7300G NJEX Manual 6-2010-Final

NJEX 7300G
N A T U R A L G A S
O D O R I Z A T I O N
S Y S T E M
THE NJEX 7300G

INSTRUCTION & OPERATING MANUAL
Version: NJEX 7300G 62010
7300G TABLE
OF
CONTENTS
7300G Table of Contents....................................................................................................................I

Section 1: First Things To Know About The 7300G ......................................................................1
How to Use this Manual.......................................................................................................................1
Typographic Conventions ....................................................................................................................1
Getting Help.........................................................................................................................................1

......................................................................................................................2
Warranty ..............................................................................................................................................2
Theory of Operation.............................................................................................................................3
System Accessories ............................................................................................................................3
Section 2: System Installation.........................................................................................................5
Standard System Components............................................................................................................5
System Flow Schematic ......................................................................................................................6
Standard System Mounting .................................................................................................................7
Standard System Connections ............................................................................................................8
Skid System Components .................................................................................................................10
System Flow Schematic ....................................................................................................................12
Skid System Mounting .............................................................................................................. 13 & 14
Skid System Connections......................................................................................................... 15 & 16
Section 3: Filling the Bulk Odorant Tank ....................................................................................17
Filling the Tank for the First Time.......................................................................................................17

.........................................................................................................18
Section 4: System Control & Electronics .....................................................................................19
Overview............................................................................................................................................19
To Use The Key Pad..........................................................................................................................19
To Power Up The System ..................................................................................................................20
Test & Standby Keys .........................................................................................................................21

........................................................................................................22

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Solar Panel ........................................................................................................................................22

!"# $ $ .................................................................................................22
Communications Interface .................................................................................................................23
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..................................................................................................................23

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(
7300G TABLE
OF
CONTENTS
Section 5: Programming for Proportional-to-Flow Operation ....................................................25

Setting Operator Input Parameters....................................................................................................25

'

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" ........................................................................................................25

"
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Low Flow Shut Off .............................................................................................................................26
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,
........................................................................................................................26
(>" .......................................................................................................................27
The Odorant Output Setting ..............................................................................................................27
Odorant Tank .....................................................................................................................................28
Expansion Tank Pressure Monitoring ...............................................................................................28
Odorant Inlet Pressure Monitoring ....................................................................................................29
Alarm to Relay Delay ........................................................................................................................30
Alarm to Call Out Delay ....................................................................................................................30
(BQ ............................................................................................................................30
(BQ ......................................................................................................................31
Conclusion .........................................................................................................................................31
Section 6: Programming for Proportional-to-Time Operation....................................................33
Setting Operator Input Parameters....................................................................................................33

" ........................................................................................................33

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The Odorant Output Setting ............................................................................................................34
Odorant Tank .....................................................................................................................................34
Expansion Tank Pressure Monitoring ...............................................................................................35
Odorant Inlet Pressure Monitoring.....................................................................................................35
Alarm to Relay Delay ........................................................................................................................36
Alarm to Call Out Delay ....................................................................................................................36
(BQ ............................................................................................................................37
(BQ ......................................................................................................................37
Conclusion .........................................................................................................................................38
Section 7: Calibrating Signal Inputs .............................................................................................39

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Expansion Tank Pressure Transmitter Zero Calibration ....................................................................41
Odorant Inlet Pressure Transmitter Zero Calibration .........................................................................42
Pulse Flow Input Calibration, Dry Contact & Voltage Pulse ..............................................................44
Calculation for Determining the Span Frequency Example ...............................................................45

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7300G TABLE
OF
CONTENTS
Section 8: Working with the N-300 System Displays ..................................................................47

Display Functionality..........................................................................................................................47
To View Real Time Displays ..............................................................................................................48
Strokes Signaled .........................................................................................................................48
Odorant Injected ..........................................................................................................................48
Pump Displacement ....................................................................................................................48
Pump Alarms ............................................................................................................................48
Meter Level Verometer .............................................................................................................49
Meter Alarms Verometer ........................................................................................................49
Meter Indicators, non-alarm ......................................................................................................49
Expansion Tank ...........................................................................................................................50
Odorant Inlet ................................................................................................................................50
_ ............................................................................................................................50
............................................................................................................................50
Flow Input ....................................................................................................................................50
Flow Input Alarms ...................................................................................................................50
Flow Input Indicators, non-alarm ..............................................................................................50
Tank Level ...................................................................................................................................51
Tank Level Alarm ......................................................................................................................51
Odorant Temperature ..................................................................................................................51
Section 9: Setting & Testing Alarms .............................................................................................53
Setting Alarm Out Status ...................................................................................................................53
Testing Alarm Out Status ...................................................................................................................55
Setting The Clock ..............................................................................................................................58
Section 10: Mechanical System ....................................................................................................61
Overview............................................................................................................................................61

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(
-
) ....................................................................62
Fill Valve ............................................................................................................................................62
Verometer ..........................................................................................................................................63
Model 7000F Pump ...........................................................................................................................64
Odorant Discharge Manifold ..............................................................................................................64
NJEX Gas Filter .................................................................................................................................65
Solenoid Valve & Pneumatic Relay Manifold.....................................................................................66
Expansion Tank .................................................................................................................................66
Section 11: System Operation .......................................................................................................67
Setting System Pressures and Valves...............................................................................................67
Low Pressure Relief Adjustment........................................................................................................67
Starting The System ..........................................................................................................................68
To Stop The System ..........................................................................................................................69

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(
7300G TABLE
OF
CONTENTS
Section 12: System Maintenance ..................................................................................................71

Preventative Maintenance Schedule .................................................................................................71
Recommended Maintenance Schedule.......................................................................................71
Weekly Inspection.....................................................................................................................71
Semi-Annual Inspection ............................................................................................................71
Annual Inspection .....................................................................................................................71
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.................................................................................................................71
Recommended Spare Parts List..................................................................................................71
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...........................................................................................72
Low Pressure Relief Adjustment........................................................................................................73
Conducting a Forward Purge.............................................................................................................74
Venting Pressure Gas........................................................................................................................76
Filling the Verometer..........................................................................................................................78
Priming & Starting the NJEX System ................................................................................................80
Section 13: 7300G System Troubleshooting................................................................................83
How to Use This Section ...................................................................................................................83
For Additional Help ......................................................................................................................83
Step-by-Step Resolution..............................................................................................................83
Tank Level Alarms .............................................................................................................................83
Tank Level Alarm Troubleshooting Steps ....................................................................................84
....................................................................................................................................84

..........................................................................................84
Signal Alarms.....................................................................................................................................85
Signal Non-Alarm Indicators ..............................................................................................................85
Signal Alarm & Non-Alarm Indicator Troubleshooting Steps ......................................................85
Loss of Flow Alarm Troubleshooting Steps ..............................................................................85
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....................................................................................85
Low Flow Non-Alarm Indicator Troubleshooting Steps .............................................................86
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..............................................................86
Verometer Alarms ..............................................................................................................................86
Verometer Non-Alarm Indicators ......................................................................................................87
Verometer Troubleshooting Steps ...............................................................................................87
Verometer Cable Alarm Troubleshooting Steps ........................................................................87
Verometer No-Fill Alarm Troubleshooting Steps .......................................................................87
Verometer Slow-Fill Alarm Troubleshooting Steps ..................................................................88
Verometer Leakage Alarm Troubleshooting Steps ...................................................................88
Verometer Fill Valve Failure Alarm Troubleshooting Steps .......................................................89
Verometer Odorant Inlet Cable Alarm Troubleshooting Steps ..................................................89
Verometer Odorant Inlet Low Alarm Troubleshooting Steps .....................................................90
Verometer Odorant Inlet Hi Alarm Troubleshooting Steps ........................................................90
Verometer Expansion Tank Cable Alarm Troubleshooting Steps .............................................90
Verometer Expansion Tank Low Alarm Troubleshooting Steps ................................................90
Verometer Expansion Tank High Alarm Troubleshooting Steps ...............................................91
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...............................................91
Verometer Fill Rate Non-Alarm Indicator Troubleshooting Steps .............................................91

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7300G TABLE
OF
CONTENTS
Section 13: 7300G System Troubleshooting continued

Pump Alarms .....................................................................................................................................91
Pump Over Pumping Alarm Troubleshooting Steps .................................................................92
Pump Under Pumping Alarm Troubleshooting Steps ...............................................................92
Pump Failure Alarm Troubleshooting Steps .............................................................................93
Appendix A: Illustrations ...............................................................................................................95
NJEX Model 7000F Pump Assembled ..............................................................................................95
NJEX Model 7000F Pump Actuation Assembly, Exploded View .......................................................96
NJEX Model 7000F Pump, Diaphragm Cartridge, Exploded View ....................................................97
NJEX Model 7000F Pump, Check Valve Assembly, Exploded View .................................................98
Fill Valve, Exploded View ..................................................................................................................99
VM-1100 Verometer, with Filter Assembly, Exploded View..............................................................100

)...........................................................................................................................101
NJEX Gas Filter ...............................................................................................................................102
Electronics Assembly.......................................................................................................................103
SPS-12 Solar Power Supply Unit ....................................................................................................104
%]j<"j`<#Q
..................................................................................................105
Heater Wiring Diagram ....................................................................................................................106

...............................................................................107
Communications Settings ................................................................................................................107
N300 Modbus Function Support ................................................................................................107

.....................................................................................................................107
Control Functions ......................................................................................................................107
Status Functions ........................................................................................................................108
Alarm Functions .........................................................................................................................109
Integer Registers .......................................................................................................................110
Result Data Functions ............................................................................................................110
Parameter functions ..................................................................................................................112
Exception Responses ................................................................................................................112
Appendix C: Response Forms .....................................................................................................113
For the Record Form .......................................................................................................................113
NJEX Trouble Shooting Form ..........................................................................................................114
Appendix D: Documents ...............................................................................................................115
N-300 Controller Display Diagram ...................................................................................................115
Wiring Control Document ...............................................................................................................116
Appendix E: N-300 ATEX Connections ........................................................................................117

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( 2
SECTION 1: FIRST THINGS TO KNOW ABOUT THE 7300G

How to Use this Manual
Getting Help
The NJEX-7300G Operations Manual is a step-bystep guide containing the procedures needed to work
with the 7300G System.
This manual provides solutions to typical questions

about the 7300G system. If the answer can not be
found within this manual, contact YZ Systems at:
The NJEX System Series of odorizers implement the Z]Yj]Y+;jY;^<<

most advanced technology available in the industry. It Z]Y<<Y;^+Y`+^(800.NJEX.HELP)
is recommended that the technicians working with the )Z]Yj]Y+;jY;^]+
NJEX Odorization Systems study the manual prior to
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When calling, have this manual close at hand.
Whether calling or writing, please include in your comTypographic Conventions
munique the following information:
To aide in readability, this manual uses several
typographic conventions. References to illustrations,
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version number of this manual. The serial number
photographs, and other related content will appear in
is located on the inside of the enclosure door just
italicized text
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the item in the manual. Digital versions of the manual,
of this manual is located at the bottom of each page.
available in Adobe Acrobat PDF format, will be
highlighted further in blue italic text indicating the copy

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retains a hyperlink to the referenced item.
actions of the technical personnel when the problem
occurred.
Measurement units are listed in italic parenthesis text
following their US standard equivalent. As an ex\-

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in the LCD on the N-300G controller, please include:
the text will appear throughout the manual.
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Items that require action, for example the pressing of a
key for programming the controller, will feature the action
item in sentence case Bold Text followed in normal
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text by the item such as, the Up Arrow key or Main
used.
Power switch.
Starting with Section 4, System Control & Electronics,
the manual will begin discussing the in-depth operation of the N-300 electronic controller where many of
these typographic conventions will be found. In the
discussion about the controller, the technician will
learn about the dual-use keypad. Here, the controller
LCD will display a new function for the key located immediately below the displayed item. For example, an
Up Arrow key may have *Set immediately above it on
the LCD indicating to set, or enter, the selected item
into the memory of the N-300 controller. The asterisk
(*), immediately before Set on the LCD indicates the
dual-use keypad is active. Further discussion on the
dual-use capability of the N-300 controller keypad will
take place in Section 4, System Control and Electronics, on page 19.

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Warranty
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Please visit our web site www.yzsystems.com for a

complete copy of our warranty contained in our Terms
and Agreement document.
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ing of the actuation gas supply may be required.
Where the actuation gas supply has a high water

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also be used during cold operating conditions to avoid
condensation in the actuation gas supply line. In addition, operation at extreme temperatures will affect seal
and diaphragm performance. To prolong the service
of seals and diaphragm, adequate heat should be
provided to maintain an operating environment above
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NJEX Systems are approved Class I, Div I and must

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Actual reserve time is dependant on age and condition of battery and the usage rate of the NJEX System.

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Theory of Operation
CAUTION:
Excessive tubing lengths should be avoided. InstalOperation of the 7300G centers around three primary lation of the NJEX Odorization system should be as
components: the Model 7000 pump, the Model
close to the point of injection and Odorant Storage
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exceed 15 (4.5 meters) with the tubing size mainDuring normal operation, the Model 7000 pump injects tained as indicated in this manual. If longer tubing
an exact quantity of odorant at a rate determined
lengths are required consult YZ Systems Technical
by the N-300G controller. The quantity of odorant
Services at; 800.653.9435 or 1.281.362.6500.
injected per stroke is set using a spacer in the pump
actuation assembly. The rate at which the pump is
System Accessories
actuated is determined by the N-300G controller.

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stainless steel probe, and isolation valve for loca
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odorant injected by the Model 7000 pump. The N

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mined low level point, the N-300G controller actuates
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at a regular time interval preset by the operator.
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scrub the exhaust gas vented from the pumps or
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A complete line of odorization accessories ranging
signal. For systems with analog inputs, if a loss of
from pre-odorized gas scrubbers to injection probes is
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eight times per pump stroke. These readings are averaged and the time duration until the next stroke is then
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Notes

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SECTION 2: SYSTEM INSTALLATION

Standard System Components
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include the following:

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operation are as follows:
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Excessive tubing lengths should be avoided. Installa
tion of the NJEX Odorization system should be as close
to the point of injection and Odorant Storage Tank as
possible. Maximum tubing length should not exceed 15

(4.5 meters) with the tubing size maintained as indicated

in this manual. If longer tubing lengths are required

consult YZ Systems Technical Service Department at;

800.653.9435 or 281.362.6500.

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Note: in applications where the actuation gas supply
has a high water content and/or a low hydrocarbon dew

7300G system may be necessary. Bottled nitrogen can
also be used during cold operating conditions to avoid
condensation in the actuation gas supply line. Also,
an actuation gas source pressure of 75 psi (5.17 Bar)
should be adequate in most installations.
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manifold to the pipeline connection using a dielectric

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ODORANT DISCHARGE MANIFOLD
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ACTUATION GAS
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OPTIONAL HEATER
A.C. CONNECTION
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Skid system primary components of the NJEX-7300G
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NJEX Gas Filter\ installed between
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Bulk Odorant Filter
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Service Tray, (Not Illustrated), should be installed

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these lugs are designed only for the
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lugs are designed only for the weight of the empty

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gallons

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Either
Either
[

\
\

BL
inches
^<
+]
^;
+;
j
j
]<
]];
]j
j^j
BW
inches
+j
^
+j
^
+j
^`
^
^
;`
;
O
inches
8
7
8
7
8
8
8
8
8
]`
L
inches
;;
`^
j
^<
]j`
]^`
j`<
+]
W
inches
+;
;j
+;
;j
+;
^
;j
;j
;
73
WEIGHT
pounds
800
^<
^<
]<<<
]j<<
]+^<
]^<
j;<<
`j^<
^<

! " # $ % # % & ' " # $ % # % & $
( !
)*+,$- .#%34+,

Skid System Connections

+<<

operation are as follows:
]Y #

!\%]j\Y

Note: the solar panel should be mounted free of

obstructing shade and should be facing south in the
northern hemisphere or facing north in the southern
Y
]Y [- ! !

%]j<"j`< !\# !

!>
% -
$

'

>

$-

Y !

- ]j<_#!]<<\ - j`<_#!
^<Y !
-!
> -]^\Y(
!

$
-
^_#
j^<_#Y
Figure 16
()+
jY #
? !
$

\
\-
#
B

]];

>BY
jY [-\

[
[

the termination block located in the system control

\\-
#

B

]];

>BY
Figure 17
jY [-\
%`^

!ing as required to the termination block located in

\\ refer to the
Wiring Control Document on page 116 in Appendix
D.

-
>Y]]Y
Figure 18

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#%34+,
( &

CAUTION:
;Y [-
! ! \
> $

$ Y[

]j<"j`<_# refer to the heater wir -~

\]<;\should be connected

-
'

Y
to the electrical inlet located on the lower side
(>

> ]^*`Y^ -

]"j

,!

--Y !
-

Y[-

]Y;- ]j<_#\

$ B
<<Y;^+Y`+^
Y++- j`<_#Y
]Yj]Y+;jY;^<<Y

j<<
\
+Y #

\
]"`

j<YB

$
connector of the odorant discharge manifold to the

Y_ $
Y

\

`Y #

\ -^
*^Y],~ !
\
~

\

)

j<<

*);"~
+%<<`j ,' $
^

~

Y
TION
ODORANT DISCHARGE
MANIFOLD PIPELINE PORT
" $j<<

$Z
]Y[

*)
]+<]"~+%<j` ,\
'
$]^<
Y
jY[

-~
*);
"~+%<<`j ,\
' $^
~ Y
GAS
75 PSI (5.17 BAR)

REGULATED ACTUAODORANT INLET
CONNECTION
Figure 19
+Y+"

!

! Y
B
\
!
\

$ *);` ,-

Y
Note: in applications where the actuation gas supply has
!

" !
!
\

-+<<

Y

$

Y

-^*^Y],

Y
^Y #

-

manifold to the pipeline connection using a dielectric

$$\
OPTIONAL HEATER
A.C. CONNECTION
Figure 20

! " # $ % # % & ' " # $ % # % & $
( %
)*+,$- .#%34+,
SECTION 3: FILLING
THE
BULK ODORANT TANK
Filling the Tank for the First

Time
3. To purge the tank open valve V10 to introduce

inert or natural gas to the tank to begin displacing
any ambient air from the empty tank. Continue
until pressure on the gage located directly above
V13 is observed, then partially open V11 to allow
Odorant has a very strong odor, which if allowed to
ambient air from the tank to begin owing out.
escape to the atmosphere, may cause problems in the
Allow this process to continue until all ambient
local community. Take necessary precautions when
air from the tank is purged, and only inert gas or
lling an odorant storage tank to assure that the local
natural gas is emitting from this valve, then close
community is not disrupted during the lling process.
V11 and V10. The time required to accomplish
Verify that the entire system has no pressure in it
this task will vary with the tank size.
before beginning. Additionally, all personnel should
wear protective clothing, and use equipment as
4. Vent purge gas by opening V11 partially until tank
recommended by the chemical manufacturer during
pressure just reaches zero, and then close V11.
this time. If you are uncertain about any aspect of the
odorant itself, you should contact the manufacturer of 5. Attach odorant supply to V10, open V10, and
your chemical prior to proceeding.
begin transferring odorant to the bulk tank.
CAUTION:
1. Verify correct position of valves before beginning,

gure 21.
6. Connect a line from V11 to a are or vapor recovery device, and open V11.
CAUTION:
Open: V12, and V13*

Closed: V10, V11, and V15
*Note Gas Supply to V13 should NOT be turned
on during this procedure.
2. Attach inert or natural gas supply to V10.
Fill tank to a maximum level of 80% of the tank capacity.
7. Close V10 and V11, and remove odorant transfer equipment, and line to are or vapor recovery
device.
8. Continue through the remaining procedures in this
manual.
Electronic Level Indicator
Odorant Vapor Return
1/2 NPT
Odorant Fill
1/2 NPT
V15 V13
V12
V11
V10
Figure 21
Y Z S y s t e m s M i l t o n R o y 2 0 1 I v y l a n d R o a d I v y l a n d , PA U S A 1 8 9 7 4 P : 2 8 1 . 3 6 2 . 6 5 0 0 F : 2 8 1 . 3 6 2 . 6 5 1 3
NJEX 7300G ver.04/2010 pub. no. 37300
Page 17
SECTION 3: FILLING
THE
BULK ODORANT TANK
Relling the Bulk Odorant Tank
CAUTION:
Odorant has a very strong odor, which if allowed to
escape to the atmosphere, may cause problems in
the local community. Take necessary precautions
when lling an odorant storage tank to assure that
the local community is not disrupted during the lling
process. Verify that the entire system has no pressure in it before beginning. Additionally all personnel
should wear protective clothing, and use equipment as
recommended by the chemical manufacturer during
this time. If you are uncertain about any aspect of the
odorant itself, you should contact the manufacturer of
your chemical prior to proceeding.
1. Place the N-300G controller in the Standby Mode
by pressing the Standby key.
2. Verify correct position of valves before beginning,
gure 22.
3. Connect a line from V11 to a are or vapor recovery device, and open V11.
4. Attach odorant supply to V10, open V10, and
begin transferring odorant to the bulk tank.
CAUTION:
Fill tank to a maximum level of 80% of the tank capacity.
5. Close V10 and V11, and remove odorant transfer equipment, and line to are or vapor recovery
device.
6. Open V13 and V15.
7. Place the N-300G controller in the Run Mode by
pressing the Standby key.
Open: V12
Closed: V10, V11, V13, V15
Electronic Level Indicator
Odorant Vapor Return

1/2 NPT
Odorant Fill
1/2 NPT
V15
V13
V12
V11
V10
Figure 22
Y Z S y s t e m s M i l t o n R o y 2 0 1 I v y l a n d R o a d I v y l a n d , PA U S A 1 8 9 7 4 P : 2 8 1 . 3 6 2 . 6 5 0 0 F : 2 8 1 . 3 6 2 . 6 5 1 3
Page 18
NJEX 7300G ver.04/2010 pub. no. 37300
SECTION 4: SYSTEM CONTROL & ELECTRONICS

Overview
The 7300G control/electronics system is composed
of the system control enclosure and the SPS-12 solar
charged power supply, or a LPS 120/240 charger
supply, . Individual components of the system
are shown below and are described in the following
Y? ! -~%+<<

~%+<<BB
located
!"#"
$ .
To Use The Key Pad

The three main keys have multiple function capabilities. Each key is labeled with its primary function used
in moving through the menu, they are as follows:
POWER SUPPLY
SYSTEM CONTROL
ENCLOSURE
Q
Select / Enter
pmp bat vmtr sig tnk
PropFlow
Idle
*Strt *Dsp *Set
&' +: <=>

?<=@"
?
?<=
These keys also have alternative functions. These al
$-

!?

\
proceeded by an asterisk *, that appear in a corre

~%+<<Y
For example in K:

*Start, you would press the Select / Enter key.
*Dsp, you would select the
Key.
*Set, you would select the
Key.
QK

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#/01##$$
(

To Power Up The System
PropFlow
Idle
*Stop *Dsp *Set

~%+<<#

\and

! S1 located just below center on
-
# #Y

on the main power switch by toggling the switch to up
position.
Once powered-up, the menu sequence,
!Y) !

#B
screen as they are presented.
#

shown match the serial number and model type on the
left side of the electronics enclosure and on the inside
of mechanical enclosure door. Also check to ensure
the verometer calibration number matches the verometer tag number located at the top of the verometer
assembly, @
~> $
-
-
%#

\$

programmed into the Sentry Module, This
option will only come up if it has been set up in Sentry
and not previously uploaded.
Record the version x.xx number, in the For
the Record Form

R !
U#Q
$of this manual for future reference.
IMPORTANT:
[ $\$
=
]
$
$\

$

$\
^_`

=\

_

S1
Q
Display Contrast Adj

50%
22C
Q
Serial Number
20000
Q
Model Type
7300GE
Q
Verometer Calibrate
154.20 Calibrate cc
Q
Pre-Configure Parms?
*Yes *No
Q
N300GE
Ver 1.02
--NJEX--
Q

PropFlow
Idle
*Strt *Dsp *Set

! " # $ % # % & ' " # $ % # % & $
(
)*+,$- .#!3/01##$$

Test & Standby Keys
The Test key, is located in the upper right

-~%+<<

manually stroke the pump. Simply press the test key
touch pad to stroke the pump. Each time the test key
\
~%+<<
display will show Strk just above the Test key touch
pad. The strokes signaled counter will advance for
each stroke of the pump. The odorant injected counter
! $
!
-cient volume of odorant to register .001 lb (.001 kg) of
odorant.
The Standby key, , allows the operator to

-~%+<<
Y
This creates a standby mode for the 7300G system.
[
$
-
? !

\
operator can switch the 7300G to a standby mode for
extended periods of time, or to temporarily suspend

--

Y
? !
is initiated once more, or the maintenance has been
completed, the 7300G can be switched from standby

!
~%+<<
controller.

PropFlow
0:00
*Stop *Dsp *Set
Q
Remote Inhibit Mode, can also be applied to interrupt

odorization in a manner similar to the standby mode
however, it is initiated by applying a dry contact, or

\

]\
terminals #9 and #10 ,
{
U

"
$
!"#"
_
$ . The Remote Inhibit Modes function is identical to the Standby Mode. Activation will be indicated

~%+<<

`$

differently. Rmt Inhb!
~%+<<

screen display where the count down time normally
appears, .

PropFlow
Rmt Inhb
*Stop *Dsp *Set
Q

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#/01##$$
(

Battery & Solar Panel Assembly
SOLAR PANEL
The 7300G standard system is solar powered using a

$!
\
!
%]j!

]j$ B#
battery, K@. The 7300G will operate approximately 30 days without additional power generated by the solar panel. The battery is continuously
monitored and an alarm signal is sent if the voltage
- !]]Y<$ YB

B\
-
-%]j!
Y
If AC power is available, the solar panel can be
!

]j<"j`<#"B#
!
\intrinsically safe barrier, and

- #[\B$
]\ #\B tions. The battery is included in the system to provide
system operation and back up power for up to 30
\
$
-
# !-Y
LPS AND BATTERY W/COVER REMOVED
Q
QK
SPS AND BATTERY W/COVER REMOVED
Q

! " # $ % # % & ' " # $ % # % & $
(
)*+,$- .#!3/01##$$

Communications Interface
There are three methods of communicating informa
-~%+<<
Y
Method 1,#

( Y

be found on !|#^}
\
'

Method 2, utilizes the Sentry Software installed on
a computer. In this mode the computer can commu
!~

-
\
~

-
computer and provide it with information.
#

- ( ] j$
%`^
two wire connection. In a safe, nonhazardous area
this may be connected to a RS-232 converter for

- !#B-Y
Method 3, utilizes two output relays. One relay is for
Alarm Output, and provides single output communication to indicate some type of some alarm has
occurred with the odorizer. The second output relay
is for a Scaled Pulse relative to a programed volume of odorant injected by the system,

{U

"
$
!
"#"
$ .
?"" (] ?'

The 7300G system may be communicated to through

! $`^

Y
~%+<<(

-

!|#^}
\'

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#/01##$$
( $

Notes

! " # $ % # % & ' " # $ % # % & $
( !
)*+,$- .#!3/01##$$
SECTION 5: PROGRAMMING FOR PROPORTIONAL-TO-FLOW OPERATION

Setting Operator Input Parameters
*

-

# Set

\.
# Par $

\
.
# Flow

\
Q

PropFlow
Idle
*Strt *Dsp *Set
Q

Set Selection
*Par *Cal *Esc
Q

pmp bat
sig tnk
Set vmtr
Parameters
Set*Time
Parameters
*Flow
*Esc
*Flow *Time *Esc
QK

Proportional to Flow
*Set *Alarm *Esc
# Set

% %? !
\
40.
Setting the odorant injection rate in lbs/MMCF

(mg/m3) of gas

'
\K\

SelectY$
!
?
!

YQUp Arrow

$
Down Arrow $Y

!$

\Enter

!$
Y

$! ?
!

YDown Arrow $

>Y
Or

Injection Rate
1.00
lbs/MMCF
QK

Injection Rate
16.0
mg/m3
Pump displacement in cc/stroke

\K

SelectY$
!

?!

YQUp Arrow
%
$
Down Arrow %
$Y

!$
%

\Enter
!$

Y
$! ?
!

YDown Arrow $

>Y

Pump Displaceplent
1.000
cc/Stroke
QK

Odorant density in lbs/gallon (g/cc) @ 60 F

\K

SelectY$
!

?!

YQUp Arrow

$
Down Arrow
$Y

!$
%

\Enter
!$

Y
$! ?
!

YDown Arrow
$

>Y
Or
Odorant Density
6.80
lbs/Gal
QK

Odorant Density
0.815
9/cc

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#/01##$$
( &

Setting Operator Input Parameters,
U

Or
' {; ?|)} ~")

(>? !>? !!
? !
-
Y
Y = " ' {;@KK

SelectY$
!
?
!
YQUp Arrow

$
Down Arrow $Y

!$

\Enter

!$
Y

$! ?
!

YDown Arrow $

>Y

Maximum Gas Flow
5.000 MMCF/hr
QKK

Maximum Gas Flow
15.00 m3/sec

Low Flow Shutoff

Y= !; {; = '@ !

->? !
~%+<<
'

Y !

!? !

!

Y
! $
>"
Y
? !

$
~%+<<

Y
QK

Low Flow Shutoff
2.0% Max Gas Flow

Y = !; {; = @K

SelectY$
!

?!
YQUp Arrow

$
Down Arrow %
$Y

!$
%

\Enter
!$

Y
$! ?
!

YDown
Arrow $

>Y
Flow (no signal)

Y= {; (no signal) input setting\%

->? !
!
-
$

? !

Y
Note: Flow (no signal) input
?
=
\ ]?
_~"UK_
$
QK

Flow (No Signal)
20.0% Max Gas Flow

! " # $ % # % & ' " # $ % # % & $
( %
)*+,$- .#!3/01##$$

Y = {; (no signal) input\K

SelectY$
!

?!
YQUp Arrow

$
Down Arrow %
$Y

!$
%

\Enter
!$

Y
$! ?
!

YDown
Arrow $

>Y
QK

Flow (No Signal)
20.0% Max Gas Flow

Maximum Time/Stroke
The maximum time/stroke setting\>
!
\!

\ -

Y&
]
?_

?

_
?

QK

Maximum Time/Stroke
0 = Disabled

To set the maximum time/stroke\K

SelectY$
!

?!
YQUp Arrow

$
Down Arrow %
$Y

!$
%

\Enter
!$

Y
$! ?
!

YDown Arrow $

>Y
The Odorant Output Setting

The odorant output setting\

-

"+ Y

!

' !
- TB1\

#19
#20\
{U

"
$

!"#"
$
Or

Odorant Output
0.010 lbs/pulse
QK

Odorant Output
0.010 kg/pulse

To set the odorant output\K

SelectY$
!

?!
YQUp Arrow

$
Down Arrow %
$Y

!$
%

\Enter
!$

Y
$! ?
!

YDown Arrow $

>Y

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#/01##$$
(

U

Odorant Tank

' _ #)

~-
(

Y
]Y Disabled:
$

\\
\

?@ $ \\.
jY Enabled:<%]<<$

!!
- $%

\@
$
\
!

$
Y
To set the alarm level points\K\

SelectY !$$!

?!

YQUp Arrow

$
Down Arrow
$Y
!
^
j^Y

!$

\Enter
!
!$

Y

$! ?
!

\@$$!
?YQ
Up Arrow
$
Down
Arrow $Y

<Y

!
$

\Enter

!@$

Y
Down Arrow $

>
Y
QK

Odorant Tank
10=Low (%) 90=High

Or

Expansion Tank (psi)
20.0=Low 30.0=High
Q

Expansion Tanks (bar)
1.40=Low 2.00=High

Expansion Tank Pressure Monitoring

>

>j^
|Y!
%
\@>

\

!>

\Y
]Y DisabledZ
>

%

\\\

?@ $
\\Y~
$
-

Y
jY EnabledZ !$ /j+
|\'- <|
$
Y@$
/j|\'%
- <| |.

! " # $ % # % & ' " # $ % # % & $
(
)*+,$- .#!3/01##$$

To set the alarm level points\

SelectY !$
!
?!

YQUp Arrow

$
Down Arrow
$Y

!$

\Enter
! !

Y
$!
?
!

Y
~>@$!
?YQ
Up Arrow
$
Down
Arrow $Y

!$

\Enter
!@

Y
Down Arrow $

>
Y
Or

Expansion Tanks (bar)
1.40=Low 2.00=High

20.0=Low 30.0=High
Q

Odorant Inlet Pressure Monitoring

) $$ -

-%
-
!

>

\

Y-%
-

$
^|

]<|Y!
-
[

\@
[
\

!
[
Y
To set the alarm level points\

SelectY [
!$!

?!

Y~
!

+<|YQ
Up Arrow
$
Down
Arrow $Y

!$

\Enter
! [
!

Y

$! ?
!

Y~> [
@$!

?Y~

%

+^K|YQUp Arrow

$
Down Arrow
$Y

!$

\Enter
! [
%
@

YDown Arrow
$

>
Y
Or

Odorant Inlet (psi)
25.0=Low 40.0=High
Q

Odorant Inlet (bar)
1.70=Low 2.80=High

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#/01##$$
(

U

Alarm to Relay Delay

[

!
- - !

%

-

-
$ Y
Q

pmp
bat vmtr
sig tnk
Maximum
Time/Stroke
Alarm
Relay Delay
0 =to
Disabled
0 minutes

]Y <~ #
B
jY ]%j`<~ -(
B
+Y j`<B\~ #
! %

To set the alarm delay time\

SelectY B$
!
?!

YQUp Arrow

$
Down Arrow
$Y

!$

\Enter $Y
Alarm to Call Out Delay

[

!
- - !

%

-

-

$ (

Y
QK

Alarm to Callout Dly
0 minutes

]Y <~ #B

jY ]%j`<~ -(
B
+Y j`<B\~ #!
To set the alarm to call out delay time\K

SelectY #%
B$!
?!

YQ
Up Arrow
$
Down
Arrow $Y

!$

\Enter
$Y
MODBUS Address
[
( \ -
!
-
-

$[YBY
\ !#B @ $
$ -
-
Y
( %
Y
- ]%j` Y[-<
Q

MODBUS Address
1 Device Address

! " # $ % # % & ' " # $ % # % & $
( $
)*+,$- .#!3/01##$$

-

!\Y
Conclusion

~%+<<

Note: }
\
' =K

% %) !( Y[-~
["

!
\'

\U\ '[ !

MODBUS Parameters
>

-

~+<<
` -
-

% %) !(
Y[-

Y\\-
\
~
!

% %

\.
(
- !

;Y

]Enter / Select

!
!!
?Y~>Up Arrow
Down Arrow

$
- ( Y$%
]j<<\j`<<\`<<\
;<<Y
~>Enter / Select

!
!!
?Y~>Up Arrow
Down Arrow

$
- ( Y %

\$
\

Y
Q

MODBUS Parameters
9600,N,RTU Comm=1.

+

-Enter / Select!

-
!
!!
?Y
~>Up Arrow Down Arrow

$ -
-
( Y$
ZQ
#[[Y

Enter / Select\

Y~%+<<
! YQUp Arrow Down Arrow

$
- %

Z
MODBUS Parameters
#((YY~#

j!
$-

-%
!#

Y
#((]Y#

]!$
- ( #

\
#
%

j!$-

-!#

Y
#((]j#

]
# %

j!$- (
#

\
~ !$
-

-!# %

Y

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#/01##$$
( $

Notes

! " # $ % # % & ' " # $ % # % & $
( $
)*+,$- .#!3/01##$$
SECTION 6: PROGRAMMING FOR PROPORTIONAL-TO-TIME OPERATION

*designates optional key function
Setting Operator Input Parameters

Choose Set from the main menu, .
Choose Par from the set selection menu, .
Choose Time from the set parameters menu,
.
Choose Set from the proportional-to-time menu,
.
Figure 57

Set Selection
*Cal
*Esc
Figure 58 *Par
Figure 59

Set Parameters
*Flow *Time
*Esc
Figure 60

Proportional to Time
*Set *Alarm
*Esc
Pump displacement in cc/stroke

To set the pump displacement, , press and
release the Select key. The value entry will begin to
?!

YQUp Arrow key to increase the value and the Down Arrow key to decrease the value. When a new value has been chosen, press the Enter key to store the new value into
Y
$! ?
!

has been loaded into memory. Press the Down
Arrow key to advance to the next parameter.

PropFlow
Idle
*Strt *Dsp *Set
Figure 61

Pump Displacement
1.000
cc/Stroke
Select
Enter
Odorant density in lbs/gallon (g/cc.) @ 60F

To set the odorant density, press and
release the Select key. The value entry will begin
?!
YQUp Arrow key to
increase the value and the Down Arrow key to
decrease the value. When a new value has been chosen, press the Enter key to store the new value into
Y
$! ?
!

has been loaded into memory. Press the Down Arrow
key to advance to the next parameter.
Or
Odorant Density
6.80
lbs/Gal
Figure 62

Odorant Density
0.815
9/cc
Select
Enter
Time interval between strokes of the pump in

xx.xx minutes/stroke:
1. 0.00 minutes = proportional-to-time disabled.
2. 0.02 to 99.99 minutes = proportional-to-time enabled.
Figure 63
To set the time/strokes, , press and release

the SelectY$
!
?
!

YQUp Arrow key to increase the
value and the Down Arrow key to decrease the value.

Set Time Per Stroke
0.50 minutes
Select
Enter

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#!3/01##$$
( $$

Continued
When a new value has been chosen, press the Enter
key to store the new value into memory. The entered
$! ?
!

memory. Press the Down Arrow key to advance to the
next parameter.
Or
The Odorant Output Setting

This controls the scaling of the odorant output relay in
lbs/pulse. This indicates how much odorant has been
injected with each pulse of the output relay located
TB1, terminals #19 and #20 , refer to the Wiring Control
Document on page 116 in Appendix D: Documents.

Odorant Output
0.010 lbs/pulse
Figure 64

Odorant Output
0.010 kg/pulse
Select
Enter
To set the odorant output, K, press and

release the Select key. The value entry will begin to
?!
YQUp Arrow key to increase the value and the Down Arrow key to decrease
the value. When a new value has been chosen, press
the Enter key to store the new value into memory.

$! ?
!

loaded into memory. Press the Down Arrow key to
advance to the next parameter.
Odorant Tank
Optional Setup Note: This parameter functions only if
a complete YZ Skid Mounted Tank System is supplied.
1. Disabled: no level monitoring, \
both Low & High settings must be disabled.
2. Enabled: 0-100% level monitoring with two alarms
that may be triggered from this level reading, a
High Tank Level Tank Alarm, and a Low Tank Level
Tank Alarm.
Figure 65

Odorant Tank
10=Low (%) 90=High
Select
Enter
To set the alarm level points, , press and release the Select key. The Low Level value will begin to
?!

YQUp Arrow key to increase
the value and the Down Arrow key to decrease the
value. This alarm should typically be set between 5%
and 25%. When a new value has been chosen, press
the Enter key to store the new Low Level Alarm setting

Y
$! ?
!

! " # $ % # % & ' " # $ % # % & $
( $!
)*+,$- .#!3/01##$$

it has been loaded into memory, the High Level value
!
?YQUp Arrow key to increase
the value and the Down Arrow key to decrease the desired value. This alarm should typically be set at less
than 80%. When a new value has been chosen, press
the Enter key to store the new High Level Alarm setting
into memory. Press the Down Arrow key to advance
to the next menu.
Or
Expansion Tank Pressure Monitoring

The expansion tank pressure should typically remain at
approximately 25 psi (1.72 Bar). There are two alarms
that can be triggered a High Pressure Expansion Tank
Alarm, and a Low Pressure Expansion Tank Alarm.
1. Disabled: no expansion tank pressure monitoring,
\|

?@ $ \
disabled. Normal operation should have this function enabled.

20.0=Low
30.0=High
Figure 66

Expansion Tank (bar)
1.40=Low
2.00=High
Select
Enter
2. Enabled: Low Level should typically be set @ 23

psi (1.58 Bar), but is adjustable from 0 psi (0 Bar)
up to the high level set point. High Level should
typically be set @ 27 psi (1.86 Bar), but is adjustable from 0 psi (0 Bar) up to 99 psi (6.82 Bar).
To set the alarm level points,, press and release the Select key. The Low Pressure value will be
?!

YQUp Arrow key to increase the value and the Down Arrow key to decrease
the Enter key to store the new Low Pressure setting

Y
$! ?
!

it has been loaded into memory and the High Pressure
$!
?YQUp Arrow key to inExpansion Tank (psi)
crease the value and the Down Arrow key to decrease 20.0=Low 30.0=High
Figure 67 Select
the Enter key to store the new High Pressure setting
Enter
into memory. Press the Down Arrow key to advance
to the next menu.
Or
Expansion Tank (bar)
1.40=Low
2.00=High
Odorant Inlet Pressure Monitoring

[
- $$ -

differential between the Bulk Odorant Storage Tank
and the Expansion Tank, must be maintained. This
differential should never be less than 5 psi (.35 Bar)
and typically not more than 10 psi (.69 Bar). There are
two alarms that can be triggered from the Odorant Inlet
Pressure reading, a High Odorant Inlet Alarm, and a
Low Odorant Inlet Alarm, .

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#!3/01##$$
( $&

Continued
To set the alarm level points, , press and
release the Select key. The Odorant Inlet Low value
!
?!

Y~
!
in the Odorant Storage Tank is 30 psi (2.07 Bar)YQ
the Up Arrow key to increase the value and the Down
Arrow key to decrease the value. When a new value
has been chosen, press the Enter key to store the
new Odorant Inlet Low setting into memory. The en$! ?
!

into memory and the Odorant Inlet High value will

?Y~

Storage Tank is 35 psi (2.41 Bar)YQUp Arrow
key to increase the value and the Down Arrow key
to decrease the value. When a new value has been
chosen, press the Enter key to store the new Odorant
Inlet High setting into memory. Press the Down Arrow key to advance to the next menu.
Or
Odorant Inlet (psi)
25.0=Low
40.0=High
Figure 68

Odorant Inlet (bar)
1.70=Low
2.80=High
Select
Enter

Is a programmable time that can be entered to allow
for a period of time to occur between the initial issuance of an alarm and the actual remote reporting of
the alarm via the alarm relay output.
1. 0 = No Relay Contact Delay
2. 1 - 240 = Number of Minutes Delay
3. > 240 = Disabled, No Alarm Relay Contact will occur
To set the alarm delay time, , press and
release the Select key. The Alarm to Delay value
!
?!

YQUp Arrow
key to increase the value and the Down Arrow key
to decrease the value. When a new value has been
chosen, press the Enter key to store the value.
Figure 69

0 minutes
Select
Enter
Alarm to Call Out Delay

Is a programmable time that can be entered to allow
for a period of time to occur between the initial issuance of an alarm and the actual automatic call out
function via a modem or Modbus communication port.
1. 0 = No Alarm Call Out Delay
2. 1 - 240 = Number of Minutes Delay
3. > 240 = Disabled, No Alarm Call Out will occur

0 minutes
Select
Enter

! " # $ % # % & ' " # $ % # % & $
( $%
)*+,$- .#!3/01##$$

To set the alarm to call out delay time, ,
press and release the Select key. The Alarm to Callout
B$!
?!

YQUp
Arrow key to increase the value and the Down Arrow
key to decrease the value. When a new value has
been chosen, press the Enter key to store the value.
MODBUS Address
Figure 70

0 minutes
Select
Enter
In Modbus Protocol, each piece of equipment that will

be polled for information must be assigned a Slave
I.D. address, to allow the SCADA or other Host device
to properly address the device to be polled for information. This parameter is to program the odorizers
Modbus address. Any address from 1-247 may be programed. If 0 is programed this function will be disabled,
.
Figure 71
Note: the Modbus address is also used as the Sentry4

I.D.

MODBUS Address
1 Device Address
Select
Enter
MODBUS Parameters
There are 4 items of information that may be entered
on this screen. They are baud, parity, framing mode,
comm port designation,
]Enter / Select key and the baud rate
!
!!
?Y~>Up Arrow
or Down Arrow key to increment the value to the
required baud rate of your Modbus system. Available
baud rates are 1200, 2400, 4800, and 9600.
~>Enter / Select key and the parity
!
!!
?Y~>Up Arrow
or Down Arrow key to increment the value to the required parity of your Modbus system. Parity options
are odd, even, and none.
Figure 72

MODBUS Parameters
9600,N,RTU Comm=1.
Select
Enter
+

-Enter / Select key will bring
-
!
!!
?Y
Next use the Up Arrow or Down Arrow key to
increment the value to the required framing mode of
( Y$
ZQ
ASCII.

Enter / Select key, the
comm port selection can be made. The N-300 has
! YQUp Arrow or Down Arrow
key to increment the value to select one of three options:

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#!3/01##$$
( $

Continued
MODBUS Parameters
COMM = . . ONLY Communications Port #2 will be
available for communications using Sentry Software Communications Protocol.
COMM = 1 . Communications Port #1 will be available
for Modbuss Communications, and Communications Port #2 will be available for communications
using Sentry Software Communications Protocol.
COMM = 1 2 Communications Port #1 and Communications Port #2 will be available for Modbuss
Communications, and NO ports will be available
for communications using Sentry Software Communications Protocol.
Conclusion
This concludes programming the N-300G controller in Proportional-to-Time Mode. If the NJEX 7300
System is the only unit that will be initialized at this
time the following Section 7, Calibrating Signal Inputs
will contain the next appropriate information based on
Proportional-to-Time Mode operation.

! " # $ % # % & ' " # $ % # % & $
( $
)*+,$- .#!3/01##$$
SECTION 7: CALIBRATING SIGNAL INPUTS

Analog Flow Input Calibration,
1-5 VDC / 4-20 mA
IMPORTANT:
Many factors effect the signal between the signal
source and the NJEX System. Elements of the signal
electrical system such as the gauge and length of the
wire, isolation barrier, grounding, transient voltages,

\=
?
device can effect the signal and how that signal is
received by the NJEX System. To truly calibrate the
^:'= $

=
? $ ?\

= $

?
$ &>RU !]

Q
QK
Q
Q
Choose *Set in the main menu, .

Choose *Cal in the set selection menu, K.
Q
Choose *Inputs in the calibration set menu, .

Choose *Flow in the calibration selection menu,
.
Choose *Ang
? !

\-

$

\YY\]%^_B# `%j<\
.
Choose *Lin-

!
? !YY\? ! \Q\ \
.
-ORChoose *NonLin-

%

! ? !YY\--

%
ters, etc.,
Q

PropFlow
Idle
*Strt
*Dsp *Set

Set Selection
*Par *Cal
*Esc

Calibration Set
*Clk *Inputs *Esc

Calibration
*Flow *Pres *Esc

Flow Input Type
*Ang *Pulse *Esc

Analog Input
*Lin
*NLin *Esc
Or
Linear Input
*Zero *Span *Esc

Non Linear Input
*Zero *Span *Esc
Q
Or
Q

Zero Adjustment
*Read
1.0V *Esc
Choose *Zero

\
Zero Adjustment,
~%+<<
- < -? !

Y~%+<<- - < -
? !
]Y<<_B#K$ at
? !

TB1 terminals #2

#3,
{U

"
$

!"#"
$ .

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#/01##$$
( $

Analog Flow Input Calibration,
1-5 VDC / 4-20 mA, U

To calibrate the zero set point, ]Y<<

_B#K$ to the TB1 terminal #2
]

#3 _ ] Y[-
B--

B\ %
-
]Y<<_B#K$
<
-!
--
?.
Q

Zero Adjustment
*Read
1.0V
*Esc
]Y *Read

$

! !
?%

Y
jY *Accept

Y$! ?%

!
\.
Or
Zero Adjustment
*Accept *1.0v *Esc

Zero Adjustment
ERROR 2.0v *Esc
Q
Q
Note#

$
]
$

\

~_K~"UK$_$
Choose Span to calibrate the full span set point,
K
'

~%+<<
- ]<< -? !

Y~%+<<- - ]<<
-? !
^Y<<_B#$ at
? !

TB1 terminals #2
#3,

{U

"
$

!"#"
$ .
To calibrate the span set point\^Y<<_B#
$ to TB1 terminal #2
]

terminal #3 _ ] Y[-B\
-
^Y<<_B#
$>
-\- >^Y<<
_B#$]<<
-!
--
%
tial ?.
]Y *Read
$

! !
?%

\.

Linear Input
*Zero *Span *Esc

Non Linear Input
*Zero *Span *Esc
QK
Or
Q

Span Adjustment
*Read 5.0V *Esc
Or
Span Adjustment
*Accept 5.0V *Esc
Q

Span Adjustment
ERROR 2.0V *Esc
Q
jY *Accept

Y$! ?%

!
\.
Note#
$
]
$

\

~_~"U$_$

! " # $ % # % & ' " # $ % # % & $
( !
)*+,$- .#!3/01##$$

Expansion Tank Pressure
Transmitter Zero Calibration
Note: ^_`
\
$

?
$

?\

Q

PropFlow
Idle
*Strt *Dsp *Set
Q

Set Selection
*Par
*Cal *Esc
Q

Calibration Set
*Clk *Inputs *Esc
Q

Calibration
*Flow *Pres *Esc
Q

Calibrate Pressure
*XTnk *Odor *Esc
Q

Zero Adjustment
*Read 1.0V
*Esc
Choose *Cal in the set selection menu, .

Choose *Pres in the calibration menu, .
Choose *XTank
#
Y

$ ]%^_B#Y

-
\!

\
.
Zero Adjustment\ ~%+<<
%
-

Y
%
- -
$-

$
Y
To calibrate the zero set point\ $
- >

$

>

$$$~_Y -

]Y<<_B#Y
]Y *Read\

$
-
!
!
?

Y
Or
jY *Accept\K, to

Y$!
?
!
Y
Note:
$ ]

\

~_K~"U
Zero Adjustment
*Accept 1.0V *Esc
QK
Zero Adjustment
ERROR
2.0V *Esc
Q
+Y [-

%

\
[ R&
U\

K

>

Y
+Y Important\[-

\ V5
'
>

j^
|\

$$V4

\
V4.

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#/01##$$
( !

Odorant Inlet Pressure
Transmitter Zero Calibration

Note: ^_`
\
$

?
$

?\

Q
Choose *Cal in the set selection menu, .

Choose *Pres in the calibration section menu,
.
Q
Q
Q

Calibration
*Flow *Pres
*Esc
Q

Calibrate Pressure
*XTnk *Odor *Esc
Q

Zero Adjustment
*Read 1.0V
*Esc
# V8.
#
_$V17\

)
-
Y
[->

\ $
$

>

$V5.

Set Selection
*Par
*Cal *Esc

Calibration Set
*Clk *Inputs *Esc
-

%

\ $-

Z
_-
$
-$Y

PropFlow
Idle
*Strt *Dsp
*Set

V3.
Or
[

$ Y

Y

Zero Adjustment
*Accept 1.0V *Esc

Zero Adjustment
ERROR
2.0V *Esc
Choose *Odor
#
\
Y
$ ]%^_B#Y

-
\!
here.
Zero Adjustment,
~%+<<
-

Y

- -
$
-
$
Y

! " # $ % # % & ' " # $ % # % & $
( !
)*+,$- .#!3/01##$$

To calibrate the zero set point\ -

]Y<<_B#Y
]Y *Read

$
-
! !

?

\.
jY *Accept

Y$! ?%

!
\.
Note:
$ K the
]

\

~_
K~"U
Q

Zero Adjustment
*Read 1.0V
*Esc
Or
Zero Adjustment
*Accept 1.0V *Esc
Q

Zero Adjustment
ERROR
2.0V *Esc
QK

$$

-
Y

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#/01##$$
( !$

Pulse Flow Input Calibration,
Dry Contact & Voltage Pulse
Choose *Set-

\.
Q
Choose *Cal-

\.
Choose *Inputs-

\
.
Choose *Flow- ? !

\
.
Choose *Pulse- ? !

-

\YY
\$ \ \
.
Q
Q
Q
Calculate Pulse Input Frequency

Q
!$
Q

K

[
)%

-- $ ~
Y
Q

PropFlow
Idle
*Strt *Dsp *Set

Set Selection
*Par *Cal *Esc

Calibration Set
*Clk *Inputs *Esc

Calibration
*Flow *Pres *Esc

Flow Input Type
*Ang *Pulse *Esc
[-
-
!
]%]<<<

*@,\ \.
-OR[-
-
!
]%]<<

\ (\.
Span Adjustment\ ~%+<<

- ]<< -? !>

-
\YY]<<
>
? !Y
To set the span adjustment, @

SelectY$
!

?!

YQUp Arrow

$
Down Arrow
$Y

!$

Enter $

Y$
! ?
!

Y
Q

Pulse Input Scan
*PPS *PPM *Esc

Span Adjustment
50 Pul/sec *Esc
Q

Span Adjustment
30 Pul/min *Esc
Q

! " # $ % # % & ' " # $ % # % & $
( !!
)*+,$- .#!3/01##$$
Q
Calculation for Determining the Span Frequency

#)

>

>? ! #)=

@

@
$\=

?$ ]
Example:
]
]<#)
]\<<<\<<<#) ]
<<\<<<"

@

-
~%+<<$
;<

Y
]<<\<<< x
@
]@ ]
\;;;Y"
Y
;<
Y

> -]<<

~%+<<\
!$;<

\-$
]<<

$

~%+<<Y
]\;;;Y

Y
x ]
Y
;<
jY" Y

j
Y

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#/01##$$
( !&

Notes

! " # $ % # % & ' " # $ % # % & $
( !%
)*+,$- .#!3/01##$$
SECTION 8: WORKING
WITH THE
N-300 SYSTEM DISPLAYS
Display Functionality
Characters in the display will change to indicate the
varying conditions of NJEX System operation. As
discussed in Section 1: First Things to Know, Typographic Conventions, page 1 and in Section 4: System
Control and Electronics, page 19 the display interacts with the keyboard to access the different levels
or areas in the programming function of the N-300
controller.
That extra-functionality in the display plays a further roll
in the case of Alarm Indicators and Non-Alarm Indicators.
QK
With the activation of an alarm indicator, the alarm

function of the NJEX System turns into an UPPER
CASE character set. For example, pmp pump,
becomes PMP indicating that an alarm is active,
114.
Q
PMP bat vmtr sig tnk

PropFlow
Idle
*Strt *Dsp *Set
Pump Failure
PropFlow
Idle
*Strt *Dsp *Set

$ -\~%+<<
!?
\
> \

top line of the display, .
The character change indicating that a monitored
condition is in alarm status is further accompanied by
?
BY

\B!?

light indicator, located just below the Select / Enter
key. Any time a non-alarm is simulated or real, a bright

B!?

,located just below the Down Arrow key, .
Q
Further discussion of the display functions can be

found under the Setting & Testing Alarms, Section 9
\?

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#!3/01##$$
( !
SECTION 8: WORKING
WITH THE
To View Real Time Displays

Choose *Dsp in the main menu, .
Q
Strokes signaled are the number of pump strokes

signaled by the N-300G controller are shown in this
display, .
Q
To reset strokes signaled, press the *Rst key and

follow instructions,
Odorant Injected, is the cumulative total
of odorant injected in lbs. (kg) is shown in this display.
To reset lbs. (kg) injected, press the
*Rst key and follow instructions.
Note:R
\ ?$
=
?] $ $ \
R
\ ?
$
]]$

Pump Displacement
This display illustrates the last value, in cc / stroke,
calculated by the N-300G with volume data supplied
by the Verometer, .

PropFlow
Idle
*Strt *Dsp *Set

Strokes Signaled
*Reset
01169284
Q

Reset Strokes?
*No *Yes
Q

Strokes Signaled
*Reset
00000000
Or
Odorant Injected
*Reset
83.601lbs

Odorant Injected
*Reset
1628.082kg
Q

Reset lbs Injected?
*No *Yes

Reset kg Injected?
*No *Yes
Q
Note: an asterisk *

? ]
= ]
\
]
=

$$ $ $ ?\ =

R
$$'
@\

@

Odorant Injected
*Reset
0.000lbs
Q
Pump Alarms
There are three conditions that will result in a pump
alarm indication.
Over Pumping, the calculated pump
displacement exceeds the set pump displacement
by 30%.
Under Pumping, K the calculated pump
displacement is less than the set pump displacement by 30%.
Pump Failure, the calculated pump displacement is less than the set pump displacement
by 75%. For example, low displacement due to an
empty meter, the pump cannot inject odorant when
required if the meter which supplies the odorant to
the pump is empty.

Odorant Injected
*Reset
0.000kg
Q

1.000 cc/Stroke *
Pump Displacement
Over Pump
Q
QK
Q

1.310 cc/Stroke
Pump Displacement
Under Pump
0.690 cc/Stroke
Pump Displacement
Pump Failure
PropFlow
Idle
*Strt *Dsp *Set

! " # $ % # % & ' " # $ % # % & $
( !
)*+,$- .#!3/01##$$
SECTION 8: WORKING
WITH THE

Meter Level
00.0%
*Fill
Meter Level Verometer
Q
This display illustrates the Verometer level in percent.
As odorant is pumped out of the Verometer, the N-300G

! !

Fill Verometer?
meter level reaches 0%, .
*No
Y "!!# !! = "@ press the

*Fill key and follow the instructions. The following represent There conditions that will result in a meter alarm
indication.
*Yes
Q
Q
Umtr-Cable
pmp bat VMTR sig tnk
Meter Level
0.0%
*Fill
Q
No Fill
Meter Level
0.0%
*Fill
Q
Slow Fill
Meter Level
0.0%
*Fill
Q
Flvalve-Fail
Meter Level
106.1%
*Fill
Q
OdorInlet-Cabl
Meter Level
99.6%
*Fill
Q
Odor Inlet-Low
Meter Level
99.6%
*Fill
Q
Odor Inlet-Hi
Meter Level
99.6%
*Fill
Q
XTank-Cable
Meter Level
99.6%
*Fill
Q
XTank-Low
Meter Level
99.6%
*Fill
Q
XTank-High
Meter Level
99.6%
*Fill
Q
Over-fill
Meter Level
104.3%
*Fill
Q
Fillrate
Meter Level
104.3%
*Fill
Meter Alarms Verometer

These are of the displays containing 12 alarm and nonalarm indicators, , to provide information on
Verometer operation.
Vmtr-Cable, the Verometer cable is not communicating to the controller.
No Fill,- Y
Y - ]<<!
>
minutes
Y !

Slow Fill,- !

utes.
Fill Valve\$$- Y
OdorInlet-Cable,
$$

not communicating with the controller.
OdorInlet Lo, the required inlet pressure of odorant is
lower than allowed.
OdorInlet Hi, the required inlet pressure of odorant is
higher than allowed
XTank-Cable,>

$$
pressure transmitter is not communicating with the controller.
XTank Low, the expansion tank pressure has fallen
below the programmed low-pressure setting.
XTank Hi, the expansion tank pressure has risen
above the programmed high-pressure setting.
Meter Indicators, non-alarm

Over Fill,

> -]]jY
a. The Verometer Fill Rate is too fast, in excess of
10 seconds.
b. The verometer Fill Valve has failed to close.
Fill Rate, -\
> -
10 seconds.

Meter Level
100.0%
*Fill

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#!3/01##$$
( !
SECTION 8: WORKING
WITH THE
To View Real-Time Displays,

U

Expansion Tank
This display illustrates the expansion tank pressure,
.
Odorant Inlet

Expansion Tank
25.2 psig
Q

Odorant Inlet
35.3 psig
Q
B -

$

control valve, .
Battery Voltage

Odorant Inlet
2.434 bar
Or
Battery
14.3 VDC
Q
The battery voltage is shown in this display,

.
Battery Alarm, a low battery is when the voltage is

]]Y^_B#Y

Expansion Tank
1.739 bar
Low Battery
Battery
14.3 VDC
Q
Or
Flow Input
This display, ? !

->? !Y- !

represent the alarms that are associated with this area
of the N-300G controller.

Flow Input
63.1%
Linear

Flow Input
0.0%
Pulse (PPM)
Q
Q
Loss of Signal
pmp bat vmtr SIG tnk
Flow Input
0.0%
Pulse (PPM)
QK
OverFlow >125%
Flow Input
125.1%
Pulse (PPM)
Q
Low Flow Shtoff

PropFlow
0.06
*Stop *Dsp *Set
Over Flow, ? !

>
]]< ->? !\

]j^ ->? !Y
Q
OverFlow >110%
Flow Input
110.1%
Pulse (PPM)
No Flow, is presently indicated by the

? !
Y
Q
No Flow
Flow Input
0.0%
Pulse (PPM)
Q
Low Flo Shtoff

Flow Input
2.0%
Pulse (PPM)
Flow Input Alarms

Loss of Signal, ? !

Y^_B#\-

Y
Over Flow, K? !
>
]j^ ->? !Y
Flow Input Indicators, non-alarm

Low Flow, ? !
-
! !? ! --

'

R
$$
R

_
_Q
?
(; |! =@ ? !

? !
-
Y

! " # $ % # % & ' " # $ % # % & $
( &
)*+,$- .#!3/01##$$
SECTION 8: WORKING
WITH THE
Note:
? = ] R

_
_Q
?$

=
Tank Level
51%
Tank Level
This display, illustrates the odorant supply
level in the bulk odorant storage tank.
Q
Note: The tank level indication is active only when

Odor Tank Low
Tank Level
51%
Tank Level Alarm

Low Level, K the odorant supply tank level
has fallen below the low level set point, refer
to Programming for Proportional-to-Flow and Pro$$
R

_
_&$'
@
@K
QK
}'= (!@ K the odorant supply tank

level rises above the high level set point, refer to
Programming for Proportional-to-Flow and Program$
R

_
_&$'
@
@K
QK
Odor Tank High

Tank Level
9%
Note: the tank level display is only active when it is

\
?@]
Odorant Temperature
This display, K illustrates the odorant temperature, time and date.
QK

Odorant Temp
32C
15 55 07-12-Thu-2001

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#!3/01##$$
( &
SECTION 8: WORKING
WITH THE
Notes

! " # $ % # % & ' " # $ % # % & $
( &
)*+,$- .#!3/01##$$
SECTION 9: SETTING & TESTING ALARMS

Setting Alarm Out Status

! $

TB1\
#17
#18, refer to the
Wiring Control Document on page 116 in Appendix D:
Documents.

- >\Y
QK
QKK
CAUTION:
Alarm outputs are critical for monitoring system performance. Outputs should not be disabled except for
testing/troubleshooting.
QK

PropFlow
Idle
*Strt *Dsp *Set

Set Selection
*Par
*Cal *Esc

Set Parameters
*Flow *Time *Esc
Or
Choose *Set

\KY
Choose *Par

\
KKY

*Set *Alarm * Esc

*Set *Alarm * Esc
QK
Choose *Flow or *Time

\
K
Choose *Alarm-
% %

% %) !
\K
QK

Alarm Output Status
*Set *Test *Esc
Choose *Set-

\
K
To set the pump alarm status, K

release the SelectY
$!?
!

YQDown Arrow or Up Arrow

YEnter key to

Y! ?
!

$
Y
Down Arrow $

>
Y
Or
Pump Alarm
Enabled

Pump Alarm
Disabled
QK

Enter
Or
To set the battery alarm status, K press

SelectY
$!

?!

YQUp Arrow or
Down Arrow
$Y

!
$

\Enter key to store

!$
Y
$!
?
!

Y
Down Arrow $

>
Y

Battery Alarm
Enabled

Battery Alarm
Disabled
QK

Enter

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#%/01##$$
( &$

Setting Alarm Out Status
Continued
To set the Verometer alarm status, press

SelectY
$!

?!

YQUp Arrow or
Down Arrow
$Y

!
$

\Enter key to store

!$
Y
$!
?
!

Y
Down Arrow $

>
Y
To set the Signal alarm status,

release the SelectY
$!

?!

YQUp Arrow or Down Arrow
$Y

!$
been chosen, press the Enter key to store the new
$
Y
$! ?
!

Y
Down Arrow $

>Y

Verometer Alarm
Enabled

Verometer Alarm
Disabled
Q

Enter

Signal Alarm
Enabled

Signal Alarm
Disabled
Q

Enter
Note: this alarm window option will only display if you

have chosen the Proportional-to-Flow path.
Note: this option should only be active if your system
was supplied with a YZ skid mounted odorant storage
tank.
To set the Tank alarm status,

release the SelectY
$!

?!

YQUp Arrow or Down
Arrow
$Y

!$
!$
Y
$!
?
!

Y
the Down Arrow $

>Y

Tank Alarm
Enabled

Tank Alarm
Disabled
Q

Enter

! " # $ % # % & ' " # $ % # % & $
( &!
)*+,$- .#%/01##$$

Testing Alarm Out Status

PropFlow
Idle
*Strt *Dsp *Set
$

! $

TB1\

#17
#18, refer to the Wiring Control Document on
page 116 in Appendix D: Documents. You may test

Alarm
SwitchTest
!\, or you may
choose to Simulate

!Y
Q
QK

Set Selection
*Par *Cal *Esc
Choose *Set

\Y
Q

Set Parameters
*Flow *Time *Esc
Choose *Par

\
KY
Or
Choose *Flow or *Time

\
Y
Choose *Alarm-
% % ) !
menus, Y

*Set *Alarm * Esc
Q
Choose *Test-

\

Choose *SW
! "

\

To activate the Alarm Test Switch, ,

SelectY
$
!?!

YQDown Arrow or
Up Arrow

YON / Relay
Open

Y
OFF / Relay Closed

YEnter

Y

Alarm Test Mode,
!?

' !SELECT /ENTER! Y
! ?
!

$

YUp Arrow key to
$

! "

Y
Choose *Sim
! "

Y

\
!?

' !
the SELECT / ENTER! Y
~
%
\
!?

' !Down
ArrowY

*Set *Alarm * Esc
Q

Alarm Output Status
*Set *Test *Esc
Q

Switch / Simulation
*Sw
*Sim *Esc

Alarm Switch Test
ON / Relay Open
Q

Alarm Switch Test
Alarm Relay Closed
Q

$ \-
$

Y~ ( Y

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#%/01##$$
( &&

Testing Alarm Out Status Continued
To Simulate the pump alarm status,
Pump Alarm

SelectYpmp Alarm
Simulate

- -~%+<<!
Q
?!
YQDown Arrow or Up
Arrow ! -
$Y! !

> Over Pump, Under Pump, or Pump Failure> -~%+<<\
PMP

!
Q#\

!?

--YEnter key to return to

Y!
?
YDown Arrow $

>

Y
To Simulate the battery alarm status,

SelectYbat alarm

-
-~%+<<
!?!
YQDown
Arrow or Up Arrow Low Battery
Y! !

> Low Battery> -~%+<<
\
BAT
!
!

Q#\
!?

--Y
Enter

Y! ?
Y
Down Arrow $

>

Y
To Simulate the verometer alarm status,

SelectYvmtr

-~%+<<
!?!
YQDown Arrow
or Up Arrow ! -_ Y! !

> Odor Inlet-Cabl, Odor Inlet
Lo, Odor Inlet Hi, XTank-Cable, XTank Low, XTank
High, Flvalve-Fail, Leakage, Slow Fill, No Fill, or
Vmtr-Cable\> -~%+<<\

the VMTR
!
!
Q
#\
!?

--Y
\

! _ [
\!!

Fillrate\

%

Y!

~%+<<\!
$

> \
vmtr

!

! \!

?
--

Y

Battery Alarm
Simulate
Figure 161

Verometer Alarm
Simulate
Q
Odor Inlet-Cable
Verometer Alarm
Simulate
Q
Odor Inlet Low

Verometer Alarm
Simulate
Q
Odor Inlet Hi
Verometer Alarm
Simulate
Q
XTank-Cable
Verometer Alarm
Simulate
Q
Over Pump
Pump Alarm
Simulate
Q
Under Pump
Pump Alarm
Simulate
Q
Pump Failure
Pump Alarm
Simulate
Q
Low Battery
pmp BAT vmtr sig tnk
Battery Alarm
Simulate
Figure 161
Flvalv-Fail
Alarm Output Status
*Set *Test *Esc
Q
Leakage
Alarm Output Status
*Set *Test *Esc
Q
Slow Fill
Alarm Output Status
*Set *Test *Esc
Q
No Fill
Alarm Output Status
*Set *Test *Esc
Q
Vmtr-Cable
Alarm Output Status
*Set *Test *Esc
Q
XTank-Low
Verometer Alarm
Simulate
Q
XTank High
Alarm Output Status
*Set *Test *Esc

! " # $ % # % & ' " # $ % # % & $
( &%
)*+,$- .#%/01##$$

Enter

Y! ?
Y
Down Arrow $

>

Y

Signal Alarm
Simulate
Q
To Simulate the Signal alarm status,

SelectYsig

- -~%+<<!
?!

YQDown Arrow or Up
Arrow ! -

Y! !

> Over Flow > 125%, or Loss of Signa>
-~%+<<\
SIG
!
!
Q#\

!?

--Y

[
\OverFlow >110%, No Flow\

Low Flo Shtoff\

%

Y!

~%+<<\!
$

> \
sig

!

! \!

?

--YEnter key to return

!
vmtr sig tnk
?
YDown Arrow $
pmp bat
Tank Alarm

>

Y
Simulate
QK
To simulate the Tank alarm status, K

SelectYtnk alarm

- -~%+<<
!?!

YQDown Arrow or
Up Arrow ! -

Y! !

> Odor Tank Low, or Odor Tank High>
-~%+<<\
TNK
!
!
Q#\

!?

--YEnter key to return to

Y!
?
Y
OverFlow >125%
PMP bat vmtr SIG tnk
Pump Alarm
Simulate
Q
OverFlow >110%
Pump Alarm
Simulate
Q
Loss of Signal
Alarm
Simulate
Q
No Flow
Pump Alarm
Simulate
Q
Low Flo Shtoff

Pump Alarm
Simulate
Odor Tank Low

pmp bat vmtr sig TNK
Tank Alarm
Simulate
QK
Odor Tank High

Tank Alarm
Simulate
QK

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#%/01##$$
( &

Setting The Clock
B(

~%+<<

?

Y

$
-
Y j` \
\
- -!
!
<<Z<<
j+Z^Y[

!?
-
Y[-$
\
%-'
\ $\

Y

!

`Y
Q
Figure 166

Set Selection
*Par *Cal *Esc
Q

Calibration Set
*Clk *Inputs *Esc
Choose *Set

\Y
Choose *Cal

\Y
Choose *Clk

\
Y
To set the Clock,

SelectY)\
$- Month
!
?
!

YQUp Arrow

$
Down Arrow key
$Y

!$

chosen, press the Enter key to store the new Month

Y
$! ?
!

\

Day -

$!
?Y
QUp Arrow
$

Down Arrow $Y

!
Day$

\Enter key to
store the new Day

Day of The
Week!
?YQUp Arrow key to

$
Down Arrow $Y

!Day of the Week has
been chosen, press the Enter key to store the new
Day of the Week
Y~ !Year$
!
?YQUp Arrow

$
Down Arrow
$Y

!Year has been chosen, press the
Enter key to store the new Year
Y
!
!- Hour -

-HourYHour$!

?YQUp Arrow
$

Down Arrow $Y

!Hour has been chosen, press the Enter
key to store the new Hour
Y
Minutes-Hour!
?YQUp

PropFlow
Idle
*Strt *Dsp *Set
Q

Set Date and Time
12:07 07-12-Thu-2001

! " # $ % # % & ' " # $ % # % & $
( &
)*+,$- .#%/01##$$

Arrow
$
Down Arrow
$Y

!Minute$
!

Y
#

YUp Arrow

Y

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#%/01##$$
( &

Notes

! " # $ % # % & ' " # $ % # % & $
( %
)*+,$- .#%/01##$$
SECTION 10: MECHANICAL SYSTEM

Actuation Gas Regulator
Overview
The 7300G mechanical system,
-
\$$\
Verometer, 7000F pump, odorant discharge manifold,
~\

- \

- \
>

Y[
$
components of the system are shown below and described in the following pages.
Q
Bulk Odorant Filter
Expansion Tank
ODORANT DISCHARGE MANIFOLD

PIPELINE PORT
Q
75 PSI (5.17 BAR) REGULATED ACTUATION GAS

ODORANT INLET
CONNECTION
Q

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#%/01##$$
( %

Odorant Inlet Manifold &
Bulk Odorant Filter Assembly

-
bly, , is located adjacent to each pump /
$
- - !
-
tions:
$

-]"`)~

back of the enclosure.
$ !

pressure from storage tank.
$

$$Y
@ -!
!

the 7300G System.

-

purge operations,
U
Q
?
R'
K
[
$

\
$Y
Q
Fill Valve
-$$

? !
into the Verometer, Y$$

!

-
$$

- $$Y
$$ !

$

$$

$$!-
to its seat. The transfer of odorant from the bulk stor
_ \!
$$ $ed, is dependant on an adequate pressure differential
between the bulk storage tank and the Verometer,
with the bulk storage tank retaining the higher of the
two pressures. These pressures are monitored by two
pressure transmitters mounted in the system. One
transmitter monitors the incoming pressure from the
bulk storage tank, while the other, mounted on the ex

\

$ Y
--

-^%]<K_
| must be present, with the differential not exceeding either end of the range.
Q

! " # $ % # % & ' " # $ % # % & $
( %
)*+,$- .#%/01##$$

$$ !
$$!-\

\

o-ring seal without disturbing the diaphragm and its
seals.
Verometer
The purpose of the Verometer, K, is to act

\$-

-
'

Y_

$

$ !
~%+<<

actual amount of odorant injected to the displacement

-Y~%+<<

_
$
_
-

- $

$ Y

_ - $$Y
Odorant exits the Verometer by passing through a

! Y

bottom of the Verometer.

-_ \ $
?$\
>

stainless steel tubing and the odorant discharge mani- Y -

Z
1. The Verometer / expansion tank connection
$ ! $

odorant escape into the atmosphere.
jY _ \!

the closed Verometer / expansion tank system.

$ $>

$

Verometer from equaling the blanket gas pressure
in the odorant storage tank. This ensures an un
? ! -
-

to the Verometer.
QK

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#%/01##$$
( %$

Model 7000F Pump
The NJEX 7000F pump,is a pneumatically
\ $
\

pump. The 7000F is actuated with compressed air or
pipeline gas at a pressure of 30 - 60 psi _KK
|,
'
'= $Q
?'$

. The pump has an adjustable

-]Y< \<Y \<Y \<Y; \<Y^ \
<Y` \<Y+ <Yj Y[ $
% %
? !
'
'
- Y
The 7000F is rated for a maximum stroke rate of 46
strokes per minute.
Each time the pump strokes, the plunger displaces
?
\!

turn displaces odorant through the discharge check
$$Y

$ !
?

\
minimizing the risk of odorant escape into the atmosphere. Each time the plunger returns, it completely
$--
Y !

$
Y
Q
The 7000F incorporates a cartridge design in the four

areas that are most likely to require maintenance.
They are: the diaphragm assembly, the inlet check
$$\ $$\

bushing / seal assembly. The cartridge design pro$

!
%Y
Odorant Discharge Manifold

This manifold is located on the back wall of the

\' - -$
$\. This manifold,
located inside the enclosure, has three connections
on the bottom of the manifold. The inlet connection
in the center of the manifold is the pump discharge,
the connection to the right is to the Verometer and the
third connection to the left is to the purge bypass loop.

- ate component.

Three outlet ports for the odorant discharge manifold
are located on the back of the manifold and extend
through the enclosure wall. When facing the back of
Q

! " # $ % # % & ' " # $ % # % & $
( %!
)*+,$- .#%/01##$$

the enclosure from right to left, these ports are for the
expansion tank drain, the pipeline connection, and the
expansion tank pressure connection.
! $$
-
? ! -
the odorant blanket gas through the manifold. The
$$
-\!

$$\
'
#'= $}
KQ]]V3Y$$\!

\$$\
'
#'= $
} KQ]]V2. During

\ $$ Y
$$
+<< -
\

'
#'= $} KQ
!$$
-paring the system for operation
'
#
'= $} Q

!- $$

discharge manifold. The wafer is located on top of the
plug that is inserted in the bottom of the manifold. This
$$
?!

pump discharge connection and the pipeline connection port.
The gage located on top of this manifold displays the
Expansion Tank pressure.
NJEX Gas Filter
Q
j^

$!
+<<Y\ is installed on the back
outside of the enclosure and should be connected to
the regulated +| actuation gas supply
$ Y

incoming actuation gas, a clean pneumatic supply will
$
$$Y!

a longer operational life for the pneumatic control
system. If the actuation gas supply has a high water
content and / or a low hydrocarbon dew point, addi

-

Y

as an alternate gas supply source if gas conditioning
is a problem.

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#%/01##$$
( %&

Solenoid Valve & Pneumatic
Relay Manifold
! ! !
$$

manifold, Y
$$\SV2 located

-\ $$\!
$$\SV1 located on the right, pilots the pump

$$Y

$$

- Y[ ' !
$$

$ !
$

-
$
paragraph.
Supply and exhaust ports are located on the outside
of the manifold to permit operator connections on the
back of the system enclosure.

\
$$
on this manifold, V4 lower right with a gold knob, V5
upper center with a green knob, and V16 lower left
!
Y_$V4 is normally closed, but
is opened to charge the expansion tank with gas as
required during system start up or purge process.

\$$V5 is normally closed, but is

$
- >

-
maintenance. Finally, V16 is normally open, and is the

$$Y
Q
Expansion Tank
The expansion tank, is mounted on the
back of the enclosure and acts as a pressure source

--- _ Y_
\
? !
-
>

Y -$
--

$ -_

>

\?

sure within this system is minimal.
(

>

Z-$$\
^|\$

$$

>

$$Y

-
\$$V14, is
used to connect the expansion tank to the bypass
loop.
_$V14 is normally closed, but can be opened as
an optional step in the forward purge process to purge

- >

$
accumulated, and place it back into the bulk storage
tank.
Expansion Tank
Q

! " # $ % # % & ' " # $ % # % & $
( %%
)*+,$- .#%/01##$$
SECTION 11: SYSTEM OPERATION

Setting System Pressures and Low Pressure Relief Adjustment
Valves
$? ! \ incorporates a low

Before attempting to start the system, check for
pressure relief in the cap assembly for the purpose of
proper valve positions as indicated on the normal

>>

operation schematic on the enclosure door, and set all 25 psi |.
pressures accordingly, .
To test and adjust follow these steps:
1. Adjust supply gas regulator to provide 75 psi
| ~Y
1. With valve V6 open, slowly open valve V4 until

> -
2. Temporarily open valve V4 >

$? ! Y
tank to a pressure of 25 psi | then close
V4.
2. Close valve V4 and see where pressure stabilizes
which should be 25 psi |.
3. Verify low pressure relief operation and adjust as

-j^ 3. If adjustment is needed:
|.
a) First, loosen adjustment lock nut, located at
4. Adjust the pump actuation regulator to the re - $? ! Y

quired pressure to inject into pipeline pressure
pressure in the tank, turn the adjustment
as indicated on the normal operation schematic
screw in, or to the right. To lower pressure
located on the enclosure door.
tank, turn the adjustment screw out, or to the
left.
5. Adjust the blanket gas regulator for the bulk storb) Tighten the lock nut.
age tank.
c) Repeat until the desired pressure of 25 psi
| is obtained as described in step 2
6. Check entire system for gas leaks and verify that
above.
the set pressures remain constant.
Q
Valve V4
Q

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#!3/01##$$
( %

Starting The System
Display Contrast Adj
42%
22
Turn the main power switch, located inside the N300G enclosure, . To access the switch, pull
out and upward on the lever located on the right side
of the N-300G enclosure. On the circuit board inside
the N-300G enclosure, the On / Off switch is located
on the lower right side. Flip the switch up to turn the
main power on.
Once the NJEX System is powered-up, the following
menus will appear in the LCD screen on the N-300G
controller, follow instructions provided.
S1
$#B

Serial Number and Model Type shown match the Serial Number and Model Type on the inside of the enclosure
door, .
Q
_-Verometer Calibration Number matches the

Verometer tag number located at the top of the
Verometer assembly, K.
Q
) --
\ Version x.xx number, on the Q

$

!U#
Q
$
.
Q
IMPORTANT:
[ $\$
=
]
$
$\

$

$\

^_`

=
\

QK
Q

Serial Number
00000
Model Type
7300G
Verometer Calibrate
000.00 calibrate cc
N-300G Ver 0.00
-NJEX-
Press the Down Arrow key four times to scroll the

display menu to the Meter Level display, .
PropFlow
Stop
*Start *Dsp *Set
Press the Select / Enter key to choose the *Fill command, . The meter level display will show
_ $$
100%,
Note: $= _$

]]V9
=
K

$
Select
Enter
Q
Q

Meter Level 000%
*Fill
Fill Verometer?
*No *Yes

# ! " # $ % # % & ' " # $ % # % & $
( %
)*+,$- .#!3/01##$$

Open valve V3 and use the Test key to stroke the
pump a minimum of 20 times. Additional strokes may
be necessary if the pump displacement is restricted
with a pump stroke spacer.
Q
A decrease in the Verometer Level should be observed. Close valve V3 and press the Up Arrow key
four times to return to the main menu.
Q

PropFlow
Stop
*Start *Dsp *Set

Meter Level 000%
Filling
Choose the *Start entry from the main menu,

. The meter level display will indicate the Verom$$ ]<<Y
Select
Enter
~>\ -

%
to-Flow or Time display, for either the *Flow or *Time
entry,

Proportional to?
*Flow
*Time
*Esc
Note: *Time

?
\
$ ]
'
#R
$_
$
R

_
_&$

&$[ ]\ ?

$ .
Q
Q

Start Pump?
*Yes
*No
*Esc
To start the pump press the *Yes entry, .

If the calculated time / stroke is less than the
minimum, the Time / Stroke Calculated Exceeds
Minimum display will appear, and the system will
not start, .
'

R

_
_Q
?}
'
[ R_
$

$
^:
`'= $

Time/Stroke Calculated
Exceeds minimum
Q
Q

Prop Flow/Time 0:00:00
*Stop
*Dsp
*Set
Q

Stop Pump?
*Yes
*No
*Esc
The Prop Flow / Time x:xx:xx display that follows,

$
!

>
stroke.
To Stop The System

To stop the pump, in the Prop Flow/Time x:xx:xx
display, press the *Stop entry. The following Stop Pump display, then provides the
option to press the *No or *Yes entry. Press the *Yes
entry to stop the pump.

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#!3/01##$$
( %

Notes

# ! " # $ % # % & ' " # $ % # % & $
(
)*+,$- .#!3/01##$$
SECTION 12: SYSTEM MAINTENANCE

Preventative Maintenance
Schedule
A preventative maintenance program serves to anticipate maintenance issues prior to waiting until the
$ Y

in an automobile, by choosing to service the various
parts and operation in the NJEX System at regular
intervals, the technician can perform the maintenance
service when desired, rather than when required, such
as in the middle of night.
The key is to perform maintenance before it is required. The preventative maintenance schedule
implemented should consider the application of the
odorizer. Many of these considerations include: the
weather environment; the condition of, the actuation
gas, the odorant and the odorant bulk storage tank,
and the pump stroke frequency. All of these issues
must be considered when establishing a preventative
maintenance schedule.
Recommended Spare Parts List

Part #
mended
A4-0010
A3-0290
#`%<]++

B+%<]<+
Description
3-way solenoid valve

Pneumatic relay valve
~

replacement kit
D3-0131 Model 7000F pump seal
replacement kit
B+%<]j; _

D2-0001 NJEX pump oil, 16 oz. pint
RecomQuantity
2
1
]
1
1
]
1
Recommended Maintenance Schedule

Weekly Inspection
1.
2.
3.
4.
Verify gas pressures

Check for gas and odorant leaks
Examine the oil level in the pump
View the N-300G Controller for alarm indications
Semi-Annual Inspection
]Y [
$? !
$

jY [

$$
- Y
Annual Inspection
]Y
2.
3.
4.
5.
6.
7.
#

Rebuild pump
Replace solenoids
Test the relief valve and service, as needed
Test regulators and service, as needed
Condition the odorant, as needed.
Test the NJEX System performance
Bi-Annual Inspection
1. Perform the annual inspection listed above
2. Replace the battery

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#%/01##$$
(

{; "!#
Inspection
$? !

as follows on each NJEX System in operation,
194:
1. Isolate the protector by closing valve V6 located
' ! $? !
>

tank.
2. Slowly remove the protector upper housing, item
A, by unscrewing it from the protector lower valve
body, item B.
3. Inspect the dart and o-ring seal, item C, located in
the upper body. It should not be sticky or unusually shaped. If any distortion to this o-ring is found
Y

o-ring will exhibit a slight interference between
the dart and the o-ring when in contact with each
other. This contact is what causes the seal when
necessary.
4. Inspect the cap to body o-ring, item D, and lubricate or replace as necessary.
5. Inspect the reset push button. When pushed
in, the button should depress, then spring back
freely. If any sticking occurs, the o-ring, item E,
should be lubricated.
;Y

\sure that the dart is fully inserted into the housing
contacting the o-ring seal. Second, install the
upper housing onto the lower body, assuring that
the cap comes to a full seated position against the
protector lower body.
QK
7. Depress the Reset button to reset the dart.

8. Slowly open valve V6 below the protector.
9. The Reset

- $? !
protector is utilized to test the function of the low
-
$? !Y
Pressing this button will over-ride the low pressure
-
$? !
Y

! " # $ % # % & ' " # $ % # % & $
(
)*+,$- .#%/01##$$

Note:&
\ \= $

\U

?=
\

$= !

\
?
?

!

$

$$

(; %! "

$? !
!
relief in the cap assembly for the purpose of maintaining the maximum expansion tank pressure at 25 psi
|.
Q
Valve V4
To test and adjust follow these steps:

1. With valve V6 open, , slowly open valve
V4, , until gas begins discharging at
exhaust port.
2. Close valve V4 and see where pressure stabilizes
which should be 25 psi |.
3. If adjustment is needed:
a) First, loosen adjustment lock nut, located

- $? ! Y

pressure in the tank, turn the adjustment
screw in, or to the right. To lower pressure
tank, turn the adjustment screw out, or to the
left.
b) Tighten lock nut.
c) Repeat until the desired pressure of 25 psi
| is obtained as described in in step
2 above.
Q

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#%/01##$$
( $

?' |; '
Q
1. Place the NJEX System in # mode by
pressing the # key on the N-300 controller.
2. Close valves V8 and V6
3. Open valve V4 until pressure reaches 50-60 psi
(3.4-4 Bar) in the expansion tank, then close valve
V4.
4. Scroll to the Meter Level display on the N-300
controller
5. Open valve V2 until:
a) Empty is indicated in the Meter Level display
And
b) Gas bubbling in the bulk odorant storage tank
becomes audible.
6. Close valve V17
7. Proceed to the Venting Pressure Gas procedure
on .

! " # $ % # % & ' " # $ % # % & $
( !
)*+,$- .#%/01##$$

Q

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#%/01##$$
( &

Venting Pressure Gas
Q

~ R`
'$

1. Open valve V3
CAUTION:
~ ?]

$
2. Connect a Gas Flare Device or Odorant Filter
) as required, to the Expansion Tank
Vent connection on the back of the NJEX System
enclosure
3. Slowly open valve V5 and allow all pressure to
vent from the NJEX System
4. Perform required maintenance, then proceed to
the Fill Procedure on

! " # $ % # % & ' " # $ % # % & $
( %
)*+,$- .#%/01##$$

Q

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#%/01##$$
(

Filling the Verometer
Q

Q ~
$
'$

1. Close valve V2, V3, and V5
2. Open valve V4 until gauge reads 25 psi (1.72 Bar)
and then close V4.
3. Open valve V17 & V6
4. Place the NJEX System in # mode by
pressing the # key on the front of the
N-300 controller. The Standby LED indicator will

?

--Y
5. Scroll to the Meter Level display on the N-300
controller and select *Fill.
6. Press # key to reactivate normal opera
Y_ !
Y
7. Proceed to the Prime & Start procedure of .

! " # $ % # % & ' " # $ % # % & $
(
)*+,$- .#%/01##$$

Q

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#%/01##$$
(

Priming & Starting the NJEX
System

R$' ^:'= $

'$

1. Place unit in the # mode by pressing the
Standby key located on the front of the N-300
controller. The # B!
?
on and off.
2. Verify that valve V8 is closed.
3. Open valve V3
4. Press the Standby key one more time to remove
the system from the # mode. The #
B ?

--\

off.
5. Manually stroke the pump 15-20 times.
6. Close valve V3
7. Open valve V8
8. Select *Start from the main N-300 controller
menu, and follow N-300 instructions to start the
system.

! " # $ % # % & ' " # $ % # % & $
(
)*+,$- .#%/01##$$

Q

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#%/01##$$
(

Notes

! " # $ % # % & ' " # $ % # % & $
(
)*+,$- .#%/01##$$
SECTION 13: 7300G SYSTEM TROUBLESHOOTING

How to Use This Section
Step-by-Step Resolution
The recommendations contained in this section should

be used as a preliminary information resource to
remedy operational issues with the NJEX System. It is

-

to initiating work.
Using a step-by-step method to resolve issues on the

NJEX System will reduce maintenance time and assit
in returning the odorization system to service quicker.
The following repesent the recommended chronology
to resolve issues:
Each sub-section contains a description of the alarm

and non-alarm indicators followed by a step-by-step
trouble shooting proceedure.
1. Complete the Troubleshooting Form located in

Appendix C: Forms on page 114. Some of the
information entered on the For the Record Form
on page 113 in Appendix C can be of use.
For sub-sections containing information on alarms and
non-alarm indicators, keep in mind that alarms will
2. Re-establish the correct pressures.
trigger the alarm relay output, and the red LED light
Y >

\j^(1.72 Bar)

!?Y~
%

b. Bulk Storage Tank, 30-35psi (2.07-2.41 Bar)
!
#B\
B ?
c. Actuation Supply, 75psi (5.17 Bar)
on and off and generate an entry in the Sentry reports
d. Pump Actuation, refer to K'= $Q
?
but, will not trigger the alarm relay.
'$ '
#'= $[

For Additional Help
3. Resolve alarm issues to the following order:

a. Tank Level, page 83
Any issue that can not be resolved through the use of
b. Battery, page 84
this reference, please contact YZ Technical Service at:
c. Signal, page 85
d.
Verometer, page 86
T: 1.800.653.9435 (1.800.NJEX-HELP)
e.
Pump, page 91
T: 1.281.362.6500, International Calls
F: 1.281.362.6513
Assistance is available 24 hours a day, 7 days a week,
365 days a year, via the 800 telephone number listed
above.
SAFETY NOTES
!> !
-

nance on an odorization system. Check to ensure
the removal of liquid odorant and pressure from the
portion of the system on which work will be per- $

Y
Tank Level Alarm

These alarms should only be active with skid mounted
odorizer and tank assemblies furnished pre-assembled
by YZ Systems, Inc. The set points for these alarms are
adjustable in the parameter section of the N-300 controller.
Odor Tank Low Level Alarm should be set between 5% to 25%. This alarm indicates a tank level
at or lower that the alarm set point.
Odor Tank High Level Alarm should be set
[

$$
%
between 80% to 90%. This alarm indicates a tank
annually to ensure that liquid odorant remains within
level at or above the alarm set point.
the system.
If your system was not purchased as a skid mounted
assembly with a tank from YZ Systems, this alarm
should be set to disabled in the alarm parameters section of the controller.

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#%/01##$$
( $

Tank Level Alarm, U

IMPORTANT NOTE:
& ]
]
+
=[ $
$]

$
$

\\=] =]
being noted.
Tank Level Alarm Troubleshooting

Steps
Battery Alarm
The Low Battery Alarm indicates that the battery
or power supply voltage for the system has dropped
below 11.5 volts.
Battery Alarm Troubleshooting

Steps
1. )
! !Y) >ample, inspect for charging system issues, battery
\ > $
!Y
1. Verify the tank level indication on the manual

tank gage. If the level indication does not ap >
$

perform the following checks.
a. Disconnect the solar panel power supply

cable
?\ from the lower bulkhead
connection on the electronics enclosure.
b. Evaluate connections for any corrosion that may
have prevented current from reaching the battery.
If corrosion is found clean or replace affected components as necessary, and place back into service
with a fully charged battery pack in place.
a. Inspect to verify that the wiring to the controller termination strip TB2 is still intact. Look
for loose or broken wires at TB2, pin number 21 (Red Wire), 22 |{, and 24
'. Repair any loose or broken wires.
c. Test the output from the solar panel power

supply cable =
? with a volt meter. Voltage from this cable should read 18 - 20VDC,
when the sun is shining directly on the panel,
or the Line Power Supply - LPS connected to
AC current is in use. If voltage is low, service,
or replace solar or LPS components as necessary.
b. Inspect the level sensor at the tank for possible

damage or moisture in the sensor head. Repair
or replace as required if moisture is inside the
sensor.
c. Inspect the cable between the sensor an control
head for damage. Repair or replace as necessary.
d. Observe the other values on the N-300 controller such as the temperature, battery voltage, and
_ $\ Y-

> $Y[-
another value is found to be abnormal, inspect the
bulkhead connector to interconnect cable connections for the presence of moisture or corrosion. If
moisture or corrosion is found correct by replacing
affected components. Simply cleaning the connection may not correct the problem temporarily or
permanently.
d. If everything has checked out to this point,

>
Y~>
%
pack at the cable connection on the left side
of the enclosure. Carefully read the voltage
from the battery. Typically, the battery should
read over 12.5VDC. If no reading is found
here the fuse to the battery is blown and must
be replaced. Contact YZ Systems for the a
replacement.
Note:>
=
=
$
2. If the level indication on the manual gage and the

$

>
same, within +2% as indicated above, then the

system is working correctly. If you wish to change
the alarm set points, or disable the alarm, proceed
to the Set Parameters section of the controller and
make necessary changes to clear the alarm.
Y )
$- > $

draw. Begin by disconnecting the cables one at a
time to each solenoid and to the verometer. Note
the change in voltage reading on the screen as

Y

!

--
$ \
that component should be replaced.

! " # $ % # % & ' " # $ % # % & $
( !
)*+,$- .#%/01##$$

2. If problem can not be resolved at this point contact YZ Systems Technical Service.
Signal Alarm & Non-Alarm

Troubleshooting Steps
Signal Alarm
1. The Loss of Flow alarm will only be active with

a Linear or Non-linear Analog signal. This alarm
The Loss / Signal alarm will be active only in the
! $
? !

Analog Proportional-To-Flow mode. It indicates
completely away or drops below .5v (2Ma).
? !
$ !
? !

Y^_B#Y ? !

$ TB1 pins 2 and 3Y
? !

low 1VDC.
connected to TB1, via the ten pin connector at
pins 2 and 3. If the signal is above .5v (2Ma),
Over Flow >125%

? !check your grounding system. If it is .5v (2Ma)
!

]j^ ->
\? !

? !

required.
in the parameter and calibration sections of the
controller.
2. The {; alarm will be indicated when the
? !

]j^ -

set point.
Non-Alarm Signal Indicators

Low Flow
? !\

? !
\ !$
indicated by the Low Flow Shutoff default parameter
in the controller.
Over Flow >110%

? !
signal is showing greater than 110% and less than
]j^ ->? !

conditions indicated in the Parameter and Calibration sections of the N-300 controller
No Flow

? !
ing recieved by the NJEX System currently reads

? !

-

odorant is currently being injected. Odorization will
!
? !

? !

Y
Low Flow Shut Off

? !
signal being recieved by the odorizer, indicates

? !

value for the Low Flow shut Off set in the in the

-~%+<<Y
? !
rate drops below this value odorant injection stops
and therefore no odorization is presently occuring.

! !
? !
signal returns to a level above the set point to stop
odorization.
Y [-

? !
\

%
linear), a grounding reference error can cause
this condition. Check that the grounding

Y? !
signal voltage on TB1 pins 2 and 3. If the
voltage reading on the volt meter is greater
than 5v, the problem resides with the transmitted signal. Correct as necessary at the
signal source. If the voltage on the volt meter
is within the 1-5v range, the problem is most
likely a grounding or isolation issue. This can
be corrected by re-establishing the ground or
installing a signal isolator device.
b. If the NJEX System is set to recieve a pulse
signal and this alarm activates, two issues
could generate this alarm. First, the span frequency could be set incorrectly. Recalculate
the span frequency and inspect the setting in
the Calibration section of the N-300 Controller.
The other cause could be the result of electrical noise interferance resulting in the system
intrepreing this noise as pulses.
c. If it is believed this is in error or the situation

\? !
tions, and parameters should be re-calibrated
with corrected values.

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#%/01##$$
( &

Signal Alarm & Non-Alarm
Troubleshooting Steps, U

3. (; {; indication is not an actual alarm, but

? !

!? !
--

!? ! --
parameter. If it is felt this indicator should not be

\$

? !\ eter for the Low Flow Shut-Off to verify it is set as
Y
\$? !nal being recived. Verify that the signal indicats
? !\

zero referenced correctly. If necissary correct as
required.
Verometer Alarms
There are a variety of Veromter alarms monitored
by the N-300 Controller to ensure correct and safe
operation of the NJEX System. The alarms relating
to Verometer performance and their description is as
follows:
Vmtr-Cable alarm indicates a failure to comunicate
between the verometer and the N-300G controller.
No Fill alarm is activated triggered if the Verometer
- ]<<!
;
-
requested.
Slow Fill

!
-
Verometer is requested and the Verometer does not
4. {;
! $!
? !
]<<!
+
Y
signal is showing greater than 110% and less than
!

Y
]j^ ->? !

Leakage is indicated when pump displacement is
set up conditions indicated in the parameter and
calculated with a greater than 50% above paramcalibration sections of the N-300 controller.
-Y-_ !
?

!

Y
Y [-

? !
\

%
linear), a grounding reference error can cause
Flvalv-Fail alarm indication is signaled if the level in
this condition. Check that the grounding
_
!

Y? !
ed by the controller.
signal voltage on TB1 pins 2 and 3. If the
voltage reading on the volt meter is greater
OdorInlet Cable alarm indicates a failure to comuthan 5v, the problem resides with the trans
!
$$

mitted signal. Correct as necessary at the
the Bulk Odorant Storage Tank side and the N-300G
controller.
signal source. If the voltage on the volt meter
is within the 1-5v range, the problem is most
likely a grounding or isolation issue. This can OdorInlet Lo alarm indicates that the odorant pres !

be corrected by re-establishing the ground or
parameters in the N-300G controller.
installing a signal isolator device.
b.
If the NJEX System is set to recieve a pulse

signal and recieve this alarm, two issues
could genreate this alarm. First, the span frequency could be set incorrectly. Recalculate
the span frequency and inspect the setting in
the Claibration section of the N-300 Controller. The other cause could be the result of
electrical noise interferance resulting in the
system intrepreing this noise as pulses.
OdorInlet Hi alarm indicates that the odorant

> >

~%+<<
controller.
XTank - Cable alarm indicates a failure to comuni !
>

$$
~%+<<
Y
XTank Low alarm indicates the pressure in the
>

!

- >

Y

! " # $ % # % & ' " # $ % # % & $
( %
)*+,$- .#%/01##$$

]Y [
-
>

XTank High alarm indicates the pressure in the

>
$
>

>
moisture inside the cable connector.

- >

Y
Non-Alarm Verometer Indicators

!!
!
_
to a level of 112% or greater.
Fillrate
!
_
to 112% or greater in less than 10 seconds.
Verometer Troubleshooting Steps

1. Verify the following operating conditions, and correct as necessary:

2. Loosen and inspect the cable orientation pins

-

Y $
mating connection to ensure that the correct pins
on the opposing sides of the connector align.
These pins must be correctly aligned to ensure
the electronic signals reach the correct electronic
address in the microprocessor.
3. Reconnect cables as noted above, ensuring that
the alignment pins are mated correctly and that
locking rings are tight. Observe if the alarm is still
active, if it is, contact YZ Technical Services.
Y >

j^(1.72
Bar).
Verometer No-Fill Alarm

b. Bulk odorant storage tank pressure is at least

5 psi (.34 Bar) and not more than 10 psi (.69
Bar)\ $>

Y
When an active No-Fill alarm is indicated the following steps should be taken:
c. Actuation supply pressure is maintained during operation at 75 psi (5.17 Bar).
|
$

\
]]]=
?

~
$
]

&]]

$$
\
~
$

? \=

d. Verify that the bulk odorant storage tank has

odorant and all valves are in the correct posi
!$ Y
2. Important: U
]]

\

IMPORTANT NOTE:
]Y #

$$-
possible restriction or closure, and adjust or replace as necessary.
jY #
-

replace as necessary.
Restart the NJEX System to inspect the verometer for a

Y[-
\ $-No Fill alarm is indicated
3. Check tubing between bulk odorant storage tank
under the Verometer display sequence and troubleand enclosure for damage. If tubing is crimped,
shoot accordingly.
bent or damaged by any form that could restrict
? !\
Y
Verometer Cable Alarm
When an active VMTR-Cable alarm is indicated the

following steps should be taken:
`Y - $$

pressure. Place a guage at the tubing connection

-$$

YB
\$$

should be 75 psi (5.17 Bar).

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#%/01##$$
(

Verometer No-Fill Alarm
Troubleshooting Steps, U

5. Verify that the status switch be in the run position.
[-

$$$
!
- \

valve solenoid located on the left. With a volt

]j_B#
$$
!
Y[-$

!
\!

? ! $$\
Y
Verometer Slow-Fill Alarm

IMPORTANT NOTE:
R

\

?$]=
~
$
]

]]

$$
\
~
$

]Y [

-
restriction, and replace as necessary.
jY [

-

a. If a volt meter is unavailable, you may test
and replace as necessary.
!! $-
other solenoid and cable are active. To test,
3. Check tubing between bulk odorant storage tank
temporarily switch the solenoid cables. Now
and enclosure for damage. If tubing is crimped,
!
! $\$$
bent or damaged by any form that could restrict
solenoid should send pneumatic supply gas
? !\
Y_-

$$-
? ! -
$$Y
>Yj

switch is activated. If this does occur there
!

`Y - $$

pressure. Place a guage at the tubing connection

Y@ !$\-

-$$

$$

YB
\$$

the solenoid is bad and should be replaced.
should be 75 psi (5.17 Bar).
If the signal is not getting to the solenoid, test at
^Y B\
\
$$terminal strip TB2, located inside the termination
bly.
enclosure just below the N-300 Controller, with a
volt meter at pins 7 positive
? and 8
negative ]
?,\- ]j_B#!
Verometer Leakage Alarm
requested from the N-300 controller. If the voltage is present, check the wiring for proper polarity
connections. Verify that pin 7 has an orange wire, 1. Inspect the system for any obvious leaks and
repair as necessary.
and pin 8 a violet wire connected.
;Y [-

!

requested, check all cables for corrosion, moisture, or damage and replace if any signs of the
previous mentioned problems are present and
perform the test again.
7. If an electrical signal is still not present contact YZ
Systems Technical Service.
2. If the Leakage alarm occurs during purging of the

system or the packing of the lines with odorant on

!\
-$ !
be required and this will clear the alarm.
3. Verify that the pump displacement parameter correctly matches the actual pump performance on
the system, and correct if necessary.
4. Verify the correct balance of pressures between
the pump actuation pressure and the pipeline
pressure,
K '= $Q
?
'$
'
#'= $[ tion - Y

! " # $ % # % & ' " # $ % # % & $
(
)*+,$- .#%/01##$$

5. If the pipleine pressure is near or below 250 psi
(17.24 Bar), a back pressure regulating device
must be installed immediately outside the NJEX
enclosure, on the odorant line leading to the pipeline injection point. If this device is installed, verify
that is is maintaining a back pressure regulating
device above 250 psi (17.24 Bar).
6. Verify that the total run of tubing from the pipeline
~
> ]^(4.5
Meters).
Verometer Fill Valve Failure Alarm

When an active Flvalv-Fail alarm is indicated the following steps should be taken:
CAUTION:
~=

?

$?
#

!]&
]]

=?
$
??

]] $
~= ]] = $

]]

$=

?

~
$ ]

]] ]]
$ Q
!$ ]]V2 and V3?
?
]]$
Verometer at 116%
1. Initiate a forward purge to lower Verometer
$ >^<

~
System to normal operating pressures and valve
positions.
2. Place the NJEX System in standby mode and observe level changes in the Verometer by monitoring
the Verometer level status on the N-300 controller
display.
3. If the level increases disconnect the pneumatic
-$$
-
actuation gas is present. If actuation gas is not
present when the tube is disconnected, and the
Verometer level continues to increase, repair or
$$Y[-

ent in the tube when disconnected, the Verometer
$ -

valve pneumatic supply tube. Proceed to step 4.
`Y $$

nected, toggle the mode switch from run to standby
and back again. This should stop and start the pneumatic supply.
a. If the pneumatic supply stays on, disconnect
$$
Y[-

the cable does not stop the pneumatic supply,
replace the solenoid.
b. If disconnecting the cable in step 4a listed
above caused the pneumatic supply to stop,
check the electrical connections for the presence of moisture. Dry the connections if moisture is present and try test again. If moisture
on the solenoid was not the problem, check
the interconnect cable for possible moisture or
corrosion where it connects to the mechanical
enclosure. Replace if corrosion or moisture is
present.
5. If the step taken above do not resolve the issue
entire control head assembly must be replaced.
Verometer Odorant Inlet Cable Alarm

When an active OdorInlet-Cable alarm is indicated
the following steps should be taken:
]Y [
-
>

>
$
2. Loosen and inspect the cable orientation pins for

Y $

connection to ensure that the correct pins on the opposing sides of the connector align. These pins must
be correctly aligned to ensure the electronic signals
reach the correct electronic address in the microprocessor.

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#%/01##$$
(

Verometer Odorant Inlet Low
Alarm Troubleshooting Steps
Verometer Expansion Tank Cable

When an active OdorInlet Lo alarm is indicated the

When an active XTank-Cable alarm is indicated the

1. Verify that the bulk odorant storage tank pressure

>

-+< +^(2.07 to 2.41 Bar)
and re-establish the correct pressure if necissary.
]Y [
-
>

>
$
2. Inspect the alarm set point programmed into

the N-300 controller and verify that it is correclty
programmed and correct if necessary,

parameters section on programming the N-300

'
@

$

.
2. Loosen and inspect the cable orientation pins

-

Y $
mating connection to ensure that the correct pins
on the opposing sides of the connector align.
These pins must be correctly aligned to ensure
the electronic signals reach the correct electronic
address in the microprocessor.
3. Observe if the alarm is still active, if it is, contact

YZ Technical Services.
Verometer Odorant Inlet Hi

When an active OdorInlet Hi alarm is indicated the
1. Verify that the bulk odorant storage tank pressure
>

-+< +^(2.07 to 2.41 Bar)
and re-establish the correct pressure if necissary.


'
@

$

.

Verometer Expansion Tank

Low Alarm Troubleshooting Steps
When an active XTank Low alarm is indicated the following steps should be taken:
]Y _->

j^
psi (1.72 Bar) and correct if necessary.


'
@

$

.

! " # $ % # % & ' " # $ % # % & $
(
)*+,$- .#%/01##$$

Verometer Expansion Tank
High Alarm Troubleshooting Steps
When an active XTank High alarm is indicated the
]Y _->

j^
psi (1.72 Bar) and correct if necessary.
the odorant storage tank and the NJEX System.

!Y+

~
$+<
\

$$
--!
]<<%]< -
volume.
Verometer Fill Rate Non-Alarm

Indicator Troubleshooting Steps
When an active Fillrate non-alarm is indicated the fol2. Inspect the alarm set point programmed into
lowing steps should be taken:

1. Verify the correct set pints on the following presparameters section on programming the N-300
sures.

'
@

$

.
Y >

j^(1.72 Bar)
b. Bulk Tank set at 30 - 36 psi (2.07-2.41 Bar)
" !! !" >tor Troubleshooting Steps

When an active !! non-alarm is indicated the
IMPORTANT NOTE:
R

\

]
]=
~
$
]

]]
$$
\
~
$
1. Empty the Verometer by performing a forward
purge.
c. System Supply set at 75 psi (5.17 Bar)

2. Empty the Verometer by performing a forward
purge. Re-establish the pressures and valves to
their normal operating position, and then proceed
to step 3.
+Y - _

in '
#'= $} and
'
$$V9 to achieve a ap Y
Pump Alarms
There are three pump alarms monitored by the N-300
Controller to ensure correct and safe operation of the
NJEX System. The alarms relating to the pump performance and their description is as follows:
2. After returning all pressures and valves to their

normal operating position. Observe the Verometer level for 5 -10 minutes and note if a change
in the Verometer level occurs without operator

?
Y[-$
_
- Over Pump alarm will indicate if the actual pump

> !
?
\

Q
placement value by 30%.
~]&
\_

$

page 89. If the level in the Verometer does not

!
> Under Pump alarm will indicate when the actual
pump displacement ranges from 30 - 75% of the
below.
programed pump displacement value.
+Y [
_

]<<\

$Y[- Pump Failure alarm will indicate when the actual
pump displacement is less than 25% of the pro_
-
+<
\
gramed pump displacement value.
partially close the volume throttling valve between

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#%/01##$$
(

IMPORTANT NOTE:
{= $_
$

]
^:'= $ ^_

= $
$ $
$
can result by the varying pressures and temperatures in the pipeline for pressures less
than 250 psi (17.4 Bar). If a back pressure
regulating device is not installed as described
above, install the device before proceeding.
b. If line pressure is less than 250 psi (17.24
Bar) and a back pressure regulating device is
installed on the odorant injection line, inspect
the back pressure regulating device for proper
operation, and installation as described
above.
]?\

$?\

$]\ \= ^_

[
$ $
$=

$ ~
$

!$ = ]*?
\= $ $
3. Verify that the actuation pressure remains un & =]
changed from previous setting.
$ ]?
$

$
$ 4. Verify the pump displacement parameter setting is

$

\

the same as the desired pump displacement.
$
$
"

$ =$
\$\

]$ =

$$$ = _
^:
'= $
Pump Over Pumping Alarm

When an active Over Pumping alarm is indicated the
1. This alarm may occur after service or maintenance has been performed due to variances in
the Verometer level during the conduct of service. If service has recently been performed, and
this alarm occurs, stop and restart the system to
observe if the alarm re-occurs, thus indicating a
real alarm. If the alarm re-occurs continue to step
2 below.
2. Verify that the operating conditions remain
unchanged and correct as needed. The pipeline
pressure should be at least 250 psi (17.24 Bar).
a. Inspect the installation for the use of a back
pressure regulating device. For pipeline pressures less than 250 psi (17.24 Bar) a back
pressure regulating device must be installed
immediately outside the NJEX enclosure on
the odorant line leading to the pipeline injection point. A back pressure regulating device
can aliviate the over pumping conditions that
Pump Under Pumping Alarm

When an active Under Pumping alarm is indicated
the following steps should be taken:
1. If maintenance or repair has just been performed,
stop and restart the system to see if the alarm
re-occurs indicating a real alarm. If the alarm re

>Y
2. Verify operating conditions. Correct as needed.
3. Verify that the pump displacement parameter
matches the accurate pump displacement.
Note: { = $
$
! $ $
\
^`

$
&= $

\

$
~
$ =
$ $

$=]

$
$>
$ $ \=

$ $ $

\

4. Check to see if the pump operation sounds the same
as previously. A distinct bottoming of the plunger
piston and return a return to the top of the plunger

! " # $ % # % & ' " # $ % # % & $
(
)*+,$- .#%/01##$$

3. Verify that all valves and check valves are properpiston housing should be audible with each actualy set system operation. Inspect for valve settings
tion. If not, remove the actuation cylinder. Inspect for
that can restrict pump displacement.
a broken return spring, or a stuck / sticking actuator
piston or plunger. Replace the spring if broken. Clean
`Y #
- ? !

and Lubricate the actuation cylinder and actuation
closure.
piston assembly. Manually push the plunger into the
seal assembly and ensure it returns completely and 5. Ascertain whether the pump is properly stroking.
freely. If sticking continues to occur, the seals should
a. If pump actuation does not occur as the Test
be replaced. Reassemble and see if alarm reoccurs
key is pressed, remove the actuation gas
after a system restart.
line at the top of the pump and test the pump
5. If pump actuation is normal:
stroke again. As the Test key is pressed,
there should be a burst of gas at the open aca. Inspect the discharge lines and valves for a
tuation supply connection. If gas is released
restriction.
from the open actuation supply line skip to
subsection 5.g. , otherwise continue to 5.b.
b. Inspect all the check valves on the discharge
side of the pump, from the NJEX System to
the pipeline, for proper operation.
c. A back pressure regulating device must be
installed immediately outside the NJEX enclosure on the odorant line leading to the pipeline injection point. Perform a forward purge
noting the time required to empty the Verometer. If the time to empty the Verometer is
longer than 30-45 seconds, after the level

\ _ \
and restart the system. During the system
restart monitor the controller and observe if
the alarm reoccurs.
d. Replace the inlet check valve to the pump.
6. If problems persist, contact YZ technical service
for additional assistance.
Pump Failure Alarm

When an active Pump Failure alarm is indicated the
1. Verify that the Verometer has odorant in it, and
>

in it of 25 psi ( 1.72 Bar).
Note:[ ~
$ $ = = $
'

$
=

= $

\] $

2. Verify that the pump volume spacer matches the
pump displacement parameter in the controller.
b. If gas is not blown from the loose connection,

disconnect the hose leading from the pump
solenoid to air relay valve. Test stroke the
pump again and observe if gas is discharged
from the small hose.
Y [- -
?!

the Test key is pressed the solenoid is good
but, the air relay valve requires service or
repair.
d. If small hose does not release gas, remove
the pump solenoid wiring cable, the solenoid
located on the right of the two solenoids.
~>\
$ ! lel posts of the solenoid cable. As the Test

key is pressed, obseve if a 12VDC current
becomes present.
If a voltage is detected the solenoid should
be replaced.

[-$
$\$$
signal may be used to test the solenoid.
)\$$-

$-
it is working properly before using it to test
the pump solenoid. Second, verify that the
Verometer is less than 100 % full on the level
indication. Thrid, take the cable connected to
$$
\ $
%
nect it to the pump solenoid. With the status
key in the run mode instruct the NJEX System
Y[-
\
gas from the solenoid. To stop it, place in the
~

? !

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#%/01##$$
( $

Y[-
? ! noid is bad and should be replaced.
[- !
\ - \
the oil level reference mark inside of the oil
reservoir about half way down with proper oil.
If the pump was completely out of oil, or if
the level was below the top of the nipple, the
pump will need repeated stroking to permit
the trapped air to work out of the oil reservoir.
If possible, let the pump run overnight with
$ $Y[-
!
oil seems to bring the displacement back,
monitor for a while and observe if the oil level
drops again. If the pump continues to use oil,
service the seals and diaphragm servicing.
e. If the above test indicates the solenoid is

-

\
>
-
ing sent by the controller, or lost in the cabling
and connections. Open the termination enclosure ,enclosure door just below the N-300,
and connect your volt meter to TB2 terminals
9 and 10, with 9 being the positive (yellow
wire) and 10 being the negative (blue wire).
~ !\!! Y

$ \ >
.2 seconds in duration, should be observed.
!B#$
> 6. Assure that the pump is properly primed by:
ing 12VDC. If the pulse is at the termination

> -

a. Placing the unit in stand by.
of the wiring. The terminal 9 should have a
yellow wire attached and, the terminal 10
b. Closing valve V8 at the pipeline.
should have a blue wire attached. If the
polarity is correct, on the wiring, the cable
c. Open valve V3.
assembly to the solenoid should be replaced.
d. Test stroke the pump 15 - 20 strokes with the
f. If no voltage is detected, contact the technical
Test key, then place back in standby.
service department at the factory.
e. Close valve V3 and open valve V8.
g. With the actuation gas line reconnected to
the pump, test stroke the pump. Observe if
f. Place the controller in run mode.
there is an audible pump stroke with the piston
bottoming out and returning to the top of the
g. Monitor the pump performance and observe if
pump housing. If an audible pump actuation is
pump actuation is occurring.
not present , remove the actuation cylinder and
inspect for a broken return spring, or a stuck /
7. If problems persist, contact YZ technical service
sticking plunger assembly. Replace the spring
for additional assistance.
if broken, clean and relubricate the plunger
assembly and actuation cylinder. Make certain
the seals are not sticking to the plunger assembly.
h. Inspect the pump oil level and action during
actuation. The oil level should rise slightly
during an actuation of the pump, and the oil
level must be above the nipple connecting the
reservoir to the pump body. The oil should
not smell strongly of odorant and the oil color
should be red, not clear. If the oil appears
clear and / or smells strongly of odorant, the
pump diaphragm and seals need service.

! " # $ % # % & ' " # $ % # % & $
( !
)*+,$- .#%/01##$$
APPENDIX A: ILLUSTRATIONS
NJEX Model 7000F Pump
Assembled, Figure 201
Actuation Gas
Replacement Pump Seal Kit

PN: D3-0131
Odorant
Actuation Gas
Hydrualic Oil

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#%/01##$$
( &
Actuation Assembly,
Exploded View, Figure 202
Stroke Spacers
Part
Volume
Number
100%
80%
70%
60%
50%
40%
30%
20%
Actuation Cylinder
PN: B0-0078
Color
Red
Green
Yellow
Black
Purple
Silver
Blue
Gold
B0-1061
B0-0103
B0-0104
B0-0062
B0-0102
B0-0101
B0-0100
B0-0063
Cartridge Nut
PN: B0-0083
Piston Seal
PN: A6-0084
Plunger Seal
PN: A6-0018
Plunger Guide Bushing
PN: B0-0084
Actuation Piston Assembly

PN: B0-0087
Cartridge Body
PN: B0-0085
O-Ring
O-Ring
PN: A5-2023
Plunger Seal
PN: A6-0018
Actuation Spring
PN: C3-0043
O-Ring
PN: A5-2115
Oil Reservoir Cap
PN: B0-0068
Actuation Spring Dampener

PN: B0-0095
Drain Plug
PN: A2-0177
Pump Housing
PN: B0-0069

! " # $ % # % & ' " # $ % # % & $
( %
)*+,$- .#%/01##$$
Diaphragm Cartridge,
Pump Housing
PN: B0-0069
O-Ring
PN: A5-2115
O-Ring
PN: A5-1121
Cap
PN: B0-0072
O-Ring
PN: A5-2023
O-Ring
PN: A5-1027
Diaphragm
PN: A6-0087
Cartridge
PN: B0-0070
Piston
PN: B0-0071
Spring
PN: C3-0002
O-ring
PN: A5-1129
O-Ring
PN: A5-1131

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#%/01##$$
(
Check Valve Assembly,
Discharge Check Cartridge
PN: B0-00756
O-ring
PN: A51115A5-1129
Check Wafer
PN: B0-0074
Sleeve
PN: B0-0076
O-Ring
PN: A5-1012
Check Wafer
PN: B0-0074
Seal Nut
PN: B0-0074
O-Ring
PN: A5-1014
O-Ring
PN: A5-1016
Backup O-Ring
PN: A5-0093
Pump Housing
PN: B0-0069
Check Wafer
PN: B0-0074
Inlet Check Cartridge
PN: B0-0073
O-Ring
PN: A5-1115
O-Ring
PN: A5-1016
Backup O-Ring
PN: A5-0093

! " # $ % # % & ' " # $ % # % & $
(
)*+,$- .#%/01##$$
Fill Valve, Exploded View,
Figure 205
SS Bolts, 4 each
PN: C0-0215
Tubbing Fitting
PN: A1-0012
Upper Housing
PN: A3-0205
O-Ring1
PN: A5-1027
O-Ring
PN: A5-1030
Dart
PN: A3-0206
Diaphragm1
PN: A6-0087
O-Ring1
PN: A5-1023
Lower Housing
PN: A3-0207
O-Ring1
PN: A5-1012
Seat
PN: A3-0208
Check Valve Wafer1
PN: B0-0074
Spring
PN: C3-0048
O-Ring1
PN: A5-1017
O-Ring1
PN: A5-1021
Inlet Fitting Weldment

PN: A3-0177
A component of the Fill Valve Seal Kit

PN: D3-0141

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#%/01##$$
(
VM-1100 Verometer,
with Filter Assembly

! " # $ % # % & ' " # $ % # % & $
(
)*+,$- .#%/01##$$
Bulk Odorant Filter
Figure 207
*O-Ring
P.N A5-1334

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#%/01##$$
(
NJEX Gas Filter
Figure 208
I
Gas Filter Label
PN: D5-0074
t
Gas Filter Cap
PN: C4-0130
O-Ring 334 Viton

PN: A5-1334
Filter Suspension
Rod
PN: C4-0109
Coalescing Filter Element1

PN: C4-0133
Filter Locator Bushing

PN: C4-0132
Filter Retainer Washer
PN: C4-0102
1/4 - 20 SS Hex Nut
PN: C0-0095
Filter Bowl
PN: C4-0131
NJEX Gas Filter Replacement Element

PN: C4-0133
1/4 NPT Drain Cock

PN: A3-0044

! " # $ % # % & ' " # $ % # % & $
(
)*+,$- .#%/01##$$
Electronics Assembly
Figure 209

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#%/01##$$
( $
SPS-12 Solar Power Supply Unit
Figure 210

! " # $ % # % & ' " # $ % # % & $
( !
)*+,$- .#%/01##$$
LPS-120/240 Charger Supply
Unit, Figure 211

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#%/01##$$
( &
Heater Wiring Diagrahm
Optional, Figure 212

! " # $ % # % & ' " # $ % # % & $
( %
)*+,$- .#%/01##$$
APPENDIX B:
N-300 MODBUS SPECIFICATIONS
Communications Settings
Protocol ............................................................................. Modbus
Data framing ...................................................................... Modbus RTU and ASCII
Slave Address range ......................................................... 0-247, 0 = Modbus disabled
Baud rates ......................................................................... 1200, 2400, 4800, and 9600
Number of data bits ........................................................... 7 or 8
Parity ................................................................................. None, Odd, Even
Stop bits: ........................................................................... 1 or 2
Serial communications: ..................................................... Redundant RS-485 2 wire
N300 Modbus Function Support

Function Code
Function
Description
1.............................. Read Coil Status .................. Reads the ON/OFF status of discrete outputs (coils)
3.............................. Read Holding Registers ....... Reads the binary contents of holding registers
5.............................. Force Single Coil ................. Forces a single coil to either the ON or OFF state
6.............................. Preset Single Registers ....... Presets a value into a single holding register
16............................ Preset Multiple Registers Presets values into a sequence of holding registers
Boolean Registers

- \

Y

(
"!Y~"))

( -
tions 1 and 5.
The valid address range for this data type is 00001 to 09999.
Function 1, allows reading a single coil per query
Function 5, allows writing single or multiple coils per query.
Control Functions
The control functions available via Modbus are listed below. The registers are accessed using Modbus functions 1 and 5. The master device can initiate a state change by setting a control coil. The N300 controller
will clear non-toggle type coils to acknowledge the state change has been acted upon. Toggle type coils hold
their current state until changed either locally or remotely. The local/remote load cycle control (00007) determines whether a load cycle can be initiated via contact closure (local) connected to the load cycle inputs on the
controller or by Modbus coil 00006 (remote). These coils are only active in an N300 Liquid system. Coil 00011
determines whether a remote inhibit can be initiated by a contact closure (local) connected to the inhibit inputs
on the controller or by Modbus coil 00010 (remote). Coil 00009 is used to save all the current parameters to
the controller EEPROM.
IMPORTANT:
Coil 00009, must be used to save any parameters that were changed via Modbus.
Address
Access
Description
00001............ Read/Write .............. Start/Stop the pump (toggle)
00002............ Read/Write .............. System Standby (toggle)
00003............ Read/Write .............. Reset Accumulated Stroke Count
00004............ Read/Write .............. Reset Accumulated Odorant Injected
00005............ Read/Write .............. Fill Verometer (toggle)
00006............ Read/Write .............. Start/Stop a Load Cycle (toggle) (Liquid System Only)

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#%
(
APPENDIX B:
00119 ............ Read Only............... Normal (0) / Remote Inhibit (1)

00120............ Read Only (L) ......... New HOU/FLOW Data
Available
00121............ Read Only............... No Load Cycle (0) / Load Cycle Active (1) Liquid System Only
Alarm Functions
The alarm functions available via Modbus are listed below. The registers are accessed using Modbus function
1. All the alarms are latching and provide a since the last read output where a set condition will hold its state
until a read of that particular register was made by the master device. Once a read is made, the alarm will
?
Y
Address
Access
Description
01001............ Read Only............... Global Alarm (1) (set if any alarm condition exists)
01002............ Read Only............... Pump Failure Alarm (1)
01003............ Read Only............... Over Pump Alarm (1)
01004............ Read Only............... Under Pump Alarm (1)
01005............ Read Only............... Verometer Cable Alarm (1)
01006............ Read Only............... Verometer Slow Fill Alarm (1)
01007............ Read Only............... Verometer No Fill Alarm (1)
01008............ Read Only............... Verometer Over Fill non-Alarm (1)
01009............ Read Only............... Verometer Leakage Alarm (1)
01010............ Read Only............... Verometer Fill Valve Alarm (1)
01011 ............ Read Only............... Verometer Fill Rate non-Alarm (1)
01012............ Read Only............... Signal Low Flow non-Alarm (1)
01013............ Read Only............... Signal No Flow non-Alarm (1)
01014............ Read Only...............
$? !

%*],
01015............ Read Only...............
$? !*],
01016............ Read Only............... Signal Loss of Signal Flow Alarm (1)
01017............ Read Only............... Low Battery Alarm (1)
01018............ Read Only............... External Tank level High Alarm (1)
01019............ Read Only............... External Tank level Low Alarm (1)
01020............ Read Only............... Expansion Tank Pressure High Alarm (1)
01021............ Read Only............... Expansion Tank Pressure Low Alarm (1)
01022............ Read Only............... Expansion Tank Pressure Cable Alarm (1)
01023............ Read Only............... Odorant Inlet Pressure High Alarm (1)
01024............ Read Only............... Odorant Inlet Pressure Low Alarm (1)
01025............ Read Only............... Odorant Inlet Pressure Cable Alarm (1)

! " # $ % # % & ' " # $ % # % & $
(
)*+,$- .#%
APPENDIX B:
Boolean Registers
Control Functions, Continued
Address
Access
Description
00007............ Read/Write .............. Local/Remote Load Cycle Control (toggle) (Liquid System Only)
00008............ Read/Write .............. Proportional to Time/Flow mode (toggle)
00009............ Read/Write .............. Save Parameters to EEPROM
00010............ Read/Write .............. Remote Inhibit / Run the N-300 (toggle)
00011 ............ Read/Write .............. Local/Remote Inhibit Control (toggle)
Status Functions
The status functions available via Modbus are listed below. The registers are accessed using Modbus function 1. Status labeled with an L after the Access types are latching type status. A latching status provides a
since the last read type status where a set condition will hold its state until a read of that particular register
!$ Y
\!?
Y
Address
Access
Description
00101............ Read Only............... System Stopped (0) / Running (1)
00102............ Read Only............... Verometer Not-Filling (0) / Filling (1)
00103............ Read Only............... Not in Standby (0) / Standby (1)
00104............ Read Only............... Memory Module Invalid (0) / Valid (1)
00105............ Read Only............... Z-65 Backup Disabled (0) / Enabled (1)
00106............ Read Only............... English (0) / Metric (1)
00107............ Read Only............... Proportional to Time (0) / Proportional to Flow (1)
00108............ Read Only............... Analog (0) / Pulse (1)
00109 ............ Read Only ............... Linear (0) / Non-Linear (1) or Pulses/Sec (0) / Pulses/Min (1)<-Gas PPMV(1)<-LPG
00110 ............ Read Only............... Gas (0) / Liquid (1)
00111 ............ Read Only (L) ......... No Power-Up (0) / Power-Up (1) since last coil read
00112 ............ Read Only............... Odorant Tank Low Alarm Enabled (0) / Disabled (1)
00113 ............ Read Only............... Signal Alarms Enabled (0) / Disabled (1)
00114 ............ Read Only............... Verometer Alarms Enabled (0) / Disabled (1)
00115 ............ Read Only............... Pump Alarms Enabled (0) / Disabled (1)
00116 ............ Read Only............... Battery Alarm Enabled (0) / Disabled (1)
00117 ............ Read Only (L) ......... No Parm Change (0) / Parm Change (1) since last coil read
00118 ............ Read Only .............. Normal (0) / No Flow Standby (1)

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#%
(
APPENDIX B:
Integer Registers

-

"
Y

- (
\"!Y];%

be manipulated using functions 3, 6, and 16.
Function 3, allows the host to read one or more holding registers per query.
Function 6, allows the host to write a single holding register per query.
Function 16, allows the host to write multiple holding registers per query.
Result Data Functions

The result data functions available via Modbus are listed below. The registers are accessed using Modbus function 3.
Address
Access
Description
40001............. Read Only................. HOU/LOU Accum. Odorant Usage High - Unsigned integer *See formatting info.
40002............ Read Only............... HOU/LOU Accum. Odorant Usage Low - Unsigned integer *See formatting info.
40003 ............ Read Only ................ HOU/LOU - Accumulated Flow rate High - Unsigned integer *See formatting info.
40004............ Read Only............... HOU/LOU - Accumulated Flow rate Low - Unsigned integer *See formatting info.
40005............ Read Only............... HOU/LOU Start Date (Day of Month/Month) (1-31/1-12) - BCD
40006............ Read Only............... HOU/LOU Start Date (Century/Year) (0000-9999) - BCD
40007............ Read Only............... HOU/LOU Start Time (Seconds/Minutes) (00-59/00-59) - BCD
40008............ Read Only............... HOU/LOU Start Time (Hours/Day of Week) (00-23/0-7) - BCD
40009............ Read Only............... HOU/LOU End Date (Day of Month/Month) (1-31/1-12) - BCD
40010............ Read Only............... HOU/LOU End Date (Century/Year) (0000-9999) BCD
40011 ............ Read Only............... HOU/LOU End Time (Seconds/Minutes) (00-59/00-59) BCD
40012............ Read Only............... HOU/LOU End Time (Hours/Day of Week) (00-23/0-7) BCD
40013............ Read Only............... Stroke Count High (0000-9999) BCD
40014............ Read Only............... Stroke Count Low (0000-9999) BCD
40015............ Read Only............... Total Odorant Injected High (0000-9999) BCD *See formatting info.
40016............ Read Only............... Total Odorant Injected Low (0000-9999) BCD *See formatting info.
40017............ Read Only............... Model Number Unsigned Integer *See formatting info.
40018............ Read Only............... Serial Number (xxxxx) Unsigned Integer
40019............ Read Only............... Verometer Calibration Data Unsigned Integer *See formatting info.
40020............ Read Only............... Odorant Tank Level (xxx %) Unsigned Integer
40021............ Read Only............... Expansion Tank Pressure (xxx.x psi / x.xxx bar) Unsigned Integer
40022............ Read Only............... Odorant Inlet Pressure (xxx.x psi / x.xxx bar) Unsigned Integer
40023............ Read Only............... Calculated Time per Stroke High Unsigned Integer sec.
40024............ Read Only............... Calculated Time per Stroke Low Unsigned Integer - (x.xx sec.)
40025............ Read Only............... Verometer Level (xxx.x %) Unsigned Integer
40026............ Read Only............... Battery Voltage (xx.x volts) Unsigned Integer

! " # $ % # % & ' " # $ % # % & $
(
)*+,$- .#%
APPENDIX B:
! |"' " %! Q

Address
Description
40001...................... High bytes for Accumulated odorant injected, combine with address 40002 for total.
40002...................... 6300GE/LE = .XXXXX, 7300GE/LE = X.XXXX, 8300GE/LE = XX.XXX (lbs),
6300GM/LM = .XXXXX, 7300GM/LM = X.XXXX, 8300GM/LM = XX.XXX (kg)
Note: Low bytes only, combine with address 40001 for total odorant injected.
40003...................... @- ? !\
!`<<<`- Y
40004...................... 6300GE = .XXXXX, 7300GE = X.XXXX, 8300GE = XX.XXX (MMCF/hr),
6300GM = X.XXX, 7300GM = XX.XXX, 8300GM = XXX.XX (M3/sec) 6300LE = XXX.XX,
7300LE = XXXX.X, 8300LE = XXXXX (gallons), 6300LM = XXX.XX, 7300LM = XXXX.X,
8300LM = XXXXX (liters), 6300/7300/8300LE (PPMV mode) = XXXXX (gallons),
6300/7300/8300LM (PPMV mode) = XXXXX (liters)
Note: !
\
!`<<<+- ? !Y

40015...................... High bytes only, combine with address 40016 for total odorant injected.
40016...................... 6300 = .XXXX, 7300 = X.XXX, 8300 = XX.XX (lbs/kg)
Note: Low bytes only, combine with address 40015 for total odorant injected.
40017...................... Model number format: 63XX = 6300, 73XX = 7300, 83XX = 8300. XX= 11= GE,
XX=12=GM, XX=21=LE, XX=22=LM. Example: 6311 = 6300 Gas English,
7322 = 7300 Liquid Metric
40019...................... 6300 = XX.XXX, 7300 = XXX.XX, 8300 = XXXX.X (cc)
"
The result data functions available via Modbus are listed below. The registers are accessed using Modbus
functions 3, 6, and 16.
Note: The system must be stopped in order for any parameter changes to be accepted. An exception response will be returned if a parameter change query is issued while the system is running. Once the parameter changes have been made, use coil 00009 to save the updated parameters before restarting the system.
Address
Access
Description
40101............ Read Only............... Current Date (Day of Month / Month) (01-31 / 01-12) BCD
40102............ Read Only............... Current Date (Century / Year) (0000-9999) BCD
40103............ Read Only............... Current Time (Seconds / Minutes) (00-59 / 00-59) BCD
40104............ Read Only............... Current Time (Hours / Day of Week) (00-23/01-07) BCD
40105............ Read/Write .............. Injection Rate - Unsigned Integer *See formatting info.
40106............ Read/Write .............. Pump Displacement (cc/Stroke) Unsigned Integer *See formatting info.
40107 ............ Read/Write .............. Odorant Density Unsigned Integer X.XX (GE/LE = lbs/gal, GM/LM = g/cc)
40108............ Read/Write .............. Proportional to Time Stroke Rate X.XX (minutes) Unsigned Integer
40109............ Read/Write .............. Maximum Gas Flow Unsigned Integer *See formatting info.
40110 ............ Read/Write .............. Low Flow Shutoff (xx.x of Max Gas Flow) Unsigned Integer
40111 ............ Read/Write .............. Flow No Signal (xx.x of Max Gas Flow) Unsigned Integer
40112 ............ Read/Write .............. Maximum time per stroke (xxx minutes/stroke) Unsigned Integer
40113 ............ Read/Write .............. Odorant Output (lbs/pulse) Unsigned Integer *See formatting info.
40114 ............ Read/Write .............. Pulses per Second (xx Pulses/Seconds) Unsigned Integer
40115 ............ Read/Write .............. Pulses per Minute / Pulses per Gallon (xx Pulses/Minute - Gas,
xx Pulses/Gal Liquid PPMV) Unsigned Integer

! " # $ % # % & ' " # $ % # % & $
)*+,$- .#%
(
APPENDIX B:
" @ Continued

40116 ............ Read/Write .............. Odorant Tank Level High (xx %) Unsigned Integer
40117 ............ Read/Write .............. Odorant Tank Level Low (xx %) Unsigned Integer
40118 ............ Read/Write .............. Expansion Tank Pressure High (xx.x psi / x.xxx bar) Unsigned Integer
40119 ............ Read/Write .............. Expansion Tank Pressure Low (xx.x psi / x.xxx bar) Unsigned Integer
40120............ Read/Write .............. Odorant Inlet Pressure High (xx.x psi / x.xxx bar) Unsigned Integer
40121............ Read/Write .............. Odorant Inlet Pressure Low (xx.x psi / x.xxx bar) Unsigned Integer
( )
[
-
- -

Address 40105:
GE = X.XX (lbs/MMCF)
GM = XXX.X (mg/m3)
LE = X.XX (lbs/10K gal)
LM = XXX.X (mg/liter)
Address 40106: 6300 = X.XXXX, 7300 = X.XXX, 8300 = XX.XX (cc/stroke)
Address 40109: 6300GE = X.XXXX, 7300/8300GE = XX.XXX (MMCF/hr)
6300GM = XX.XXX, 7300/8300GM = XXX.XX (m3/sec)
6300LE = XXXX.X, 7300/8300LE = XXXXX (gal/min)
6300LM = XXXX.X, 7300/8300LM = XXXXX (liter/min)
Address 40113:
6300 = X.XXXX, 7300 = X.XXX, 8300 = X.XX (English = lbs/pulse, Metric = kg/pulse)
Exception Responses
Exception responses are a means for the Slave device to indicate to the Master device that a query received
could not be acted upon for a particular reason. Below is a listing of Exception codes.
Exception Code Name/Description
1.............................. Illegal Function: Function received in the query is not supported by the slave
2.............................. Illegal Data Address: Data address received in the query is not supported by the slave
3.............................. Illegal Data Value:_

$
4.............................. Slave Device Failure: An unrecoverable error occurred while performing this action
5.............................. Acknowledge: Query being processed but needs some time to complete
6.............................. Slave device busy: Slave cannot process an incoming query at this time
7.............................. Negative Acknowledge: Slave cannot perform the program function received
8 ............................. Memory parity error: A memory parity error occurred in the slave read attempt

! " # $ % # % & ' " # $ % # % & $
(
)*+,$- .#%
APPENDIX C: RESPONSE FORMS

For the Record
To assit in trouble shooting, if required, please record
the following information as the NJEX 7300G is intital- Y
Parameters

Z _____________________________
~%+<<$
*>Y>>,Z_______________________
(
-
Z ________________________
B -Z____________________________

~Z _________________________
[
'
Z _____________________________
B
Z ________________________

B
Z ___________________________
(>) !Z_____________________________
!) ! --Z __________________________
) !*

,Z ___________________________
(>" Z___________________________

Z____________________________
Location
Run Mode
Basic information on the NJEX-7300G
[BZ___________________________________ Select One

Z _________________________ ____
% %

Z ____________________________ ___
% %) !
Conditions

Z __________________________
>

Z ____________________
25 psi (1.72 Bar) expansion tank pressure is required.
If Proportional to-Flow, select one
__
%

__
%~
%

__ %%

__ %%(

Z ________________________________
30-35 psi (2.07-2.41 Bar) bulk tank pressure range is required.

Z ___________________
75 psi (5.17 Bar) supply actuation pressure is required.

Z ____________________
Refer to System Schematic Illustration, Table 1, page 10 for
required pressures.
) !Z ____________________________
Record in MMCF/hr or m3/sec.

$Z __________________

Z _______________________
_ Z _______________________
Record in cc/stroke

! " # $ % # % & ' " # $ % # % & $
)*+,$-%/01##$$
( $
NJEX TROUBLE SHOOTING FORM

Z

)Zj]Y+;jY;^<<
Z /Y
~%+<<*
"~%+<<$
>Y>>"-Y,Z
BZ ~Z
LOCATION:
[BZ

Z

Z
CONDITIONS:

Z
>

*j^,*]Yj,Z

*+<%+^,*jY<%jY`],Z " Z

*^,*^Y],Z

*) !#- ,Z $Z
) !*((#)",*+" Y,Z

$Z ? !
Z

Z
B - *",Z _B#Z
PARAMETERS:
[
'
Z
B
Z
% %
% %) !

B
Z

(>) !Z

!) ! --Z ~
%

) !*

,Z
(>" Z

Z (
ALARMS:
Pump
Verometer
Signal
$
!)
[
# !) !
Q

~ )
[
! $) !
) _%#
[
@ -

)_$%)
#
Tank
! Battery
!$
@ !
@$
PUMP PROBLEMS ONLY:

?$ $
!$[

>]"j!
!

$ Y
CHECK ONE:
$

$
!
!
$ ! $

$
$

# ! " # $ % # % & ' " # $ % # % & $
)*+,$- .#%/01##$$
( !

( &


Exceeds minimum


Stop Pump
*No *Yes

Prop Flow/Time x:xx:xx
*Stop *Dsp
*Set

Start Pump?
*Yes
*No
*Esc

Proportional To ?
*Flow
*Time
*Esc

Meter Level xxx%

Low Level
High Level
Alarm
Loss of Signal
(Analog input
only)
OverFlow>125%
Non Alarm
No Flow
Low Flo Shtoff
$? !]j^
low battery
Non-Alarms
Over Fill
Fill rate
Vmtr-Cable
No Fill
Slow Fill
Fill Valve
OdorInlet-Cable
OdorInlet Lo
OdorInlet Hi
XTank-Cable
XTank Low
XTank H
over pump
under pump
pump failure

Odorant Temp xx C
12:00 04-12-Wed-2000
Alarm

Flow Input xx.x%
Alarm

Battery xx.x VDC
Alarm

OdorInlet Inlet
xx.x psig (Bar)

Expansion Tank
xx.x psi (Bar)

Meter Level
xxx%
*Fill
Alarm

xx.xxx cc/stroke*
Pump Displacement
Alarm

Odorant Injected
*Reset
xx.xxxxlbs(kg)

Strokes Signaled
*Reset
xxxxxxxx

PropFlow (Time)
Idle
*Strt *Dsp *Set
N-300G Ver x.xx

-- NJEX --
%#

Yes
No
Verometer Calibrate
xx.xxx calicrate cc
Model Type
7300G
Serial Number
xxxxx

Linear
Non Linear
Pulse PPS/PPM
Fill Verometer?
*No
*Yes

Reset lbs(kg) Injected?
*No *Yes

Reset Strokes?
*No *Yes
DOCUMENTS
N-300 Controller Display

Diagram, Figure 213
APPENDIX D:
Leakage


MODBUS Parameters
9600,N,RTU,Comm=..

MODBUS Address
xxx = Device Address

Alarm to Callout Delay
xxx minutes

xxx minutes

Odorant Inlet
xx=Low (psi)(Bar) xx=High

Expansion Tank
xx=Low (psi) xx=High

Odorant Tank
xx=Low (%) xx=High

Odorant Output
x.xx lb/pulse (kg/pulse)

Max Time/Stroke
xxx minutes/stroke

Flow (no signal)
>>Y>>>? !

Low Flow Shut Off
>>Y>>? !

Max Gas Flow
xx.xxx MMCF/(m3/sec)

Odorant Density
x.xxx lbs/gallon (g/cc)
Proportional To Time

* Set *Alarm * Esc

Pump Displacement
x.xxx cc/stroke

Injection Rate
x.xxx lbs/MMCF(mg/m3)

Proportional To Flow
* Set *Alarm * Esc

Set Parameters
*Flow *Time
*Esc

Set Selection
*Par
*Cal
*Esc

Tank Alarm
Disabled/Enabled

Signal Alarm
Disabled/Enabled

Verometer Alarm
Disabled/Enabled


Battery Alarm
Disabled/Enabled


Set Time/Stroke
xx.xx Minutes

Pump Alarm
Disabled/Enabled

Switch/Simulation
*Sw
*Sim *Esc

OdorTank Hi
Tank Alarm
Simulate
Odor Tank Low

Tank Alarm
Simulate

Tank Alarm
Simulate

Signal Alarm
Simulate

Verometer Alarm
Simulate

Battery Alarm
Simulate

Pump Alarm
Simulate
!
Low-Flo Shtoff
Verometer Alarm
Simulate
No Flow
Verometer Alarm
Simulate
Loss of Signal
Signal Alarm
Simulate
OverFlow>110%
Verometer Alarm
Simulate
OverFlow>125%
Signal Alarm
Simulate
Low Battery
Battery Alarm
Simulate

Alarm Switch Test
OFF/Alarm Relay Closed/
(ON/Alarm Relay Open)


Alarm Out Status
*Set
*Test *Esc
"

Zero Adjustment
Accept/ERROR x.x V *Esc

Zero Adjustment
Read 1.0 VDC
*Esc

Calibration
*Flow *Pres
*Esc


Zero Adjustment

Zero Adjustment
*Read 1.0 VDC *Esc

Calibrate Pressure
*XTank *Odor
*Esc
' "
# $ % # % & $
)*+,$- .#%/01##$$

Span Adjustment

Span Adjustment
*Read 5.0 VDC
*Esc

Span Adjustment
xxx Pulses/(Min)(Sec) *Esc

Pulse Input
*PPS *PPM
*Esc

Flow Input Type
*Ang *Pulse
*Esc

Linear/Non-Linear Input
*Zero *Span
*Esc
# $ % # % &
XTank-Hi
Verometer Alarm
Simulate
XTank-Lo
Verometer Alarm
Simulate
XTank-Cable
Verometer Alarm
Simulate
OdodInlet-Hi
Verometer Alarm
Simulate
OdorInlet-Lo
Verometer Alarm
Simulate
OdorInlet-Cabl
Verometer Alarm
Simulate
Fillrate
Verometer Alarm
Simulate
$
Verometer Alarm
Simulate
Flvalv-Fail
Verometer Alarm
Simulate
Leakage
Verometer Alarm
Simulate
Slow Fill
Verometer Alarm
Simulate
No-Fill
Verometer Alarm
Simulate
Vmtr-Cable
Verometer Alarm
Simulate
Pump Failure
Pump Alarm
Simulate
Under Pump
Pump Alarm
Simulate
Over Pump
Pump Alarm
Simulate

Analog Input
*Lin *NLin
*Esc

Set Date and Time
00:00 06-01-Thu-2000

Calibration Set
*Inputs
*Esc
*Clk
DOCUMENTS

( %

Figure 214

Wiring Control Document,
APPENDIX D:

!

"
# $ % # % &

' "
# $ % # % & $
)*+,$- .#%/01##$$

( &


Exceeds minimum


Stop Pump
*No *Yes

Prop Flow/Time x:xx:xx
*Stop *Dsp
*Set

Start Pump?
*Yes
*No
*Esc

Proportional To ?
*Flow
*Time
*Esc

Meter Level xxx%

Low Level
High Level
Alarm
Loss of Signal
(Analog input
only)
OverFlow>125%
Non Alarm
No Flow
Low Flo Shtoff
$? !]j^
low battery
Non-Alarms
Over Fill
Fill rate
Vmtr-Cable
No Fill
Slow Fill
Fill Valve
OdorInlet-Cable
OdorInlet Lo
OdorInlet Hi
XTank-Cable
XTank Low
XTank H
over pump
under pump
pump failure

Odorant Temp xx C
12:00 04-12-Wed-2000
Alarm

Flow Input xx.x%
Alarm

Battery xx.x VDC
Alarm

OdorInlet Inlet
xx.x psig (Bar)

Expansion Tank
xx.x psi (Bar)

Meter Level
xxx%
*Fill
Alarm

xx.xxx cc/stroke*
Pump Displacement
Alarm

Odorant Injected
*Reset
xx.xxxxlbs(kg)

Strokes Signaled
*Reset
xxxxxxxx

PropFlow (Time)
Idle
*Strt *Dsp *Set
N-300G Ver x.xx

-- NJEX --
%#

Yes
No
Verometer Calibrate
xx.xxx calicrate cc
Model Type
7300G
Serial Number
xxxxx

Linear
Non Linear
Pulse PPS/PPM
Fill Verometer?
*No
*Yes

Reset lbs(kg) Injected?
*No *Yes

Reset Strokes?
*No *Yes
DOCUMENTS
N-300 Controller Display

Diagram, Figure 213
APPENDIX D:
Leakage


MODBUS Parameters
9600,N,RTU,Comm=..

MODBUS Address
xxx = Device Address

Alarm to Callout Delay
xxx minutes

xxx minutes

Odorant Inlet
xx=Low (psi)(Bar) xx=High

Expansion Tank
xx=Low (psi) xx=High

Odorant Tank
xx=Low (%) xx=High

Odorant Output
x.xx lb/pulse (kg/pulse)

Max Time/Stroke
xxx minutes/stroke

Flow (no signal)
>>Y>>>? !

Low Flow Shut Off
>>Y>>? !

Max Gas Flow
xx.xxx MMCF/(m3/sec)

Odorant Density
x.xxx lbs/gallon (g/cc)

* Set *Alarm * Esc

Pump Displacement
x.xxx cc/stroke

Injection Rate
x.xxx lbs/MMCF(mg/m3)

Proportional To Flow
* Set *Alarm * Esc

Set Parameters
*Flow *Time
*Esc

Set Selection
*Par
*Cal
*Esc

Tank Alarm
Disabled/Enabled

Signal Alarm
Disabled/Enabled

Verometer Alarm
Disabled/Enabled


Battery Alarm
Disabled/Enabled


Set Time/Stroke
xx.xx Minutes

Pump Alarm
Disabled/Enabled

Switch/Simulation
*Sw
*Sim *Esc

OdorTank Hi
Tank Alarm
Simulate
Odor Tank Low

Tank Alarm
Simulate

Tank Alarm
Simulate

Signal Alarm
Simulate

Verometer Alarm
Simulate

Battery Alarm
Simulate

Pump Alarm
Simulate
!
Low-Flo Shtoff
Verometer Alarm
Simulate
No Flow
Verometer Alarm
Simulate
Loss of Signal
Signal Alarm
Simulate
OverFlow>110%
Verometer Alarm
Simulate
OverFlow>125%
Signal Alarm
Simulate
Low Battery
Battery Alarm
Simulate

Alarm Switch Test
OFF/Alarm Relay Closed/
(ON/Alarm Relay Open)


Alarm Out Status
*Set
*Test *Esc
"

Zero Adjustment

Zero Adjustment
Read 1.0 VDC
*Esc

Calibration
*Flow *Pres
*Esc


Zero Adjustment

Zero Adjustment
*Read 1.0 VDC *Esc

Calibrate Pressure
*XTank *Odor
*Esc
' "
# $ % # % & $
)*+,$- .#%/01##$$

Span Adjustment

Span Adjustment
*Read 5.0 VDC
*Esc

Span Adjustment
xxx Pulses/(Min)(Sec) *Esc

Pulse Input
*PPS *PPM
*Esc

Flow Input Type
*Ang *Pulse
*Esc

Linear/Non-Linear Input
*Zero *Span
*Esc
# $ % # % &
XTank-Hi
Verometer Alarm
Simulate
XTank-Lo
Verometer Alarm
Simulate
XTank-Cable
Verometer Alarm
Simulate
OdodInlet-Hi
Verometer Alarm
Simulate
OdorInlet-Lo
Verometer Alarm
Simulate
OdorInlet-Cabl
Verometer Alarm
Simulate
Fillrate
Verometer Alarm
Simulate
$
Verometer Alarm
Simulate
Flvalv-Fail
Verometer Alarm
Simulate
Leakage
Verometer Alarm
Simulate
Slow Fill
Verometer Alarm
Simulate
No-Fill
Verometer Alarm
Simulate
Vmtr-Cable
Verometer Alarm
Simulate
Pump Failure
Pump Alarm
Simulate
Under Pump
Pump Alarm
Simulate
Over Pump
Pump Alarm
Simulate

Analog Input
*Lin *NLin
*Esc

Set Date and Time
00:00 06-01-Thu-2000

Calibration Set
*Inputs
*Esc
*Clk
DOCUMENTS

( %

Figure 214

Wiring Control Document,
APPENDIX D:

!

"
# $ % # % &

' "
# $ % # % & $
)*+,$- .#%/01##$$
APPENDIX E:
N-300 ATEX CONNECTIONS
ATEX System Connections

+<<

- !Z
]Y #
[YY ! !

- -
~%+<<
\
>
-
\refer to the Wiring Control Document on page 116 in Appendix D..
jY #
? !
$

\
\refer to the Wiring Control Document on
page 116 in Appendix D.
jY [-\

[
[

\\ refer to the Wiring Control
Document on page 116 in Appendix D.
jY [-\
%`^

!

\\ refer to the
Wiring Control Document on page 116 in Appendix
D.
[YY !
#

! " # $ % # % & ' " # $ % # % & $
)*+,$- H .#%
(
201 Ivyland Road

Ivyland, PA 18974
800.344.5399
P: 281.362.6500
F: 281.362.6513
[email protected]
www.yzsystems.com

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NJEX 7300G

THE NJEX 7300G

7300G Table of Contents....................................................................................................................I

Section 5: Programming for Proportional-to-Flow Operation ....................................................25

Section 8: Working with the N-300 System Displays ..................................................................47

Section 12: System Maintenance ..................................................................................................71

Section 13: 7300G System Troubleshooting continued

SECTION 1: FIRST THINGS TO KNOW ABOUT THE 7300G

This manual provides solutions to typical questions

The NJEX System Series of odorizers implement the Z ]Yj]Y+;jY;^<<

SECTION 1: FIRST THINGS TO KNOW ABOUT THE 7300G

Please visit our web site www.yzsystems.com for a

~ Z    ! +j= ) *<= #,\

SECTION 1: FIRST THINGS TO KNOW ABOUT THE 7300G

SECTION 1: FIRST THINGS TO KNOW ABOUT THE 7300G

SECTION 2: SYSTEM INSTALLATION

  ! ! "!#

Standard primary components of the NJEX-7300G

 $ %'!

$ \ *~  [,\    

Bulk Odorant Filter

SECTION 2: SYSTEM INSTALLATION

SECTION 2: SYSTEM INSTALLATION

SECTION 2: SYSTEM INSTALLATION

Note: the solar panel should be mounted free of

   %`^ 

SECTION 2: SYSTEM INSTALLATION

    

75 PSI (5.17 BAR) REGULATED

SECTION 2: SYSTEM INSTALLATION

System Control Enclosure for the N-300G controlY

SECTION 2: SYSTEM INSTALLATION

Bulk Odorant Filter

Service Tray, (Not Illustrated), should be installed

SECTION 2: SYSTEM INSTALLATION

SECTION 2: SYSTEM INSTALLATION

+Y      

%>( L>Q VY<

SECTION 2: SYSTEM INSTALLATION

? Y> < Y L>Q VY<

SECTION 2: SYSTEM INSTALLATION

Note: the solar panel should be mounted free of

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SECTION 2: SYSTEM INSTALLATION

    

"   $ j<< 

75 PSI (5.17 BAR)

  $    *) ;`  , -  

BULK ODORANT TANK

Filling the Tank for the First

3. To purge the tank open valve V10 to introduce

1. Verify correct position of valves before beginning,

Open: V12, and V13*

Fill tank to a maximum level of 80% of the tank capacity.

BULK ODORANT TANK

Relling the Bulk Odorant Tank

Electronic Level Indicator

Odorant Vapor Return

SECTION 4: SYSTEM CONTROL & ELECTRONICS

The NJEX System Series of odorizers implement the Z]Yj]Y+;jY;^<<

~ Z !+j=)*<=#,\

! ! "!#

$ %'!

$ \*~ [,\

%`^

System Control Enclosure for the N-300G controlY

+Y

%>( L>Q VY<

?Y><Y L>Q VY<

%`^

" $j<<

$ *);` ,-

&' +: <=>

*Set, you would select the

?"" (] ?'

' {; ?|)} ~")

Y = !; {; = @K

To set the maximum time/stroke\K

To set the odorant output\K

!@

]Y <~ #B

>

+