Komatsu HD785-7
Komatsu HD785-7
Komatsu HD785-7
HD785-7
HD
785
OFF-HIGHWAY TRUCK
HD785-7
HD785-7
O F F - H I G H W A Y TR U C K
WALK-AROUND
Productivity features
Environment-friendly
OFF-HIGHWAY TRUCK
HD785-7
ENGINE POWER
895 kW / 1.200 HP
MAXIMUM GVW
166.000 kg
Operator environment
Reliability features
Fully hydraulic brake system
Reliable Komatsu manufactured major
components
High-rigidity frame
Wet multiple-disc brakes (front and rear)
Flat face-to-face O-ring seals
Sealed DT-connectors
Highly reliable hydraulic system
Easy maintenance
HD785-7
O F F - H I G H W A Y TR U C K
895 kW
(1.200 HP)
Power
mode
809 kW
(1.085 HP)
750 kW
(1.005 HP)
Economy
mode
698 kW
(936 HP)
Automatic selection
Manual selection
OFF-HIGHWAY TRUCK
HD785-7
UP
SET
CANCEL
Front brake
Rear brake
DOWN
Go down
slope at
constant
speed
Conventional
R: Retarder (2-wheel)
HD785-7
O F F - H I G H W A Y TR U C K
A-frame
Large body
A wide target area makes for easy loading with minimal
soil spillage and more efficient hauling.
Heaped capacity: 60,0 m
Target area (inside length x width):
7.065 mm 5.200 mm
OFF-HIGHWAY TRUCK
HD785-7
SAFETY FEATURES
Built-in ROPS/FOPS
Pedal-operated secondary
brake
Front brake
Rear brake
Stairway
A stairway at the front of the radiator grill simplifies such
everyday operations as getting on and off the machine.
7
HD785-7
O F F - H I G H W A Y TR U C K
OPERATOR ENVIRONMENT
Wide, spacious cab with excellent visibility
The wide cab provides a comfortable space for the
operator and a full size trainers seat. A large electrically
operated window and the operators seat positioned on
the left hand side ensures superior visibility.
OFF-HIGHWAY TRUCK
HD785-7
Skip-shift function
The optimum travel speed automatically selected in
response to the angle of ascent. Reduced frequency of
down shifts and smoother operation are provided.
Shift down
Skip-shift
Shift hold
Shift down
Current
Shift down
Shift down
HD785-7
O F F - H I G H W A Y TR U C K
Engine controller
Transmission controller
10
Retarder controller
OFF-HIGHWAY TRUCK
HD785-7
EASY MAINTENANCE
KOMTRAX Plus
(Vehicle Health Monitoring System)
Centralized greasing
points
Centralized arrangement
of filters
The filters are centralized
so that they can be serviced
easily.
Satellite communication
Customer
job site
KOMATSU
Internet
WebCARE Server
Customer
Personal
computer
terminal
(for downloading
data)
The payload is indicated on the Equipment Management Monitor. This option allows the production volume
and the working conditions on the dump trucks to be
analyzed directly via a personal
computer. The system can store
up to 2.900 working cycles.
HD785-7
O F F - H I G H W A Y TR U C K
RELIABILITY FEATURES
Komatsu components
Nipple
Hose
O-rings
High-rigidity frames
Front support is integrated with the
frame. The frame rigidity is increased drastically. As a result, flexural rigidity and torsional
rigidity that are indicators of
drivability and riding quality
are significantly improved.
12
Sealed DT-connectors
Main harnesses and
controller connectors are
equipped with sealed
DT-connectors providing high reliability, water
resistance and dust
resistance.
OFF-HIGHWAY TRUCK
HD785-7
13
HD785-7
O F F - H I G H W A Y TR U C K
SPECIFICATIONS
ENGINE
Model...........................................................Komatsu SAA12V140E-3
Type ................................. Common rail direct injection, water-cooled,
turbocharged, after-cooled diesel
Engine power
at rated engine speed ...................................................... 1.900 rpm
ISO 14396............................................................ 895 kW/1.200 HP
ISO 9249 (net engine power)............................... 879 kW/1.179 HP
No. of cylinders................................................................................ 12
Bore stroke ................................................................ 140 165 mm
Displacement.......................................................................... 30,48 ltr
Max. torque ......................................................................... 518 kgfm
Governor ....................................................... Electronically controlled
Lubrication system:
Lubrication method .............................Gear pump, force lubrication
Filter .................................................................................... Full flow
Air filter ....................... Dry type with double elements and precleaner
(cyclonpack type), plus dust indicator
TRANSMISSION
Torque converter................................... 3-elements, 1-stage, 2-phase
Transmission ........................................ Full-automatic, planetary type
Speed range ....................... 7 speeds forward and 2 reverse (RH/RL)
Lock-up clutch .............................................. Wet, multiple-disc clutch
Forward ......................................... Torque converter drive in 1st gear,
direct drive in 1st lockup and all higher gears
Reverse ..............................................Torque converter drive (lockup)
Shift control .............................. Electronic shift control with automatic
clutch modulation in all gears
Max. travel speed ................................................................... 65 km/h
STEERING SYSTEM
Type ......................................................Fully hydraulic power steering
with two double-acting cylinders
Supplementary steering ..........Automatically and manually controlled
(meets ISO 5010, SAE J1511 and SAE J53)
Minimum turning radius, centre of front tyre ............................. 10,1 m
Maximum steering angle (outside tyre) ..........................................41
BRAKES
Brakes meet ISO 3450 and SAE J1473 standards.
Service brakes:
Front.................. Full-hydraulic control, oil-cooled multiple-disc type
Rear .................. Full-hydraulic control, oil-cooled multiple-disc type
Parking brake Spring applied, multiple-disc type, acting on all wheels
Retarder ................................. Oil-cooled, multiple-disc front and rear
brakes act as retarder
Retarder capacity (continuous) .......................... 1.092 kW / 1.464 HP
Secondary brake ............................................Manual pedal operation
When hydraulic pressure drops below the rated level,
parking brake is automatically actuated.
Brake surface:
Front............................................................................... 37.467 cm
Rear ............................................................................... 72.414 cm
HYDRAULIC SYSTEM
Hoist cylinder ......................................... Twin, 2-stage telescopic type
Relief pressure .................................................. 20,6 MPa/210 kg/cm
Hoist time (at high idle)..............................................................13 sec
Lowing time (float) .....................................................................14 sec
AXLES
Final drive type .............................................................Planetary gear
Rear axle ........................................................................... Full floating
Ratios:
Differential............................................................................... 3,357
Planetary................................................................................. 6,333
SUSPENSION
Independent, hydropneumatic suspension cylinder with fixed throttle
to dampen vibration.
Effective cylinder stroke:
Front suspension ................................................................320 mm
Rear suspension .................................................................127 mm
Rear axle oscillation ..................................................................... 6,5
CAB
Dimensions comply with ISO 3471 and SAE J1040-1988c ROPS
(Roll-Over Protective Structure) standards and ISO 3449 and SAE
J231 FOPS (Falling Object Protective Structure) standard.
MAIN FRAME
Type .......................................................... Box-sectioned construction
Integral front bumpers
TYRES
Standard tyres .....................................................................27.00 R49
14
OFF-HIGHWAY TRUCK
BODY
Capacity:
Struck...................................................................................... 40 m
Heaped (2:1, SAE).................................................................. 60 m
Payload..........................................................................91 metric tons
Material............................................................................. 130 kg/mm
400 Brinell high tensile strength steel
Material thickness:
Bottom .................................................................................. 19 mm
Front...................................................................................... 12 mm
Sides ....................................................................................... 9 mm
Target area (inside length width) .................. 7.065 mm 5.200 mm
Dumping angle ...............................................................................48
Height at full dump ............................................................ 10.210 mm
Heating ...................................................................... Exhaust heating
HD785-7
WEIGHT (APPROX.)
Empty weight ....................................................................... 72.600 kg
Gross vehicle weight ......................................................... 166.000 kg
Not to exceed max. gross vehicle weight, including options, fuel and
payload.
Weight distribution
Empty:
Front axle .................................................................................. 47%
Rear axle .................................................................................. 53%
Loaded:
Front axle ............................................................................... 31,5%
Rear axle ............................................................................... 68,5%
ENVIRONMENT
Engine emissions ...............................Fully complies with EPA Tier II
exhaust emission regulations
Noise levels:
LpA operator ear ...........................................75 dB(A) (SAE J1166)
Vibration levels (EN 12096:1997)*
Hand/arm .............................. 2,5 m/s (uncertainty K = 0,65 m/s)
Body...................................... 0,5 m/s (uncertainty K = 0,21 m/s)
* for the purpose of risk assessment under directive 2002/44/EC,
please refer to ISO/TR 25398:2006.
15
HD785-7
O F F - H I G H W A Y TR U C K
SPECIFICATIONS
Power Mode
GROSS WEIGHT
EMPTY
LOADED
RIMPULL
LOADED
UNLOADED
TRAVEL SPEED
TRAVEL PERFORMANCE
To determine travel performance: Read from gross weight down to the percent of total resistance. From
this weight-resistance point, read horizontally to the curve with the highest obtainable speed range, then
down to maximum speed. Usable rimpull depends upon traction available and weight on drive wheels.
40
60
80
100
120
140
EMPTY
160
180
200 x103 kg
LOADED
F1
F2
-20
-15
F3
F4
-10
F5
F6
GROSS WEIGHT
0
-5
F7
10
20
30
40
50
60
TRAVEL SPEED
16
70
80
90
100 km/h
HD785-7
OFF-HIGHWAY TRUCK
40
60
80
100
120
140
EMPTY
160
180
200
20
40
LOADED
F2
-20
F3
-15
F4
F5
60
80
100
120
140
EMPTY
F1
kg
-10
F6
F7
10
20
30
40
50
60
70
80
90
F2
-20
F3
-15
F4
-10
F5
F6
F7
100 km/h
10
20
30
60
70
80
40
60
80
100
120
160
180
200 x103 kg
F2
F3
-15
F4
-10
F5
F6
F7
40
20
40
50
60
TRAVEL SPEED
70
60
80
100
120
100 km/h
90
100 km/h
160
180
200 x103 kg
LOADED
F2
-20
F3
-15
F4
-10
F5
F6
F7
-5
80
140
EMPTY
-20
30
LOADED
20
90
GROSS WEIGHT
140
F1
10
50
TRAVEL SPEED
EMPTY
40
-5
TRAVEL SPEED
20
200 x103 kg
F1
GROSS WEIGHT
0
180
LOADED
-5
160
10
20
30
40
50
60
70
20
GROSS WEIGHT
x103
GROSS WEIGHT
-5
80
90
100 km/h
TRAVEL SPEED
17
HD785-7
O F F - H I G H W A Y TR U C K
MACHINE DIMENSIONS
18
OFF-HIGHWAY TRUCK
HD785-7
19
HD785-7
OFF-HIGHWAY TRUCK
STANDARD EQUIPMENT
ENGINE
Komatsu SAA12V140E-3 engine,
EPA Tier II compliant
AISS (Automatic Idling Setting
System)
Engine power mode selection
system with VHPC
Alternator 90 A/24 V
Batteries 4 12 V/170 Ah
Starting motor 2 7,5 kW
CAB
ROPS cab with FOPS,
sound suppression type
Two doors, left and right
Air conditioner
Electronic maintenance display/
monitoring system
Electronic hoist control system
Operator seat, reclining, air
suspension type with retractable
78 mm width seat belt
Passenger seat with seat belt
Power window (l.h.)
Steering wheel, tilt and telescopic
Sun visor
Sun visor, additional
Tinted glazing
Pre radio installation
Cigarette lighter, ashtray, cup holder,
space for lunch box
Windshield washer and wiper (with
intermittent feature)
LIGHTING SYSTEM
Back-up light
Hazard lights
Headlights with dimmer switch
Indicator, stop and tail lights
GUARDS AND COVERS
Exhaust thermal guard
Fire prevention covers
Engine underguard
TM underguard
Drive shaft guard (front and rear)
Engine side covers
Lockable fuel cap and covers
SAFETY EQUIPMENT
Anti-pitching 4-wheel oil-cooled
multiple-disc retarder (AP-FOUR)
Back-up alarm
Horn, electric
Coolant temperature alarm and light
Hand rails for platform
Ladders, left and right hand side
Supplementary steering, automatic
Overrun warning system
ARSC (Auto Retard Speed Control)
Rearview mirrors
Underview mirrors
Rear view camera and monitor
Front stairway with handrails
OTHER
Centralized greasing
Electric circuit breaker, 24 V
PM service connections
Poor fuel arrangement
(water and dust)
Fuel tank with fast ll coupler
KOMTRAX - Komatsu satellite
monitoring system
TYRES
27.00-R49
REGULATIONS
Complies with EC requirements
BODY
Body exhaust heating
Cab guard (left hand side)
Spill guard, 300 mm
Platform guard (right hand side)
OPTIONAL EQUIPMENT
CAB
Heater and defroster
Cassette-radio
Power window (r.h.)
BODY
Body liners
Mufer without body heating
Mufer with body heating
Quarry body
LIGHTING SYSTEM
Rear working lights, left and right
Fog lights
Back-up light, additional
LED combination lights, rear
ARRANGEMENTS
High-capacity batteries
Cold area arrangement
(-30 C to 40 C)
Sandy and dusty area arrangement
SAFETY EQUIPMENT
ABS (Anti-lock Braking System)
ASR (Automatic Spin Regulator)
Exhaust retarder
Tyre stopper block
OTHER
Auto greasing system
Engine coolant heater
Engine oilpan heater
Three-mode automatic
hydropneumatic suspension
TYRES
31/90 R49
Komatsu Europe
International NV
Mechelsesteenweg 586
B-1800 VILVOORDE (BELGIUM)
Tel. +32-2-255 24 11
Fax +32-2-252 19 81
www.komatsueurope.com
EESS018603
11/2010
Printed in Europe This specification sheet may contain attachments and optional equipment that are not available in your area.
Please consult your local Komatsu distributor for those items you may require. Materials and specifications are subject to change without notice.