Manufacturer Data Report

FORM U-1 MANUFACTURERS DATA REPORT FOR PRESSURE VESSELS
As Required by the Provisions of the ASME Boiler and Pressure Vessel Code Rules, Section VIII, Division 1
THYE HENG ENGINEERING SDN. BHD. PLOT 262, JALAN PERUSAHAAN, PRAI INDUSTRIAL ESTATE,
1. Manufactured and certified by
(Name and address of Manufacturer)
Toray Plastics Malaysia Sdn. Bhd., 2628, MK. 1 SPT. Lorong Perusahaan 4, Prai Free Industrial Zone, 13600
(Name and address of Purchaser)
Prai, Penang
Toray Plastics Malaysia Sdn. Bhd., 2628, MK. 1 SPT. Lorong Perusahaan 4, Prai Free Industrial Zone,
3. Location of installation
2. Manufactured for
(Name and address)
4. Type
Vertical
Tank
U0399
(Horizontal, vertical, or sphere)
(Tank, separator, jkt. vessel, heat exch., etc.)
(Manufacturers serial number)
PVDN/3/C/2/14/1&2&3/3
(CRN)
(Drawing number)
5. ASME Code, Section VIII, Div. 1
2014
Edition 2013
[Edition and Addenda, if applicable (date)]
(Year built)
(National Board number)

(Code Case number)
[Special service per UG-120(d)]
Items 611 incl. to be completed for single wall vessels, jackets of jacketed vessels, shell of heat exchangers, or chamber of multichamber vessels.
6. Shell:
(a) Number of course(s)

Course(s)
No.
Material
Diameter
1
2
-
Circum. Joint (Cat. A, B & C)
Heat Treatment
Length
Spec./Grade or Type
Nom.
Corr.
Type
Full, Spot, None
Eff.
Type
Full, Spot, None
Eff.
Temp.
Time
1500
424
-
A240 Gr304
A240 Gr304
-
5
5
-
0
0
-
3
3
-
None
None
-
0.
0.
-
3
3
-
None
None
-
0.
0.
-
ID 1700
ID 1700
-
(a)
(b)
Thickness
Long. Joint (Cat. A)
(b)
A240 Gr304 , Tori 10%
7. Heads: (a)
3620mm
(b) Overall length
Tori (H.T.
10%
(Material spec.A240
number,Gr304,
grade or type)
time and temp.)
(Material spec. number, grade or type) (H.T. time and temp.)
Thickness
Radius
Side to Pressure
Location (Top,
Bottom, Ends)
Min.
Corr.
Crown
Knuckle
Elliptical
Ratio
Conical
Apex Angle
Hemispherical
Radius
Flat
Diameter
Convex
Top
Bottom
4.9
4.
0
0
170
170
170
170
(Material spec. number, grade, size, number)
Jacket closure
0.1MPa
(Internal)
10. Impact test
[Stationary (material spec. no.)]
[Diameter (subject to press.)]
(Nominal thickness)
[Floating (material spec. no.)]
(Diameter)
[Attachment (welded or bolted)]
(Nominal thickness)
(Corr. allow.)
(O.D.)
0.1MPa
at
(Corr. allow.)
Proof test
(Material spec. no., grade or type)
1.
1.
at test temperature of
None
None
0C
Min. design metal temp.
(External)
0.14MPa
Items 12 and 13 to be completed for tube sections.
13. Tubes
(Internal)
[Indicate yes or no and the component(s) impact tested]
11. Hydro., pneu., or comb. test pressure
12. Tubesheet
Eff.
3
3
If bolted, describe or sketch.
95C
at max. temp.
(External)
Full, Spot, None
(Describe as ogee and weld, bar, etc.)
If bar, give dimensions

9. MAWP
Type
If removable, bolts used (describe other fastening)

8. Type of jacket
Category A
Concave
(Attachment)
(Nominal thickness)
(Number)
[Type (straight or U)]
Items 1418 incl. to be completed for inner chambers of jacketed vessels or channels of heat exchangers.
14. Shell:
(a) No. of course(s)

Course(s)
No.
1
2
-
(b) Overall length
Material
Diameter
Circum. Joint (Cat. A, B & C)
Heat Treatment
Length
Spec./Grade or Type
Nom.
Corr.
Type
Full, Spot, None
Eff.
Type
Full, Spot, None
Eff.
Temp.
Time
Thickness
Long. Joint (Cat. A)
15. Heads: (a)
(b)
(a)
(b)
Thickness
Radius
Location (Top,
Bottom, Ends)
Min.
Corr.
Crown
Side to Pressure
Category A
Knuckle
Elliptical
Ratio
Conical
Apex Angle
Hemispherical
Radius
Flat
Diameter
Convex
Concave
Type
Full, Spot, None
Eff.
If removable, bolts used (describe other fastening)
(07/10)
(Material spec. number, grade, size, number)
FORM U-1 (Back)

16. MAWP
(Internal)
(External)
at max. temp.
(Internal)
Purpose
(Inlet, Outlet, Drain, etc.)
No.
Liquid Inlet
Vapour Outlet
Liquid Outlet
N1
N2
N3
N4
N5
N6
M1
Manhole
NO
(Yes or no)
Proof test
Material
Nozzle Thickness
Type
Nozzle
Flange
Nom.
Corr.
Reinforcement
Material
10B
10B
6B
SORF
SORF
SORF
A312
A312
A312
A105
A105
A105
9.27
9.27
7.11
0.0
0.0
0.0
SORF
A240
4
A105
5.0
0.0
Legs
(Number)
Others
Diameter
or Size
20B
PT 4
LugsSpare
(Number)
Spare
at
at test temperature of
[Indicate yes or no and the component(s) impact tested]
18. Hydro., pneu., or comb. test pressure

19. Nozzles, inspection, and safety valve openings:
17. Impact test
20. Supports: Skirt
Min. design metal temp.
(External)
Attachment Details
Nozzle
Flange
Location
(Insp. Open.)
A240 Gr.
A240 Gr.
A240 Gr.
UW-16.1UW-16.1UW-16.1-
Cat.
Cat.
Cat.
Shell
Top
Bottom
A240 Gr.
UW-
Attached
(Describe)
Cat.
Shell
Welded at Shell
(Where and how)
21. Manufacturers Partial Data Reports properly identified and signed by Commissioned Inspectors have been furnished for the following items of
the report (list the name of part, item
number, Manufacturers name, and identifying number):
1/2B
Soon Lien Fatt Flanging & Rolling (M) Sdn. Bhd.

3B
3B
22. Remarks
SORF
A312
SORF
A403
CERTIFICATE OF SHOP COMPLIANCE

We certify that the statements in this report are correct
SORF and that all details of design, material, construction, and workmanship of this vessel
conform to the ASME BOILER AND PRESSURE VESSEL CODE,A312
Section VIII,A182
Division 1.
U Certificate of Authorization Number

Date
17/11/201
Name
Expires
Thye Heng Engineering Sdn.A182

Bhd.
(Manufacturer)
5.02
A182
Lim Jin Hung
Signed
(Representative)
CERTIFICATE OF SHOP INSPECTION

I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and/or the State or Province
of
5.49
and employed by
of
have inspected the pressure vessel described in this Manufacturers Data Report on
0.0
5.49
, and
state that, to the best of my knowledge and belief, the Manufacturer has constructed this pressure vessel in accordance with ASME BOILER AND
PRESSURE VESSEL CODE, Section VIII, Division 1. By signing this certificate neither the Inspector
nor his/her employer makes any warranty,
0.0
expressed or implied, concerning the pressure vessel described in this Manufacturer's Data Report. Furthermore,
neither the Inspector nor his/her
UW-16.1-
0.0
employer shall
be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected
with this inspection.
Date
Signed
(Authorized Inspector)
Commissions
[National Board (incl. endorsements), State, Province, and number]
CERTIFICATE OF FIELD ASSEMBLY COMPLIANCE
UW-16.1-
We certify that the statements in this report are correct and that the field assembly construction of all parts of this vessel conforms with the
requirements of ASME BOILER AND PRESSURE VESSEL CODE, Section VIII, Division 1. U Certificate of Authorization
Cat.Number
UW-16.1-
Expires
Date
Name
(Assembler)
Cat.
Signed
(Representative)
CERTIFICATE OF FIELD ASSEMBLY INSPECTION
Shell
Cat.
Top
I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and/or the State or Province
of
and employed by
of
, have compared the statements in this Manufacturers Data Report with the described pressure vessel
and state that parts referred to as data items
, not included in the certificate of shop inspection, have been
inspected by me and to the best of my knowledge and belief, the Manufacturer has constructed and assembled this pressure vessel in accordance
with the ASME BOILER AND PRESSURE VESSEL CODE, Section VIII, Division 1. The described vessel was inspected and subjected to a hydrostatic test of
. By signing this certificate neither the Inspector nor his/her employer makes any warranty, expressed or
implied, concerning the pressure vessel described in this Manufacturer's Data Report. Furthermore, neither the Inspector nor his/her employer
shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection.
Date
Signed
(Authorized Inspector)
Commissions
[National Board (incl. endorsements), State, Province, and number]
Top
(07/10)

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FORM U-1 MANUFACTURERS DATA REPORT FOR PRESSURE VESSELS

1. Manufactured and certified by

(Name and address of Manufacturer)

(Name and address)

(Horizontal, vertical, or sphere)

(Tank, separator, jkt. vessel, heat exch., etc.)

(Manufacturers serial number)

5. ASME Code, Section VIII, Div. 1

[Edition and Addenda, if applicable (date)]

(National Board number)

[Special service per UG-120(d)]

(a) Number of course(s)

Circum. Joint (Cat. A, B & C)

Full, Spot, None

Full, Spot, None

Long. Joint (Cat. A)

A240 Gr304 , Tori 10%

(b) Overall length

(Material spec. number, grade or type) (H.T. time and temp.)

(Material spec. number, grade, size, number)

10. Impact test

[Stationary (material spec. no.)]

[Diameter (subject to press.)]

[Floating (material spec. no.)]

[Attachment (welded or bolted)]

(Material spec. no., grade or type)

Min. design metal temp.

Items 12 and 13 to be completed for tube sections.

[Indicate yes or no and the component(s) impact tested]

11. Hydro., pneu., or comb. test pressure

If bolted, describe or sketch.

Full, Spot, None

(Describe as ogee and weld, bar, etc.)

If bar, give dimensions

If removable, bolts used (describe other fastening)

[Type (straight or U)]

(a) No. of course(s)

(b) Overall length

Circum. Joint (Cat. A, B & C)

Full, Spot, None

Full, Spot, None

Long. Joint (Cat. A)

15. Heads: (a)

(Material spec. number, grade or type) (H.T. time and temp.)

Full, Spot, None

If removable, bolts used (describe other fastening)

(Material spec. number, grade or type) (H.T. time and temp.)

(Material spec. number, grade, size, number)

FORM U-1 (Back)

[Indicate yes or no and the component(s) impact tested]

18. Hydro., pneu., or comb. test pressure

17. Impact test

20. Supports: Skirt

Min. design metal temp.

Soon Lien Fatt Flanging & Rolling (M) Sdn. Bhd.

CERTIFICATE OF SHOP COMPLIANCE

U Certificate of Authorization Number

Thye Heng Engineering Sdn.A182

Lim Jin Hung