Anchor Bolts Design 0002151207 - 11oct96
Anchor Bolts Design 0002151207 - 11oct96
Anchor Bolts Design 0002151207 - 11oct96
Date 11Oct96
Page 1 of 12
PURPOSE
This practice establishes guidelines for the design of headed type anchors into reinforced
concrete foundations.
SCOPE
This practice includes the following major sections:
NOTATION
DUCTILE DESIGN PROCEDURE AS DESCRIBED BY ACI (AMERICAN
CONCRETE INSTITUTE)
GENERAL
REFERENCES
ATTACHMENTS
This practice covers the design procedures outlined by ACI (American Concrete
Institute) 349, Appendix B. The procedures of the UBC (Uniform Building Code) 1925.3
are provided in Attachment 02. Each consists of 2 parts: design of steel headed anchors
and design of the concrete embedment. Related dimensional requirements for the design
are included in appropriate sections of the practice.
APPLICATION
The approach to be followed will be determined at the beginning of each project. Each
method must be used in its entirety. Steel anchors and concrete embedments must be
designed according to the same method.
This practice applies to headed anchor bolts and threaded rods with tack welded nuts.
Where other anchor systems are utilized, this practice may serve as a guideline.
Ductile design of anchors is preferred for designs in UBC defined seismic Zones 3 and 4.
Ductile design as prescribed by ACI 349 will be followed when designing nuclear
facilities.
Design limits less conservative than those specified herein may be used with prudent
engineering judgment.
In addition to the requirements of the body of this practice, refer to Attachment 06 for
special limitations when designing tall vertical vessels. Investigation of overlapping
stress cones and intersections of edges should be considered with the design of vertical
vessels.
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Structural Engineering
Ap
Projected area (square inches) of an assumed failure cone or truncated pyramid. The
cone or pyramid radiates from the bearing edge toward the free surface at an angle of 45
degrees.
Ar
Asb
Area of reinforcement required by design for the lateral bursting failure mode (square
inches).
Ast
Area of reinforcement required by design for the tension failure mode (square inches).
Asv
Area of reinforcement required by design for shear failure mode (square inches).
Bc
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Structural Engineering
db
deff
Effective diameter used for the calculation of the tensile stress area, Ab.
fc
Specified compressive strength of concrete, but not to exceed 6,000 psi (pounds per
square inch) for design herein.
fs or fut
fy
Ld
Embedment length of an anchor measured from the bearing surface to the top of rough
concrete (inches).
ld
Edge distance measured from the anchor axis to the free edge (inches).
Pc
Pn
Ps
Pu
Vc
Vn
Vs
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Structural Engineering
Ft
Fv
DEFINITIONS
Anchor Head
A nut, washer, plate, bolt head, or other component designed to transmit anchor loads to
the concrete by bearing.
Attachment
Structural components external to the embedment that transmit load to the embedment.
Embedment
The portion of the anchorage system, steel anchors embedded in concrete, or grout
designed to transmit loading from the attachment into the concrete. The embedment may
be fabricated of plates, shapes, bolts, reinforcing bars, shear connectors, expansion
anchors, inserts, or any combination thereof.
Ductile Design
Design of anchorage systems such that in the event of overload the steel anchors will fail
before concrete failure occurs. Concrete stress cones should be designed to withstand the
ultimate strength of the anchor in tension and shear.
Nonductile Design
Design in which concrete brittle failure may occur at extreme overload. Concrete stress
cones will be designed to resist factored design loads rather than ultimate bolt capacities.
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Shear forces may be resisted by friction and need not be considered provided the
following:
Nonseismic shear
-
Design of Steel
Material Properties
Standard headed anchor bolts or threaded rods with heavy hex nuts will be used.
Normally, ASTM (American Society for Testing and Materials) A307 bolts or ASTM
A36 threaded rods with ASTM A563 heavy hex nuts, tack welded to the rod to prevent
movement, will be specified. Other materials may be used as required.
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Structural Engineering
Steel
A307
A36
A193
(Grade B7)
A449
(Type 1)
fv (ksi)
36
36
105
95
75
92
81
58
fut (ksi)
60
* 58
125
115
100
120
105
90
Diameter (inches)
1/4 to 4
1/4 to 8
1/4 to 2-1/2
2-5/8 to 4
4-1/8 to 7
1/4 to 1
1-1/8 to 1-1/2
1-5/8 to 3
<
=
Pn
Ft x Ab
<
=
=
=
Vn
FvAb
(by shear friction method)
fy
where = 0.85 and = 0.55
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Structural Engineering
Pu
V
+ u 1.0
Pn Vn
The interaction equation must always be less than or equal to 1.0. ACI load factors have
already accounted for wind and seismic short term loading within the equation.
Design Of Embedment
fut Ab
fut Ab
Note!!! Where concrete embedment is designed for ultimate bolt capacity, Ab should be
effective stress area without corrosion allowance; for example, Ab values listed
in Attachment 01, sheet 2, should always be used.
Alternatively, except for the design of nuclear facilities, P' and V' may be taken as 4/3
times the factored design loads.
The requirements herein must be attained:
Equation 1:
Tension P
Equation 2:
Requirement 3: Edge distance will never be less than the greater of 4D or 4 inches.
Requirement 4: Where the alternate nonductile design approach is used, the following
equation must be satisfied in lieu of Equations 1 and 2, or reinforce
appropriately:
P
c
V
+
V
c
1.0
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Structural Engineering
Design strength of the concrete embedment is controlled by the following failure modes:
tension pullout or lateral bursting, or shear spalling. Strength for each mode is based on
an assumed failure surface which propagates at an angle of 45 degrees from the point of
application toward the concrete surface. Equations have been developed based on a
uniform tensile stress of 4 f c acting on an effective stress area. Refer to ACI 349R
B.4.2. The stress area is defined by the projected area of stress cones which radiate
toward the concrete face. The effective area will be limited by overlapping stress cones,
intersection of cones with concrete edges, the bearing area of an anchor head, and by the
overall thickness of the concrete. Refer to Attachment 04 for the determination of the
effective stress area, Ap.
Strength Reduction
Factors
j
0.85 for embedments anchored beyond the member far face reinforcement.
0.85 where embedments are in the tension zone but tensile stress of plain
concrete based on an uncracked section is less than 0.65 x 5 f c .
Tension Pullout
Design Strength
The concrete failure cone will propagate from the bearing edge of the anchor head as
shown in Attachment 05, Figure 2a. Reductions of strength accounting for geometric
layout will be considered in the determination of the effective stress area, Ap.
Concrete tension capacity is proportional to the anchor bolt length. The lengths of bolts
shown in Structural Engineering Practice 670.215.4050: Standard Anchor Bolts and
Sleeves - Design Details, have been provided as a guide and to provide consistency
throughout projects. The lengths have been based on the length necessary to develop
tension reinforcement where it is required. Other lengths may be used where necessary,
provided the requirements herein are maintained.
Cone Pullout Design Capacity will be determined as follows:
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Pc = 4 f c A p
Where concrete strength does not meet the requirements of Equation 1, reinforcement
must be provided. Refer to Attachment 05, Figure 2b, for details.
A st =
P
0.9f y
The minimum edge distance at which the cone has sufficient strength according to ductile
design methods has been determined to be 3.6D. Refer to ACI 349R B.5.1.1. This
practice limits the edge distance to 4D or 4 inches, hence lateral bursting need not be
addressed unless an unusual situation occurs.
When an anchor subject to tensile force is located closer than 3.6D, lateral bursting
failure may occur rather than tension pullout. This is due to differences in the restraint
stiffness around the periphery of the anchor head which tends to cause lateral strain
concentration on the side of the free edge. This concentration will cause a blowout cone
failure that propagates from the anchor head toward the free edge as shown in
Attachment 10, Figure 1.
Ultimate Bursting
Design Load
B = b x P
where
b = 0.25
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B c = 4 f c A p
Reinforcement
B
0.9f y
Shear Spalling
Design Strength
The concrete failure cone will propagate from the bolt bearing at the surface of the
concrete toward the loaded edge as shown in Attachment 06, Figure 1. Strength is
determined on the same premise as the tension failure mode with the exception that only
half the stress cone is available to provide resistance.
Shear spalling design capacity will be determined as follows:
Vc = 4 f c A p
Note that for ductile design (and f'c = 4,000 psi and 36 ksi bolt material), Requirement 2
will be satisfied for edge distances of 10D or greater. This assumes that the shear cone is
not reduced due to adjacent bolts or pedestal dimensions.
Where concrete strength does not meet the requirements of Equation 2 (or Requirement
4 as applicable), reinforcement will be provided. For details, refer to Attachment 06,
Figure 2.
A sv =
V
0.9f y
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REFERENCES
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deff
Ab
Pn
Vn
Ast
Asv
1/2
0.36
13.00
0.10
3.24
1.68
0.11
0.06
5/8
0.47
11.00
0.17
5.51
2.86
0.19
0.10
3/4
0.53
10.00
0.22
7.13
3.70
0.24
0.13
7/8
0.64
9.00
0.32
10.37
5.39
0.36
0.20
1.00
0.75
8.00
0.44
14.26
7.41
0.49
0.27
1-1/4
0.99
7.00
0.77
24.95
12.96
0.86
0.47
1-1/2
1.21
6.00
1.15
37.26
19.35
1.28
0.70
1-3/4
1.43
5.00
1.61
52.16
27.10
1.79
0.98
2.00
1.66
4.50
2.16
69.98
36.35
2.40
1.32
2-1/4
1.91
4.50
2.87
92.99
48.30
3.19
1.75
2-1/2
2.13
4.00
3.56
115.34
59.91
3.96
2.18
2-3/4
2.38
4.00
4.45
144.18
74.89
4.94
2.72
3.00
2.63
4.00
5.43
175.93
91.39
6.03
3.32
Note!!!
/1207a01.doc
1.
2.
deff
3.
Ab
Ab
p/4 x deff2
4.
Pn
FtAb :
Ft
5.
Vn
FvAb :
Fv
0.55 x 0.85fy
6.
Ast
7.
Asv
Structural Engineering
deff
Ab
Pn
Vn
Ast
Asv
1/2
0.43
13.00
0.15
4.86
2.52
0.17
0.09
5/8
0.54
11.00
0.23
7.45
3.87
0.26
0.14
3/4
0.65
10.00
0.33
10.69
5.55
0.37
0.20
7/8
0.77
9.00
0.47
15.23
7.91
0.52
0.29
1.00
0.88
8.00
0.61
19.76
10.27
0.68
0.37
1-1/4
1.11
7.00
0.97
31.43
16.33
1.08
0.59
1-1/2
1.34
6.00
1.41
45.68
23.73
1.57
0.86
1-3/4
1.56
5.00
1.91
61.88
32.15
2.12
1.17
2.00
1.78
4.50
2.49
80.68
41.91
2.77
1.52
2-1/4
2.03
4.50
3.24
104.98
54.53
3.60
1.98
2-1/2
2.26
4.00
4.01
129.92
67.49
4.46
2.45
2-3/4
2.51
4.00
4.95
160.38
83.31
5.50
3.03
3.00
2.76
4.00
5.98
193.75
100.64
6.64
3.65
Note!!!
/1207a01.doc
1.
2.
deff
3.
Ab
Ab
p/4 x deff2
4.
Pn
FtAb :
Ft
5.
Vn
FvAb :
Fv
0.55 x 0.85fy
6.
Ast
7.
Asv
Structural Engineering
Load Factors
Prior to the design of the attachment, loads will be factored in accordance with UBC Section 1909.2 and UBC
Section 1925.2.
Pu =
Vu =
c =
c =
c =
c =
Shear forces may be resisted by friction and need not be considered provided the following:
Nonseismic Shear
Frictional resistance due to vertical forces and friction resistance due to compression caused by moment couple
forces must be greater than the factored design shear force or bolts and embedments must be capable of carrying
the entire applicable shear forces.
Seismic Shear Forces
Only frictional resistance due to compression as a result of moment couple forces may be used as resistance
against seismic shear forces. Frictional resistance must be greater than the factored design loads, or bolts and
embedment must be capable of carrying the entire applicable shear force.
Current Fluor Daniel practice is to include frictional resistance, as described above, only for vertical vessel
anchorage design. Seismic friction resistance is commonly excluded for other cases such as steel columns.
/1207a02.doc
Structural Engineering
Pn
Ft x Ab
0.9fut
Vn
Fv x Ab
0.75fut. for A36 and A307 = 45 ksi
Combined Action: Combined tension and shear must satisfy the following interaction equation.
Pu
Pn
V
+ u < 1.0
Vn
Note!!! The above equation must always be less than or equal to 1.0. Load factors have already accounted for short
term loading situations.
Design of Embedment
Code Requirements
Equation 1:
Equation 2:
Equation 3:
Requirement 4:
/1207a02.doc
< 1.0
+
Combined action
Pc
Vc
Structural Engineering
General
Design strength of the concrete embedment is controlled by the following failure modes, tension pullout or
shear spalling. Strength for each mode is based on an assumed failure surface which propagates at an angle of
45 degrees from the point of application toward the concrete surface. Equations have been developed based on
a uniform tensile stress of 4 f c acting on an effective stress area. The stress area is defined by the projected
area of stress cones which radiate toward the concrete face. The effective area will be limited by overlapping
stress cones, intersection of cones with concrete edges, the bearing area of an anchor head, and by the overall
thickness of the concrete. Refer to Attachment 04 for the determination of the effective stress area, Ap.
Strength Reduction Factors:
= 0.65
The concrete failure cone will propagate from the bearing edge of the anchor head as shown in Attachment 05,
Figure 2a. Reductions of strength accounting for geometric layout will be considered in the determination of
the effective stress area, Ap.
Concrete tension capacity is proportional to the anchor bolt length. The lengths of bolts shown in Practice
670.215.4050: Standard Anchor Bolts and Sleeves - Design Details, have been provided as a guide and to
provide consistency throughout projects. The lengths have been based on the length necessary to develop
tension reinforcement where it is required. Other lengths may be used as necessary, when the requirements
herein are maintained.
Cone pullout design capacity will be determined as follows:
Pc = 4 f c A P
Wherever concrete strength does not meet the requirements of Equation 1, reinforcement must be provided.
Refer to Attachment 05, Figure 2b for details.
A st =
Pu
0.9f y
Reinforcement will be oriented in a manner that restricts propagation of cracking should it occur. To
accomplish this, reinforcement must be fully developed on both sides of the assumed failure surface. It is
recommended that reinforcement be placed concentric with the failure cone. In addition, reinforcement will not
be placed farther than 8db or Ld/3 from the axis of the anchor.
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Structural Engineering
The concrete failure cone will propagate from the bolt bearing at the surface of the concrete toward the loaded
edge as shown in Attachment 06. Strength is determined on the same premise as the tension failure mode with
the exception that only half the stress cone is available to provide resistance.
Shear spalling design capacity will be determined as follows:
Where edge distance > 10D,
Vc = 4 f c (200 A b )
Satisfy Equation 2 or reinforce appropriately.
Where 4D < edge distance < 10D,
Vc = 4 f c A b
Satisfy Equation 2 or reinforce appropriately. (If Equation 2 is not satisfied, increasing the edge distance is
strongly recommended.)
Edge distance will not be less than 4D or 4 inches.
Where concrete strength does not meet the requirements of Equation 2 or edge distance is less than 10D,
reinforcement will be provided. For details refer to Attachment 06.
A sv =
Vu
0.9f y
Reinforcement will be oriented in a manner that restricts cracking. Several approaches have been taken to
provide adequate reinforcement. However, developing any size rebar on the free side of the assumed crack is
nearly impossible, because edge distances that require reinforcement are generally less than the development
length of even the smallest of rebar sizes. This is the basis for recommending increasing the edge distance
when Equation 2 is not satisfied. Where it is impractical to increase the edge distance to satisfy Equation 2,
current Fluor Daniel practice is to provide reinforcing ties that penetrate concentrically through the assumed
failure cone.
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Note!!!
/1207a03.doc
D(in)
deff
Ab
Pn
Vn
1/2
0.36
13.00
0.10
5.40
4.50
5/8
0.47
11.00
0.17
9.18
7.65
3/4
0.53
10.00
0.22
11.88
9.90
7/8
0.64
9.00
0.32
17.28
14.40
1.00
0.75
8.00
0.44
23.76
19.80
1-1/4
0.99
7.00
0.77
41.58
34.65
1-1/2
1.21
6.00
1.15
62.10
51.75
1-3/4
1.43
5.00
1.61
86.94
72.45
2.00
1.66
4.50
2.16
116.64
97.20
2-1/4
1.91
4.50
2.87
154.98
129.15
2-1/2
2.13
4.00
3.56
192.24
160.20
2-3/4
2.38
4.00
4.45
240.30
200.25
3.00
2.63
4.00
5.43
293.22
244.35
1.
2.
deff
3.
Ab
Ab
4.
Pn
FtAb,
Ft
0.9f s
5.
Vn
FvAb,
Fv
0.75f s
Structural Engineering
Note!!!
/1207a03.doc
D(in)
deff
Ab
Pn
Vn
1/2
0.43
13.00
0.15
8.10
6.75
5/8
0.54
11.00
0.23
12.42
10.35
3/4
0.65
10.00
0.33
17.82
14.85
7/8
0.77
9.00
0.47
25.38
21.15
1.00
0.88
8.00
0.61
32.94
27.45
1-1/4
1.11
7.00
0.97
52.38
43.65
1-1/2
1.34
6.00
1.41
76.14
63.45
1-3/4
1.56
5.00
1.91
103.14
85.95
2.00
1.78
4.50
2.49
134.46
112.05
2-1/4
2.03
4.50
3.24
174.96
145.80
2-1/2
2.26
4.00
4.01
216.54
180.45
2-3/4
2.51
4.00
4.95
267.30
222.75
3.00
2.76
4.00
5.98
322.92
269.10
1.
2.
deff
3.
Ab
Ab
4.
Pn
FtAb,
Ft
0.9f s
5.
Vn
FvAb,
Fv
0.75f s
Structural Engineering
Because failure is initiated at the periphery of the anchor head, the area of the head itself does not contribute to
resistive strength and should be subtracted for all computations of Ap. (Refer to Attachment 05, Figure 2.)
For overlapping stress cones or intersection with an edge, refer to Attachment 07, Figures 1 and 2.
Calculation for multiple stress cones (refer to Attachment 08, Figure 1) where e < 0.707 r. Where e > 0.707 r
(refer to Attachment 07, Figures 1 and 2).
When the overall concrete dimension is small (anchorage to slabs or walls), the effect of 2-way shear must be
considered. Reduction of effective stress area will be in accordance with ACI 349, Appendix B. Refer to
Attachment 09, Figure 1.
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Figure 2
CONCENTRICALLY
PLACED
REINFORCING TIES
AREA = ASV
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/1207a09.doc
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Elastic displacement of the equipment, having a fixed base. The maximum deflection is
limited to 0.01 x 12 x h, in inches.
Length of bolt, above top of concrete, for example bolt chair height, required to provide a
yielding mechanism, in inches. The maximum for practical purposes will be taken as 18
inches.
Design
j=
/1207a11.doc
25d( - 1)
h
Structural Engineering
90 0
8 0
0-4
1.5 x 3 = 4.5
j=
j = 15.56 inches
Hence, the bolt chair height or bolt length above top of concrete will be 15.56 inches or greater.
Derivation (Refer to Attachment 10, Figure 2)
( - 1)
h
=
0.95d
Since = j
j
( - 1)
=
h
0.95d
= 0.04 (maximum usable bolt strain)
\j=
j=
0.95( - 1))
h
25( - 1))
h
j = Bolt Length (from top of concrete to the bottom of nut at the bolt chair)
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Structural Engineering
Without
Sleeves
With
Sleeves
X
With
2 Nuts*
X
Sphere
Stack, freestanding
Vertical vessel
Structure, major
Compressor
Pump
Horizontal vessel
Exchanger
Stack, guyed
Stack, derrick
Structure, minor
Miscellaneous
* Special Cases
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PLAIN
SECTION
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fc = 4 ksi fy = 60 ksi rebar, Standard base plate detail 10 Ref. ( 670 215 1207)
9.73k
2bolts
ok
/1207a13.doc
Structural Engineering
ok
Interaction:
6.81 0.35
+
= 0.72 1.0
10.37 5.39
ok
Design of Concrete
Ar1 = 1.54 in
Tension:
Ap = 363 - 2(1.54)
= 360 in
Shear:
Ap = (282.9)/2 = 141.5 in2
Concrete Pyramid Strength
jPc = j (4)
f c (Ap)
= 0.65(4)
4000
(360) = 59.2 kip per 2 bolts
1000
/1207a13.doc
ok
Structural Engineering
jVc = 0.65(4)
4000
(141.5) = 23.27 kip per 2 bolts
1000
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Structural Engineering
PLAN
ELEVATION
TYPICAL SECTION
/1207a14.doc
Structural Engineering
Rebar f y = 60 ksi
c = 1.3
Design Anchors
Critical bolt experiences tension and shear
fPn = 0.9(60 ksi)(0.77 in2) = 41.58 kip
fVn = 0.75(60 ksi)(0.77 in2) = 34.65 kip
refer to (Attachment 3)
Interaction:
Pu
Pn
V
+ u 1.0
Vn
2
24.75
0.87
+
= 0.36 1.0
41.58
34.65
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ok
Structural Engineering
Design of Embedment
1 1
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Structural Engineering
Shear:
Ap = p
52
= 39.27 in2
2
4000
(218.63) = 35.95 kip per bolt
1000
4000
(39.27) = 6.46 kip per bolt
1000
Pc = 55.31
Vc = 9.94
Interaction:
1 24.75 0.87
+
0.65 55.31 9.94
2
= 0.35 1 ok
Equation (3)
1
edge distance = 5" 10 D = 12 "
2
10
D = 4.16"
3
0.87
= 0.02in 2 per bolt
0.9(60ksi )
/1207a14.doc
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/1207a15.doc
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Design Data
Concrete: fc = 4 ksi
f y = 60 ksi
ZIC
W t ; Vlongitudinal = 0.275W
RW
Vtransverse = 0.15W
/1207a15.doc
Structural Engineering
@ longitudinal forces
Pu = 0.75(1.7 x 1.1)(0.6) = 0.84 kip per 2 bolts = 0.42 kip per bolt
Vu = 0.75(1.7 x 1.1)(3.44) = 4.82 kip per 2 bolts = 2.41 kip per bolt
Steel: 3/4" diameter
jPn = 7.13 kip
Interaction:
Pu/jPn + Vu / jVn
1.0
1.0 ok
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Structural Engineering
jPc = 0.65(4)
4000
(135) = 22.2 kip per bolt
1000
jPc > P ok
52
A p - shear
2
jVc = 0.65(4)
= 39.27 in 2
4000
(39.27) = 6.46 kips per bolt
1000
(0.55)(60)(0.33in 2 )
(0.9)(60ksi )
reinforce
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Structural Engineering
Note!!!
/1207a16.doc
For non-seismic cases the vertical loads may be used when determining friction resistance.
Structural Engineering
W = 500 kip
m = 0.55
fy = 60 ksi
D = 8'-0"
P=
Factored Loads
M
1500
=
2/3D 2/3(8)
Pu =
= 281.25 kip
M u 1.4(1500)
=
2/3D
2/3(8)
= 393.75 kip
F Vs
Fu Vu
Therefore bolts take full shear in both cases (for non-seismic cases, since load factors are different, factored
loads may govern the design).
Factored Loads
360
) = 373 kip
270
/1207a16.doc
Structural Engineering
Vu per bolt =
373
= 18.7 kip
20
Pu
4M u
W
N(BC) N
4(2100) 525
20(8)
20
N = number of bolts
= 26.25 kips
Design Of Steel Bolts
Interaction:
26.25 18.7
+
= 0.89 1.0
69.98 36.35
ok
Design Of Embedment
A detailed investigation of geometry of stress cones must be done by the design engineer.Overlapping
stress cones and intersections of edges are of concern with designs involving equipment that has large,
closely spaced bolts.
Also see Attachment 6 for additional design consideration with the design of tall tubular structures.
/1207a16.doc
Structural Engineering