isd dunaferr Product catalogue

COLD BENT STEEL SECTIONS (Open and hollow)

Cold bent steel sections are produced from slit coils by continuous roller bending, using section-shaped pairs of rolls
mounted into stands behind each other. Hollow sections are produced by welding the two edges of the strip bent to a
round section to each other by high-frequency induction welding. The outer welding seam is planed-off and then the
section is calibrated to the required shape and dimension. The cut-to-length process is performed by sawing-disc.

STEEL GRADES
The base material of cold bent steel sections is generally cold or hot rolled steel strip with the yield strength of at
least 235 N/mm2.
Relevant standards

Mostly applied
steel grades
S235JR

Number

Title

EN 10025-2

Hot rolled products from structrual steels

Part 2: Technical terms of delivery of non-alloy structural steels

EN 10305-3

Precision steel tubes. Technical terms of delivery

Part 3: Welded, cold formed tubes

EN 10305-5

Precision steel tubes. Technical terms of delivery

Part 5: Welded, cold formed, square and rectangular tubes

EN 10219-1

Cold formed, welded, hollow sections for the production of steel structures,
from unalloyed and fine-grained steels
Part 1: Technical terms of delivery

E235

S235JRH

1. MAIN PARAMETERS
1.1. STEEL SECTION DIMENSIONS
Hollow sections

Wall thickness; s (mm)

Overall dimensions of sections (mm)

Length; l (m)

Round

1.04.6

16133

512

Square

1.04.6

15x15100x100

512

Rectangular

1.04.6

20x10150x60

512

Open sections

Wall thickness; s (mm)

Overall dimensions of sections (mm)

Length; l (m)

1.56.0

202025080

512

25.0

3030140140

512

24.0

4020180100

512

25.0

404020075

512

24.0

502518060

512

Dimensional limits of sections cut to precise lengths

Outside dimension of section (mm)
Outside diameter of round hollow steel section (mm)

Outside diameter of square hollow steel section (bb) (mm)

Outside diameter of rectangular hollow steel section (hb) (mm)

With burring

Without burring

min.

O 16

O 16

max.

O 80

O 95

min.

o 1515

o 1515

max.

o 6060

o 8080

min.

 2010*

 2010

max.

 5030*

 9070

Wall thickness

According to the assortment

* The base side cannot be longer than twice of the height.

Dimensional limits of the recise length: with burring

without burring

1304 500 mm
304 500 mm

1.2. TECHNICAL REQUIREMENTS

Product group

Open steel
sections

Hollow steel
sections

For general
and for steel structures

General technical requirements

Dimensions

EN 10162

According to detailed product catalogue

Cold Bent Steel Sections
of ISD DUNAFERR Zrt.
or based on agreement

For special purpose

Based on agreement

For general purpose

EN 10305-3, EN 10305-5

For steel structures

For special purpose

EN 10219-1

EN 10219-2
Based on agreement

2. PRODUCT GROUPS
2.1. GENERALLY USED OPEN STEEL SECTIONS
Typical applications: construction, automotive, mechanical engineering and other products (e.g. containers).
Main product groups

Overall dimensions min. max. (mm)

h

U Cold bent U-section

20250

20110

1.56.0

L Cold bent equal sided L-section

30140

30140

2.05.0

L Cold bent unequal sided L-section

40180

20100

2.04.0

C Cold bent C-section

40200

2575

1045

2.05.0

Z Cold bent Z-section

50180

2560

2.04.0

2.2. ASSORTMENT OF ROUND HOLLOW SECTIONS FOR GENERAL PURPOSE AND FOR STEEL STRUCTURES
Typical applications: construction, automotive, mechanical engineering and other products

(e.g. road poles and supporting structures).
Unit weight (according to EN 10305-3 and EN 10219-2 standards) (kg/m)

Outside
diameter
(mm)

Thickness; s (mm)
1.0

1.25

1.5

1.8

3.6

4.0

16.0

0.370

0.455

0.536

0.630

18.0

0.419

0.516

0.610

0.719

19.0

0.444

0.547

0.647

0.764

20.0

0.469

0.578

0.684

0.808

21.3

0.501

0.618

0.732

0.866

22.0

0.518

0.640

0.758

0.897

25.0

0.592

0.732

0.869

1.030

1.134

1.387

26.9

0.639

0.791

0.940

1.114

1.228

1.504

28.0

0.666

0.825

0.980

1.163

32.0

0.764

0.948

1.128

1.341

1.480

1.819

33.5

0.801

0.994

1.184

1.407

1.554

1.911

2.256

38.0

0.912

1.133

1.350

1.607

1.776

2.189

2.589

39.8

0.957

1.188

1.417

1.687

42.4

1.513

1.802

1.993

2.460

2.915

44.5

1.591

1.895

2.096

2.589

3.070

48.25

1.729

2.062

2.281

2.821

3.348

3.555

1.787

2.131

1.831

2.184

2.417

2.990

3.551

3.772

4.208

4.636

2.450

2.713

3.360

3.995

2.583

2.861

3.545

4.217

4.482

5.007

5.524

2.739

3.033

3.761

4.476

4.759

5.318

5.869

70.0

3.354

4.162

4.957

5.272

5.895

6.511

76.1

3.655

4.538

5.408

5.753

6.437

7.112

8.111

88.9

4.286

5.327

6.355

6.763

7.573

8.375

9.563

95.0

5.703

6.806

7.244

8.114

8.977

10.255

101.6

6.110

7.295

7.765

8.700

9.628

11.004

108.0

6.504

7.768

8.270

9.269

10.259

11.730

114.3

6.893

8.234

8.767

9.828

10.881

12.445

127.0

9.174

9.770

10.955

12.133

13.885

133.0

9.618

10.243

11.488

12.725

14.566

49.8
51.0

1.203

1.497

57.0
60.0
63.5

2.164

2.0

2.5

3.0

3.2

4.6

0.952

3.094

The following limitations refer to the assortment of steel sections for steel structures (EN 10219): Round steel sections
are made only of hot rolled base material with the thickness of minimum 2 mm; their outside diameter is minimum
21.3 mm (see marking).

2.3. ASSORTMENT OF RECTANGULAR HOLLOW STEEL SECTIONS FOR GENERAL PURPOSE

Typical applications:

automotive, mechanical engineering and other products (fences, containers etc.).

Unit weight (according to EN 10305-5 standard) (kg/m)

Overall dimensions

Thickness; s (mm)

hb (mm)

1.0

1.25

1.5

1.8

1515, 2010

0.438

0.537

0.632

0.741

2015, 2510

0.516

0.635

0.750

0.882

2020

0.595

0.733

0.868

1.023

2515, 3010

0.595

0.733

0.868

1.023

3015

0.673

0.831

0.985

1.165

2525, 3020

0.752

0.930

1.103

1.306

4010

0.752

0.930

1.103

1.306

3030, 4020

0.909

1.126

1.339

1.588

3525

0.909

1.126

1.339

1.588

3535, 4030
5020

1.574

5025

2.0

2.5

3.0

3.6

4.0

3.896

4.252

4.6

1.124

1.438

1.756

1.752

2.148

2.392

1.871

2.066

2.541

2.863

1.692

2.012

2.223

2.737

3.098

4040, 5030

1.810

2.154

2.380

2.933

3.334

6020

1.810

2.154

2.380

2.933

3.334

4545, 5040
6030, 6525

2.436

2.694

3.326

3.805

50x50, 60x40
7030

2.719

3.008

3.718

4.276

5.027

5.508

60x50, 70x40
8030

3.001

3.322

4.111

4.747

5.592

6.136

6060, 7050

3.284

3.636

4.503

5.218

6.157

6.764

8040

3.284

3.636

4.503

5.218

6.157

6.764

8050

3.950

4.896

5.689

6.722

7.392

9040

3.950

4.896

5.689

6.722

7.392

7070, 8060
9050

5.288

6.160

7.288

8.020

100x40

5.288

6.160

7.288

8.020

9060, 10050

5.681

6.631

7.853

8.648

9.812

8080, 9070
10060

6.073

7.102

8.418

9.276

10.534

12040

6.073

7.102

8.418

9.276

9090, 10080
12060, 13050

6.858

8.044

9.548

10.532

11.979

100100, 12080

8.986

10.679

11.788

13.423

15060, 14070

9.457

11.243

12.416

14.145

7.646

8.368

9.090

2.4. ASSORTMENT OF RECTANGULAR HOLLOW STEEL SECTIONS FOR STEEL STRUCTURES

Typical applications: construction, automotive, mechanical engineering and other products

(e.g. containers, road poles and supporting structures).
Unit weight (according to EN 10219-2 standard) (kg/m)

Overall
dimensions
hb (mm)

Thickness; s (mm)
2.0

2.5

3.0

3.6

4.0

3.853

4.198

4.6

2020

1.050

2525, 3020

1.364

1.640

3030, 4020

1.678

2.032

2.362

3535, 4030
5020

1.992

2.425

2.833

5025

2.149

2.621

3.068

4040, 5030

2.306

2.817

3.304

6020

2.306

2.817

3.304

4545, 5040
6030, 6525

2.620

3.210

3.775

5050, 6040
7030

2.934

3.602

4.246

4.983

5.454

6050, 7040
8030

3.248

3.995

4.717

5.548

6.082

6060, 7050

3.562

4.387

5.188

6.114

6.710

8040

3.562

4.387

5.188

6.114

6.710

8050

3.876

4.780

5.659

6.679

7.338

9040

3.876

4.780

5.659

6.679

7.338

7070, 8060
9050

5.172

6.130

7.244

7.966

10040

5.172

6.130

7.244

7.966

9060, 10050

5.565

6.601

7.809

8.594

9.741

8080, 9070
10060

5.957

7.072

8.374

9.222

10.463

12040

5.957

7.072

8.374

9.222

9090, 10080
12060, 13050

6.742

8.014

9.505

10.478

11.908

100100,
12080

8.956

10.635

11.734

13.352

15060, 14070

9.427

11.200

12.362

14.074

7.574

8.297

9.019

3. SPECIAL PRODUCTS
Detailed assortment and sectional characteristics of cold bent steel sections are included in the detailed product
catalogue Cold Bent Steel Sections of ISD DUNAFERR Co. Ltd.
We undertake to meet special demands based on agreement.

4. SURFACE
The smoothness of the surface of cold bent steel sections is in accordance with the base material used for
production. Visible cracks are not permitted on the surface of bent edges. Longitudinal scratches, impressions and
roll-imprints on the surface of steel sections as a result of bending, not exceeding the section thickness tolerance
value, cannot be claimed.

5. TOLERANCES
5.1. TOLERANCES OF OPEN STEEL SECTIONS
Dimension tolerances of open steel sections for general purpose and for steel structures according to the specification
of EN 10162 standard are as follows:
Tolerance of side length (outside dimension of the section part between two bending):
Tolerance of the side length

Thickness

Dimension of the side (mm)

of the section;
s (mm)

40

> 40 100

> 100 200

> 200 400

s 1.5

0.50

0.50

0.75

1.25

1.5 < s 3.0

0.75

0.75

1.00

1.50

3.0 < s 6.0

1.00

1.00

1.25

1.75

Tolerance of free side length (outside dimension of the section part between the edge of the free side and the
closest bending):
Tolerance of the side length

Thickness

Dimension of the side (mm)

of the section;
s (mm)

40

> 40 100

> 100 150

s 1.5

0.75

0.75

1.00

1.5 < s 3.0

0.80

1.00

1.25

3.0 < s 6.0

1.00

1.25

1.50

Note: in case of different side lengths tolerance of the larger side is normative for all side.

Tolerance of the bending angle:

Length of the smaller side, as well as the free side; l (mm)

Tolerance of the bending angle

l 10

10 < l 40

145

40 < l 80

115

80 < l 110

110 < l

045

Tolerance of the section thickness:

Thickness tolerance (mm)
Thickness; s (mm)

Cold rolled

Hot rolled

EN 10131

EN 10051

s 1.0

0.05

1.0 < s 1.2

0.06

1.2 < s 1.6

0.08

0.17

1.6 < s 2.0

0.10

0.17

2.0 < s 2.5

0.12

0.18

2.5 < s 3.0

0.20

3.0 < s 4.0

0.22

4.0 < s 5.0

0.24

5.0 < s 6.0

0.26

The value of inside bending radius depends on the grade and thickness of the used steel strip. In case of steels with
a yield strength of minimum 235 N/mm2 inside bending radius is generally equal to the thickness of the section.
Tolerance of the inside bending radius: 20%, but minimum 0.5 mm.

Straightness: The deviation of straightness (e) of any steel sections length (L) measured shall not exceed
0.002L.
Torsion: Torsion of steel sections is maximum 1/m.
Convexity, concavity: Convexity and concavity of steel sections are allowed within the dimensional tolerances.
Dimension control: Cross section dimensions of open steel sections are to be controlled at a distance of minimum 250 mm from the ends of the single profile due to the torsion of cutting.

5.2. TOLERANCES OF THE HOLLOW STEEL SECTIONS

Tolerances of hollow steel sections with a yield strength of minimum 235 N/mm2:
Tolerances
Parameters

s 1.5
Thickness;
s (mm)

1.5 < s < 2

s2

Round
steel
sections

Rectangular
steel sections

For general purposes

For steel structures

EN 10305-3; -5

EN 10219-1; -2

0.15 mm

10% of the thickness ,

but maximum 0.35 mm

10% of thickness

Outside diameter (d)

1% of the dimension

1% of thickness,
but minimum 0.5 mm

Oval characteristics

2%

2%

Straightness difference

0.20% of total length,

maximum 3 mm on the length of 1 m

0.20% of total length

Edge
or outer radius (r)

Outside dimension of edge

if s 2.5
a 1.5s
if s > 2.5
a 2.2s

Outside radius
r = 1.6s 2.4s

Side angle

90 1

90 1

Convexity or concavity
of wall

Within the dimensional tolerances

of outside dimensions

0.8%,
but minimum 0.5 mm

Torsion

if wall dimension is 30 mm, 3 mm;

if wall dimension is 30 mm,
10% of sidewall dimension

2 mm + 0.5 mm/m length

Straightness
difference

Outside dimensions
(mm)
h longer wall
b shorter wall

0.25% of total length,

if the length of walls the shorter wall in
case of rectangular steel section
is 30 mm,
maximum 3 mm on a length of 1 m
as well as
0.15% of total length,
if the length of walls the shorter wall in
case of rectangular steel section
is 30 mm,
maximum 3 mm on a length of 1 m
Tolerances of dimensions h and b,
if the value of h is:
h 20
0.20

20 < h 35
0.25

35 < h 50
0.30

50 < h 60
0.35

60 < h 70
0.40

70 < h 80
0.50

80 < h 90
0.60

90 < h 100
0.65

100 < h 150
0.70

0.15% of total length, as well as

3 mm on any lengths of 1 m

Wall length:

Tolerance:

h, b < 100

1%,
but minimum
0.5 mm

100 h., b 200

0.8%

Dimension control:
All outside dimensions of steel sections for steel structures are to be controlled
minimum d from the ends in case of round hollow steel sections,
minimum b from the ends in case of square hollow steel sections,
minimum h from the ends in case of rectangular steel sections,
but minimum 100 mm from the ends due to the torsion of cutting.
All outside dimensions of hollow steel sections for general purposes are to be controlled at least 100 mm from the
ends.
7

5.3. TOLERANCES OF HOLLOW STEEL SECTIONS CUT TO PRECISE LENGTH, WITH BURRING
Dimensional limits:
Dimensional limits of the precise length (mm)
Precise length; l (mm)

EN 10305-3

EN 10219-1

EN 10305-5

EN 10219-2

l 500

based on agreement

500 < l 2 000

0 + 3 mm

2000 < l 4 500

0 + 5 mm

0 + 5 mm

as requested

0.5 mm or
+ 1 mm
1 mm or
+ 2 mm

6. DELIVERY CONDITION
Steel sections are not tempered after cold forming. The smoothness of the surface of cold bent steel sections is in
accordance with the base material used for production.
The welding bead of hollow steel sections is machined off outside and it is not removed inside. The welding seam of
rectangular steel sections is on the longer side of the section.
On the outside and inside surface of steel sections emulsion residues deriving from manufacturing, as well as smaller
iron stains are allowed. An oil coat providing temporary corrosion protection is applied during the manufacturing
process on the outside surface of steel sections, the omission of which has to be agreed on separately. The fulfilment
of any demand regarding hot dip galvanizing or other special requirement has to be agreed.

7. PACKAGING
Unless otherwise agreed, the weight of the bundle in case of open and hollow steel sections is 1.0 - 2.5 t.
Several bundles tied together can be conveyed by crane too.
Possible packaging of bundles is subject to a separate agreement.
Our products are delivered without packaging, strapped.

8. APPROBATED (CERTIFIED) PRODUCTS

Hollow sections with CE-mark produced according to EN 10219-1:2006 for the purpose of construction
according to 93/68/EEC
Certified by: TV Rheinland LGA Bautechnik GmbH
Open sections with CE-mark produced according to EN 10162:2003 for the purpose of construction
according to 93/68/EWG
Certified by: LGA Bautechnik GmbH
The products made by ISD DUNAFERR Co. Ltd. are always supplied with a Conformity Statement of Producer and
agreement shall be reached about the type of statement at the time of placing the order. The available types of
statements are included by standard MSZ EN 10204:2005.

2014.03.

Certifications are available on the www.isd-dunaferr.hu website.

ISD DUNAFERR Co. Ltd.

SALES
Address: H2400 Dunajvros, Vasm tr 13.
Phone: +36 (25) 58-48-18
Fax: +36 (25) 58-48-12, +36 (25) 58-48-13
E-mail: [email protected]
Web: www.isd-dunaferr.hu