

Check FFC cable.

ELECTRICAL TROUBLESHOOTING GUIDE


3. NO AUDIO PART
CD FUNCTION

Can
disc insert?

NO

YES

LOAD +, - OK?

NO

Is motor_open/ close OK?


(IC408 Pin6, 7)
YES

YES

Check IC501.

Is motor impedance
about 12 ?

NO

Check Loading motor.

Check IC408.
NO
Disc reading OK?

NO

OPU driving
(Focusing & Tracking) OK?

NO

YES

YES
Check OPU.
(Pick-up module)

IC407
Pin51, 52, 53 I2S output
signal OK?

NO

YES

IC501
Pin N1, N2, N4 I2S input
signal OK?

Focusing/
Tracking/ Sled signal
OK?

IC407
RF & Servo signal
OK?
YES

NO

Check IC501.

YES
A

3-30

NO

NO

MON_MPD(CN404 Pin22)
about 180 mV?

Check FFC cable


to CN404, CN405.

ELECTRICAL TROUBLESHOOTING GUIDE

USB play

When insert USB,


IC501 PinU7,U8,A7,A8 USB_D
signal OK?

IC300
USB power +5 VU
OK?

NO

NO

YES

YES

AUX

IC202
Pin7, 8 AUX input signal
OK?

NO

Check audio cable.

YES
IC202
Pin42,43,44 I2S input signal
OK?

NO

Check IC501.

YES
IC202 Pin41
ADC/MIC_data output signal
OK?

NO

Replace IC202.

YES
A

3-31

Replace IC300.

ELECTRICAL TROUBLESHOOTING GUIDE

POT. IN

IC202
Pin21,22 POT. IN input signal
OK?

NO

Check MIC board.

YES
IC202
Pin42,43,44 I2S input signal
OK?

NO

Check IC501.

YES
IC202 Pin41
ADC/MIC_data output signal
OK?

NO

Replace IC202.

YES
A

TUNER

IC202
Pin23,24 TUNER_L/R input
signal OK?

NO

YES

YES

IC202
Pin42,43,44 I2S input
signal OK?

TU500
TUNER_L/R output
signal OK?

NO

Check IC501.

YES
IC202
Pin41 ADC data output
signal OK?

NO

Replace IC202.

YES
A

3-32

NO

Check +3.3 V of TU500.

ELECTRICAL TROUBLESHOOTING GUIDE

IC501
Pin D1,D2,E1 I2S clock signal
OK?

NO

Check IC501.

YES
IC501
Pin E2 I2S data signal
OK?

NO

Check IC501.

YES
IC600
PWM data output signal
OK?

NO

Replace IC600.

YES
B

3-33

ELECTRICAL TROUBLESHOOTING GUIDE

Pin28,29,35,36
of IC600, FL/FR signal
OK?

YES

YES

YES

NO

NO

IC603,604
SWL/SWR audio signal
OK?
YES

Pin13 of
IC702,IC703,IC706,IC708
SWL/SWR audio signal
OK?

Check
IC702, IC703, IC706, IC708.

NO

NO

NO

NO

YES

Q704,
Q705,Q708,Q709
Q721,Q722,Q723,Q724
OK?

Check Q704,Q705,Q708,Q709
Q721,Q722,Q723,Q724.

Check Q701,Q702,Q703,Q704
Q714,Q716,Q719,Q720.

Check speaker cable connection.

OK

3-34

YES

40 V, -28 V, 5 V
power voltage OK?

Check SMPS.

Check SMPS.

Q700,
Q701,Q702,Q703
Q714,Q716,Q719,Q720
OK?

YES

Check IC603, IC604.

Check
IC700, IC701, IC704, IC705.

40 V, -28 V, 5 V
power voltage OK?

YES

NO

NO

Check IC601, IC602.

Pin13 of
IC700,IC701,IC704,IC705
FL/FR audio signal
OK?

Pin26,27,31,32
of IC600, SWL/SWR signal
OK?

Check IC600.

Check IC600.

IC601, 602
FL/FR audio signal
OK?

YES

NO

NO

YES

WAVEFORMS OF MAJOR CHECK POINT


1. WAVEFORM OF SERVO
2
3
4
5
1

Figure 1-1. CD-16M


(IC407 Pin31)

Figure 1-2. SERVO-FE, TE, FOD, RF


(IC407 Pin61, 62, 63 / IC408 Pin1)

3-35

2. WAVEFORM OF MOTOR DRIVE

SL+
8

SP+

SL-

SP00

Figure 2-1. SP- & SP+ for driving SPINDLE motor


(IC408 Pin17, 18)

Figure 2-2. SL- & SL+ for driving SPINDLE motor


(IC408 Pin11, 12)

10 LO-

MOT_OPEN
11 LO+(RED)

MOT_CLOSE

Figure 2-3. LO- & LO+ for driving Tray motor


(IC408 Pin9, 10)

3-36

3. WAVEFORM OF AUDIO SIGNAL


12

13

14

AUDIO_L
LRCK
BCK
DATA
AUDIO_R

Figure 3-1. (IC501 Pin83, 84, 85)

4. WAVEFORM OF ADC

15

Figure 3-2. AUDIO_L/R

5. WAVEFORM OF USB

MCK

16 LRCK

17

18

D+

19

D-

BCK

Figure 4. ADC I2S


(IC202 Pin42, 43, 44)

Figure 5. USB D+/D(CN502 Pin1, 2 & Pin9, 10)

3-37

6. WAVEFORM OF CRYSTAL

20

7. WAVEFORM OF VFD GRID CURRENT DRIVER

XI
22
23

21

CH1:R327(TP304)
CH2:Q301 Emitter

XO

Figure 6. 12 MHz Crystal


(IC501 Pin27, 28)

Figure 7.

3-38

WIRING DIAGRAM

VFD
MIC Vol

FRONT
40P, 1.25mm

10P, 2mm

MIC

Portable
10P, 2mm

10P, 2mm

MIC & Portable


40P, 1.25mm

15P, 2.5mm

15P, 2.5mm

FAN

3-39

3-40

10P, 1mm

10P, 1.25mm

6P, 3.96mm

6P, 3.96mm

MAIN

SMPS

MD

BLOCK DIAGRAMS

1. SMPS BLOCK DIAGRAM

VFD

MAIN SMPS
IC
(STR-2A153)

Flyback

MAIN
TRANS

Vcc

PFC IC
(R2A20112A)
Interleaved
DCM

Totem
pole

PFC Out
(380V)

FET
13A
600V
4EA

VKK

4.5V

FL(+/ -)

- 5V

OPAMP

5.6VA

12V

u-com / BT
USB / MPEG
Motor Drive
FAN/LED/ Mic

On/Off

PFC
P-CTRL

On/Off

Gate
Drive

39V

On/Off

AC Line
Filter Block
(Varistor,
X-Cap
Line Filter
Thermistor )

On/Off

Vcc

AMP
P-CTRL

F_ L
GATE
F_R

Half Bridge
LLC Resonant
IC
(ICE1HS01G)

Pulse
Trans
Gate
Drive

FET
20A
600V
2EA

Half
Bridge
LLC
TRANS
(AMP)

R_ L
+PVDD
(66V)

Digital
Power
AMP

R_R
SW_L

AC
-PVDD
(-66V)
3-41

3-42

4.1CH 1900W

2. MAIN SYSTEM BLOCK DIAGRAM


MCS Interface

(VCC50)

A,B,C,D,E,F,P
D
LD

(+3.3V_RF,+3.3V_CD,+1.8V)

USB1

16.9344MHz

USB2

LC78615ERF+ SERVO

(+5V)

AM5890
Mo to r DriveMOT_MUTE,CLOSE,OPEN

SUBSYQ,
BUSY,CD_16M
CD_R/W,
CD_MCK/BCK
/LRCK/DATA

CD_RST

LOAD,SLED,
SPIN,TR,F

P/UP

CD_DIN_DOUT

SPDO/SLDO/FOD/TRD

(+3.3V_USB)

USB_HUB_DP/DN

(+3.3V_CD, VCC1.2)

BT

MIC_SIG0

OP_SW,CL_SW,UP_SW,DN_SW,D_SENSE

DECK
MECHANISM

BT_RX, BT_CTS

MIC CODEC

32.768KHz

(+5_MIC)

MIC_DET

MIC_SIG

S4308

(+3.3V_CD)

128Mb it
SDRAM

MLC3730
MCSLOGIC
DAC_MCLK
/BCK/LRCK

(+3.3V_CD)

8MByte
Serial Flas h

ADC_DATA
ADC CODEC

MIC

(+5V,
+3.3V_ADC)

CS5346

PT_L/R

Po rtable

AUX_L/R

FRONT


VFD_STB/CLK/DO/RS T
STANDBY_LED,VOL_LED,
VFD_LED/REMOCON
USB_PWR_CTRL/VOL_A/B/
KEY1,2,3

(+3.3V_UCOM)

24MHz

E2PROM_CLK/DATA

PWM_MCK/BCK/
LRCK

MIC_O_DATA0

12.288MHz

(+3.3V)

MUC_TX/RX

DIG301

FL
RL

IR

MCU_CS/MCU_
RST
I2C/EXT_MUTE/RST

Receiver

(+3.3V)

TUNER
EEPROM

VFD

AUX

TUNER_L/R

TAS5548
PWM

FR
RR

CLK/DAT/CE/RST /GP O2
AGL_F/R

FL

DAC IC FL
AZ4580 RL

FL

RL

RL

DAC IC FR
AZ4580 RR

DRIVER
IRS2092FR
(x 4EA) RR

FL1

FET
IRF6775FL2
(x 12EA)

Volume/
Key

SW

SPENA
LED_CTRL, FILE A/B,
SCRATCH A/B FAN CTRL,
MIC_VOL A/B

MICOM
R5F100GEAFB

DAC IC SW
AZ4580

SW1

SW1

AMP_OSC

Front : 380W x 2
Surr : 380W x 2
Woofer : 380W x 1
3-43

3-44

AGL_SW
TH
PROTEC / SD
/
DCP

FAN_CTL

OTW

3. MAIN POWER BLOCK DIAGRAM


VKK

25mA
IC501
VFD

VFD

370mA

LED
STBY

RMC

FL
5mA

20mA

3mA

TU101
TUNER
YST996

2.393A

IC505
LDO
TJ4220

+5.6VA

+3.3V
3.2V

60mA

IC101
U_COM
RENESAS
22mA

442mA

+5V
IC3U01
USB PWR
LM37102D 1A

IC408
MOTOR
AM3053S

+5V
IC204
LDO
LM37102D 550mA

SMPS

150mA

70mA

IC407
RF IC

IC600
TAS5548

+3.3V
10mA
ADC
IC202
CS5346

Pick up

50mA
+1.2V

20mA

80mA

450mA

IC506
AZ1117

80mA
USB HUB

IC507
LDO
AZ1117

IC707
LM37102D
+12V(2A)

100mA

-62V
+62V

15mA

130mA
-> 0mA

IC510
FLASH
32Mb
20mA

Bluetooth
Option

CP Chip
Option

38mA

7mA

IC100
EEPROM
24CS16
2mA

IC102
RESET
AZ7027
2mA

IC103
PWR SENS
AZ7027
2mA

+5V
124mA24mA

IC601~4
OP AMP
AZ4580

FRONT SPK
LED(32EA)
240mA

100mA
IRS2092x6
AMP IC

Woofer SPK
LED(68EA)

100mA

480mA
IRF6775Mx12
FET

150mA

16.3 Apk
16.3 Apk

3-45

FAN X 1

3-46

IC509
AZ1117

IC506
MIC PRE AMP
S4308
2mA

FRONT LED
16EA
160mA

IC501
MCS
MLC3730
RTC3.0

20mA

287mA

980mA

-5V
-48V

+3.3V
A
3.2VA

IC807
USB HUB
SMSC

IC502
SDRAM
EM639165

USB HUB

160mA
+1.2V
A

IMPORTANT SAFETY

CIRCUIT DIAGRAMS

WHEN SERVICING THIS CHASSIS, UNDER NO


CIRCUMSTANCES SHOULD THE ORIGINAL DESIGN
BE MODIFIED OR ALTERED WITHOUT PERMISSION
FROM THE LG CORPORATION. ALL COMPONENTS
SHOULD BE REPLACED ONLY WITH TYPES
IDENTICAL TO THOSE IN THE ORIGINAL CIRCUIT.
SPECIAL COMPONENTS ARE SHADED ON THE

1. SMPS - POWER #1 CIRCUIT DIAGRAM

SCHEMATIC FOR EASY IDENTIFICATION. THIS


CIRCUIT DIAGRAM MAY OCCASIONALLY DIFFER
FROM THE ACTUAL CIRCUIT USED. THIS WAY,
IMPLEMENTATION OF THE LATEST SAFETY AND
PERFORMANCE IMPROVEMENT CHANGES INTO
THE SET IS NOT DELAYED UNTIL THE NEW SERVICE
LITERATURE IS PRINTED.

12

11

10

Warning
Parts that are shaded are critical with
respect to risk of fire or electrical shock.
CAUTION:
Danger if fuse is incorrectly replaced.
Replace only with the type identical to fuse rating
and(or) model name described in main label.

SMPS #1
EAX65367301_18.1.6_SMPS_SD_1
2014. 01. 25
D

3-47

3-48

2. SMPS - POWER #2 CIRCUIT DIAGRAM


12

11

10

Warning
Parts that are shaded are critical with
respect to risk of fire or electrical shock.

SMPS #2
EAX65367301_18.1.6_SMPS_SD_2
2014. 01. 25
F

3-49

3-50

3. MAIN - CD DSP CIRCUIT DIAGRAM


12

11

10

1
CD DSP
EAX65564602_2.1.0_MAIN_SD_1
2014. 01. 25
A

3-51

3-52

4. MAIN - RF / SERVO CIRCUIT DIAGRAM


12

11

10

1
RF/SERVO
EAX65564602_2.1.0_MAIN_SD_3
2014. 01. 25
A

3-53

3-54

5. MAIN - ADC / PWM CIRCUIT DIAGRAM


12

11

10

1
ADC/PWM
EAX65564602_2.1.0_MAIN_SD_4
2014. 01. 25
A

3-55

3-56

6. MAIN - AMP CIRCUIT DIAGRAM


12

11

10

1
AMP
EAX65564602_2.1.0_MAIN_SD_5
2014. 01. 25
A

3-57

3-58

7. FRONT VOLUME CIRCUIT DIAGRAM


12

11

10

1
FRONT VOLUME
EAX65547302_1.1.0_Front_SD
2014. 01. 25
A

3-59

3-60

8. MIC & PORTABLE CIRCUIT DIAGRAM


12

11

10

1
MIC & PORTABLE
EAX65589002_1.1.0_mic,ptb_SD
2014. 01. 25
A

3-61

3-62

CIRCUIT VOLTAGE CHART


1. CONNECTORS
Pin No

Location
Pin Name

Spec
(V)

Spec Range
(V)

CN106 (MAIN)

2. CAPACITORS
CABLE
Input

Margin
(V)

CN901 (SMPS)

CABLE
Output

Margin
(V)

CN106 (MAIN)

VKK

39

35 ~ 43

40.9

1.90

40.9

1.9

FL+

7.2

na

7.65

0.45

7.65

0.45

FL-

2.5

na

2.74

0.24

2.76

0.26

-5V

-5

-4.8 ~ -5.2

-5.01

-0.01

-5.01

-0.01

7,8,9

+5.6V

5.6

5.2~5.8

5.67

0.07

5.66

0.06

13

+12V

12

11 ~ 13

12

0.00

11.99

-0.01

14

-B

-66

-64 ~ -68

-65.8

0.20

-65.8

0.2

15

GATE

-54

-52 ~ -56

-53.8

0.20

-53.8

0.2

CN502
2,3

+5.6VA

5.6

CN304(USB)
5.2~5.8

CN105

5.65

0.05

CN301 (Front)

CN103 (MAIN)
5.65

0.05

CN105 (MAIN)

13

FL-

2.5

na

2.83

0.33

2.78

0.28

19

VKK

39

35 ~ 43

41.3

2.30

40.8

1.8

20

FL+

7.2

na

7.35

0.15

7.32

0.12

22

3.3V

3.3

3.0~3.6

3.26

-0.04

3.26

-0.04

30

12V

12

11 ~ 13

11.92

-0.08

11.94

-0.06

CN404
1,8,9

VCC

(MD)
4.8~5.2

CN110

4.87

CN404 (MAIN)
-0.13

CN902 (SMPS)

5.08

0.08

CN110 (MAIN)

1,2

-B

-66

-64 ~ -68

-65.8

0.20

-65.8

0.20

5,6

+B

66

64 ~ 68

65.5

-0.50

65.5

-0.50

CN504
10

VDD

3.3

(BT)
3.0~3.6

3.27

Location

Value & Spec

Voltage_Spec

C102

4.7uF/50V

50V

3.27

positive (+)

positive (+)

1.75

2.00

1uF/50V

50V

0.00

0.00

C106

100uF/16V

16V

10.65

10.84

C239

100uF/16V

16V

3.30

3.31

C244

47uF/16V

16V

5.17

5.18

C260

47uF/16V

16V

5.05

5.14

C311

47uF/50V

50V

41.30

41.40

C402

100uF/16V

16V

5.15

5.17

C404

47uF/16V

16V

3.32

3.31

C429

220uF/16V

16V

5.18

5.17

C479

220uF/16V

16V

1.61

1.65

C481

47uF/16V

16V

0.00

0.02

C501

1000uF/6.3V

6.3V

3.08

3.15

C517

47uF/16V

16V

1.23

1.20

C5A9

47uF/16V

16V

1.23

1.20

C643

100uF/16V

16V

5.08

5.17

C700

100uF/16V

16V

0.00

0.00

C707

2200uF/80V

80V

65.80

65.50

C728

2200uF/80V

80V

65.75

65.80

C752

1000uF/80V

80V

65.80

65.50

C798

1000uF/80V

80V

65.75

65.80

C881

100uF/16V

16V

11.82

11.86

-0.03

3-63

Standby

C104

CN504 (MAIN)
-0.03

Play back

3-64

PRINTED CIRCUIT BOARD DIAGRAMS


1. SMPS P.C.BOARD
(TOP VIEW)

3-65

3-66

SMPS P.C.BOARD
(BOTTOM VIEW)

3-67

3-68

2. MAIN P.C.BOARD
(TOP VIEW)

3-69

3-70

MAIN P.C.BOARD
(BOTTOM VIEW)

3-71

3-72

3. FRONT VOLUME P.C.BOARD

3-73

3-74

MEMO

4. MIC & PORTABLE P.C.BOARD

3-75

3-76

MEMO

MEMO

3-77

3-78

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