Gas Diffusion
Gas Diffusion
Gas Diffusion
In this paper principles of gasliquid chemical reaction engineering are applied to analyse the currentpotential characteristics of gas-diusion electrodes (GDE) in contact with liquid electrolytes. A
macroscopic electrode model is formulated which accounts for mass transfer in the external diusion
lms, in the gas layer and in the ooded layer. The set of model equations accounts for material
balances, mass transport kinetics and ButlerVolmer polarization kinetics. Several dimensionless
parameter groups are introduced which allow a compact reformulation of the proposed model. For
rst order reactions its solution can be derived analytically. The introduced parameter groups allow a
classication of the dierent operating modes of a GDE, that is, slow reaction, fast reaction and
instantaneous reaction.
Keywords: gas diusion electrodes, currentpotential behaviour, liquid electrolyte, macroscopic model, rst order reactions
List of symbols
a
A1
Az2
2
BiG
m
BiLm
cL1
cLe
1
c1
d
d GL=FL
d
D
GL=FL
Deff;1
G=K
D
eff;1
G=L
D
1
E
F
H1
Ha
*
f
Ha
in
i0
in
ilim
G=L
k1
n
N1
P
p1GB
R
Rlayer
T
U
U0
z
z
Greek letters
aa ; ac anodic, cathodic transfer coecient
dimensionless total overpotential
g
Presented in part at the Fourth European Symposium on Electrochemical Engineering, Prague, 2830 August 1996.
Author for correspondence, e-mail: [email protected].
0021-891X
359
360
m1
stoichiometric coecient of A1
GL
I
LB
LS
LF
FL
1. Introduction
Gas-diusion electrodes (GDE) are key devices in
fuel cells and batteries. Recently they have also been
increasingly applied to synthesis, sensors and separation processes. In Table 1 some gas consuming
reactions of technical relevance are given in which
GDEs were used successfully. It can be seen that
GDEs have been applied for the production of
electrical energy, as energy saving counter electrodes, for the production of substances and for gas
purication. Depending on the application, GDEs
are in contact with liquid or solid electrolytes. The
present contribution is dedicated to GDEs operating
in gas/liquid processes. This is motivated by the facts
that GDEs are in contact with liquid electrolytes
either in a number of technically relevant production
processes, for example, oxygen reduction for hydrogen peroxide generation, or as a rst step in a
development towards a later solid electrolyte application, for example, hydrogen oxidation for PEM
fuel cells.
Figure 1 shows a schematic sketch of a single pore
of a GDE. There are three phases: the gas phase,
where the reactant A1 is present, the electrically
conductive solid phase, which is often loaded or
coated with catalytically active particles, and the
liquid phase electrolyte solution.
The most important physicochemical processes
taking place are as follows:
Table 1. Some examples of gas consuming reactions that can be carried out at gas-diusion electrodes
Arrows indicate desired directions of reactions
Anodic reactants !Cathodic reactants
Electrolytes
Processes
References
H2 (g) ! 2 H (aq) 2 e
solid polymers
acid solutions
[13]
solid polymers,
acid solutions
solid polymers,
acid, alkaline
solutions;
fuel cell,
H2-consuming
counter anode,
gas purication
vapour phase
DMFC
fuel cell,
O2-consuming
counter cathode,
gas purication
production of
hydrogen
peroxide
production of
partial oxidized
hydrocarbons
fuel cells,
gas purication
H2 O1
O2 (g) 4 H (aq) 4 e
H2 O2 1 OH (aq)
O2 (g) 2 H2 O(1) 2 e
alkaline
solutions
HCOH1 H2 O1
acid solutions
2 Cl (aq)
Cl2 (g) 2 e
acid solutions
[4, 5]
[68]
[9]
[10]
[11, 12]
361
Fig. 1. One-dimensional, single pore model for the electrochemical reaction of a gaseous reactant A1 with a liquid reactant AZ2
2 in a GDE.
with
) N1GF const.
) N1GL const.
Gas layer:
dN1GL
0
dz
Flooded layer:
dN1FL
ain
m1
with
dz
nF
N1FL z 0 N1GL
3a,b,c
N1FL z d FL N1LF
Liquid lm:
dN1LF
0
dz
N1GL
) N1LF const.
DGL
eff;1
GS
I
DGL
eff;1 p1 p1
FL
d d
RT
6a
1 p1GB =p
1
K
G
Deff;1
Deff;1
6b
Flooded layer:
N1FL DFL
eff;1
Liquid lm:
dcL1
dz
L
D
LB
N1LF k1L cLS
8
with k1L L1
1 c1
d
In the stagnant gas lm, the ooded layer and the
stagnant liquid lm the component A1 is assumed to
be transported via molecular diusion. In the nonooded gas layer of the porous electrode, besides
molecular diusion there can be a contribution of
Knudsen diusion. Both transport mechanisms can
be lumped together by addition of the corresponding
mass transport resistances, that is, the reciprocal difK
G
fusion coecients D
eff;1 and Deff;1 . The gas and liquid
G
L
lm thicknesses d and d have to be determined
from secured mass transfer correlations for the used
362
10
Denition
g
Hatta number
14
dc1
BiLm d c1 z 1 cLB
15b
1
dz z 1
The parameter group D in Equation 15(a) describes
the ratio of pore diusion velocities in the gas layer
and in the ooded layer (see Table 2). The resistances
in the gas and the liquid lms at the outer electrode
surface are considered by the Biot mass numbers BiG
m
and BiLm , respectively.
13
U U0 p1GB ; cLB
2
RT =F
s
ai0 =nF
Ha d
Le GB
DFL
eff;1 c1 p1
d FL
d
Interpretation
pore diffusion of A1 in FL
pore diffusion of A1 in GL
d
D
BiG
m
k1GF d
DGL
eff;1
mass transfer of A1 in GF
pore diffusion of A1 in GL
BiLm
k1LF d
DFL
eff;1
mass transfer of A1 in LF
pore diffusion of A1 in FL
cLB
1
cLB
1
GB
cLe
1 p1
LB concentration of A1
equilibrium concentration of A1 at p1GB
in
in
i0 p1GB ; cLB
2
i
m1 id GL
G
nF Deff;1 p1GB =RT
Le GB
DFL
eff;1 c1 p1
GB
DGL
eff;1 p1 =RT
3. Polarization characteristics
GB
DGL
eff;1 p1
16
d GL RT
i
L LB
i g ; Ha; n; ac ; d ; D ; BiG
i
m ; Bim ; c1
ilim;max
17
From Equation 17 it can be seen that the shape of the
current potential characteristics is determined by the
set of dimensionless numbers presented in Table 2
and, in addition, by the transfer coecient, ac , and
the number of electrons transferred, n.
In Table 3 typical ranges for the values of these
inuence parameters are given. From the values of
the Hatta number, Ha, it can be seen that slow, as
well as fast, reactions are carried out with GDEs. The
degree of ooding of a GDE can take values from
nearly d 0 to d 1 depending on the electrode
wettability. As expected, the values for D , that is, the
ratio of mass transfer resistances in the gas layer and
in the ooded layer, are very low according to the
eective diusion coecients in the two layers.
Moreover the solubility of gases in electrolyte solutions are low and of magnitude cLe 1 mol m3 . The
Biot numbers on the gas side, BiG
m , typically are one
decade below the liquid side numbers, BiLm , because
the gas lm is signicantly thicker than the corresponding lm on the liquid side.
The total current density at a GDE can be calculated from the dierence of the absorption rate of A1
from the gas bulk and the leakage rate of A1 to the
liquid bulk. Therefore, the dimensionless total current density, i , is related to the dierence in dimensionless concentration gradients at z 0 and at
z 1:
Table 3. Typical estimated values for the inuence parameters of the
polarization characteristics of a GDE for rst order reaction
Number
Dimensionless total
overpotential
Hatta number
Anodic and cathodic
transfer coecient
Dimensionless ooded
layer thickness
Ratio of mass transport
resistances (GL/FL)
Biot number for gas side
Biot number for liquid side
Dimensionless liquid bulk
concentration of A1
1 d
dc1
dc1
i D
d
dz z 0 dz z 1
363
Symbol
Typical range
(min, max)
2
)10 , 10
Ha
aa ; ac
100, 104
0.1, 2.0
d
10)4, 100
D
10)7, 10)3
BiG
m
BiLm
cLB
1
100, 102
101, 103
0.0, 1.0
18
f
sinh Ha
with the transformed concentration
yz c1 z 1 expng
20
dc1
E c1 z 0 expng
dz z 0
c1 z 1 expng
22a
f
cosh Ha
dc
c z 0 expng
1
E 1
f
dz z 1
cosh Ha
22b
c1 z 1 expng
In both equations the enhancement factor E appears.
This describes the acceleration of gas absorption by
electrochemical reaction. For a rst order reaction
this is given by
f
Ha
E
23
f
tanh Ha
The enhancement factor, E, is inuenced by the
overpotential, g , which enters the modied Hatta
number in Equation 21. Therefore, the operator can
adjust the operating regime of a GDE by changing the
overpotential. With Equations 22(a) and (b) the total
current density, i , (Equation 18) can be determined:
h
1 d
1
E
1
i D
c1 z 0
f
d
cosh Ha
i
c1 z 1 2 expng
24
The unknown concentrations c1 z 0 and
c1 z 0 are derived from the boundary conditions,
364
Equations 15(a) and (b). These are given by the following expressions:
c1 z 0 expng
1 expng
1
RFL RL
1 RFL
e
cosh Ha
25
L
G
GL
RL RFL RG RGL RFL R R R 2
cosh Hea
c1 z 1 expng
cLB
expng
1
1
RFL RG RGL
1 RFL
cosh Hea
26
L
G
GL
RL RFL RG RGL RFL R R R 2
cosh Hea
Four dimensionless resistances, which dominate the
performance of a GDE, are contained in Equations 25 and 26:
D 1
27
Resistance of gas film:
RGF G
d Bim
D
Resistance of gas layer:
RGL 1 d 28
d
1
Resistance of flooded layer: RFL
29
E
1 1
30
Resistance of liquid film:
RLF L
d Bim
In the following we discuss three operating modes:
slow reaction, fast reaction and instantaneous reaction. In each cases, we assume no reactant A1 to be
present in the liquid bulk (i.e., cLB
0). This cor1
responds to the desired operation under technical
conditions.
3.2. Operating modes
3.2.1 Slow reaction. For modied Hatta numbers
f < 0:3 we have a slow electrochemical reaction
Ha
compared to the mass transport in the ooded layer.
For this case Fig. 2 illustrates the concentration
prole of A1 in a GDE.
For slow reaction the enhancement factor, E, can
be approximated as follows:
f
f2
1
Ha
Ha
E
31
) RFL
1
f 2 =2
tanh Ha
2
1 Ha
Obviously the enhancement factor, E, has values
slightly above unity. From Equation 29 it can be seen
that the resistance of the ooded layer, RFL , also has
values near unity. If the gas sided transport resistances RG and RGL with RFL are compared, for slow
reactions we can conclude:
RG RGL RFL O1
D 1
1
)
d BiG
m
32
f2
1 d Ha
1 2 expng 34a
d
2
f2
f 2 4 Ha
1 d Ha
1 expng
f2
d
2 2 Ha
1 d f 2
34b
Ha 1 expng
D
d
i D
f < 0:3.
Fig. 2. Concentration prole of reactant A1 in GDE for a slow electrochemical reaction Ha
for the backward reaction. These terms are of importance close to the electrochemical equilibrium
(i.e., for g ! 0). Neglecting this, in the limiting case
RL ! 0, the current density takes half the value observed in the limiting case RL ! 1. This is due to the
leakage eect of the reactant to the liquid bulk.
From Equations 34 we can express the current
density, i (in dimensions), in terms of the electrode
potential, U:
F
35
U U0
i d FL aio exp ac
RT
It is evident that, for slow reactions, the current depends on the electrochemically active surface area,
that is the product d FL a and the exchange current
density i0 . The dependence on electrode potential
corresponds to the polarization kinetics, Equation 9.
3.2.2. Fast reaction. By increasing the overpotential
jg j we achieve a transition from a slow to a fast
reaction. The concentration prole in Fig. 3 illustrates the fast reaction. The liquid lm resistance RL
has no relevance, because the reactant A1 is completely consumed inside the ooded layer and no
leakage occurs. A fast reaction is characterized by
f > 3 and in this case the enhanceHatta numbers Ha
ment factor can be approximated as follows:
E
f
Ha
f ) RFL 1
Ha
f
f
Ha
tanh Ha
36
Now, the E values are signicantly above unity, because the gas absorption is signicantly enhanced by
the electrochemical reaction. Therefore, the resistance
of the ooded RFL is dramatically reduced by the
reaction. Starting from the general solution, Equations 24, 25 and 26, the total current density of fast
reactions is approximated by
i D
1
BiG
m
1 d
1
G
GL
f
d
R R 1=Ha
1 d
1 d D Ha exp1 ac g
2
37
365
for
f d Ha exp ac g > 3
Ha
2
and
expng ! 0
d
Ha
exp
g
Ha
D
i D
d
2
38
for
G
R R
GL
R
FL
D 1
1
)
1 d
f
d BiG
Ha
m
f > 3.
Fig. 3. Concentration prole of reactant A1 in GDE for a fast electrochemical reaction Ha
366
f ! 1.
Fig. 4. Concentration prole of reactant A1 in GDE for an electrochemical instantaneous reaction Ha
40
d RG RGL Bi1G 1 d
m
for
G
R R
GL
R
FL
D 1
1
)
1 d
G
f
d Bim
Ha
The maximum limiting current density is characterized by negligible gas lm resistance, RG , in comparison to the resistance that is exerted by the gas
layer, RGL :
i ilim; max D
for
RG RGL ;
1 d 1
1
d RGL
1
;
1 d
41
i
ac
lnD Ha g
1 d
2
Fig. 5. Simulated polarization curve of a GDE for an electrochemical reduction of rst order: v1 A1 (g) ne . . . ! products.
42
367
Fig. 6. Determination of cathodic transferr coecient, ac and Hatta number, Ha, from the currentpotential characteristics of a GDE for a
rst order reaction: m1 A1 (g) ne . . . ! products.
Fig. 7. Simulated concentrations at the gas side z 0 and at the liquid side z 1 of the ooded layer for a rst order reaction:
m1 A1 (g) ne . . . ! products.
368
[6]
[7]
[8]
[9]
[10]
[11]
[12]
[13]
[14]
[15]
[16]
[17]
[18]
[19]
[20]
[21]
[22]
[23]