XL250 (Double-Seat) : Service Manual

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The document provides specifications and operating instructions for an XL250 double-seat motorcycle.

The engine is a single cylinder, 4-stroke, 250cc water-cooled engine that produces 11kw of power at 7500rpm and 18Nm of torque at 5500rpm.

The front and rear brakes are hydraulic disc brakes. The front wheel brake force is over 1258N and the rear wheel brake force is over 1488N. The braking distance is less than 7m when braking from 30kmph.

XL250 (double-seat) : Service Manual EEC Version: 10 Feb .

2005

1.5 Location of Parts


Double-seat

Rollbar

Steering wheel

Seatbelt
Control Panel
Rear rack

Head light Shock absorber

Turning

Rear wheel
Brake pedal Front wheel
Throttle control pedal

Radiator
Fan

Tail light
Muffler

Engine
Reverse gear
Drii-e chain
XL250 (double-seat) : Service Manual EEC Version: l0 Feb.2005

1. General Information
1.1 Model Identifïcation
1.1.1 Frame Number
The frame number or VIN is stamped under the seat on the vehicle frame and is stuck behind
the seat.

1.1.2 Engine Number


The engine number is located on the upper right rear engine case.

1.2 Fuel and Oit Recommendaions


Be sure to use the specified fuel and oil

1.2.1 Fuel
Please use the gasoline of SAE 90# or above.
Also we recommend you to use the unleaded gasoline.

1.2.2 Engine Oil


Please use the high-quality engine oil of SAE 10w/30SF.

1.3 Break-in Procedure


For your first 2 hours of riditrg, don't exceed 213 throttles.
Vary the engine speed for the first 5 hours.
Never hold the engine aT full throttle for long periods of time.

1.4 Specifications
DIMEIiSIO}iS DOUBLE.SEAT
Overall Length 227Omm
Overall \À,'idth 1550mm
Overall Heieht 1500mm
XL25O double-seat : Service Manual EEC Version: 10 Feb.2005

Wheelbase(Front hear) 1220/83Omm


Ground Clearance 25Omm
VIN accord with GMVR A0 1-01
Statutory Plate & Safety Labels accord with GB 7258-1997

EI{GINE
Model CF I72 lt/4M
Type Water-cooled, Single Cylinder, -stroke
Engine C apacity 250cc
Displacement 244m1
Borex Stroke 72mmx60mm
Max. Power 11 kw or 7 500rpm
Max. Torque 18 N.m or 5500rpm
Idle Speed 1500rpm
CO Emission 7.}glkm
HC Emission 1.sglkm
Fuel RQ-e0
Min. Fuel Consumption 354glKV/.h
Lubri cate Oil Type SAE 15V/-40ISF
Lubrication Pressure & Splash
Cooling Fluid Anti-corro sive, Anti- freeze
Cooling Water-cooled, Electric
Ignition C.D.I.
Starting Electric
Spark Plug D7
Spark Plug Gap 0.6-0.7mm
Transmission Chain Transmission
Transmission Ratio F 1:1, B 1:13.215
Primary Transmission Ratio 2.517 - 0.807
Clutch Autom atic,
Compression Ratio ( 10+0.2) : 1
Reduction Ratio 6.6Centrifugal, Dry, Shoe Type
Gener ator Outer Rotor, Flywheel
Carburetor Vacuum Film Type
Absorber Normal (in 100 x 10+ times of experiments)
Air Cleaner Paper Element, Filtration Type
Gear-Shifting Automatic, Centrifugal

CAPACITIES
Front/Rear Tire Load Coefficient 3s139
Front/Rear Tire Speed Level F
Fuel Tank 10+0. 1L
XL250 (double-seat) : Service Manual EEC Version: 10 Feb.2005

Climbing >20o/o
Top speed 60kmph
Tachometer 33- }kmph
Turning Radius 5m
Acceleration Noise Level <80d8 (A)
Horn rzv 3A 105d8, 93<db (A) <rr2
Headlight LzV 35W
Headlight High Beam Intensity re gulati ons I law -ori ente d
Taillight IzV zrw
Turning Light r2v 10w
License Light rzv 5v/
Battery T2V 9A
Anti-theft Lock >200N.m
Rearview Mirror accord with EEC standards

CHASSIS
Front/Rear Brake Hydraulic Disc, Foot Control
Front Wheel Brake Force >1258N
Rear Wheel Brake Force >1488N
Braking Distance <7m@30kmph
Parking Brake Hydraulic Disc, Hand Control
Front Tire 17 s 170-10
Rear Tire 25s160- 10

TIRE PRESSURE
Front 1 00kpa
Rear 1 00kpa

\ryEIGHT
Net V/eight 320kg+15kg

* The specifications are subject to change without prior notice.

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