OGP Documnet 476
OGP Documnet 476
OGP Documnet 476
ublications
Global experience
The International Association of Oil & Gas Producers has access to a wealth
of technical knowledge and experience with its members operating around the
world in many different terrains. We collate and distil this valuable knowledge
for the industry to use as guidelines for good practice by individual members.
Disclaimer
Whilst every effort has been made to ensure the accuracy of the information contained in this publication,
neither the OGP nor any of its members past present or future warrants its accuracy or will, regardless
of its or their negligence, assume liability for any foreseeable or unforeseeable use made thereof, which
liability is hereby excluded. Consequently, such use is at the recipients own risk on the basis that any use
by the recipient constitutes agreement to the terms of this disclaimer. The recipient is obliged to inform
any subsequent recipient of such terms.
This document may provide guidance supplemental to the requirements of local legislation. Nothing
herein, however, is intended to replace, amend, supersede or otherwise depart from such requirements. In
the event of any conflict or contradiction between the provisions of this document and local legislation,
applicable laws shall prevail.
Copyright notice
The contents of these pages are The International Association of Oil & Gas Producers. Permission
is given to reproduce this report in whole or in part provided (i) that the copyright of OGP and (ii) the
source are acknowledged. All other rights are reserved. Any other use requires the prior written
permission of the OGP.
These Terms and Conditions shall be governed by and construed in accordance with the laws of England
and Wales. Disputes arising here from shall be exclusively subject to the jurisdiction of the courts of
England and Wales.
Revision history
Version
Date
Amendments
October 2012
First issued
Acknowledgements
This report was prepared by the Human Factors Task Force of the OGP Wells Expert Committee
with input from the International Well Control Forum and the International Association of Drilling
Contractors.
Sincere thanks go to the many individuals that have given their time and shared their knowledge,
judgement and experience to produce this industry-guiding document.
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Contents
Acknowledgements
iv
Glossary
vi
Executive Summary
Introduction 4
General Requirements of Well Control Training
Barrier Management
Monitoring and Detection
Appropriate and Immediate Responses
Scenario-Based Well Control Training
Risk Management
Operation Type, Environment and Equipment
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5
5
6
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9
11
12
13
15
15
15
16
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17
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18
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20
21
Teaching 21
Continuous Learning
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Updating Training
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Repeat Well Control Training
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Well Control Certification Process
22
Auditing of Well Control Certification
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Anticipated Timeframe
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24
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Description of Nomenclature
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Glossary
vi
ALARP
BOP
Blowout Preventer
CMS
Deepwater
Deepwater has traditionally been defined as greater than 300m of water depth. However in this
document specific Deepwater well control training and certification is suggested for operations in
water depths greater than 1,000m
DP
Dynamic Positioning
EDS
HFTF
HP
High Pressure. Wells are considered as High Pressure when: the maximum pore pressure of any
porous formation to be drilled through exceeds a hydrostatic equivalent of 0.18bar/m (0.8psi/ft) or a
well which requires an equivalent mud weight of 1.85 SG (15.4ppg) or requiring pressure control
equipment with a rated working pressure in excess of 69Mpa (690 bar or 10,000psi)
Hot-stab
Referring to a subsea technique whereby an ROV may connect directly to a BOP to actuate the BOP
rams to close, open or perform other BOP functions
HPHT
H2S
Hydrogen Sulphide
HT
High temperature is defined as when the undisturbed bottom hole temperature at reservoir depth is
greater than 149C (300F)
IADC
IWCF
LMRP
MASP
MAASP
MOC
Management of Change
MPD
MWD/LWD
Non Pressure
Operations
Well operations whereby: the wellbore hydraulic fluid column is expected to control the wellbore
pressure, well control equipment is expected to be used only as a secondary barrier and no well kill
operations are anticipated
OBM
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OIM
Operations
Team(s)
Well operations personnel from oil and gas producing companies, but also for all critical well
operations personnel including drilling contractors, well intervention and well servicing companies,
covering both wellsite and office-based personnel. Specific roles within an Operations Team are
described in more detail in the Role Based Training section of this document
Pressure
Operations
Well operations where any of the following conditions exist: the wellbore hydraulic fluid column is
not expected to contain formation pressure, if well kill operations are anticipated or if surface
pressure control equipment is required during a well operation
ROV
UBD
Underbalanced Drilling
U-tube
Method to assimilate pressures between two vertical pipes with pressure communicating at the
bottom but potentially filled with different fluid densities and possibly having different pressures
applied at different points in the pipes
WCTEC
WEC
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Executive Summary
In response to the Macondo and Montara well control incidents, the International Association of Oil
and Gas Producers (OGP) formed three Global Industry Response Groups (GIRGs) to address well
control incident management through prevention, intervention and response, respectively. The Wells
Expert Committee (WEC) was established out of the Prevention GIRG to enhance well control incident
prevention through better improvements in well engineering design and well operations across the oil and
gas industry.
The members of the WEC recognise that the industry must strive to improve well control competence of
personnel involved with all oil and gas well operations consistently throughout the world and this should
be actively overseen by those entities which assume the risks associated with well control events.
This document contains recommended improvements to current well control training, examination
and certification processes, and some of the related philosophies that should be adopted throughout the
industry to improve well control preparedness and performance for all types of operations conducted on all
wells worldwide ie construction, intervention/work-over and production/injection of both onshore and
offshore wells. Some of the key recommendations herein include:
Training on barrier management and risk management is included in well control training.
Training on well influx detection and immediate response is improved.
Training is adapted to better suit the well operation, rig type and role of the person involved with
a well operation.
Minimum levels of training are specified for personnel that may contribute to the avoidance of,
response to, or mitigation of a well control situation.
Scenario or simulator based training is evolved and adopted to complement existing training.
General improvements are made to the technical content of the training syllabuses.
Learning, examination and certification processes are improved.
A more systematic auditing process is adopted to assure training goals are consistently achieved.
The main part of this document highlights improvements that are expected to be adopted by current well
control training, examination and certification bodies. However management from oil and gas operating
companies, drilling contractors and service companies must demonstrate continued support for the
recommendations made herein in order to drive them through to implementation.
It should be noted that some of the recommendations in this document already exist within the industry or
are under development. Any such repetition is intended to endorse support towards consistent application
throughout the industry.
It is believed that the implementation of the recommendations contained in this report will significantly
contribute to making our global industry safer for those working in it and for the communities and
environments in which it operates.
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1 Operations Team(s) is used throughout this document to describe not only those well operations personnel from oil and gas producing companies, but also
for all for critical well operations personnel including drilling contractors and well servicing companies, covering both wellsite and office-based personnel.
Specific roles within an Operations Team are described in more detail in the Role Based Training section of this document.
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A two-year work scope has been established by the WEC to achieve the intended objectives along with the
themes listed above. The following deliverables have been proposed by the WEC:
Phase 1. Define, develop and implement enhanced technical content for well control training
evaluation and certification with the recognised industry certifying bodies.
Phase 2. Define, develop and implement enhanced behavioural content for well control training
evaluation and certification with the recognised industry certifying bodies.
Phase 3. Define, develop and recommend implementation of an industry-wide Competence
Management and Assessment System for Operations Teams.
This document is the first in a series of planned publications from the WEC, and defines Phase 1
recommendations for the improvement of well control training, examination and certification of Operations
Team personnel. The main part of this document is intended to highlight improvements that should be
adopted by current well control training, examination and certification that may be implemented by the
well control training providers, and well control training certification bodies. Management from oil and
gas operating companies, drilling contractors and service companies should actively support the
recommendations made herein.
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Introduction
As part of the Phase 1 work scope, existing WCTEC syllabuses were reviewed by the WEC and
representatives from two major well control certification bodies: the International Well Control Forum
(IWCF) and the International Association of Drilling Contractors (IADC). From this work, it was
recognised that current well control training curriculums need to further evolve and better align with
learning from recent industry incidents, advancements in technology and practices, and to consider the
new and challenging environments being explored and developed.
Conclusions and recommendations for improving existing well control training syllabuses include:
Several general improvements should be made to the training requirements of existing well
control training syllabuses.
Additional technical content is recommended for future well control training syllabuses.
Clearer guidelines need to be established as to what level of well control training is needed for
each position in an Operations Team.
Additional well control training is required for specialised operations.
The quality of learning (learning process) involved in well control training and certification needs
to be improved.
A need exists for more practical training through enhanced drills, simulation and team training.
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Barrier Management
Future well control training should have a strong focus on good barrier management i.e.
the verification, monitoring and repair of physical barriers to flow contained in every well.
Such training should:
Ensure a comprehensive and common understanding from well design through construction,
operation and into suspension or abandonment. What constitutes barriers to flow (primary and
secondary), how they are verified, monitored and repaired.
Not only highlight the importance of maintaining dual barriers when a BOP or tree is in place, but
also when these key barriers are being installed or removed.
Highlight the importance of assuring dual barrier protection during and after suspension or
abandonment operations.
Ensure an understanding of well barrier elements that lead to a well barrier envelope and the
importance of maintaining a two-barrier policy during all operations.
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Risk Management
Training should teach the fundamentals of risk
management, and how risk management should
be applied throughout the life cycle of a well.
There should be a strong emphasis placed on how
deviations from the plan or process changes should
be managed, through an appropriate Management
of Change (MOC) process with all applicable risks
considered and managed accordingly. The objective
is to enhance the understanding for everyone and
improve the skills for those that need it.
The complexities of well control equipment can differ significantly between the operations being performed,
environment and type of drilling rig used. For positions of drill crew and above, training should be
segregated into two specific operational categories:
Drilling: Construction of a new wellbore and/or sidetrack, and subsequent follow up operations
until a well is handed over, suspended or abandoned.
Intervention: Entering an existing wellbore for remedial, suspension and/or abandonment purposes.
Although these would be distinctly different courses, some personnel are often involved with both
operations, thus requiring some overlap between the courses (i.e. drilling should include an introduction
to concepts of intervention well control and vice versa). Well completions personnel may attend either,
unless they are involved mainly with re-completions and upper completion assembly operations whereby
they would be best suited to the intervention well control training.
In general, personnel should be certified in drilling or intervention well control training depending on
which type of operation they are primarily involved with. Most drilling Operations Teams will be trained
in the drilling well control. However during well intervention operations, at least one member of the
Operations Team certified in intervention well control, supervisor level, should be present at the wellsite
during the intervention operation.
Suspension and abandonment operations must be covered in both drilling and intervention training
categories. There should be adequate training coverage, as appropriate for the role, to ensure these
programmes are designed and executed in an appropriate manner to ensure adequate well integrity is
assured both during and after the conclusion of these operations.
Of the drilling well control training courses, two additional sub-categories of training are recognised:
Bottom-supported offshore installations and land-based installations that utilise surface well
control equipment.
Floating rig operations utilising subsea well control equipment. Differences in well control challenges
should be identified for the following environments:
Deepwater operations versus non-deepwater operations
Moored drilling rigs versus dynamically positioned drilling rigs
Instead of creating multiple courses for each drilling environment, these may be structured as a basic group
of well control courses to cover surface well control equipment with additional modules for certification to
cover those involved with subsea well control equipment and operations.
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The Level 1 training may be achieved as a four hour introductory classroom course or as an interactive
online self-study module of equivalent content. It is expected to instil the basic knowledge that a person in
a non-critical role should possess including:
The consequences of well control events
Fundamentals of formation pressures
How well control events can occur
Basic influx detected methods
How well control events are generally avoided
Basic concept of well barrier design and barrier management
An overview of well control and blowout mitigation techniques
Basic overview of well control equipment
Level 1 training is recommended to be completed within one year of assuming a respective position that is
non-critical to well control. Level 1 need not be repeated.
Assessment: An examination for this level is not mandatory
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Special observations for some of the personnel requiring this level of training include:
Subsea well control equipment specialists, such as the wellsite Subsea Engineer on floating rigs, should
attend this level of well control training appropriate to their environment and rig type.
The subsea equipment specialist must be familiar with the principles of well control in order to better
understand how the equipment they are responsible for maintaining will be used in the event of a well
control situation, including any potential limitations of such equipment. This is in addition to any training
required by specific manufacturers and/or regulatory authorities for certification, to maintain and test
specific subsea well control equipment.
Subsea engineers and ROV crews should be familiar with controlling the BOPs rams by Remotely
Operated Vehicle (ROV) using hot-stab techniques. To reinforce classroom instruction, this should be
demonstrated through periodic wellsite testing and drills of ROV hot-stab operations to activate the BOP
rams. Aside from ensuring the crews are familiar with this operation, such drills will also confirm the
hot-stab functionality of the BOP and ROV equipment. Subsea engineers and ROV operators should
maintain a log of hot-stab tests as part of their ongoing certification.
Wellsite staff (e.g. Barge Control Engineer, Dynamic Position Operator etc.) that may be required to
activate an Emergency Disconnect System (EDS), or trigger an abandon rig alarm should be, at minimum,
trained to this level. Training at this level should include an introduction to basic decision criteria on when
an EDS should be activated subsequent to a well control event.
Due to the potential risks for wellbore collisions associated with directional drilling operations,
directional drillers should also be trained to Level 2. The respective service company they are employed
or contracted by should ensure they are adequately skilled in wellbore collision avoidance and mitigation
techniques for operations with potential collision risks that could lead to well control events.
Training at Level 2 should be tailored to address the specific environment (i.e. drilling or intervention) and
type of well control equipment (surface well control equipment or subsea well control equipment).
Training at this level may be administered in one the following forms:
As a twenty hour introductory classroom course
As an interactive online self-study module of equivalent content to a twenty hour introductory
classroom course
As an on-the-job mentored training programme of equivalent content to a twenty hour introductory
classroom course
At a minimum, training at this level should include:
Barrier management
Risk management
Fundamentals of formation pressure
How well control events can occur
The consequences of well control events
How well control events may be detected
How well control events may be avoided
Basic well control and pressure calculations
An overview of well control and blowout mitigation techniques
Basic overview of well control equipment
Basic overview of well kill procedures
Some basic scenario based training examples
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Some well control examination certification bodies already offer a syllabus intended for this purpose.
These existing syllabuses should be adapted to align more appropriately with recommendations
published in this document.
As an alternative to participating in dedicated training, this material may also be incorporated as part of an
equivalent comprehensive training programme that an individual undertakes.
Level 2 training should be completed within one year of assuming a position that requires this level of
training, and repeated every five years thereafter.
Assessment: This training level should be verified with a pass-fail examination.
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Scenario or simulator based training modules at Level 3 Driller may be combined with Level 4 Supervisor
to improve combined response capability with each person assuming their respective role as per normal
operational circumstances.
Training at this level should be tailored to the specific environment (i.e. drilling or intervention) and type
of well control equipment (surface well control equipment or subsea well control equipment). This training
should be administered as a classroom based training course with a recommended minimum duration of
twenty eight hours not including examination time.
Level 3 training should be mandatory for positions requiring this training, and repeated every
two years thereafter.
Assessment: This training level should be verified with a pass-fail examination, including practical
assessment on a simulator, which is in line with the recommendations made in the examination section of
this document. If a person has not passed the examination within the last two years, they are not considered
suitable to perform the role associated with this level.
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Supervisors or Crew Chiefs for special service operations such as wireline, slick-line and coiled tubing
operations, that provide specific well control equipment for these activities
Fishing engineer if supervising well kill operations or pressure controlled operations
There may be times when a driller is temporarily promoted at short notice to supervisor level to cover for
temporary personnel shortages. These occasions should be managed on a one-off basis by the respective
contractor to ensure the driller has adequate competence to assume this role through a documented
Management of Change (MOC) process ensuring significant risks are managed to an acceptable level. It
is recommended that anyone promoted from driller to a full-time supervisor position be trained at Level
4 within six months.
It is recommended for every unit actively drilling or performing intervention work there should be
at least one person present at the wellsite, trained to Level 4 for the appropriate operation, environment
and rig type.
Training at this level should be tailored to address the specific environment (i.e. drilling or intervention)
and type of well control equipment (surface well control equipment or subsea well control equipment).
This training should be administered as a classroom based training course with a recommended minimum
duration of twenty eight hours not including examination time.
Level 4 training should be mandatory for positions requiring this level of training, and repeated every two
years thereafter.
Assessment: This training level should be verified with a pass-fail examination, including practical
assessment on a simulator, which that is in-line with the recommendations made in the examination
section of this document. If a person has not passed the examination within the last two years, they should
not be considered suitable to perform the role associated with this level.
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This training should include an understanding of well design safety margins and potential weakness in well
designs. It is recognised that many industry drilling training and development programmes include most
of the elements proposed for this level. However as many drilling and intervention engineering personnel
come from a variety of training programmes and backgrounds, formal certification at this level is strongly
recommended.
With the exception of well control equipment selection and rig type selection, many of the
basic design concepts are similar between offshore subsea and land-based wells. Therefore, this
training does not need to be changed for different operation types, environments and rig types.
This training may be designed so one training module or set of modules covers all aspects of
well design awareness training.
Level 5 Engineer training is recommended in addition to the Level 4 Supervisor well control training and
need only be attended once. Thereafter the candidate should maintain a current well control certification
to Level 4 Supervisor updated every two years. This repeat frequency may be relaxed at the discretion of
the oil and gas operating company for well engineering and operations management higher than first line
management who are not directly involved in making well control decisions during a well control operation.
In order to ease the initiation of this level of certification, experienced drilling engineers may receive
this training administered as a self-study module for a period of up to three years from the publication
of this document.
This training may be administered as a classroom training course, as such this training would be
expected to last a minimum of twenty eight hours and include the elements described in the Well
Design and Operational Implications section of this document. Alternatively this material may also be
incorporated into an equivalent comprehensive drilling or well engineering training programme that
an individual undertakes.
Assessment: This training level should be verified with a pass-fail examination that is in-line with
the recommendations made in the examination section of this document. This pass fail exam may
also be incorporated into a drilling engineering examination process as part of a comprehensive drilling
or well engineering training programme. If a person has not passed an appropriate examination for
this level and/or not maintained valid supervisor level well control certification, they should not be
considered trained to this level.
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Limitations of well control equipment should be covered as part of the training and should include:
Times when tubulars inside the BOPs may not be effectively sheared, and how these periods
should be managed to reduce well control risks to As Low As Reasonably Practical (ALARP).
Common causes of failures associated with assembly, testing and operation of well control equipment.
Possible alternative actions that could be taken to maintain well control in the event well control
equipment does not perform.
Impact of temperature on well control equipment (especially elastomers) and how this may be
managed. This should include deepwater, arctic, extreme hot and cold temperature environments
as appropriate for the respective rig environment type.
Negative pressure capabilities of well control equipment.
There should be at least one person present at the wellsite, at all times, who has an appropriate level of
operational knowledge of the specific BOP or other well control system used at the wellsite. Likewise,
maintenance should be performed by personnel with an adequate level of competence to maintain the
specific system. If the manufacturer of the specific well control equipment stipulates a formal qualification
programme for personnel to use and maintain the respective well control equipment, then the company
responsible for the operation of the BOP or well control equipment at the wellsite should ensure that
all designated BOP or well control equipment personnel are qualified appropriately for the use and
maintenance of such equipment.
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Well integrity verification techniques and requirements for tubular, valves, wellheads, cement and
formation integrities including:
Pressure testing assurance methods
Negative pressure testing and its weaknesses
Electric log well integrity verification
Well design according to the verification of integrity, including kick tolerance.
Well integrity monitoring.
How to manage failed integrity, repair and post repair well integrity assurance including equipment
redundancies and back-up equipment.
Principles for assessing risk and managing the risk through appropriate avoidance and mitigation
measures.
Managing risks associated with programme or design changes and how these risks should be properly
managed (Management of Change - MOC).
Shallow gas surveying, offset well analysis during the well design phase and well design philosophies
to manage shallow gas.
Appropriate design and subsequent operations practices to ensure wells are suspended and/or
abandoned in an appropriate manner.
A short introduction of current tertiary well control techniques including:
Relief well drilling, interception and associated relief well kill techniques
Capping technologies that are available and under development
Subsea containment technologies and techniques
Oil spill clean-up technologies that are available and under development
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Deepwater intervention well control should be a separate training course from deepwater drilling well
control and cover the elements of drilling rig intervention based well control and subsea intervention well
control systems. However, the deepwater intervention well control course may be integrated with the
subsea well control intervention training to maintain the total number of courses at a manageable level.
Likewise deepwater drilling well control training may be combined with a non-deepwater floating rig well
control training (subsea well control equipment).
Both deepwater drilling and intervention courses should be administered as a classroom based course
with a minimum duration of sixteen hours if taken as an additional course to the subsea well control
training. If combined with subsea well control training the recommended minimum time for such a course
is thirty six hours.
This training should be repeated every two years.
Assessment: Deepwater well control training should include a pass/fail examination which may be
integrated with the subsea well control examination.
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Teaching
The quality of instruction in well control training should be consistently high. Training providers must
establish and implement programs such that all candidates are trained to competently perform their
assigned well control duties. Instructors and assessors must be certified according to IWCF, IADC or
equivalent standards, and managed through a competence assurance process which includes assessment
of: knowledge, skills, wellsite experience, behavioural skills and teaching ability. They should undergo
an evaluation process by the training establishment every two years or less, which should ensure they
are effectively teaching the appropriate technical content with adequate behavioural skills to foster an
appropriate culture towards well control throughout the industry.
If the well control training is by use of online or computer based learning tools, all subjects listed in the
syllabus and/or curriculum must be included in the training and be auditable.
Continuous Learning
Personnel involved in active well operations should participate in continuous training rather than relying
only on a bi-annual certification process. A good way to achieve this is through regular and documented
hands-on well control simulation exercises or kick drills with the rig crews at the wellsite. These should
simulate the different types of potential well control problems that may occur in the planned operations.
These exercises should routinely involve supervisors and office-based staff, and include a formal debriefing
on how the well control event was managed. This should not only serve to improve team response but will
also serve to improve active awareness in the detection and avoidance of well control events.
Updating Training
Training should be updated periodically to reflect recent trends in well control events. Industry-run well
control incident databases should be annually reviewed for this purpose and training subsequently updated
to include the most common types of well control incidents occurring in the industry. Likewise scenariobased training should be updated in the same manner and frequency.
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Further criteria may be set by the appropriate certification body, before a person is deemed as suitable to
attend Enhanced Training.
While the enhanced courses are still expected to meet the requirements of the certification standard, the
content should differ somewhat from the basic course. Enhanced courses should be administered as a
separate stand-alone course and not simply part of a basic level course. They should contain information
and updates on recent events and actively encourage participants to share their well control experience.
Scenario based simulator training should play a major part in this type of training. Candidates would
undergo the same examination process and receive the same certificate as a normal course.
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reactions could be improved for future events to stimulate continuous learning. Several initiatives are
under development in this area and are expected to establish how this type of training may be best
administered. Additional recommendations will be published by the WEC at a later stage under the
second phase of the HFTF work-scope describing how scenario based well control training should be
implemented throughout the oil and gas industry.
Documented Operations Teams well control simulations (kick drills). These should be based on
realistic but varying situations and performed on a regular basis.
Anticipated Timeframe
It is expected that the changes recommended in this document are made available by the respective training
establishments and certification bodies within one year from the publication of this document. Thereafter
all appropriate Operations Team personnel should fulfil these training, examination and certification
requirements within a further two year time period.
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Awareness
Level 2
Basic
Variations
One training module for all
operations, environments and
rig types
Surface Well Control
Repeat Frequency
None
Every 5 yrs
Examination
Every 2 yrs
Classroom
Examination
Every 2 yrs
Classroom
Examination
Classroom
Examination
Interventions
Driller
Assessment
Learning Method
Supervisor
Level 5
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Engineer
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Office based logistics co-ordination personnel and logistics supervisors
L ev
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Unless otherwise mentioned as office based the positions listed refer to wellsite roles and positions.
P
5
Drilling/ Intervention Wellsite Supervisor, Superintendent or Company Man (Day and Night)
Offshore Installation Manager (for Installation not primarily involved with drilling)
Office based Drilling Supervisor/ Superintendent (Not involved with well design approval)
Office based Drilling Supervisor/ Superintendent (Involved with well design approval)
Office based Intervention or Workover Supervisor (Not involved with well design)
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Roughneck
Derrickman
Barge Engineer
BOP/ Subsea Engineer, Dynamic Position (Dp) Operator and LMRP Engineer
5
NR
NR
Offshore Installation Manager (OIM) for Mobile Offshore Drilling & Intervention Units
2
P
2
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Assistant Driller
Rig Move Captain or Rig Move Offshore Installation Manager (Rig Move OIM)
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P
P
5
Coiled tubing & intervention services Wellsite Supervisor (Non Pressure Operations)
Directional Driller
Other non-supervisory and non-critical drilling or intervention personnel
P
5
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