Syllabus For Ultrasonic Testing-Level Ii Ultrasonic Testing Course I. Theory: 40 Hours II. Practical: 40 Hours

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SYLLABUS FOR ULTRASONIC TESTING-LEVEL II

ULTRASONIC TESTING COURSE


I. Theory: 40 Hours
II. Practical: 40 Hours
1.

Ultrasonic Testing Course


a. Principles of ultrasonic (40 min.)
b. Equipments
1) A-scan (20 min.)
2) B-scan (20 min.)
3) C-scan (20 min.)
4) Computerized system (30 min.)
c. Testing techniques (40 min.)
d. Calibration
1) Straight beam (30 min.)
2) Angle beam (30 min.)
3) Resonance (30 min.)
4) Special applications (30 min.)
e. Test Specimen (40 min.)

2. Evaluation of Base Material product forms


a. Ingots
1) Process review (30 min.)
2) Types, origin and typical orientation of discontinuities (30 min.)
3) Response of discontinuities to ultrasound (30 min.)
4) Applicable codes/standards (30 min.)
b. Plates and sheet
1) Rolling process (30 min.)
2) Types, origin and typical orientation of discontinuities (30 min.)
3) Response of discontinuities to ultrasound (30 min.)
4) Applicable codes/standards (30 min.)
c. Bar and Rod
1) Forming process (30 min.)
2) Types, origin and typical orientation of discontinuities (30 min.)
3) Response of discontinuities to ultrasound (30 min.)
4) Applicable codes/standards (30 min.)
d. Pipe and tubular products
1) Manufacturing process (30 min.)
2) Types, origin and typical orientation of discontinuities (30 min.)
3) Response of discontinuities to ultrasound (30 min.)
4) Applicable codes/standards (30 min.)
e. Forgings
1) Process review (30 min.)
2) Types, origin and typical orientation of discontinuities (30 min.)
3) Response of discontinuities to ultrasound (30 min.)
4) Applicable codes/standards (30 min.)
f. Castings
1) Process review (30 min.)
2) Types, origin and typical orientation of discontinuities (30 min.)
3) Response of discontinuities to ultrasound (30 min.)
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4) Applicable codes/standards (30 min.)


g. Composite Structures
1) Process review (30 min.)
2) Types, origin and typical orientation of discontinuities (30 min.)
3) Response of discontinuities to ultrasound (30 min.)
4) Applicable codes/standards (30 min.)
h. Other forms as applicable-rubber, glass, etc., (30 min.)
3. Evaluation of weldments
a. Welding processes (80 min.)
b. Weld geometries (30 min.)
c. Welding discontinuities (30 min.)
d. Origin and typical orientation of discontinuities (30 min.)
e. Response of discontinuities to sound (30 min.)
f. Applicable codes/standards (30 min.)
4. Evaluation of Bonded structures
a. Manufacturing processes (50 min.)
b. Types of discontinuities (30 min.)
c. Origin and typical orientation of discontinuities (40 min.)
d. Response of discontinuities to sound (30 min.)
e. Applicable codes/standards (40 min.)
5. Discontinuity and detection
a. Sensitivity to reflections
1) Size, type and location of discontinuities (40 min.)
2) Techniques used in detection (30 min.)
3) Wave characteristics (40 min.)
4) Material and velocity (30 min.)
5) Discontinuity (40 min.)
b. Resolution
1) Standard reference comparison (30 min.)
2) History of part (30 min.)
3) Probability of type of discontinuity (30 min.)
4) Degrees of operator discrimination (30 min.)
5) Effects of ultrasonic frequency (30 min.)
6) Damping effects (30 min.)
c. Determination of discontinuity size
1) Cathode-ray tube (CRT) display and meter indications (40 min.)
2) Transducer movement vs. display (20 min.)
3) Two-dimensional testing techniques (30 min.)
4) Signal patterns (30 min.)
d. Location of discontinuity
1) CRT display (30 min.)
2) Amplitude and linear time (30 min.)
3) Search technique (30 min.)
6. Evaluation
a. Comparison Procedures
1) Standards and references (30 min.)
2) Amplitude, area, and distance relationship (30 min.)
3) Application of results of other NDT methods (30 min.)
b. Object appraisal
1) History of part (30 min.)
2) Intended use of part (30 min.)
3) Existing and applicable code of interpretation (30 min.)
4) Type of discontinuity and location (30 min.)
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