Chemical Dosing Pump

Download as pdf or txt
Download as pdf or txt
You are on page 1of 7

Accurate, versatile

chemical pumps

Accurate, versatile chemical pumps

Cut chemical cost through higher accuracy metering


Simple drop-in installation eliminates ancillary equipment
Reduced maintenance with single, no-tools, component
replacement
Range expanded to include Qdos 60. Flow rates from
0.1 to 1,000 ml/min (0.001 to 15 USGPH) at 7 bar (100psi)
Total cost of ownership is less than a diaphragm pump
Typical installation comparing a diaphragm metering pump with the Qdos peristaltic metering pump
*Not required for Qdos system
Main line

Main line

Backpressure
valve*
Pulsation
dampener*
*

Degassing
valve*

Qdos
pump

Transfer
pump*

Diaphragm
pump
*
Float
switch*
Foot valve
and strainer*
Day tank*

Bulk tank

Diaphragm metering pumps require high


maintenance ancillaries to function. The Qdos
range eliminates this equipment while maintaining
accurate, linear and repeatable metering for all
process conditions.
2

Bulk tank

No backpressure valves
No pulsation dampener
No degassing valves
No foot valves and strainers
No float switches

qdospumps.com

Accurate, versatile chemical pumps

Easy access high-visibility interface


Keypad and 3.5" TFT colour display provide
easy access and high-visibility status
indication. Configurable in 7 languages

Optional HMI protective screen


Rugged IP66 pump drive, designed
for industrial environments

Two models in the range


Qdos 30 and Qdos 60
Reduce your chemical costs
Accurate, linear and repeatable flow,
with varying process conditions.
Keeps pumping even when gassing-off
occurs or when the chemical contains
solids. No need to over-meter chemicals

Simplify your system design


High suction lift and viscous
handling eliminates the need for
flooded suction, day tanks and
specialist piping systems

Revolutionary pumphead
technology
The unique design of the
patented ReNu pumphead
enables accurate and
repeatable flow for fluids
of wide ranging viscosities.
No-tools maintenance
means quick, safe and easy
pumphead replacement
with no specialist training or
maintenance technicians.

The contained pumphead


design with integral leak
detection reduces wastage
and eliminates operator
exposure to chemicals.

Safe maintenance
The sealed ReNu pumphead
with integral leak detection
eliminates operator exposure
to chemicals. No chemicals on
the floor, no parts to clean
and rebuild

Replace your pump in


seconds
Process uptime is maximised
with no-tools maintenance
quick and easy pumphead
replacement
Low maintenance
No valves or seals to clog, leak or
corrode, giving minimal maintenance.
Drop-in replacement for diaphragm
metering pumps
qdospumps.com

Accurate, versatile chemical pumps

Flocculation

Mineral processing

Flocculants can cause clogging in diaphragm


pumps, increasing maintenance and process
down-time.

Reagent dosing

Reagent metering requires high accuracy to


optimise yields.

Environmental conditions such as temperature


affect uid viscosity also affect diaphragm pump
performance.

Qdos peristaltic metering pumps deliver linear and


accurate metering across the flow range, improving
efficiency of flotation cells and leading to increased
mineral yields.

Qdos peristaltic metering pumps deliver accurate


metering even with uctuating viscosity. The
powerful suction capability eliminates the need
for a day tank or specialist piping schemes. There
are no seals or valves in the ow path to clog
or wear, meaning pump performance is never
compromised.

The toxicity of reagents such as sulphuric acid and


cyanides are hazardous and can damage pumps.
ReNu pumphead technology ensures the safe
containment. Rapid no-tools maintenance means an
operator can quickly and safely change the pumphead.

Disinfection
Sodium hypochlorite creates gas locking
and crystallisation in diaphragm pumps.
Flow rates and pressure changes uctuate
impacting metering accuracy. Diaphragm pumps
are often set to over-dose to ensure water
quality is maintained. This increases chemical
usage and secondary treatment to compensate.
Qdos peristaltic metering pumps deliver
predictable, accurate metering at variable
pressure up to 7 bar (100 psi), even with
uctuating process conditions. Gas locking and
crystallisation issues are eliminated.

pH adjustment

Industrial water treatment

Water pH inuences the effectiveness of


disinfection.
Accurate pH control is critical to meet water
standards and ensure process continuity. Metering
alkalis such as Calcium Hydroxide creates issues
with clogging and damage. Metering acids carries
safety implications and can corrode pipework and
equipment.
Qdos peristaltic metering pumps minimise pH
overshoot. Suspended solids are handled with
no risk of clogging. Operator safety is ensured with
the ReNu pumphead, a single safely-contained
component for rapid no-tools maintenance.
qdospumps.com

Accurate, versatile chemical pumps


Features of the Qdos range
Simplicity in installation, operation and
maintenance were key considerations when
designing the Qdos range of pumps.
An intuitive menu offers advanced control
features including:
Fluid level monitoring
Line priming
Flow calibration

Features overview
The 3.5" TFT colour display provides instant
pump status, and can be configured to display
in 7 different languages.
Qdos pumps can be ordered with the ReNu pumphead
mounted on the left or right of the pump.
The keypad, display and input/output connections
are readily accessible for easy operation and
maintenance. All models are IP66 rated for use
in washdown environments.

Qdos 30 and Qdos 60 pump range overview

Functionality

Universal +

Universal

Manual

Remote

PROFIBUS

Manual

Contact

4-20mA

Fluid recovery

Fault reporting

Operational modes

PROFIBUS control and diagnostics

Manual control
Numerical flow display

Numerical speed display

Numerical percentage of
max speed display

Fluid level monitor

Max (prime)

Auto restart

Pumphead failure alarm

4-20mA input

4-20mA input two point calibration

4-20mA output

Contact input (pulse/batch)

Run stop input

Run status output

Alarm output

Remote fluid recovery

Optional 24V or 110V industrial logic*

Remote control

Universal+
Flexibility for automatic and
manual control together with
configurable 4-20mA input
and output

Universal

Manual

Automatic and manual control

Manual speed control

LED status icons


Pump status

4-20mA status

Fault

Security
Keypad lock

PIN lock

Control options - Universal and Universal+ models*


Variant
Input

Remote control for absolute


process security

PROFIBUS
Manual and
PROFIBUS control

5-24V DC

Output

Open collector

Variant

Relay module (H)

Input

Remote

Standard pump (L)

110V AC

Output

Contact rating
110V AC, 5A
30V DC, 5A

Variant

Relay module (R)

Input
Output

5-24V DC
Contact rating
110V AC, 5A
30V DC, 5A

Standard pump (L)


Input and output control option

Relay module (H) or (R)


Input and output control option
qdospumps.com

Accurate, versatile chemical pumps

Performance data
Model

Speed (rpm)

Universal+, Universal, Manual, PROFIBUS


Remote

Ordering information

Flow (ml/min)
Qdos 30

Qdos 60

0.025 - 125

0.1 500

0.1 1000

0.078 - 125

0.3 500

0.3 1000

Flow (USGPH)
Universal+, Universal, Manual, PROFIBUS

0.016 - 125

0.001 7.93

0.016 15.85

Remote

0.078 - 125

0.005 7.93

0.005 15.85

2: 30 l/hr (7.5 USGPH)


3: 60 l/hr (15 USGPH)

Model

800

400
200

Suction gauge pressure (bar)

Digital I/O type

Pumphead Lubricant

Manual, Remote and PROFIBUS models


L: Standard pump variant

G: General purpose lubricant


X: Glycerol lubricant

Universal and Universal+ models


L: Open collector outputs, 5 - 24V DC inputs
H: Volt free 110V AC relay contacts, 110V AC inputs
R: Volt free 110V AC relay contacts, 5 - 24V DC inputs

0
0

A: US
E: European
U: UK
K: Australia
R: Argentina
C: Swiss

L = Left
R = Right

600

-0.5

Pumphead
orientation*

1: Remote
3: Manual
4: Universal
5: Universal+
7: PROFIBUS

1000

-1

Capacity

1200

Max flow rate (ml/min)

Plug options

Maximum performance curves

Discharge gauge pressure (bar)

18

Max flow rate (USGPH)

16
14
12

ReNu 30 pumphead

Part number

ReNu 60 pumphead

Part number

ReNu 30 pumphead (PFPE lubricant)

0M3.2200.PFP

ReNu 60 pumphead (PFPE lubricant)

0M3.3200.PFP

ReNu 30 pumphead (silicone lubricant)

0M3.2200.SB0

ReNu 60 pumphead (silicone lubricant)

0M3.3200.SB0

ReNu 30 pumphead (glycerol lubricant)

0M3.2200.GLY

ReNu 60 pumphead (glycerol lubricant)

0M3.3200.GLY

Interface tubing

Part number

Accessories

Part number

PVC 6.3x11.5mm, 2m (6.5ft) length

0M9.2222.V6B

Important note - The ReNu Pumphead contains lubricant. It is the users responsibility to comply with local health and safety regulations,
including ensuring chemical compatibility between the lubricant and the duty fluid before use. For guidance refer to www.wmpg.com/
chemical

0M9.2222.VAD

Hydraulic connection pack,


polypropylene compression fittings

0M9.221H.P01

PVC 10x16mm, 2m (6.5ft) length


PVC 6.3x11.5mm, 5m (16ft) length

0M9.2225.V6B
0M9.2225.VAD

Hydraulic connection pack,


polypropylene barb/threaded fittings

0M9.221H.P02

PVC 10x16mm, 5m (16ft) length

Dimensions

Polythene, 9x12mm, 2m, (6.5ft) length

0M9.2222.E9C

Replacement baseplate

0M9.223M.X00

Polyethylene 5x8mm, 2m (6.5ft) length

0M9.2222.E58

Input lead, M12 IP66, 3m (10ft) length

0M9.203X.000

Polyethylene 9x12mm, 5m (16ft) length

0M9.2225.E9C

Output lead, M12 IP66, 3m (10ft) length

0M9.203Y.000

Polyethylene 5x8mm, 5m (16ft) length

0M9.2225.E58

HMI protective cover

0M9.203U.000

10
8
6
4
2
0
-15

-10

-5

20

40

Suction gauge pressure (psi)

60

80

100

Discharge gauge pressure (psi)

Pumps are 100-240 VAC, 1ph, 50-60Hz and fitted with the mains power plug for the designated plug option.

Weight

E*

* The pumphead side location is required when ordering. The left/right perspective assumes the user is looking at the front of the pump.
The pump in the dimensions diagram on page 10 is considered a pumphead located to the left.

Model

E*

Qdos 30

234mm (9.2)

214mm (8.4)

82.5mm (3.2)

233mm (9.2)

43mm (1.7)

173mm (6.8)

40mm (1.6)

140mm (5.5)

10mm (0.4)

Qdos 60

234mm (9.2)

214mm (8.4)

118mm (4.6)

266mm (10.5)

43mm (1.7)

173mm (6.8)

40mm (1.6)

140mm (5.5)

10mm (0.4)

Model

kg

lb

Qdos 30

5.0

11lb 2oz

Qdos 60

5.7

12lb 9oz

*O
 ptional relay module
10

qdospumps.com

11

Watson-Marlow Pumps Group has seven world-class


factories supported by direct sales operations in 25
countries and distributors in more than 50 countries.
For contact details visit our website:

www.wmpg.com
Watson-Marlow Bredel

Flexicon MasoSine BioPure

Watson-Marlow online
Our engineers around the world can help you choose
the perfect pump and tubing for your needs.
More information? Our brochures are on our website:
www.wmpg.com

Copyright 2014 Watson-Marlow Pumps Group

H B0 4 2 4 I S SU E 5

For more information on Qdos peristaltic metering


pumps visit: www.qdospumps.com

Pumps Group
Tel: +44 (0) 1326 370370 Watson-Marlow
Falmouth, Cornwall TR11 4RU, UK
[email protected]
www.wmpg.co.uk

All flow rates shown were obtained pumping water at 20C (68F) with zero suction and delivery heads.
Disclaimer: The information contained in this document is believed to be correct but Watson-Marlow Limited
accepts no liability for any errors it contains and reserves the right to alter specifications without notice. It is
the users responsibility to ensure product suitability for use within their application. Watson-Marlow, Qdos,
ReNu, LoadSure, Bioprene, Pumpsil and Marprene are trademarks of Watson-Marlow Limited.
STA-PURE PFL and STA-PURE PCS are registered trademarks of W.L Gore & Associates Inc.
Please state the product code when ordering pumps and tubing.

You might also like