Cloisall Steel Struct Pavillion PDF
Cloisall Steel Struct Pavillion PDF
Cloisall Steel Struct Pavillion PDF
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MidfieldTerminaiBuilding
Abu DhabilnternationaiAirport
Abu Dhabi Airports Company PJSC
Abu Dhabi - UAE
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03/12/14
13/09/14
02/07/14
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For Information
CLOISALL
Y. A I M ousa
H. Nasser
J~ter
For Information
CLOISALL
Y.A IMou~~
H. Nasser
B. Coster
R. Rice
CLOISALL
Y. A I Mousa
H. Nasser
B. Coster
R. Rice
Date
Rev.
Descriptio n
Prepared By
Reviewed By
'
R. Rice
Approved by
MidfieldTerminalBuilding
Abu DhabiInternationalAirport
Abu Dhabi Airports Company PJSC
Abu Dhabi - UAE
03/12/14
13/09/14
02/07/14
Date
2
1
0
Rev.
For Information
For Information
For Information
Description
CLOISALL
CLOISALL
CLOISALL
Prepared By
Y. Al Mousa
Y. Al Mousa
Y. Al Mousa
H. Nasser
H. Nasser
H. Nasser
Reviewed By
B. Coster
B. Coster
B. Coster
R. Rice
R. Rice
R. Rice
Approved by
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AIU
AIR'ORTS COIIMifW
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With the signatures below, TCAJV certify that this submittal has been reviewed, checked,
coordinated, and approvf!.? for compliC?_'}_~_~ith the Contract Docu'!'ents.
--------------~------~----------------._ ____________ !
----- ------1---
02
Date
Rev.
Description
Prepared By
Reviewed By
Approved By
o: IJ IL, ,JJ
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DOC'UMENT SUBMITTAL
Contract No
DSNo DS/040ll3173
AUH.06.10.040l
Rev.
Contruct Tide
1:!1
From
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01
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Date
To
Item'#
01!1 0/2014.
0.1
[nformation
.
Rnised by..
RR.r::
MGR
VcrilicHliun stamp
TCA Joint Venlilr<:'ce~tifics rhat the su!Jmittru hris bcei1 revicc;<ZI!d,
1ccke l!oordiuated and approved fqr comJlliance
\Yi.lh the co}llr!U:t documtlllls.
I
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Contractors ProjtU Di~ecJor: Ali Haydar Ozak
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Dote:
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.:;::MAIP&D Comments
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ELECTRONICALLY
1- --
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DISTRIBUTED
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Cudc 1 -NO EXC1:1 1'i-ION 'fAl<:EN: the work .clw~n:d by llu:: subnaillfllm:ty ~JfO~eutl pm.vicl~d it cpm1lie~ wi.lh Ihe ~o.lllm<!t Doeum~IJI,.1. Fiu~f ucc:cptnn~.e qflhc wO.rk will d~p~nd bnllml
,_,').l1Hp1U!f\C~
.Ciidc 2 li:~CilL''rJONS' AS NOTIW RF.VIS.IT. ANn IUlSUIIMIT FOR ltEC()IW: Thc~ubmillofis ~wrovcd wflltunly minm couunenls ll~;llnco~s Ia bl: incn~mruii:d lmutllc ~~cunt~uls 1111~
i.ssued IP.~ )VQtic JU prott:clt In ~Omp~~fu_lct with lhc L"C!Hml.lt dm;ument
<;:u(lc 3 l!l:v_tsli ANO RESUil[\'111': do.not l>nX~d 1vhh lho wurk cowr<:d by the sublllilll fucludiu~ rurel~. llthri-alfon, d~UI'CI)'. or other nclivilyi<Jr Ute product Sll~utirtcd. llcvlsc or
Pl"!IG"' -" new Jl!luniltnl O!'W<dinJI IQ,\hllliiiHf"at'nl)(nJio "nn~ t Oircclfnol$
Co<ill - tt&.II:C'I'I\f); do hOt PlllC~ od 1\llh Hot, work crwar.lht lite ~ijlJII ntnl. ~1\.1'111~ IIIICI\' nlllllillnl for 11 podltO!Ihol COIIIIlli<s wnh lhu <~onlmc t LlllclnIILS
Ct><l 5 REVIEW NO"r ltt:QOIIIf:o: l1 oonJnio1$lnO..M,,Ii~nlltot clt>O~II~ I u<<:<,rsurlly '"'l"h" Untlncars-nr~rull;li
Cotlc 6 - ISI;(J ~O !'OR co;-r.rrmJ<.---rio~: only nMI sublllilln(J. llll<rc "''l'ih<rl In nccofi1nuc~ IYiih lhc Comrncl, will\"" 11]1111llprinl~ """'~llcll "'CUltS. lit stamp by Ellgincer or liis
R:prcs'culali\'C .shGtl hC U!l(d In c.uun.:QUQII \vitb c:o~l"lfU\liJan
Sta~ps
Code
ReViewed 8y
l'vri"IICLO-TCAJV l'(lOtJI-0 I
(3)
~ignat~re
~~~
H.Cheaib
TCAJV hm11 No.: I' M-1 OQJ.(l{I2-00I
~ Ai'ZY
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Date
20/10/2014
r unu I o( I
CAfJAC
0
QA ENGINEER
TYPE OF SUBMITIAL:
ELEMENT MANAGER
QAJQC MANAGER
SUBMITIAL NO.:
I Ds/040113173 Rev 01
A:COM
.:.IJU:...o.Ll ~9-11 u~
ABU DHABI AiiiPoiiJS co.M't
SENIOR RE/PM
]
~ OTHER
TRANSMITTAL NO.:
1
1
General
HSE
/1. (
Page 1 of 1
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TCA-JV
Midfield Terminal Contractor
Construction
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No
Section
Reference
Reviewer
Code:
Comment
The contractor to attached the approved (BY ARUP) painting system
material submittal
Noted.
The contractor to clarify the minimum and the maximum curve radius of the
thermo-forming solid materials as per Systempool Porcelanosa Grupo)
recommendation
Separate Method Statement should be provided for lifting crane with another
crane and identify the lifting points on equipment (Crane)
Noted .
1
f---
2
f---
,..-
General
5
,..6
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7
~
HSE
- - -
Page 1 of 1
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Page 2 of 58
Table of Contents
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SCOPE OF WORK
The scope of work covered by this method statement is the construction and
completion of Single Pier Pavilions for the Full Steel Structure while for the Double
Pier Pavilions are 2"d Level Steel Structure. Also including Mock-ups for M31 Pavilion
- C11 and E2 B- D12 Pavilion at Midfield Terminal Building, Abu Dhabi Airport, Abu
Dhabi. The activities covered are material, fabrication, transportation and lifting, for
Single and Double Pavilion (Full Structure). GSI as our sub-contractor will be working
under Cloisall name. We are submitting this document as per the project
specification 051200 clauses 1.5/G.3.
2
OBJECTIVE
The purpose of this method statement is to set out the procedures and controls to
be implemented by TCAJV and our specialist Subcontractor Cloisall Co. LLC to ensure
that all activities related to the construction and fabrication of Steel Structure for
Pavilions (Single and Double pavilions) comply with approved material submissions
and relevant specifications.
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Page 4 of 58
REFERENCES
TYPE
REQUIRED Y/N
DOC REFERENCE
Specification
Shop Drawings
401-CO-A-02-20-0.00-CL-SD-001 to 018
401-CO-A-02-20-1.00-CL-SD-001 to 002
401-CO-A-02-20-2.00-CL-SD-001 to 002
401-CO-A-02-20-3.00-CL-5D-001 to 004
401-CO-A-02-20-5.00-CL-SD-001 to 011
401-CO-A-05-20-0.00-CL-SD-001 to
401-CO-A-05-20-1.00-CL-SD-001 to
401-CO-A-05-20-3.00-CL-SD-001 to
401-CO-A-05-20-5.00-CL-SD-001 to
401-CO-A-05-20-9.00-CL-SD-001 to
018
002
004
011
002
401-CO-A-09-20-0.00-CL-SD-001 to 007
401-CO-A-09-20-5.00-CL-SD-001 to 008
401-CO-S-02-20-0.00-SF-SD-001 to
401-CO-S-02-20-1.00-SF-SD-001 to
401-CO-S-02-20-3.00-SF-SD-001 to
401-CO-S-02-20-5.00-SF-SD-001 to
011
014
002
007
401-CO-S-05-20-0.00-SF-SD-001 to 009
401-C0-5-05-20-1.00-SF-SD-001
401-C0-5-05-20-3.00-SF-SD-001 to 002
401-CO-S-05-20-5.00-SF-5D-001 to 008
401-CO-S-09-20-0.00-SF-SD-001 to
401-CO-S-09-20-1.00-SF-5D-001 to
401-CO-S-09-20-3 .00-SF-SD-001 to
401-CO-S-09-20-5.00-SF-SD-001 to
Material
Submittal
018
002
004
011
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Page 5 of 58
4.
ITP
WPS
Structural
Calculation
Cloisall
Cloisall Co.LLC
GSI
MS
Method Statement
MTC
cc
Crawler Crane
MC
Mobile Crane
WPS
ITP
RA
Risk Assessment
IFC
NDT
MTC
HSE
SSSP
QA/QC
ICE
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5.
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TPIA
PTW
Permit to Work
PQT
WIR
FOD
RESPONSIBILITIES
Name
Company
Contact Number
Project Manager
Cloisall
056-4940816
Construction Mngr.
Cloisall
050-4586201
Construction Mngr.
Cloisall
050-6503657
QA/QC Manager
Cloisall
050-2029217
Site Engineer/s
Cloisall
050-7089903
050-7560947
055-6881285
Cloisall
050-2050836
055-2830844
056-2448548
050-9544118
050-4517389
QA/QC Engineer/s
HSE Manager
HSE Officer/s
Mr. Manower
Mr. Sayed K.K.
Mr. Sachin Fernandes
Cloisall
Cloisall
055-5366749
055-9869767
055-1759174
Surveyor
Page 7 of 58
Mr. Abdulla
Cloisall
055-5960616
Based on Primary information & subjected to change ... Please refer Site communication
plan which will be submitted to the client before the actual site work get start.
Ensure Site Specific Safety Plan {SSSP) is implemented and followed for each
activity.
Monitor in the implementation of this method statement.
Provide required training.
Regularly pay site visits to ensure that safety is being exercised at site as per
requirement.
Advise the Construction Manager for any infraction for safety procedures.
Verify field activities are following the MS/RA and any new risks not
previously identified are addressed and reflected in a revised/new MS/RA.
Stop all unsafe work activities.
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5. 7 Surveyor
Execution of daily survey field tasks according the procedures of the Survey
Department.
Setting out and as-built of tasks provided by Senior Survey Engineer .
Keeping the survey instruments and accessories in a good condition .
Preparation of survey sketches and handing over of data .
Handing over of set-out points or lines to responsible site engineer.
Maintaining the Survey Monuments and Geodetic Network points .
Control of subcontractor Surveyors' daily work and data .
PROCEDURES
Equipment
Qty.
Remark
For Lifting and dropping the 7 Ton Crane,
equipments.
For Lifting and Dropping the materials from Site
Laydown to the Pier Slab
Mobile Crane
140t
Mobile Crane 7t
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Page 10 of 58
No.
Equipment
Qty.
Remark
Man lift
Varies
Scissor Lift
Varies
Vertical Lift
Varies
NO.
Tools I Machineries
Lifting Belts
Total station
Chain hoist
Chain Block
Shackle
Torque Wrench
Grinder
10
11
Laser Level
12
Surveying Equipment
13
Lever Block
Qty.
As required
As required
As required
As Require
As required
As required
As required
As required
As required
As required
As required
As required
As required
6.1.1
Page 11 of 58
Page 12 of 58
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Manlift
JOHNSON ARABIA
IJoboi: AI Qaozr.dmtrioJAmo s . - - 9, KMoo l'mDBrs
a.-m.,aa..,ll"J ... tolf!lbloZ.)OdRd
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7.47m
360 de_grees
minuous
ll1kg
DJ:\IEXSIO""AL OA A
0.91 mx 1.83m
2.08 m
Om
l.15m
6.53m
L 98 m
36 CUI
7400kg
5.5k~'cnll
7.1 km h
45%
1.73 Ill
4.72m
llVDC
62.5 L
Page 18 of 58
6.1.5: Forklift
02-8FDF15
02~FGF18
02.-FDF18
Manufacturer
TOYOTA
TOYOTA
TOYOTA
Truck t pecltrcatloO$
11
12
Model
02-8FGF15
02-8FDF15
TOYOTA
02-8FGF18
1.3
Drille
LPG
Dresel
LPG
Diesel
14
Opilrntor lype
Rider seated
Rider sealed
Rider sealed
Rider seated
!Jiic
I5
kg
1500
1500
1750
1750
3!
16
Load centre
mm
500
500
500
410
4!0
...
2!
I!!
18
mrn
410
500
410
1.9
mm
1435
1485
1485
1435
21
Service 11-eighl
kg
2450
2550
26JO
2730
22
kg
3460190
35101540
3820IS60
39401540
23
kg
10-!011410
109011460
100011630
1120/ 1610
3.1
SE
SE
SE
SE
32
650-10
6 5o-10
6.5010
650-10
3.3
5.00-8
5.00-8
5.00-8
3.5
:W2
2xi2
885
5.00-8
'hi2
36
mm
37
b,.
b,,
2xl'2
885
mm
!195
41
a.l ~
deg
6/1 1
42
h,
mrn
1995
43
Free lilt
It,
mm
150
150
150
150
44
Lift
h,
mm
2960
2960
2960
2960
3000
rnrn
3000
3000
3000
mm
4250
4250
~250
4250
47
48
h,
rnm
2080
2080
2000
1020
285
3315
4 24
4 31
Sea! height
Coupling height
Overall length
Length to face oflorks
Overall width
Fork dimensions
Fork carriage DIN 15 173. dassl'type A. B
Fork-carriage width
Ground clearance. with load. belov. mast
432
2290
2315
1070
1070
2315
1()70
4010011000
~1000
4018011000
IlA
IlA
IlA
920
920
60
BO
80
95
95
95
433
A.
mm
3600
3600
3620
3620
4.34
4 35
mm
3800
1990
3800
3820
3620
Turmng radius
A
W,
4.36
b.
I,
mm
b,
mm
slen
mm
mm
1990
20 10
201 0
575
515
575
18.0118,5
0,6510,68
18,5119.0
18,0118.5
0,6711l.68
0.6510.68
5. 1
mm 575
kmlh 18,5119.0
52
mls
0,67/0,68
53
mls
0 5010_55
0.5010.55
0.5010,55
0,5010.55
56
1750016300
1660017000
1750016300
57
42
40
1660018300
37
5.8
41
45/??
451??
441?0
411?0
H\draulic
Hydraulic
Hydraulic
Hydraulic
TOYOTA 4Y-ECS
TOYOTA IDZ-111
TOYOTA 4Y-ECS
TOYOTA IDZ-111
kW 38
1/mon 2570
em' 412237
36
38
2400
36
2400
412486
2570
412237
2,7
64 max
118
65max
64max
79
77
79
~~
73
74
Rated speed
No of cylinders/dosplacemenl
7.5
t)
33 15
mm 95
Engine manufacturer/type
I!!
3290
mm
71
72
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rnm
n\
m,
<:
0
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285
I,
5.10
_a"'"'
a.
1020
285
920
80
4.23
1020
mm
mm
422
't:
mm
h,.
b,
4 21
l5
h,
2080
1020
285
3290
2290
1070
4018011000
UA
920
420
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6111
1995
h.
<:
895
h,
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Ci
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885
4 19
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1995
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ii
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895
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83
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118
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Heavy - Duty
PORTABLE
Wnh Leonardo HO, the user c;an travel all over the site with ease-through
doorways. up access ramps and Into fight spaces-thanks to the extremely
compact slze of lhls ptalform and 35% gradeabillty.
Weighting only 508 Kg (1119 Lbs), Ills e<>mpact and light enough
to enter most elevators to reach the top Ooors of high bulldlngs
in no time at all.
Drivable through standard doorways, without the operator leaving
the platform.
SAFE
Dnveable at its full4.9 mt (9.6') wol'l<.ing height with the maximum
load and the platform completely extended at an automatic slow
speed. No more exhausting mounUng on and off the platform or
scaffold to push it into the right position!
Unrestricted capacity 180 Kg (397 Lbs) reduce the need to climb
up or down to load material.
Built-in tilt sensor, flashing light, audible alarm and active
pot-hole protection are all standard features
DURABLE
Simple, trouble-free and cost effecUve, the Leonardo range
of products Is the result of 15 years technical improvement.
Maintenance-free lifting mast. carefully selected components
and extremely simple desfgn make for low cost servicing:
other than controlling the water level in the batteries, all our
Leonardo models are virtually maintenance-free.
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Page 23 of 58
6.2 Materials
Project materials shall be sorted out by type on racks and those with
traceability requirement shall be properly marked. Material inventory,
incoming inspection and distribution records shall be updated timely.
Critical signage, such as safety signs on coordinate control points shall not be
altered without approval from the manager in charge.
Handling and storing of material and steel members shall follow relevant
regulations and manufacturer's guidelines. Storage yard shall be kept
organized, items and logos shall match with each other and consistent.
The storage will have enough space so that equipment movement is available
in the storage area for shifting.
Before start the of steel member's delivery, submit the Weekly Delivery Plan to
main contractor for information and arrange the proper transportation time as
per the traffic load records.
Long and extended materials will be transported after ensuring escorts from
the security gate or from the lay down to the work area.
Gate passes for the delivery will be prepared before the delivery .
Page 24 of 58
Storage will have enough space for movement for equipment's and vehicles
for transportation.
Adequate task lighting will be setup while unloading during night time.
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Page 25 of 58
>!
MATERIAL LAYOOWN
CRANE LOCATION
Equipment/Shifting:
The Mobile/Crawler Crane will be used for
shifting the 7 Ton Crane from the highlighted
Crane Location to the Pier Location.
The Same activity will be carried out for lifting
the forklifts, scissor lifts and Man lifts.
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6.3.2
6.3.3
Page 26 of 58
7 ton Mobile crane will be lifted to Level 2 slab by 140 ton mobile crane.
Once mobile crane is lifted to the slab, it will be driven to the required
erection point.
The driving path of the 7T crane will be discussed with Johnson Arabia (crane
Supplier), Cloisall and TCA-JV. A joint site inspection has to be carried out with
the mentioned parties above to confirm driving path/access.
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Construction
6.3.4
6.3.5
6.3.6
Page 27 of 58
-The power should be sufficient for the following machineries with a total
requirement of 380V- 3 phase I 250KVA:
Grinder- As required
Survey Control
The survey setting out points and datum levels shall be obtained from the
Engineer. Transfer the points to the appropriate location nearest to the
structures to be erected for regular checking and monitoring purpose.
Our Subcontractor is also involved in drawings as build survey and bolt drilling.
The sequence of tighten bolt is from center to side by electric wrench, include
the first twist and the final twist, the first twist torque is the 60-80% of the
final torque, the final twist torque reach the 100% of the final torque.
The faying surface for HSFG area will be protected from the corrosion until the
final torque.
Page 28 of 58
First tightening step: the wrench shall be set to a torque value of about 0.75
Torque Value as shown in table below. This first step shall be completed for all
bolts in one connection;
Second tightening step: the wrench shall be set to a torque value of 1.10
Torque Value.
6.3.7
784Mpa
Torque Value
(NM)
Remark
16
24
206
Grade 8.8
20
30
402
Grade 8.8
22
32
539
Grade 8.8
24
36
686
Grade 8.8
30
46
1225
Grade 8.8
39
60
2156
Grade 8.8
45
70
3136
Grade 8.8
Check the dimension for steel plate after fit up of it and ensure the levels and
alignment.
Fix the back strip behind the groove (welding preparation area) as per
requirement.
Steel plate will be used for weld backing for internal steel member, and
ceramic plate will be used for weld backing for Architect Expose steel member.
Check the fit-up as per requirement and release for the welding. Ensure 50mm
adjacent to welding paint is removed.
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Page 29 of 58
Site welding will be carried out as per approved WPS, strictly control the
welding procedure and carry out proper pre-heating before thick plate
welding, and prevent the steel members by temporary additional fixed plate to
avoid the distorted by welding, in case the distorted happen, also can be
corrected through the portion heating and checked by the total station, than
fixed by temporary plate as per construction specification.
Before welding previously deposit metal, slag shall be removed and the
adjacent base metal shall be brushed clean .
FCAW with external gas shielding shall not be used in draft or wind unless a
shelter protects the weld. This shelter will be capable to reduce the wind
velocity to a maximum of 8 km/hr.
A permit to work for welding must be applied to TCAJV and welding has to be
carried out by complying with the PTW (permit to work) requirements from
TCAJV.
After completion of cleaning the weld visual inspection carried out and release
for NDT Testing.
NOT shall be carried out the weld joint as per approved procedure and ITP.
Completion of NDT testing those areas shall be dean/Power brush for painting
touch up .
olfi
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arabtec
Construction
Slag shall be removed from all completed repair welds. The welds and adjacent
base metal shall be cleaned by brushing.
Avoid welding during blowing of wind in such a way that the welding flux has
been restricted from flown to the adjacent areas.
In case of an emergency due to burn for the operative the burned portion can
be cooled by using cold packs or by cold water and the area of burn should be
immediately covered by a sterile gauze pad for any contact with the infected
area or atmosphere. The casualty should be taken to the site clinic
immediately.
Using flame trays and covering the area with fore blankets to protect welding
safety
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Page 31 of 58
Inspection/Safety:
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Construction
Inspection/Safety:
All the Lifting Belts and the related
Shackles will be having the valid
Third party Certificates.
Proper Supervision will be present
for the lifting.
Detailed Calculation for checking
the suspended slabs are able to
take the loads from 7 Ton mobile
crane at moving & lifting is
mentioned for your review (6.4.1.1)
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Page 33 of 58
Page 34 of 58
Page 35 of 58
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Page 36 of 58
Safety precaution:
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Page 37 of 58
Safety precaution:
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Page 38of 58
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nt/Activities:
Drill the level 2 slab concrete to fix the Hilti
Mechanical Hock.
Fix the Trifors to the Hilti Hock and Steel
Column.
Start the alignment of columns using the Trifor
gear box.
Trifors will be removed after the installation of
beams or bracing.
Cut the Hilti hock usi
inder.
II
Page40 of 58
II
II
II
II
II
Page 41 of 58
II
II
II
II
Diagram 2: Scale drawing for the use of the 7 ton crane under envelope works
The Scale drawings clearly show that there is no clash between the other trades in using 7
ton crane for Pavilion Works.
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Page 44 of 58
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Page 46 of 58
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Page47 of 58
Page 48 of 58
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Page 50 of 58
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Page 52 of 58
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Page 53 of 58
"."
....
...
~.
~.
0.
'
Weight (T)
75%
5.25
Load (T)
Weight (T)
Front (T)
Rear (T)
Each Front
(T)
Each Rear
(T)
3.33
8.58
5.66
2.92
2.83
1.46
1.4
6.65
4.39
2.26
2.19
1.13
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Page 54 of 58
Limitation on the Travel, Storage and Positioning of Outrigger will be required. Restriction
includes the following:
1. A 2 meter zone I s to be applied to the RK70 Mobile crane during travel and storage,
while on the level 2 pier concrete structure.
2. A 3meter exclusion zone is to be applied to the RK70 Mobile crane during lifting
operations.
3. During lifting operations all additional plant and machinery to be one bay clear.
One JLG 450AJ articulating boom may operate within the same bay while the RK70 is
operating on beams spanning 15.7m (approx), however the 3m exclusion zone must
be in effect.
4. Outriggers are to be positioned on 1.2m x 1.2m engineered outrigger pads.
5. RK70 outriggers are to be fully extended during lifting operations.
6. Outriggers to be located on beams where possible.
7. Where the areas are being on work the areas should be barricaded with RED net and
shall be assisted with Safety Supervisor or Safety Engineer.
Remarks: Above mentioned calculations have been discussed and finalized with RBG
(Third Party). Structural Calculation was resubmitted separately through submittal
Referenc~ No. S. S. - 8276 Rev 02.
Page 55 of 58
Page 56 of 58
All Personnel/Workforce involved in the activity to fully comply with PPE requirement
(Personal Protective Equipment).
Use adequate and visible HSE signage, posters and board to promote awareness
Supply toilets and cool drinking water at the immediate area of the activities prior to
commencement of works.
A permit to work for welding must be applied to TCAJV and welding has to be carried
out by complying with the PTW (permit to work) requirements from TCAJV.
The lifting gears must be inspected every three months by the Abu Dhabi Municipality
approved third party and suitable color coding as per TCAJV need to be followed.
Isolate the area under any erections for preventing access by personnel.
While carrying out welding works, two firewatchers must be appointed in the area.
The area under the walkways has to be protected with overhead protection or
completely restricting any access to that are while working on the structure.
All lifting operations shall be carried out under the supervision of experienced persons.
Lifting plan shall be prepared by the competent supervisor for lifting the materials.
Safe working load (SWL) shall be marked on lifting equipment's and they will not be
overloaded in excess of its recommended SWL.
odD
Construction
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arabtec
The respective foreman shall inspect all lifting tackles prior to use. Defective rigging
equipment shall not be used and immediately removed from the site.
Adequate protection shall be used on the edges of steel object to be lifted to avoid
damage to the lifting tackles and any further occurrences (damaged old lifting belts
shall be used as a layer around the lifting tackles and any further occurrences).
All tackles shall be checked for proper attachment with the material to be lifted.
location and ground condition of the soil to be checked before moving the cranes to
the erection location.
lifting equipment shall be visually inspected by the authorized person on every month
and recorded in the lifting gear log register.
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Page 58 of 58
All Personnel/Workforce involved in the activity to fully comply with PPE requirement
(Personal Protective Equipment)
Use adequate and visible HSE signage, posters and board to promote awareness
Supply toilets and cool drinking water at the immediate area of the activities prior to
commencement of works
ATIACHMENTS
'{l!
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ANNEXURE A
HSE It Risk Assessment
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Construction
Date:
Revision:
Main Activity:
Tools I Equipment
Location:
''
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Page 1 of22
Hazards
ffhe potential to
causehann)
Effects
Consequence
Risk Rating - No
Controls
Ukelih
ood
Seve
rity
Residu
aJ
Risk(T
/A/M/1
Outcome
(T/A/M/1)
Slight
lnjwy.
ALARP
Demonstr
ated(Y/N)
Minor or
Serious
Injury
LiRlihood
Certain
10
Ver)' Lil-ely
Likely
:\by Happen
Unlikely
--
I
I
Major
Injury.
Lost
Time
> 3days
6
11 ~ -
~~
uility.
Multiple
Fatalities
Pennant
Disility
10
20
P.
JTrivial Risk
Madera~ ly
Controlled Risk
I
I
Actions
Fu:st-Aid
ft. 8
'
~-erity
I
r
10/11/14
02
Installation of Steel Structure for Single and Double Pavilions
Equipment: Mobile Crane, Man lifts, Fork Lift, Cherry picker, Vertical Lift, Torque Wrenches. Drill Machines, Jig Saw, Belt Sander Machine, Sanding Machine,
Total Stations, Chain Hoist, Chain Block, lever block, Tirfor, Welding Machine, Grinder,
Material: Steel Material, Nut Bolt ETC.
ABU DHABI INTERNATIONAL AIRPORT- MIDFIELD TERMINAL BUILDING
MS Reference:
Sr.
(Jtl- wo
--
Intolerable Risk
By
... ,'"
DBll
Construction
Date:
Revision:
Main Activi!)':
Tools I Equipment
Location:
MS Reference:
Hazards
Sr.
1.1
(The potential to
cause harm)
G~neral
Contractor
(Contract Number AUf. i10.0401)
MIDFIELD TERMINAL CONTRACTOR (TCA Joint Venture)
HSE&S Risk Assessment
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Page 2 of22
10/11/14
02
Installation of Steel Structure for Single and Double Pavilions
Equipment: Mobile Crane, Man lifts, Fork Lift, Cherry picker, Vertical Lift, Torque Wrenches. Drill Machines, Jig Saw, Belt Sander Machine, Sanding Machine,
Total Stat ions, Chain Hoist, Chain Block, lever block, Tirfor, Welding Machine, Grinder,
Material: Steel Material, Nut Bolt ETC.
ABU DHABI INTERNATIONAL AIRPORT- MIDFIELD TERMINAL BUILDING
Risk Rating- No
Controls
Ukelih
ood
Seve
rity
Outcome
(T/A/M/J)
Residu
al
Risk(T
/A/M/1
ALARP
Demonstr
ated(Y/N)
Actions
By
General Site
Hazards
Personal injuries,
property Damages
Delay in
Emergency
response actions
Spillage of
chemicals and oils
36{M)
I
I
Effects
Consequence
All personnel in the Project are to be HSE Inducted as per the procedures.
Method Statements and Risk Assessments (MS/ RA) are to be briefed to all
employees who are part of the job activity.
Compliance with the PPE requirements shall be enforced by the Supervisors.
Task Briefings shall be conducted prior to commencement of the activities.
Toolbox talks shall be conducted to all the employees at regular intervals.
Only authorized and certified equipment's shall be in use. Procedure to induct
plant equipment by the Main Contractor if any shall be complied prior to
mobilization of the equipment.
All equipment shall be operated by licensed and competent operators only
All equipment shall undergo regular maintenance and servicing.
Emergency procedures shall be informed to all personnel and emergency
contact numbers shall be placed at prominent locations.
Smoking shall be permitted only at designated smoking areas.
Fire prevention measures shall be provided near the work site and fire
hazardous areas.
Welfare arrangements shall be provided adjacent to work area.
Chemicals and oils should be kept in designated areas only. And must provide
Dip trays for avoiding chemical spillages. Area should be properly barricaded
and display appropriate warming signage. Only authorized persons to handle
the chemical handlings.
Should provide Dip Trays and spill kits for air compressor and portable
generators if in use.
Supervis
or/
Foremen
l.a'e
Dl1l1
Construction
Date:
Revision:
Main Activity:
Tools j Equipment
Location:
MS Reference:
Hazards
Sr.
2.1
2.2
(The potential to
causehann)
A. ''
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Page 3 of22
10/11/14
02
Installation of Steel Structure for Single and Double Pavilions
Equipment: Mobile Crane, Man lifts, Fork Lift, Cherry picker, Vertical Lift, Torque Wrenches. Drill Machines, Jig Saw, Belt Sander Machine, Sanding Machine,
Total Stations, Chain Hoist, Chain Block, lever block, Tirfor, Welding Machine, Grinder,
Material: Steel Material, Nut Bolt ETC.
ABU DHABI INTERNATIONAL AIRPORT- MIDFIELD TERMINAL BUILDING
MS-1093-110N Rev-02 (SS-8259)
Effects
Consequence
ood
Seve
rity
Outcome
(T/A/M/fJ
Loads shall be limited to the confines of the trailers' fencings and shall not
Inadequate
protrude outside.
load
Trailers
and vehicles shall not be overloaded above the safe limits prescribed
restraining
Personal Injuries,
by manufacturer.
measures
Property Damage
36(M)
6
Ensure trucks are selected according to the actual weight of the material to be
6
& Fall from
Public nuisance such
height while
transported.
as traffic congestion
offloading
Ladders should preferably be fixed to the vehicle and be continuous from
bumper height to the top of the vehicle or to the height required for the task.
material from
trailer
Side rails/hand holds shall be continuous and extend to the highest level
required to maintain a 3 point hand/foot position.
-
I
I
..
I
Risk Rating- No
Controls
Ukelib
Residu
al
Risk(T
/A/M/1
ALARP
Actions
Demonstr
ated (Y/N)
By
Supervis
or/
Foremen
Supervis
or/
Foremen
&HSE
01111
Construction
Date:
Revision:
Main Activity:
Tools j Equipment
Location:
MS Reference:
Hazards
Sr.
(The potential to
cause harm)
''
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10/11[1 4
02
Installation of Steel Structure for Single and Double Pavilions
Equipment: Mobile Crane, Man lifts, Fork Lift, Cherry picker, Vertical Lift, Torque Wrenches. Drill Machines, Jig Saw, Belt Sander Machine, Sanding Machine,
Total Stations, Chain Hoist, Chain Block, lever block, Tirfor, Welding Machine, Grinder,
Material: Steel Material, Nut Bolt ETC.
ABU DHABI INTERNATIONAL AIRPORT - MIDFIELD TERMINAL BUILDING
MS-1093-110N Rev-02 (SS-8259)
Effects
Consequence
Risk Rating - No
Controls
Likelih
ood
Seve
rity
Residu
al
Risk(T
/A/M/1
ALARP
Demonstr
ated (Y/N)
Actions
By
Steps shall be spaced away from the vehicle to allow placement of feet to the
heel and provide a flat, non-skid surface.
Walking surfaces on vehicle are required to be fixed in place and be
constructed of material providing a continuous non-slip surface.
The width shall be sufficient to allow worker movement without loss of
balance. A width of 40cm and more will normally be sufficient.
Where there is a risk of falling, working platforms shall be equipped with a
fixed or the platform collapsible handrails on the outside edge if the platform
is safely below the top of the vehicle, or both side, if the platform is on top of
the vehicle.
Retractable lifeline should be used for anchoring the full body safety harness
and it should be connected to crane hook. Worker will fix the yoyo to himself
before going up to crane . Yoyo will be released after going down from the
crane. Lifting will start once the worker unattached from yoyo.
Proper rated lashing belt or chain shall be used to secure the load. Center of
the weight will be marked by rigging supervisor prior to lifting.
The slinging should be done as per centre of gravity.
Tag lines should be used for lifting loads.
Traffic congestion.
2.3
Oversized
cargo/
Material
transportation
Failure of
transportation
vehicle. Struck with
other vehicle or
people
36(M)
Permits for transportation of heavy cargo have to be obtained from RTA and
Police.
Logistics department of TCAJV has to be informed prior to the entry to the
site.
Ensure that escorts are provided from gate to the site to ensure safe
transport.
Logistics
A
departm
ent
Site
Engineer
DBD
Construction
Date:
Revision:
Main Activ!_ty:
Tools I Equipment
Location:
MS Reference:
2.4 I
3.1 1
_I
I
Risk Rating - No
Controls
Effects
Consequence
(The potential to
cause harm)
Inadvertent
weather
conditions
such as fog,
sand storm
etc.
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Page 5 of22
10/11/14
02
Installation of Steel Structure for Single and Double Pavilions
Equipment: Mobile Crane, Man lifts, Fork Lift, Cherry picker, Vertical Lift, Torque Wrenches. Drill Machines, Jig Saw, Belt Sander Machine, Sanding Machine,
Total Stations, Chain Hoist, Chain Block, lever block, Tirfor, Welding Machine, Grinder,
Material: Steel Material, Nut Bolt ETC.
ABU DHABI INTERNATIONAL AIRPORT - MIDFIELD TERMINAL BUILDING
Hazards
Sr.
Likelih
ood
Road traffic
accidents leading to
personal injuries,
property damages.
Seve
rlty
Outcome
[T I A/M/1)
36(M)
Residu
al
Risk(T
/A/M/1
ALARP
Actions
Demonstr
ated (Y/N)
By
Supervis
or/
Foremen
Supervis
or/
Foreman
HSE
Dept.
LIFTING OPERATIONS
Equipment
Failure
I Over turn or
Collapse of Crane
48(M)
All lifting equipment (Cranes, slings, clamps, shackles etc.) to be third party
inspected and approved prior to placement on site.
Lifting plan should be prepared and to be briefed to all employees who are
part of the lifting activity.
Adequately trained and competent workers only to be deployed under 100%
adequate and competent supervision.
Competent operators, riggers and banks man should be deployed and must
have relevant valid UAE license and TCA JV approved third party certification
I and this is to be verified.
Crane shall be erected only on clear firm and level ground with adequate
access and space for its movement. Crane shall be capable of the job it is
required.
Prior to lifting the area must be cleared off from any infringing objects and
maintain area tidy.
Ensure that all the people from the lifting area and other areas where the load
is travelling is cleared off prior to lifting.
Aa:.r.
Dl1ll
Construction
Date:
Revision:
Main Activity:
Tools j Equipment
Location:
MS Reference:
Hazards
Sr.
(The potential to
cause harm)
''
arab tee
3.2
3.3
Incompetent
personnel
involved in the
Lifting
operation
Page 6 of22
10/11 /14
02
Installation of Steel Structure for Sin gle and Double Pavilions
Equipment: Mobile Crane, Man lifts, Fork Lift, Cherry picker, Vertical Lift, Torque Wrenches. Drill Machines, Jig Saw, Belt Sander Machine, Sanding Machine,
Total Stations, Chain Hoist, Chain Block, lever block, Tirfor, Welding Machine, Grinder,
Material: Steel Material, Nut Bolt ETC.
ABU DHABI INTERNATIONAL AIRPORT- MIDFIELD TERMINAL BUILDING
MS-1093-110N Rev-02 (SS-8259)
Risk Rating- No
Controls
Effects
Consequence
Seve
rity
Outcome
[T/A/M/f}
Unsafe lifting
equipment,
lifting gea rs
Personal injuries,
property Damages
Production delays
Personal injuries,
property
Damages
Production
delays
48{M)
36{M)
Residu
al
Risk(T
/A/M/1
ALARP
Demonstr
ated (Y/N)
Actions
By
Regular maintenance and yearly I half yearly inspection shall be carried out
for crane I all lifting gears.
Ensure daily inspection for the cranes and the daily checklists has to be
maintained.
Visual inspection to be carried out on daily basis of all loose lifting gears and
equipment and records ahs to be maintained .
Lifting gears and equipment's to be used only by a competent person.
Ensure regular thorough inspection carried out by Abu Dhabi municipality
approved 3rd party on all lifting gear
Ensure automatic load indicators are working properly
SWL is marked properly
Ensure physical inspections before and after each shift
All lifting tackles must be stored in a proper, suitable place away from
substances/atmosphere which can cause corrosion, rust or damage.
Warning signs of heavy lifting should be provided in prominent areas.
Wind speed has to be monitored regularly. Over 38kmh all lifting operations
will be stopped .
Crane operators shall be UAE licensed and shall have competency Certificate
issued by third party approved by Abu Dhabi Municipality.
All riggers shall be trained and possess Competency Certificate.
All others involved in the activity shall be task briefed on each shift and
records of attendance shall be maintained.
Area of lifting operations shall be cordoned off and sign posted to avoid others
inadvertently entering to the area .
RiggingS
upervisor
A
I
Foremen
HSE
Dept.
Supervis
or/
Foremen
I.
Dll
Construction
Date:
Revision:
Main Activity:
Tools I Equipment
Location:
MS Reference:
Hazards
Sr.
(The potential to
cause harm)
'
ara btee
10/11[ 14
02
I
I
Risk Rating - No
Controls
Effects
Consequence
Ukelib
ood
Seve
rity
I rrI
Outcome
A/M/f}
Personal injuries,
property
Damages
Production
delays
36(M)
ALARP
Demonstr
ated (Y/N)
4.1
Residu
al
Risk(T
/A/M/1
Actions
By
Rigging
Supervis
or/
Foremen
General Hazards
involved in the
3.4 I
Lifting
operations
Page 7 of22
Personal injuries
Property damage
36(M)
The load bearing capacity of the jack must suit the load of the material placed
on it.
Hydraulic jacks to be inspected and certified by Abu DhabiMunicipality
approved third party.
Ensure the lift using jack is sufficient for the intended operatio n.
Site
Engineer/
Construct
ion
Manager
')
()
l"!'CK J.\.1,
DBD
Construction
Date:
Revision:
Main Activity:
Tools I Equipment
Location:
MS Reference:
13.
13.1
Effects
Consequence
(The potendal to
cause harm)
House Keeping
Contact with
sharp edge of
scrap while
waste
collecting and
removing,
dust, Manua l
Handling of
waste
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Page 22 of 22
10/11/14
02
Installation of Steel Structure for Single and Double Pavilions
Equipment: Mobile Crane, Man lifts, Fork Lift, Cherry picker, Vertical Lift, Torque Wrenches. Drill Machines, Jig Saw, Belt Sander Machine, Sanding Machine,
Total Stations, Chain Hoist, Chain Block, lever block, Tirfor, Welding Machine, Grinder,
Material: Steel Material, Nut Bolt ETC.
ABU DHABI INTERNATIONAL AIRPORT- MIDFIELD TERMINAL BUILDING
Hazards
Sr.
Multiple injuries,
back pain, minor
cut, serious sprain,
come in contact
with steel structure
materials
Resfdu
Risk Rating No
Controls
Recommended Control Measures & Mitigations
Llkellh
Seve
Outcome
ood
rlty
rrtA/M/1)
al
Risk(T
36[M)
/A/M/1
l
All appropriate PPE's to be worn i.e., hand glove (heavy duty). dust mask
safety goggles, Hard Hat and Safety Shoes
Training to be provided for manual handling and safety during handling waste
to all operatives evolved in housekeeping activities.
Site supervisor has to ensure that the areas are clean and tidy before and
after activity.
Segregated accord ingly in a skip/area provided by the TCAJV and follow the
waste management system of TCAJV.
Supervisors /team leaders need to be monitor about waste management and
disposer only in designated areas or skips
ALARP
Actions
Demonstr
ated (Y/N)
By
~"--\;.
Site
Engineer
Supervis
or/ Forem
an