CM2 User Manual 3 - 8
CM2 User Manual 3 - 8
CM2 User Manual 3 - 8
MANUAL
The CM2
SIDESCAN
SONAR
SYSTEM
Version 3.8
C-MAX Ltd 2011
Contents
CONTENTS
Please note that this manual does not describe systems using MaxPro software, nor those using the C-Case
deck units. For those systems please refer to earlier versions of the manual. In case of difficulty contact
C-MAX Ltd or their local representative.
1. Summary of Warnings
2. System Components
Towfish
Sonar Transceiver (STR)
Tow Cables
Accessories
Specifications
11
13
6. Operating Guidelines
16
17
19
20
Survey Plan
Line Spacing
Line Direction
Navigation
Steering
Emergency Actions
8. Towfish Commands
Towfish Command Set
Bottom-tracking, Up and Down
Mute, On or Off
Shallow Mode, On or Off
Gain Hold, On or Off
Gain, Up or Down
continued ...
Contents
Contents
21
Routine Maintenance
Replacing the Towfish Breakaway Washer
22
25
13. Troubleshooting
26
14. Interfaces
28
29
Towfish/Tow Cable
STR
15. Specifications
Towfish
STR
Tow Cables
31
Introduction
Attaching the Fins
Looping the Fins together
Attaching the Tow Cable
Adjusting the Transducer Depression Angle
Accessing the Internal Components
DeepTow Specifications
36
38
Introduction
C-Shell Interface
C-Shell Specifications
Introduction
Installing the Winch
Overload Clutch
Soft Start
Temperature Alarm
Signal Cable
Control Pendant
Winch Specifications
Replacing the Tow Cable
Accessing the Winch Drive Components
continued ...
ii
42
Contents
44
Introduction
Fitting the Wing and Tail to the Towfish
Launching the Towfish and Wing
Towing the Towfish when Wing is fitted
46
Pulley Types
Cable Guides
Counting Pulley
Installing the Counting Pulley
48
49
50
52
53
Introduction
Fitting the Polemount Bracket
26. Warranty
Scope
Limitations
Fault Reporting
Returns
Transferability
iii
1. Summary of Warnings
1. SUMMARY OF WARNINGS
The warnings summarised here are intended to prevent injury to personnel and damage to equipment in
what can be a hazardous environment.
2. System Components
2. SYSTEM COMPONENTS
Towfish
The towfish is the acoustic sensor head. It transmits a very high frequency acoustic pulse (ping) at regular
intervals and receives the series of echoes that result from each ping.
2. System Components
Tow Cable
Put adhesive tape markers on the tow cable, a few metres above the terminator, to warn when the towfish is
close to the vessel.
Installing a Winch and Pulley (if used)
The tow cable should run directly from the top of the winch drum to a suitable pulley or fairlead.
Any pulley or fairlead must be no smaller than the cables recommended minimum radius, preferably
considerably larger. A pulley is better than a rigid fairlead.
The pulley should normally be suspended above the stern or stern quarter, able to move freely in any
direction, and positioned so that neither the towfish nor the tow cable is in danger of fouling the vessel's
propeller or rudder or any other structure. A central position minimises tow cable heave caused by the
vessel's roll, but may be too close to the propeller wash.
The winch should be mounted as far forward (away from the pulley) as practical, to reduce the maximum offaxis angle of the cable. Also the winch should be located directly ahead of the pulley to minimize the tilting of
the pulley and side force on the pulley rim. The winch mounting must be able to withstand the shock of the
towfish striking the bottom.
The mounting footprint of the CM2-WIN-300 winch is shown in Section 19.
Securing a soft Tow Cable (if used)
Make sure that enough cable is flaked out on the deck so that the towfish can reach its operating depth
without the need to disconnect the inboard end of the tow cable. Provide a method of securing the tow cable.
One method is to use a loop of 5-6mm diameter rope, one end secured to the deck and the other terminated
in a prusik knot with 2 or 3 turns around the tow cable. The cable will slip through the hitch until the
operator starts to tighten its grip.
To prolong the life of the cable, avoid sharp bends, twisted loops, and shock loads.
10
11
In order to identify a target, or to provide extra assurance of coverage, it may also be necessary to follow the
along-current lines with a set of perpendicular, cross-current, lines.
Sometimes the major consideration in planning lines is not the direction of the current but the bathymetry. It
is easier to survey along lines of approximately constant depth rather than to be constantly heaving and
veering tow cable to keep the towfish at a suitable altitude.
Finally, the wind direction may be the controlling factor. Waves running across, rather than in the same
direction as, the survey line will cause a spiralling movement of the tow cable and oscillation of the towfish
track. This will have more of an effect on the image than the simple pitching motion if the ship is running into,
or directly away from, the waves.
12
13
Launch
Set the display to show the water column (i.e not slant-range-corrected). Launch the towfish astern with the
vessel preferably at slow speed, then lower it to an altitude above the bottom within 5-15m initially
CAUTION: DO NOT ALLOW ANY SLACK IN A WINCHED TOW CABLE
A slack cable can start to wind outside the winch drum. It can also form loops that can pull tight and
SERIOUSLY DAMAGE THE CABLE.
The "soft" tow cable can be handled without gloves but is still capable of giving friction burns if allowed to
slip.
If the optional wing depressor is used, refer to Section 20 for advice and important warnings.
14
Bottom Tracking
The indicated altitude is shown in MaxViews sonar parameters, or the equivalent in other versions of
acquisition software.
The indicated altitude may be marked on the display by a pair of lines overlying the initial bottom echoes. In
MaxView these lines are red and green; see the illustration below.
CAUTION: VERY IMPORTANT: IF THE INDICATED ALTITUDE DIFFERS FROM THE TRUE ALTITUDE
THE OPERATOR MUST TAKE ACTION TO PUSH THE BOTTOM-TRACKING INTO LOCK.
When the towfish is first launched the bottom-tracking may lock on to the surface echo or may stay in a
neutral position. This will give the wrong indicated altitude.
An example of the bottom-tracking initially locking on to the surface echo is shown in the illustration below, in
the lower section of the image. The operator can see from the image that the towfish is actually deeper and
uses the bottom-tracking controls to push the bottom-tracking into lock.
15
16
6. Operating Guidelines
6. OPERATING GUIDELINES
Do not allow the towfish to hit the bottom be very careful when turning
Fly the towfish on as straight a course as possible, to prevent distortion and
smearing of the image
Fly the towfish lower (but safely clear of the bottom) to give best image shadows,
e.g. 5m altitude; fly it higher to give longest effective range, e.g. 10m altitude or
more, except in shallow water
Use the higher frequency for best image resolution, and for small targets; use the
lower frequency for longest effective range, and for big targets
Use 10deg transducer depression in normal circumstances; use 20deg depression
if the bottom image is being obscured by reflections from the sea surface
Higher tow speeds are ok for LF (100kHz) operations, e.g. up to 6 knots
Use lower tow speed for HF (325kHz) operations, e.g. 4 knots
Use lowest tow speed for EF (780kHz) short-range operations, e.g. 3 knots
Low speed gives more pings on each target and gives greater towfish depth for
any particular tow cable length
High speed makes it easier to keep the towfish on a straight course
Overlap survey tracks to give best target detection probability; overlap by at least
2x altitude (approximate rule), ideally 100%
Orthogonal survey tracks (e.g. E-W then N-S) may give more information on target
shape
During the survey always watch the image in NORMAL geometry to check that the
bottom-tracking (automatic altitude measurement) is locked on to the bottom echo
If the bottom-tracking loses lock use altimeter forcing buttons (up-down) to restore
the correct indicated altitude
Check the incoming nav data and dont forget to RECORD the sonar data!
17
Navigation
Use the sonar's plotter window to show waypoints, the track and the swept ground.
Steering
The quality of the sonar images depends on the skill of the helmsman. This applies
especially to the HF and EF operation.
The helmsman is so important because the towfish can only collect good images if it flies
straight. Because of this, steering a sidescan sonar survey is not the same as steering a
conventional sounding line.
A turning towfish stretches the image on one side and compresses the other, wasting the
high resolution of which the system is capable. (A high power telescope can only be
effective if it is held steady!) As well as corrupting the outer areas of the image, a turning
towfish also upsets the matching between the gain profile and the beam shape, causing
alternate light and dark patches in the inner areas of the image.
Use small, slow wheel movements even if this means that the vessel temporarily leaves
the planned survey line. If an autopilot is available it will, under most conditions, steer a
better sonar course than a human helmsman, even though the heading may need to be
trimmed occasionally.
Remember that the towfish follows the stern, particularly when the tow cable is short, and
is therefore affected by rudder movements as well as by course deviations.
At the end of the survey line, the helmsman must warn the sonar operator before turning
and must not turn sharply, or the towfish could strike the bottom.
Emergency Actions
Emergency actions should be discussed in advance of the survey, between the sonar
operator and the helmsman. The planned actions will depend on the water depth and
depth variation, bottom type and the danger from obstacles.
If sharply rising ground or an obstacle is detected on the ships echo sounder it may be too
late to raise the towfish by hauling in the tow cable, particularly if the cable is several
hundred metres long. Here the quickest way to raise the towfish may be to increase the
ships speed as quickly as possible. Of course if, despite this manoeuvre, the towfish still
strikes the obstacle or bottom the impact will be at higher speed.
Slowing to avoid an impact with an obstacle will almost certainly drop the towfish on to the
bottom, but may reduce the risk of losing the towfish.
If the towfish gets entangled, and the ship is manoeuvring above, beware of catching the
tow cable in the propeller.
18
8. Towfish Commands
8. TOWFISH COMMANDS
Towfish Command Set
The CM2 towfish uses the same set of commands regardless of what acquisition software is being used.
Towfish start, stop, range selection and bottom-tracking control must be supported by all acquisition
software; other commands may or may not be supported. MaxView offers short-cut keys for range selection
and bottom-tracking control, as well as for towfish start and stop.
Bottom-tracking, Up and Down
These allow the operator to force the indicated altitude to the correct value so that the altimeter can resume
lock on to the bottom. .
Mute, Off or On
Mute allows the towfish to run as normal but with no acoustic transmissions. This is useful for diagnostic
purposes where an echo sounder or other acoustic source may be interfering with the image. When muted,
indicated altitude is zero.
Shallow Mode, Off or On
Shallow mode is intended for use only in very shallow water where the user needs to use the towfish at less
than the normal altitude limit of 1.4m. In shallow mode the gain profile is started at the towfish position itself
instead of at the first bottom echo and the indicated altitude is zero.
Gain Hold, Off or On
Gain Hold allow the automatic gain to be inhibited, fixing the gain profile as it was when Gain Hold was
selected.
Normally the only reason to disable the automatic gain is if the image of a certain target, such as a wreck,
needs to be observed without the gain slowly changing. If the gain profile is held whilst the target is in view,
the reflectivity of any part of the target can be directly compared. Also if the target has a significant dark area,
holding the gain constant avoids the gain shadow as the scan moves back on to the relatively light
background again.
Caution: If the gain profile is held constant this automatically disables the towfish from measuring its altitude.
The reason for this is that changes in bottom reflectivity together with the fixed gain may mean that the
altimeter would have difficulty in bottom-tracking. However the altitude can still be adjusted by the operator
using the bottom-tracking, up and down controls. Also note that the correction for the shape of the acoustic
beams may be wrong if the altitude changes whilst the gain is held.
Gain, Up or Down
When Gain Hold is in the On state the overall gain profile can be adjusted up or down, in 1dB steps.
19
20
21
22
23
Disassembled Towfish
Remove the two M5 socket cap head screws at the forward end of the keel. This is easier if the towfish tube
is pressed down on the keel to keep pressure off the screws.
Push the tube forward and then disconnect the two transducer connectors. Completely separate the tube
assembly from the keel/transducer assembly. The rear bulkhead is now free to be extracted from the tube,
but it will be retained by the grip of the O-rings. Rotate the rear bulkhead to loosen this grip, pulling outwards
at the same time. If necessary use two large screwdrivers, with their blades in the recesses each side of the
rear bulkhead, to start the extraction process.
24
Note that in cold conditions the rear bulkhead may be released more easily from the grip of the O-rings if the
tube is heated near the joint, for example by pouring hot water over this area. Note also that if the rear
bulkhead and the tube become misaligned (i.e. off axis) they may tend to jam together.
CAUTION: WHEN SLIDING THE PCB AND BULKHEAD IN AND OUT OF THE TUBE DO NOT ALLOW THE
BLACK HEATSINK TO SCRATCH THE SEALING SURFACE OF THE TUBE
Whenever the rear bulkhead (or the nose) has been removed the end of the tube is vulnerable to damage.
Even a short drop on to a hard surface may distort the bore.
To remove the PCB, first disconnect all attached connectors. Then remove the M4 screw in the rear
bulkhead bracket that retains the PCB. For later units an M4 stud and locknut is used instead of an M4
screw.
CAUTION: WHEN REMOVING OR RE-ATTACHING THE PCB FROM THE REAR BULKHEAD BE
CAREFUL NOT TO DAMAGE THE SMALL THERMOMETER CHIP ON THE UNDERSIDE OF THE PCB BY
CATCHING IT ON THE BULKHEAD BRACKET
Reassembly requires care. The two O-ring seals on the rear bulkhead may be renewed using standard nitrile
rubber seals of 49.5mm inside diameter, section diameter 3.0mm, medium hardness (Shore Hardness A70).
All the sealing surfaces must of course be clean and dry, and they should be very lightly lubricated with the
silicone grease provided. The replacement of the rear bulkhead O-rings, and cleaning, are best done with the
PCB removed.
Reassemble the tube assembly to the keel/transducer assembly by the reverse process. Rotate the
transducers to the 10 depression angle (cam dots high) then remove both cable ties from the slots.
There is normally no need remove the nose of the towfish but, if there is, proceed as follows. Screw the two
locking screws inwards (clockwise, lightly) to the full extent. This will release the nose but it will be retained
by the grip of the O-rings. Rotate the nose to loosen this grip, pulling outwards at the same time.
If necessary use two screwdrivers, with their blades in the recesses each side of the nose, to start the
extraction process. Putting a rubber band round the nose may enable it to be gripped more easily.
As the nose is replaced, rotate it to align the locking screws. Wind each screw counter-clockwise just enough
to lock the nose in position. Use MINIMUM torque.
Replacing a Transducer
To replace one or both of the acoustic transducers, do not separate the rear bulkhead from the towfish tube.
Remove the tube assembly as described in the previous section. Remove the two temporary cable ties and
then lift out the pair of transducers, still hinged together with the hinge rod. Slide out the hinge rod.
Be careful to retain the adjuster components on the rod. They must be grouped at the front (screw) end, with
the screw head on the cam pointing forwards. The assembly order on the rod is the adjuster components
(cam, coil spring, M5 washer) then the transducers..
Never remove the angled backplates from the transducers.
Replace the transducers by the reverse procedure, and refit the tube assembly as described earlier.
25
26
13. Troubleshooting
13. TROUBLESHOOTING
STR will not power up
Check the supply voltage.
Towfish will not start
Wait 30 seconds before trying again.
Check all connectors.
Use a DC voltmeter on pins 1 and 2 of the underwater tow cable connector (disconnected from the towfish)
to check that approximately 42V appears for a period when the towfish is commanded to start.
If an SK172 winch is present, inspect the slip rings within the winch and, if necessary, clean them.
Towfish altimeter locks on to the surface echo
This can only occur if the towfish is nearer to the surface (or the wake bubbles) than to the bottom while, at
the same time, the signal gain has not yet reduced to the correct value for the bottom echo.
Use the towfish bottom-tracking commands to force the indicated altitude to the correct value.
Image contrast poor at the longer ranges
Check that the transducer depression angle is set high (10).
Check that the transducer faces are clean and free from oil or grease. Clean with mild detergent.
Try greater towfish altitude.
Check system performance in a known environment.
Image shows unexpected patterns on outer zones
If the sea surface is rough and the bottom is smooth then suspect interference from surface echoes. Try
setting the transducer depression angle to low (20).
Image shows spots or other interference
Temporarily mute the towfish to aid diagnosis, and then try switching off echo sounders, pingers or other
sonars. Also try throttling back any outboard motors, particularly those with underwater exhaust.
Reduce tow speed.
Ensure that the towfish is below the wake.
Try reducing the towfish altitude.
Image shows alternating dark and light bands
If these bands are at 90 to the towfish track, it indicates that the towfish is not flying steadily.
Try to reduce the heave motion being transmitted down the tow cable. Hold a steady course and heading.
Try increasing towing speed so that the vessel holds a straighter course.
27
13. Troubleshooting
28
14. Interfaces
14. INTERFACES
Towfish/Tow Cable Interface
Wet end interface
Mechanical: CM2 terminator, bail arm assembly and tow cable extension
Electrical: SubConn Micro 3 female (or equivalent)
Data = pins 2 and 3, polarity not significant; balancing signal (in tow cable extension only) = pin 1
STR Interface
Tow cable or winch deck cable
BNC or MIL-C-5015, size 10, threaded, 2-way bulkhead connector polarity not significant
PC link
USB type B socket; USB1.1 or 2.0
Power input
2.5mm DC jack socket, central pin = +ve, or MIL-C-5015 size 14, threaded, 4-way bulkhead
connector, Pin A = +ve, pin B = gnd; refer to STR Specifications for power requirements
C-Shell Interface
PC link
MIL-C-5015, size 14, threaded, 4-way bulkhead connector
Pin A = gnd, pin B = 5V, pin C = data-, pin D = data+ ; USB1.1 or 2.0
Tow cable or winch deck cable
MIL-C-5015, size 10, threaded, 2-way bulkhead connector
Sockets A and B; polarity not significant
Power input
MIL-C-5015, size 10, threaded, 2-way bulkhead connector
Pin A = +ve, pin B = gnd; refer to C-Shell Specifications for power requirements
C-Shell Interface, Winch and Counting Pulley Interfaces
Consult Sections 16, 17 or 19 for interface information on these optional accessories.
29
15. Specifications
15. SPECIFICATIONS
Standard Towfish
Operating depth
0-2000m
Acoustic frequencies
100kHz/325kHz -DF (
325kHz/780kHz
(100kHz=LF; 325kHz=HF; 780kHz=EF)
Ranges (port and starboard)
100m,150m, 200m,300m,400m,500m LF; 25m, 50m, 75m,100m,150m HF; 12.5m, 25m -EF
Operating speed
1-6 knots, but note that the physical limitations of cable drag and layback may limit operating speed
Maximum towing speed
12 knots
Acoustic pulse rates
500 / [selected range-limit], e.g. 10 scans/second @ 50m
Array length and beamwidths (2-way 3dB points)
0.41m -HF & LF; 0.3m EF; 0.3 horiz.,
40 vert. asymmetric HF; 1.0 horiz., 50 vert. LF; 0.2 horiz., 50 vert. EF
Lateral resolution
39mm-EF, 78mm-HF, 156mm-LF
Beam depression (of maximum sensitivity axis)
10 or 20, adjustable without tools
Bottom-tracking (altitude) measurement and resolution
Automatic altimeter, from integral echo sounder; 78mm altitude resolution
Safety features
Weak link, breaks to give tail-first towing
Sensor options
Heading, pitch & roll; depth, 0-200m
Construction
Stainless steel; no aluminium
Towfish dimensions and weights
1.24m length; 17.9kg in air, 12.1kg in seawater DF; 17.1kg in air, 11.3kg in seawater EDF
Towfish temperature range
-10 to +45C operating; -20 to +50C non-operating
STR
The Sonar Transceiver (STR) interfaces the towfish to an external data acquisition computer via a USB link.
It makes the sonar appear to the computer as a USB peripheral. The STR also powers the towfish.
USB1 interface
Digital echo data plus control and status (contact C-MAX for protocol)
Dimensions (mm) and weight
297W x 204D x 62H, 2.2kg
Power
10-18V DC, 3A max, <2A typical at 12V, optional 24V DC, 2A max, <1A typical (BNC version)
10-28V DC (later BNC units and all MIL-C-5015 units)
100-240V AC via external power adapter
Environment
0 to +45C; 10 to 80% RH; 5G, operating
-10 to +55C; 2 to 90% RH; 40G, non-op
IP54
30
15. Specifications
Tow Cables
Tow cable, types available
Coaxial or twisted pair; circuit resistance 200ohm max.
Tow cable diameter options
5.8 or 4.7mm, stainless steel armoured
11.4, 8.2, or 6.4mm, galvanized steel armoured
8mm "soft", polyamide reinforced, PU sheathed
Custom cables also available; also suits some "legacy" cables
Tow cable terminator weak link (breakaway washer)
75kgf nominal actuation tension, actuates to reverse-tow the towfish (DeepTow:150kgf)
31
6. DEEPTOW TOWFISH
Introduction
The CM2 DeepTow towfish is an optional alternative to the standard CM2 towfish, specifically designed for
use where a heavyweight towfish is required for maximum towing depth. It uses the same electronics,
firmware and transducers, as the standard towfish. The following description concentrates on aspects where
the DeepTow differs from the standard towfish.
DeepTow Towfish
Attaching the Fins
Insert the shorter, bottom fins in the slots of the tail cone, with the tips horizontal. Ensure that the projection
on the inner forward edge of each fin engages inside the steel towfish body.
Insert one of the longer, top fins, with the tip vertical. The vertical tip is intended minimize damage if the
towfish swings into the side of the ship during launch or recovery.
Secure the two fins on that side of the towfish using a breakaway washer (2.2mm thick type for DeepTow,
marked with a black edge, not the 1.4mm standard type) and the M6 cap screw with captive washer, as
shown in the illustration. Use the 5mm hex key to tighten this screw. The breakaway washer is designed to
fracture under excessive load.
Repeat for the other side.
32
33
34
35
DeepTow Specifications
As standard towfish, specified in Section 15, except as follows:Operating speed
1-8 knots but note that the physical limitations of cable drag and layback may limit operating speed
Beam depression (of maximum sensitivity axis)
7-17 single screw adjustable with hex key
Sensor options
Heading, pitch & roll; depth, 0-1000m
Construction
Stainless steel and acetal; no aluminium
Towfish dimensions and weights
1.26m length, 0.14m body diameter; 42kg in air, 32kg in seawater
36
37
C-Shell Interface
PC link
MIL-C-5015, size 14, threaded, 4-way bulkhead connector
Pin A = gnd, pin B = 5V, pin C = data-, pin D = data+ ; USB1.1 or 2.0
Tow cable or winch deck cable
MIL-C-5015, size 10, threaded, 2-way bulkhead connector
Sockets A and B; polarity not significant
Power input
MIL-C-5015, size 10, threaded, 2-way bulkhead connector
Pin A = +ve, pin B = gnd; see C-Shell Specifications for power requirements
C-Shell Specifications
The C-Shell provides a waterproof housing for an operating STR, with waterproof external connectors. It also
has an internal location for a dongle for the acquisition software.
Interfaces
Tow cable, USB, DC power
Dimensions (mm) and weight, including STR
406W x 330D x 174H, 6.4kg
Power, single voltage version (with BNC tow cable socket)
12V (10-18V) DC, 3A max, <2A typical @ 12V
optional 24V (20-28V) DC, 2A max, <1A typical @ 24V
100-240V AC via external power adapter
Power, wide range voltage version (with MIL-C-5015 tow cable socket)
12-24V (10-28V) DC, 3A max, <2A typical @ 12V; 2A max, <1A typical @ 24V
100-240V AC via external power adapter
Environment
0 to +45C; 10 to 80% RH; 5G, operating
-10 to +55C; 2 to 90% RH; 40G, non-op
IP66
38
39
hex-headed, clutch tension screws on the flange nearest the motor plate. If the clutch is slipping under
normal use tighten these by rotating them all one-half turn clockwise. All four screws must be rotated an
equal amount.
As a guide, with the cable almost fully wound on to the drum, the clutch should not slip until the cable is
pulled with a force in the range 50-70kg (300m cable) or 60-80kg (200m cable).
Alternatively the clutch tension screws can be reset by unscrewing each until the head is just bearing on the
flange but with no force. When all four are at this state, each should be screwed clockwise 2.5 turns (900
degrees).
Soft Start
Later units are fitted with a soft start circuit that reduces the initial acceleration of the winch motor and
minimizes the starting surge current. The starting current is controlled by a module that is in the electrical
path from the ve terminal of the external power connector to the ve terminals of the contactors (relays). If
this solid-state soft start module were to fail it can be bypassed to allow the winch to continue to operate.
Temperature Alarm
Later units are fitted with an audible temperature alarm. The alarm is intended to protect the winch motor
from excessive temperatures, particularly when recovering cable with the towfish fitted with the optional wing
depressor.
The alarm sensor is fitted to the end of the motor casing. If the casing temperature exceeds 80C the alarm
sounds intermittently; if it exceeds 90C the alarm sounds continuously. The alarm sound stops when the
temperature falls back below these limits.
If the alarm sounds, the user should minimize use of the winch to avoid possible damage. Note that the
alarm also sounds briefly when power is initially connected to the winch.
Signal Cable
The signal cable (or deck cable) running from the winch to the STR or C-Case should preferably be a
shielded twisted pair. If the cable is no more than 10m an RG58 coaxial cable is suitable. Polarity of
connection is not important. Pins B and F are used on the winch connector. The other end of the cable
should be fitted with a BNC or MIL-C-5015 connector, depending on the version of the STR, etc.
Control Pendant
The control pendant supplied with the winch includes a pair of switches, mechanically interlocked so that
only one (wind in or wind out) can be operated at any instant. The connections for the control pendant are as
follows:Pin EWhite button (wind out)
Pin HCommon (+24v)
Pin ABlack button (wind in)
Winch Specifications
Capacity
300m of 4.7mm tow cable
Power
24V at up to 100A peak, 50A peak if soft start fitted
Construction
Stainless steel
Winch dimensions (mm) and weight
45OW x 350D x 300H
47kg when fitted with 300m cable
63kg packed in transit case with control pendant, power cables, etc
40
Environment
-10 to +45C operating
-20 to +50C non-operating
Replacing the Tow Cable
Tools required include metric hex keys, metric combination wrenches (10mm, 8mm, 7mm) and a No2
Pozidrive (or a Phillips) screwdriver. Loctite 243 or equivalent (not high strength Studlock) is also needed.
If a tow cable is fitted, wind its full length, except for a couple of turns, on to another temporary reel.
To remove the cable drum the winch handle has first to be removed. The handle is secured to the motor
mounting plate by two M5 screws whose nuts or heads (depending on model) are accessed beneath the
motor cover. The motor cover is released by removing the 3 M4 screws at its base then lifting it clear. On
later units there is a soft-start controller mounted to the inside of this cover and care must be taken not to pull
on any of the attached wires.
Disconnect the handle from the motor mounting plate, then remove the 4 M4 screws holding the slip ring
cover. Pull the white nylon body of the slip ring connector off the black body of the Mercotac slip ring unit.
Whilst pulling at the connector hold the black slip ring unit in its recess; some force may be required. If the
slip ring unit is accidentally pulled out of its recess during this process, secure it again afterwards with flexible
silicone sealant.
41
Undo the cable grip on the tow cable and remove the cable from the drum.
Feed the new cable through the slot in the drum. Attach a cable grip to the tow cable to prevent it being
withdrawn (in normal use several cable turns must always be present on the drum because the cable grip is
not intended to hold full towing forces)
Attach the 2 insulated wires to the pair of wires projecting from the slip ring unit, insulating the joints with
heatshrink sleeving. Polarity is not important.
Re-install the hub, drum, bearing support assembly and handle, by the reverse of the disassembly
procedure. Those fasteners that are not fitted with nylon lock nuts should be secured using Loctite 243 or
equivalent.
Temporarily connect the other end of the tow cable to a towfish, and connect the winch deck cable to an
STR. Start the system and check for satisfactory operation. After correct operation has been checked,
disconnect the deck cable again.
Seal around the cable slot in the drum with flexible silicone sealant and wind at least several turns on to the
drum so that the sealant cures in the correct position. Finally, replace the motor cover, being careful to align
the tabs with the slots in the motor plate, and secure it with the three M4 x 6 screws.
Accessing the Winch Drive Components
The winch drive components include the integrated motor-gearbox unit, pair of switching relays, soft-start
module and its power transistor, cooling fan, and motor temperature alarm. These are all accessible beneath
the motor cover. Note that some of the components may be absent from early units.
The motor cover is released by removing the three M4 screws at its base then lifting it clear. A soft-start
controller is mounted on the inside of this cover (except early units) and care must be taken not to pull on
any of the attached wires.
42
43
44
45
46
47
48
49
50
Fitting the Heading Sensor and Heading Sensor Extension to the Towfish PCB
Note that towfish PCBs of V.6 onwards accept full RS232 voltage levels, so they can be connected directly to
the sensor. Earlier PCBs require a converter built in to the cable, to convert from full sensor voltage to 0-5V
levels.
Later sensor installations may differ in detail from those illustrated here.
The heading sensor specification is in Section 15.
Note that the output of the heading sensor is magnetic not true.
51
Depth Sensor
Towfish altitude measurement (bottom tracking) is standard in the CM2 towfish. Towfish depth is generally of
secondary importance and can usually be estimated by subtracting towfish altitude from water depth
measured by the ships echo sounder. However sometimes it can be useful to have a direct measurement of
towfish depth: for example, a record of towfish depth plus altitude can provide a bathymetry trace for the
survey line.
The optional depth sensor may be already installed in the towfish when delivered or may be retrofitted in the
field.
To fit the sensor, the rear bulkhead must be exchanged for a replacement bulkhead fitted with a pressure
capsule. To replace the bulkhead see the section on Replacing the Towfish PCB for advice on opening the
towfish.
Two types of pressure capsule are in use. The earlier type is fitted under a protective cover below the RH
transducer connector. The later type is fitted centrally between the RH and LH transducer connectors. This
later type of capsule has no protective cover but is normally obscured by the fin assembly.
CAUTION: DO NOT APPLY ANY HARD OBJECT, INCLUDING A FINGERNAIL, TO THE PRESSURE
CAPSULES.
Internally the depth sensor is connected to J8 on the Towfish PCB.
52
53
26. Warranty
26. WARRANTY
Scope
CM2 components manufactured by C-MAX are warranted for a period of 36 months from the date of
dispatch. Winches from third-party suppliers, all cables and all other items are warranted by C-MAX for
satisfactory operation for a period of 12 months from the date of dispatch.
MaxView software is warranted for a period of 36 months from the date of dispatch. Defects will be corrected
free of charge during this period.
Any item that fails because of a defect in design, material or workmanship will be repaired or replaced by CMAX without charge.
Limitations
C-MAX is not responsible for any consequential loss, nor for any failure caused by improper use,
mishandling, or unauthorised attempts at repair, nor for cosmetic or other damage which may reasonably be
classed as normal wear and tear.
In particular, if it is apparent from the condition of the CM2-WIN-300 winch that it has been abused or
overheated, then repair or replacement of winch components will not be covered under this warranty.
Fault Reporting
Faults must be reported to C-MAX within the warranty period, quoting the equipment serial number together
with a fully detailed description of the fault symptoms.
Returns
The agreement of C-MAX is required before items are returned to the Factory for inspection or repair. The
customer is responsible for adequate packing and insurance.
Transferability
The benefits of this warranty are fully transferred to the current legal owner of the equipment.
C-MAX Ltd 2011
54