Journal of Cleaner Production: António André, Jorge de Brito, Alexandra Rosa, Diogo Pedro
Journal of Cleaner Production: António André, Jorge de Brito, Alexandra Rosa, Diogo Pedro
Journal of Cleaner Production: António André, Jorge de Brito, Alexandra Rosa, Diogo Pedro
a r t i c l e i n f o
a b s t r a c t
Article history:
Received 18 March 2013
Received in revised form
21 August 2013
Accepted 21 September 2013
Available online 1 October 2013
The quarrying of marble, a well-known ornamental stone, has a substantial positive impact on Portugals
economy, but it also generates large environmental impacts. The amount of waste produced during
quarrying can be as much as 80% of all stone/soil extracted. That waste is then dumped near the quarry,
where it accumulates indiscriminately because a viable alternative for its disposal has not yet been
found. In this context, solutions must be found that can transform this waste into a by-product and
restore some of its economic value.
The main goal of this study was to evaluate the inuence of the replacement of primary aggregates
(PA) with marble aggregates. No additions or admixtures were used, as those could change the fresh or
hardened properties of the resulting concrete and disguise the inuence of the replacement under study.
This evaluation required the production of three concrete families. The conventional primary aggregates
(PA; basalt, granite and limestone) were replaced in the three families by coarse marble aggregates
(CMA) at ratios of 20%, 50% and 100% of the total volume of aggregates. These mixes were tested in the
concretes fresh state for workability and density and in its hardened state for compressive strength,
water absorption by capillarity and immersion, carbonation and chloride penetration. The results indicate that there are no signicant differences between a concrete produced using CMA and one made with
PA in terms of durability, making the use of this waste as concrete aggregate perfectly feasible.
The mechanical properties of the concrete made with CMA were assessed in the scope of concurrent
work also performed at the Instituto Superior Tcnico (Lisbon, Portugal).
2013 Elsevier Ltd. All rights reserved.
Keywords:
Coarse marble aggregates
Recycled aggregate concrete
Durability
Quarrying industry waste
1. Introduction
The stone industry is of major importance to the Portuguese
economy and to that of the world. However, by its very nature, this
industry frequently has signicant environmental impacts. Advances in the exploitation of quarries have led to the extraction of
blocks containing more impurities and of worse quality, which
lowers the productivity of ornamental stone. The waste produced
during the extraction process can amount to as much as 80% of the
total volume of stone extracted (Hebhoub et al., 2011). Bulkier
waste is disposed of at sites located far from the excavation front,
Abbreviations: PA, Primary aggregates; CMA, Coarse marble aggregates; RC,
Reference concrete; BRC, Basalt reference concrete; GRC, Granite reference concrete; LRC, Limestone reference concrete; MRC, Marble reference concrete; BCA,
Basalt coarse aggregates; GCA, Granite coarse aggregates; LCA, Limestone coarse
aggregates.
* Corresponding author. Tel.: 351 218443659; fax: 351 218443071.
E-mail addresses: [email protected], [email protected] (J. de Brito).
0959-6526/$ e see front matter 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.jclepro.2013.09.037
390
Coarse
aggregates
Fine aggregates
16e22.4
11.2e16
8e11.2
5.6e8
4e5.6
Coarse sand
Fine sand
BRC
LRC
GRC
MRC
Mass
(kg/m3)
Mass
(kg/m3)
Mass
(kg/m3)
Mass
(kg/m3)
366.4
362.4
140.6
139.0
122.4
650.7
183.5
350.0
324.9
321.3
124.6
123.3
108.5
650.7
183.5
337.5
333.8
129.5
128.0
112.7
650.7
183.5
331.5
327.9
127.2
125.8
110.7
619.1
174.6
189.0
0.55
2.2. Testing
2. Experimental program
2.1. Concrete mix design
The 10 concrete mixes used are depicted in Fig. 1: three reference concrete (RC) mixes with 100% basalt (BRC), granite (GRC) or
limestone (LRC) coarse aggregates; six concrete mixes obtained by
replacing each of the primary aggregates (PA) used in the reference
concretes with marble coarse aggregates (CMA) at ratios of 20% or
50% of the total volume; and nally, a concrete with 100% CMA
(MRC). To create a set of concrete families that were usable for a
signicant number of current structural applications, it was guaranteed that the concrete produced met the requirements specied
in NP EN 206-1 (2005) for a given class of environmental exposure.
Therefore, the concrete produced complied with the characteristics
described in Tables 1 and 2.
All of the mixes had a slump range of 115 10 mm, which is
lower than the standard set. The three reference concretes were
designed using Faury reference curves.
391
Table 2
Mixes with CMA (per m3).
BC
% of marble incorporation
Sieves (mm)
Aggregates
Coarse
Fine
16e22.4
11.2e16
8e11.2
5.6e8
4e5.6
Coarse sand
Fine sand
LC
20%
50%
a
GC
20%
50%
20%
50%
PA
MA
PA
MA
LA
MA
LA
MA
GA
MA
GA
MA
293.1
289.9
112.5
111.2
97.9
619.1
174.6
350.0
189.0
0.55
66.3
65.6
25.4
25.2
22.1
e
e
183.2
181.2
70.3
69.5
61.2
619.1
174.6
165.8
163.9
63.9
62.9
55.4
e
e
259.9
257.0
99.7
98.6
86.8
619.1
174.6
66.3
65.6
25.4
25.2
22.1
e
e
162.4
160.7
62.33
61.66
54.2
619.1
174.6
165.8
163.9
63.9
62.9
55.44
e
e
270.0
267.0
103.6
102.4
90.2
619.1
174.6
66.3
65.6
25.4
25.2
22.1
e
e
168.7
166.9
64.7
64.0
56.3
619.1
174.6
165.8
163.9
63.6
62.9
55.4
e
e
Table 3
Aggregate properties (average value and standard deviation).
Particle dry
density (kg/m3)
Fine sand
Coarse sand
BCA
LCA
GCA
CMA
Loose bulk
density (kg/m3)
Particle
saturated
surface-dried
density (kg/m3)
Void content
(%)
Water
absorption (%)
Los Angeles
coefcient (%)
Shape index
(%)
2576
2621
2953
2641
2705
2687
e
e
22.2
9.6
48.3
22.5
2584
2625
2976
2671
2734
2705
e
e
20.5
13.2
33.9
17.5
1500
1543
1475
1430
1350
1352
e
e
48.5
7.4
30.3
33.8
41.8
41.1
50.0
45.9
50.1
49.7
e
e
1.4
0.2
2.0
1.0
0.091
0.048
0.782
1.149
1.077
0.662
e
e
0.2
0.1
0.6
0.2
e
e
11.8
32.3
24.7
38.8
e
e
2.8
1.77
3.9
0.4
e
e
23.4
16.2
37.7
30.1
e
e
5.3
3.0
11.8
1.4
the dense matrix of their source rocks, and nally the limestone
(LCA) aggregates. Most of the results are below the means reported
by the authors cited, as shown in Table 4. Because these gures are
relatively low, this property was considered unnecessary for the
determination of the effective w/c ratio.
3.1.3. Los Angeles coefcient
The Los Angeles coefcient of the CMA is high, 38.8%, but still lower
than 50%, which is the maximum recommended for incorporation in
structural concrete. BCA is the least susceptible to wear with a coefcient of 11.8%, followed by GCA with 24.7%, indicating that the
mineralogical composition is relevant to this property. As such, it is
expected that the mass loss of LCA (32.3%) will be considerably higher
than that of BCA and GCA as well as that of the CMA because of LCAs
richer content of fragile minerals that are sensitive to mechanical
actions. These results are summarized in Table 3.
3.1.4. Shape index
CMAs shape index demonstrates that most of its particles are
both elongated and angular. These two characteristics may lead to a
Table 4
Water absorption (comparison with previous studies).
Authors
Limestone
Granite
Marble
e
1.50
e
1.50
0.78
2.30
2.80
e
2.55
1.15
1.50
0.30
e
0.90
1.08
1.40
0.05
0.39
0.92
0.66
392
4.0
Slump (mm)
125
120
BCA
115
LCA
GCA
110
2.0
0.0
-2.0
-4.0
BCA
-6.0
LCA
-8.0
GCA
-10.0
-12.0
-14.0
105
0 (RC)
20
50
Incorporation ratio of CMA (%)
0 (RC)
100
20
50
Incorporation ratio of CMA (%)
100
Fig. 2. Slump.
Table 6
Water absorption by immersion (average, standard deviation and difference from
the reference mix).
2500
Fresh concrete density (kg/m3)
130
2480
2460
2440
BCA
2420
LCA
2400
BRC
BC20
BC50
MRC
13.6
14.4
14.4
14.0
0.3
5.8
5.8
3.0
0
5.8
5.8
3.0
14.1
13.8
13.3
14.0
0.3
0.5
0.3
0.4
0
2.3
5.4
0.8
13.8
13.6
14.0
14.0
0.44
0.2
0.2
0.4
0
1.6
1.9
1.5
GCA
2380
2360
0 (RC)
20
50
100
Incorporation ratio of CMA (%)
Fig. 3. Fresh concrete density.
for the 20% incorporation ratio, most likely because of the CMAs
plain surface and low absorption. However, the results show a loss
of workability for the 50% replacement ratio, most likely because
the shape index has more inuence than the ow increase
observed for the 20% replacement ratio.
3.2.2. Density
Fig. 3 presents the density results for the mixes. The results
show that the density of the concrete made with BCA decreases
with higher incorporation ratios of CMA, but it is still higher than
those of the LCA and GCA mixes. This result was expected because
the aggregates have similar densities, the concretes were produced
with the same workability, and no extra water was needed. The
slight increase observed in the 20% replacement ratio mix in the
GCA and LCA families may be due to an improved spatial
arrangement of the particles provided by the compacted mixes, as
observed in the slump test results.
3.3. Hardened concrete properties
3.3.1. Compressive strength
Although concrete durability cannot be directly characterized
by compressive strength, that parameter is still frequently used to
Table 5
Compressive strength at 28 days (average, standard deviation and difference from the reference mix).
fcm,
BRC
BC20
BC50
MRC
28
45.9
44.0
44.1
41.8
(MPa)
s (MPa)
D (%)
0.62
0.91
0.57
1.28
0
4.1
3.9
8.9
fcm,
LRC
LC20
LC50
MRC
28
43.4
43.2
44.2
41.8
(MPa)
s (MPa)
D (%)
1.89
1.48
1.10
1.28
0
4.1
3.9
8.9
fcm,
GRC
GC20
GC50
MRC
28
46.6
43.7
41.3
41.8
(MPa)
s (MPa)
D (%)
0.34
1.24
3.81
1.28
0
4.1
3.9
8.9
393
BRC
BC20
BC50
MRC
LRC
LC20
LC50
MRC
GRC
GC20
GC50
MRC
7.2
10.0
12.1
8.0
14.2
11.7
13.3
8.0
13.6
9.4
11.6
8.0
17.4
15.8
20.5
15.4
21.3
12.6
19.3
15.4
31.2
16.3
16.0
15.4
0.9
0.8
0.6
0.6
0.1
0.3
0.8
0.6
0.7
0.1
0.7
0.6
0.0
38.9
68.1
11.1
0.0
17.6
6.3
43.7
0.0
30.9
14.7
41.2
11.1
13.4
14.7
9.8
7.0
9.2
13.2
9.8
16.4
11.7
13.8
9.8
0.0
9.2
17.8
11.5
0.0
40.8
9.4
27.7
0.0
47.8
48.7
50.6
Absorption by capillarity
relative to the reference
concrete (%)
80
60
40
20
BCA
LCA
0
0
20
50
100
GCA
-20
-40
-60
Absorption by capillarity
relative to the reference
concrete (%)
35
BRC
30
BC20
25
BC50
20
LRC
15
LC20
LC50
10
GRC
5
GC20
GC50
0
3
6
24
Incorporation ratio of CMA (%)
72
Fig. 7. Water height by capillary action for every mix versus Time.
MRC
Table 7
Water absorption by capillarity (average, standard deviation and difference from the
reference mix).
35
BRC
30
BC20
25
BC50
20
LRC
15
LC20
LC50
10
GRC
5
0
13.2
GC20
GC50
13.4
13.6
13.8
14.0
14.2
Water absorption by immersion (%)
14.4
14.6
MRC
394
Table 8
Carbonation depth (average, standard deviation and difference from the reference mix).
Carbonation depth (mm)
Concrete
7 days
s (mm)
D (%)
28 days
s (mm)
D (%)
56 days
s (mm)
D (%)
91 days
s (mm)
D (%)
BRC
BC20
BC50
LRC
LC20
LC50
GRC
GC20
GC50
MRC
3.47
3.56
3.81
3.99
3.65
3.76
3.75
3.96
4.70
3.69
0.26
0.21
0.70
0.70
0.44
0.21
0.15
0.31
0.77
0.60
0.0
2.4
9.6
0.0
8.6
5.7
0.0
5.6
25.1
1.6
8.49
7.74
8.28
7.83
7.36
7.38
8.29
8.03
9.08
8.51
0.36
1.10
0.27
1.14
0.91
0.66
0.75
0.57
0.36
0.57
0.0
8.9
2.5
0.0
6.0
5.8
0.0
3.1
9.5
2.7
10.68
11.79
10.06
10.32
10.81
11.45
10.51
10.22
12.15
10.83
0.81
0.54
0.57
1.53
0.80
0.49
0.81
1.15
0.50
0.93
0.0
10.4
5.8
0.0
4.8
11.0
0.0
2.8
15.6
3.0
13.54
13.36
11.12
13.06
13.24
14.47
12.61
14.04
14.01
13.53
0.59
0.52
0.71
0.86
1.29
0.40
0.64
0.75
0.37
1.33
0.0
1.3
17.9
0.0
1.4
10.7
0.0
11.3
11.1
7.3
16.00
Carbonation depth (mm)
14.00
12.00
10.00
7 days
8.00
28 days
6.00
56 days
4.00
91 days
2.00
0.00
BRC
BC20
BC50
LRC
Basalt
LC20
LC50
GRC
Limestone
GC20
GC50
Granite
MRC
Marble
CarbonationCMAC/CarbonationPAC
Table 9
Chloride migration coefcient (average, standard deviation and difference from the
reference mix).
1.80
1.65
1.50
De Brito and Alves
1.35
Amorim et al.
1.20
1.05
Andr et al.
Linear (Andr et al.)
0.90
0.75
-0.01
0.01
y = -2.1287x + 1.0375
R = 0.2006
0.03
0.05
1-(dCMA/dPA)
Fig. 10. Concrete carbonation coefcient versus weighted bulk density of the
aggregates.
e
13.51
e
15.24
17.92
21.49
e
e
18.73
20.51
2.18
2.76
0.83
2.34
2.54
0.85
2.69
1.29
1.37
1.72
e
0.0
e
12.8
0.0
19.9
e
e
0.0
9.5
17.91
e
e
e
14.34
14.86
16.27
15.21
17.3
19.86
2.00
1.57
1.61
1.94
2.45
1.67
1.09
2.07
1.39
1.42
e
e
e
e
0.0
3.6
13.5
0.0
14.3
30.5
395
25
20
15
28 days
10
91 days
5
0
BRC
BC20
Basalt
BC50
LRC
LC20
LC50
GRC
Limestone
GC20
Granite
GC50
MRC
Marble
4. Conclusions
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396