LT 1248 FD

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LT1248

Power Factor Controller


U

FEATURES

DESCRIPTIO

The LT1248 provides active power factor correction for


universal off-line power systems. By using fixed high
frequency PWM current averaging, without the need for
slope compensation, the LT1248 achieves far lower line
current distortion with a smaller magnetic element than
systems that use either peak-current detection or zero
current switching approaches in both continuous and
discontinuous modes of operation.

High Power Factor Over Wide Load Range


with Line Current Averaging
International Operation Without Switches
Instantaneous Overvoltage Protection
Minimal Line Current Dead Zone
Typical 250A Start-Up Supply Current
Rejects Line Switching Noise
Synchronization Capability
Low Quiescent Current: 9mA
Fast 1.5A Peak Current Gate Driver

The LT1248 uses a multiplier containing a square gain


function from the voltage amplifier to reduce the AC gain
at light output load and thus maintains low line current
distortion and high system stability. The LT1248 also
provides filtering capability to reject line switching noise
which can cause instability when fed into the multiplier.
Line current dead zone is minimized with low bias voltage
at the current input to the multiplier.

U
APPLICATIO S

Universal Power Factor Corrected Power Supplies


Preregulators Up To 1500W

The LT1248 provides many protection features including


peak current limiting and overvoltage protection, and can
be operated at frequencies as high as 300kHz.
, LTC and LT are registered trademarks of Linear Technology Corporation.

BLOCK DIAGRA

VCC

16V TO 10V

2.6V/
2.2V

EN/SYNC
10

VAOUT

VREF

GND

VCC

15

RUN
2.2V

7A
+

M1

11

IAC

IA

EA
32k

7.5V

6
7.9V

I 2I
I = A B
IB M 200A2

SS
13

7.5V
VREF

VSENSE

OVP
8

CAOUT PKLIM

MOUT ISENSE

12A

5V

IM

CA
+

R
R

0.7V

RUN
SYNC

ONE SHOT
200ns

S
16
GTDR

OSC
1 6V

14
CSET

12
RSET

1248 BD

LT1248
U

RATI GS

W W

AXI U

ABSOLUTE

PACKAGE/ORDER I FOR ATIO

(Note 1)

Supply Voltage ....................................................... 27V


GTDR Current Continuous ..................................... 0.5A
GTDR Output Energy(Per Cycle) .............................. 5J
IAC, RSET, PKLIM Input Current ............................. 20mA
VSENSE, EN/SYNC, OVP Input Voltage ................... VMAX
ISENSE, MOUT Input Current .................................. 5mA
Operating Junction Temperature Range
LT1248C ................................................ 0C to 100C
LT1248I ........................................... 40C to 125C
Thermal Resistance (Junction-to-Ambient)
N Package .................................................. 100C/W
S Package ................................................... 120C/W
Storage Temperature Range ..................65C to 150C
Lead Temperature (Soldering, 10 sec)................. 300C

ORDER PART
NUMBER

TOP VIEW
GND

16 GTDR

PKLIM

15 VCC

CAOUT

14 CSET

ISENSE

13 SS

MOUT

12 RSET

IAC

11 VSENSE

VAOUT

10 EN/SYNC

OVP

LT1248CN
LT1248IN
LT1248CS
LT1248IS

VREF

N PACKAGE
16-LEAD PDIP
S PACKAGE
16-LEAD NARROW PLASTIC SO
TJMAX = 125C, JA = 100C/W (N)
TJMAX = 125C, JA = 120C/W (S)

Consult factory for Military grade parts.

ELECTRICAL CHARACTERISTICS

The denotes specifications which apply over the full operating temperature range, otherwise specifications are at TA = 25C. Maximum operating voltage (VMAX) = 25V, VCC = 18V, RSET = 15k to GND,
CSET = 1nF to GND, IAC = 100A, ISENSE = 0V, CAOUT = 3.5V, VAOUT = 5V, OVP = 7.5V, no load on any outputs, unless otherwise noted.
PARAMETER
Overall
Supply Current (VCC in Undervoltage Lockout)
Supply Current (Inactive)
Supply Current, On
VCC Turn-On Threshold (Undervoltage Lockout)
VCC Turn-Off Threshold
EN/SYNC Threshold, Rising
EN/SYNC Threshold Hysteresis
EN/SYNC Input Current
Voltage Amplifier
Voltage Amp Offset Voltage
Input Bias Current
Voltage Gain
Voltage Amp Unity-Gain Bandwidth
Voltage Amp Output High (Internally Clamped)
Voltage Amp Output Low
Voltage Amp Short-Circuit Current
SS Current
Current Amplifier
Current Amp Offset Voltage
ISENSE Bias Current
Current Amp Voltage Gain
Current Amp Unity-Gain Bandwidth
Current Amp Output High
Current Amp Output Low

CONDITIONS
VCC = Lockout Voltage 0.2V
EN/SYNC = 0V, VCC VMAX
11.5V VCC VMAX, CAOUT = 1V

MIN

TYP

MAX

UNITS

15.5
9.5
2.2

0.25
0.5
8.5
16.5
10.5
2.6
0.40
1
25

0.45
1.5
12.0
17.5
11.5
2.85

mA
mA
mA
V
V
V
V
A
A

EN/SYNC = 0V
3V EN/SYNC 7V

5
50

VAOUT = 3.5V
VSENSE = 0V to 7V

70

11.3

VAOUT = 0V
SS = 2.5V

5
5

80

7.2

25
100
3
13.3
1.1
14
12
1
25
110
3
8.5
1.1

5
50
8
250

2
30
30
4
250

mV
nA
dB
MHz
V
V
mA
A
mV
nA
dB
MHz
V
V

LT1248

ELECTRICAL CHARACTERISTICS

The denotes specifications which apply over the full operating temperature range, otherwise specifications are at TA = 25C. Maximum operating voltage (VMAX) = 25V, VCC = 18V, RSET = 15k to GND,
CSET = 1nF to GND, IAC = 100A, ISENSE = 0V, CAOUT = 3.5V, VAOUT = 5V, OVP = 7.5V, no load on any outputs, unless otherwise noted.
PARAMETER

CONDITIONS

MIN

TYP

MAX

UNITS

14

30

mA

0.3

7.60

Current Amplifier
Current Amp Short-Circuit Current

CAOUT = 0V

Input Range, ISENSE, MOUT (Linear Operation)


Reference
Reference Output Voltage

IREF = 0mA, TA = 25C

7.39

7.50

20

VREF Load Regulation

5mA < IREF < 0mA

VREF Line Regulation

11.5V < VCC < VMAX

mV

VREF Short-Circuit Current

VREF = 0V

12

VREF Worst Case

Load, Line, Temperature

7.32

15

15

mV

50

100

20

mV

28

50

mA

7.5

7.68

Current Limit
PKLIM Offset Voltage
PKLIM Input Current

PKLIM = 0.1V

PKLIM to GTDR Propagation Delay

PKLIM Falling from 50mV to 50mV

400

ns

IAC = 100A, RSET = 15k

35

Multiplier
Multiplier Output Current
Multiplier Output Current Offset

RAC = 1M from IAC to GND

Multiplier Maximum Output Current

IAC = 450A, RSET = 15k, VAOUT = 7V, MOUT = 0V

286

Multiplier Gain Constant (Note 2)


IAC Input Resistance

0.05

0.5

260

235

A
V 2

0.035
IAC from 50A to 1mA

15

32

50

85
58

100
68

115
78

kHz
kHz

4.35

4.7

5.0

1.25

1.4

1.55

4.5

5.6

6.5

1.6

f NOM

Oscillator
Oscillator Frequency

RSET = 15k, CSET = 1000pF


RSET = 15k, CSET = 1500pF

CSET Ramp Peak-to-Peak Amplitude


CSET Ramp Valley Voltage
Synchronization Pulse Threshold on EN/SYNC Pin
Synchronization Frequency Range

Pulse Low = 3.5V, High = 7V, Width > 200ns


RSET = 15k, CSET = 1000pF

1.2

1.04

Overvoltage Comparator
Comparator Trip Voltage Ratio (VTRIP / VREF)
Hysteresis
OVP Bias Current

1.05

1.06

0.35
OVP = 7.5V

50

OVP Propagation Delay

V
250

100

nA
ns

Gate Driver
Max GTDR Output Voltage

0mA Load, 18V < VCC

12

15

17.5

GTDR Output High

200mA Load, 11.5V VCC 15V

VCC 3.0

GTDR Output Low (Device Unpowered)

VCC = 0V, 50mA Load (Sinking)

0.9

1.5

GTDR Output Low (Device Active)

200mA Load (Sinking)


10mA Load

0.5
0.2

1
0.4

V
V

Peak GTDR Current

10nF from GTDR to GND

GTDR Rise and Fall Time

1nF from GTDR to GND

25

ns

96

GTDR Max Duty Cycle

90

Note 1: Absolute Maximum Ratings are those values beyond which the life
of a device may be impaired
IM
Note 2: Multiplier Gain Constant: K =
IAC (VAOUT 2)2

LT1248
U W

TYPICAL PERFOR A CE CHARACTERISTICS


Current Amplifier Open-Loop
Gain and Phase

Voltage Amplifier Open-Loop


Gain and Phase
100

80

100

20

80

20
GAIN

40

60

20

10

100

1k
10k 100k
FREQUENCY (Hz)

1M

60

40

40

60

80

20

100

120
10M

20

PHASE

0
20

GAIN (dB)

40

80

PHASE

100

10

1148 G02

Reference Voltage vs
Temperature

Multiplier Current

7.536

300

7.524

VAOUT = 5.5V

VAOUT = 7V

7.512

VAOUT = 6.5V

7.500

VAOUT = 6V

IM (A)

REFERENCE VOLTAGE (V)

120
10M

1M

1k
10k 100k
FREQUENCY (Hz)

100

1148 G01

7.488
7.476

VAOUT = 5V

150

VAOUT = 4.5V

7.464

VAOUT = 4V

7.452
VAOUT = 3.5V

7.440
7.428
75 50 25 0 25 50 75 100 125 150
JUNCTION TEMPERATURE (C)

VAOUT = 3V
VAOUT = 2.5V
500

250
IAC (A)

1248 G04

1248 G03

Supply Current vs Supply Voltage

8
7

TJ = 125C

GTDR VOLTAGE (V)

SUPPLY CURRENT (mA)

VCC = 18V

TJ = 25C

6
5
4

0.9

17.0

0.8

16.5
16.0
15.5
14.5

14.0

13.5
13.0
21
SUPPLY VOLTAGE (V)

32

TJ = 125C

15.0

10

1.0

17.5

GTDR VOLTAGE (V)

TJ = 55C

1248 G05

1.1

18.0

10

GTDR Sink Current

GTDR Source Current


18.5

11
9

PHASE (DEG)

60

PHASE (DEG)

GAIN (dB)

GAIN

TJ = 25C

0.7
0.6
0.5

TA = 55C

0.4
0.3

TJ = 55C

0.2

TA = 25C

0.1
0

120
180
240
60
SOURCE CURRENT (mA)

300
1248 G06

TA = 125C
0

60

120
180
240
SINK CURRENT (mA)

300
1248 G07

LT1248

U W

TYPICAL PERFOR A CE CHARACTERISTICS


Start-Up Supply Current vs
Supply Voltage

GTDR Rise and Fall Time

SUPPLY CURRENT (A)

TIME (ns)

300

FALL TIME
200
RISE TIME
100
NOTE: GTDR SLEWS
BETWEEN 1V AND 16V
0

10

20
30
40
LOAD CAPACITANCE (nF)

550

500

500

450

450

400

400
350
300

55C
25C

250
200

125C

150

250
200
150

50

50
4

0
200

6 8 10 12 14 16 18 20
SUPPLY VOLTAGE (V)

1248 G08

600

1000
1800
1400
CSET CAPACITANCE (pF)

Shutdown Mode Supply Current


and Reference Voltage
1.1

1.1

0.99

1.0

0.98

0.9

0.9

0.8

0.8

0.7

0.7

0.97
0.96
0.95
0.94
RSET = 10k
RSET = 15k
RSET = 20k
RSET = 30k

0.92
0.91
0.90
200

600

1000

1800
1400
CSET CAPACITANCE (pF)

EN/SYNC 1.8V

1.0

0.6

0.6
SUPPLY CURRENT
55C TJ 25C
TJ = 125C

0.5
0.4

0.3
0.2

0.2
REFERENCE VOLTAGE
TJ 125C

0.1
0

2200

16
SUPPLY VOLTAGE (V)

SHUTDOWN
THRESHOLD

32

SS CURRENT (A)

EN/SYNC CURRENT (A)

36

SYNCHRONIZATION
THRESHOLD

28
24

TJ = 55C

20

TJ = 25C

16

TJ = 125C

12

1.5

20

1.0

18

0.5

16

TJ = 55C

14

TJ = 25C

12

TJ = 125C

10
8
6

0
1.0
1.5
2.0
2.5

3.0

3.5

3 4 5
6 7 8
EN/SYNC VOLTAGE (V)

10

1248 G13

4
SS VOLTAGE (V)

8
1248 G14

TJ = 125C
TJ = 25C
TJ = 55C

0.5

0
32

MOUT Pin Characteristics

22

MOUT CURRENT (mA)

40

0.1

1248 G12

SS Pin Characteristics

44

0.4

0.3

1248 G11

Synchronization and Shutdown


Thresholds at EN/SYNC Pin

0.5

REFERENCE VOLTAGE (V)

SUPPLY CURRENT (mA)

1.00

0.93

2200
1248 G10

1248 G09

GTDR Maximum Duty Cycle vs


RSET and CSET

MAXIMUM DUTY CYCLE

300

100

RSET = 10k
RSET = 15k
RSET = 20k
RSET = 30k

350

100
0

50

Frequency vs RSET and CSET

FREQUENCY (kHz)

400

4.0

2.4

1.2
1.2
0
MOUT VOLTAGE (V)

2.4
1248 G15

LT1248
U W

TYPICAL PERFOR A CE CHARACTERISTICS


RSET Voltage vs Current

PKLIM Pin Characteristics

120

360
TJ = 125C
TJ = 25C
TJ = 55C

100

240

60

PKLIM CURRENT (A)

VRSET VREF (mV)

80
40
20
0
20
40

180
120
60
0
60
120

60

180

80

240

100

0.2

0.8
0.4
0.6
RSET CURRENT (mA)

TJ = 125C
TJ = 25C
TJ = 55C

300

1.0
1248 G16

300

0.8

0.4
0.4
0
PKLIM VOLTAGE (V)

0.8
1248 G17

PI FU CTIO S
Pin 1 (GND).
Pin 2 (PKLIM): The threshold of the peak current limit
comparator is GND. To set current limit, a resistor divider
can be connected from VREF to current sense resistor.
Pin 3 (CAOUT): This is the output of the current amplifier
that senses and forces the line current to follow the
reference signal that comes from the multiplier by commanding the pulse width modulator. When CAOUT is low,
the modulator has zero duty cycle.
Pin 4 (ISENSE): This is the inverting input of the current
amplifier. This pin is clamped at 0.6V by an ESD protection diode.
Pin 5 (MOUT): This is the multiplier high impedance
current output and the noninverting input of the current
amplifier. This pin is clamped at 0.6V and 2V.
Pin 6 (IAC): This is the AC line voltage sensing input to the
multiplier. It is a current input that is biased at 2V to
minimize the crossover dead zone caused by low line
voltage. At the pin, a 32k resistor is in series with the
current input, so that a lowpass RC can be used to filter out
the switching noise from the high impedance lines.

Pin 7 (VAOUT): This is the output of the voltage error


amplifier. The output is clamped at 13.5V. When the
output goes below 2.5V, the multiplier output current is
zero.
Pin 8 (OVP): This is the input to the overvoltage comparator. The threshold is 1.05 times the reference voltage.
When the comparator trips, the multiplier is quickly inhibited and outputs no current. Figure 4 in the Applications
Information section shows how to set overvoltage threshold with only one additional resistor.
Pin 9 (VREF): This is the 7.5V reference. When either VCC
or EN/SYNC goes low, VREF will stay at 0V. VREF biases
most of the internal circuity and can source up to 5mA
externally.
Pin 10 (EN/SYNC): This pin has two functions. When it
goes below 2.6V, the chip goes into shutdown mode and
draws little current. Pulses at this pin that go below the 5V
threshold will synchronize the chip. The synchronizing
pulses should have an on-time of at least 200ns for the
LT1248 resetting circuit to work.
Pin 11 (VSENSE): This is the inverting input to the voltage
amplifier.

LT1248
U

PI FU CTIO S
Pin 12 (RSET): A resistor from RSET to GND sets the
oscillator charging current and the maximum multiplier
output current which is used to limit the maximum line
current.
IM(MAX) = 3.75V/RSET
Pin 13 (SS): Soft-Start. When either VCC or EN/SYNC goes
low, the SS pin will stay at 0V. With a capacitor from the
pin to GND, the 12A charging current slowly brings up the
SS to 8V; below 7.5V SS is the reference input to the
voltage amplifier. At supply dropout or EN/SYNC low, the
soft start capacitor will be quickly discharged.

Pin 15 (VCC): This is the supply for the chip. The LT1248
has a very fast gate driver required to fast charge high
power MOSFET gate capacitance. High current spikes
occur during charging. For good supply bypass, a 0.1F
ceramic capacitor in parallel with a low ESR electrolytic
capacitor, 56F or higher is required in close proximity to
IC GND.
Pin 16 (GTDR): The MOSFET gate driver is a 1.5A fast
totem pole output. It is clamped at 15V, but capacitive
loads like MOSFET gates may cause overshoot. A gate
series resistor of at least 5 will prevent the overshoot.

Pin 14 (CSET): The capacitor from this pin to GND, and


RSET, determine oscillator frequency. The oscillator ramp
is 5V, and the frequency = 1.5/(RSET CSET).

UO

APPLICATI

S I FOR ATIO

Error Amplifier

Multiplier

The error amplifier has a 100dB DC gain and 3MHz unitygain frequency. The output is internally clamped at 13.5V.
The noninverting input is tied to the 7.5V VREF through a
diode and can be pulled down from the SS (soft-start) pin.

The multiplier is a current multiplier with high noise


immunity in a high power switching environment. The
current gain is: IM = (IAC IEA2)/(200A)2, with IEA = (VAOUT
2V)/25k. With a square function, because of the lower
gain at light power load, system stability is maintained and
line current distortion caused by the line frequency AC

The current amplifier has a 110dB DC gain, 3MHz unitygain frequency, and a 2V/s slew rate. It is internally
clamped at 8.5V. Note that in the current averaging operation, high gain at twice the line frequency is necessary to
minimize line current distortion. Because CAOUT may need
to swing 5V over one line cycle at high line condition,
14mV AC will be needed at the inputs of the current
amplifier for a gain of 350 at 120Hz. Especially at light load
when the current loop reference signal is small, lower gain
will distort the reference signal and line current. If signal
gain at switching frequency is too high, the system behaves more like a current mode system and can cause
subharmonic oscillation. Therefore, the current amplifier
should be compensated to have a gain of less than 15 at
the switching frequency, but more than 250 at twice the
line frequency.

300
VAOUT = 5.5V

VAOUT = 7V
VAOUT = 6.5V
VAOUT = 6V
IM (A)

Current Amplifier

VAOUT = 5V

150

VAOUT = 4.5V
VAOUT = 4V
VAOUT = 3.5V

250
IAC (A)

VAOUT = 3V
VAOUT = 2.5V
500
1248 G04

Figure 1. Multiplier Current IM vs IAC and VAOUT

LT1248
U

UO

APPLICATI

S I FOR ATIO

ripple fed back to the error amplifier is minimized. Note


that switching ripple on the high impedance lines could get
into the multiplier from the IAC pin and cause instability.
The LT1248 provides an internal 25k resistor in series with
the low impedance multiplier current input so that only a
capacitor from the IAC pin to GND is needed to filter out the
noise. The maximum multiplier output current, which
limits the system line current, is set by the RSET according
to the formula: IM(MAX) = 3.75V/RSET.
Oscillator Frequency and Maximum Line
Current Settling
Oscillator frequency is set by RSET and CSET. Ramp amplitude is 5V and CSET charging current is set by VREF/RSET.
Typical discharging time for CSET = 1nF is 250ns. RSET
should always be determined first to set the maximum
multiplier output current for system line current limit. For
a 300W preregulator, with RSET = 15k, IM(MAX) = 3.75V/15k
= 250A. With a 4k resistor RREF from MOUT to the 0.2
line current sense resistor RS, the line current limit is: (IM
4k)/RS. As a general rule, RS is chosen according to:
RS = IM(MAX) RREF VLINE(MIN)
K(1.414)POUT(MAX)

R1
10k

7.5V

VREF

RS
0.2

IPKLIM

ILINE

C1 IS TO REJECT NOISE, CURRENT


LIMIT DELAY IS ABOUT 2s.

1248 F02

Figure 2

PKLIM
C1
1nF

Always use RSET to set the primary line current limit. The
PKLIM comparator is only for secondary protection. The
secondary limit should be higher than the primary limit;
6.5A is good (5A for primary limit) for a 300W regulator.
When line current reaches the primary limit, VOUT drops to
keep the line current constant, and system stability is still
maintained by the current loop which is controlled by the
current amplifier. When line current reaches the secondary limit, the comparator controls the system and loop
hysteresis may occur and can cause audible noise.
Synchronization
The LT1248 can be synchronized to a frequency that is up
to 1.6 times the natural frequency. With a 200ns one-shot
timer on-chip, the LT1248 provides flexibility on the
synchronizing pulse width. Because the EN/SYNC pin also
serves the chip shutdown function, the pulses at the pin
should not go below 3V and must go below 5V with widths
greater than 200ns. The Figure 3 circuit will synchronize
the LT1248.
VREF

where POUT(MAX) is the maximum power output and K is


usually between 1.1 and 1.3 depending on efficiency and
resistor tolerance. With RSET selected, CSET can then be
determined by: CSET = 1.5/(Frequency RSET). For 100kHz,
CSET = 1.5/(100kHz 15k) = 1nF. For optional double
protection, the LT1248 provides a current limit comparator. When the comparator trips at 0V, the GTDR pin quickly
goes low to shut off the MOS switch. A resistor divider
from VREF to RS (Figure 2) senses the voltage across the
line current sense resistor and the current limit is set by:
ILINE = [(7.5V/R1) + 50A](R2/RS), where 50A is IPKLIM.
R2
1.6k

With ILINE and RS chosen, let R1 = 10k, then R2 =


(ILINE RS )/0.8mA.

30k
1N4148
200k
VCC

EN/SYNC
1N4685
3.6V

SYNC PULSE
AT LEAST 200ns

VN2222

1248 F03

Figure 3

Overvoltage Protection
Because of the slow loop response necessary for power
factor correction, output overshoot can occur with sudden
load removal or reduction. To protect the power components and output load, the LT1248 provides an overvoltage comparator which senses the output voltage and
quickly shuts off the current switch. In Figure 4, because
there is no DC current going through R3, R1 and R2 set the
regulator output DC level: VOUT = VREF[(R1 + R2)/R2], with
R1 = 1M, R2 = 20k, VOUT is 382V.

LT1248

UO

APPLICATI

S I FOR ATIO

Note that VSENSE is the summing node and it stays at 7.5V.


When overshoot occurs on VOUT, the overcurrent from R1
will go through R2 as well as R3. Amplifier feedback will
keep VSENSE locked at 7.5V. The equivalent AC resistance,
seen by the comparator input pin OVP, is R2 in parallel
with R3, which is 10k. Therefore, with the comparator trip
level of 1.05VREF and R3 of 20k, the comparator trips when
VOUT overshoot exceeds 10%. Overvoltage trip level:

R2 + R3
%VOUT = 5%

R3
MOUT is a high impedance current output. In the current
loop, offset line current is determined by multiplier offset
current and input offset voltage of the current amplifier.
A 4mV current amplifier VOS translates into 20mA line
current and 5W input power for 250V line if 0.2 sense
resistor is used. Under no load or when the load power is
less than this offset input power, VOUT would slowly
charge up to an overvoltage state because the overvoltage
comparator can only reduce multiplier output current to
zero. This does not guarantee zero output current if the
current amplifier has offset. To regulate VOUT under this
condition, the amplifier M1 (see Block Diagram), becomes
active in the current loop when VAOUT goes down to 2.2V.
The M1 can put out up to 7A to the resistor at the ISENSE
pin to cancel any current amplifier negative VOS and keep
VOUT error to within 2V.

Undervoltage Lockout
The LT1248 turns on when VCC is higher than 16V and
remains on until VCC falls below 10V, whereupon the chip
enters the lockout state. In the lockout state, the LT1248
only draws 250A, the oscillator is off, and the VREF and
the GTDR pins remain low to keep the power MOSFET off.
Start-Up and Supply Voltage
The LT1248 draws only 250A before the chip starts at
16V on VCC. To trickle start, a 90k resistor from the power
line to VCC supplies the trickle current and C4 holds the VCC
up while switching starts. Then the auxiliary winding takes
over and supplies the operating current. Note that D3 and
the large value C3, in both Figures 5 and 6, are only
necessary for systems that have sudden large load variation down to minimum load and/or very light load conditions. Under these conditions, the loop may exhibit a start/
restart mode because switching remains off long enough
for C4 to discharge below 10V. The C3 will hold VCC up
until switching resumes. For less severe load variations,
D3 is replaced with a short and C3 is omitted. The turns
ratio between the primary winding and the auxiliary winding determines VCC according to:
LINE

MAIN INDUCTOR
NP
NS

R1
90k, 1W

D1

D3

D2
C1
0.47F

REGULATOR OUTPUT
VOUT = 382V

R1
1M

R3
20k

C1
2F

C2
2F

330k

C3
390F

C4
56F

1248 F05

VSENSE

Figure 5

VAOUT

C2
1000pF

ERROR AMP

VREF = 7.5V
R2
20k

VCC

0.047F

MAIN INDUCTOR

LINE

LT1248

OVP

R1
90k
1W

D2
+
1.05VREF

OVERVOLTAGE
COMPARATOR

D3

+
D1

C3
390F

18V

VCC

C4
56F

1248 F04

1248 F06

Figure 4
Figure 6

LT1248

UO

APPLICATI

S I FOR ATIO

VOUT/(VCC 2V) = NP/NS.


For 382V VOUT and 18V VCC, Np/Ns 19.

In Figure 6, a new technique for supply voltage eliminates


the need for an extra inductor winding. It uses capacitor
charge transfer to generate a constant current source
which feeds a Zener diode. Current to the Zener is equal
to (VOUT VZ)(C)(f), where VZ is Zener voltage and f is
switching frequency. For VOUT = 382V, VZ = 18V, C =
1000pF, and f = 100kHz, Zener current will be 36mA. This
is enough to operate the LT1248, including the FET gate
drive. Normally soft-start is not needed because the
LT1248 has overcurrent limit and overvoltage protection.
If soft-start is used with a 0.01F capacitor on SS pin,
VOUT ramps up slower during start-up. Then C4 has to
hold VCC longer, and the circuit may not start. Increasing
C4 to 100F ensures start-up, but start-up time will be
extended if the same 90k trickle charge resistor is used.
Output Capacitor
The peak-to-peak 120Hz output ripple is determined by:
VP-P = (2) (ILOAD(DC))(Z)

where ILOAD(DC): DC load current.


Z: capacitor impedance at 120Hz.
For 180F at 300W load, ILOAD(DC) = 300W/385V = 0.78A,
VP-P = 2 0.78A 7.4 = 11.5V. If less ripple is desired,
higher capacitance should be used. The selection of the
output capacitor should also be based on the operating
ripple current through the capacitor. The ripple current
can be divided into three major components. The first is at
120Hz; its RMS value is related to the DC load current as
follows:
I1RMS 0.71 ILOAD(DC)

The second component contains the PF switching frequency ripple current and its harmonics. Analysis of the
ripple is complicated because it is modulated with a 120Hz
signal. However computer numerical integration and Fourier analysis approximate the RMS value reasonably close
to the bench measurements. The RMS value is about 0.82A
at a typical condition of 120VAC, 200W load. This ripple is
line-voltage dependent, and the worst case is at low line.
I2RMS = 0.82A at 120VAC, 200W

10

The third component is the switching ripple from the load,


if the load is a switching regulator.
I3RMS ILOAD(DC)

For the United Chemicon KMH 400V capacitor series,


ripple current multiplier for currents at 100kHz is 1.43. The
equivalent 120Hz ripple current can be then found:
IRMS = (I1RMS)2 + (I2RMS/1.43)2 + (I3RMS/1.43)2

For a typical system that runs at an average load of 200W


and 385V output:
ILOAD(DC) = 0.52A
I1RMS 0.71 0.52A = 0.37A
I2RMS 0.82A at 120VAC
I3RMS ILOAD(DC) = 0.52A
IRMS = (0.37A)2 +(0.82A/1.43)2 +(0.52A/1.43)2 = 0.77A

The 120Hz ripple current rating at 105C ambient is 0.95A


for the 180F KMH 400V capacitor. The expected life of the
output capacitor may be calculated from the thermal
stress analysis:
(105C+TK) (TA+TO)

L = LO 2

10

where:
L: expected life time
LO: hours of load life at rated ripple current and rated
ambient temperature.
TK: Capacitor internal temperature rise at rated condition. TK = (I2R)/(KA). Where I is the rated current,
R is capacitor ESR, and KA is a volume constant.
TA: Operating ambient temperature.
TO: Capacitor internal temperature rise at operating
condition.

In our example LO = 2000 hours and TK = 10C at rated


0.95A. TO can then be calculated from:
TK = (IRMS/0.95A)2 TK = (0.77A/0.95A)2 10C = 6.6C

Assuming the operating ambient temperature is 60C, the


approximate life time is:
LO 2000 2

(105C +10C) (60+ 6.6C)


10

57,000 hours

For longer life, a capacitor with a higher ripple current


rating or parallel capacitors should be used.

LT1248

UO

TYPICAL APPLICATI

300W, 382V Preregulator

90V
TO
270V

MURH860

750H*

VOUT

EMI
FILTER

6A

0.47F

20k

RREF
4k

330k

4k

100pF
VCC = 18V**
1nF

0.1F
VAOUT

VCC

16V TO 10V

10

11

1M

2.2V

7.5V

OVP

13

GND

15

VCC

7A

I 2I
I = A B
IB M 200A2

CA

R
R

32k

5V

IM

GTDR
16
10

RUN

12A
SS

0.7V

4.7nF

50k

PKLIM

3
CAOUT

IA

7.9V
8

ISENSE

M1

EA
6

VSENSE
IAC

56F
35V

RUN

EN/SYNC

MOUT

+
20k

7.5V
VREF

2.6V/2.2V

VREF

180F

20k
1%

RS
0.2

0.047F

1M
1%

IRF840

OSC

ONE SHOT
200ns

16V

SYNC

1N5819

0.01F
CSET
* 1. COILTRONICS CTX02-12236-1 (TYPE 52 CORE)
AIR MOVEMENT NEEDED AT POWER LEVEL GREATER THAN 250W.
2. COILTRONICS CTX02-12295 (MAGNETICS Kool M 77930 CORE)
** SEE START-UP AND SUPPLY VOLTAGE SECTION FOR VCC GENERATOR.
THIS SCHOTTKY DIODE IS TO CLAMP GTDR WHEN MOS SWITCH
TURNS OFF. PARASITIC INDUCTANCE AND GATE CAPACITANCE MAY
TURN ON CHIP SUBSTRATE DIODE AND CAUSE ERRATIC OPERATIONS
IF GTDR IS NOT CLAMPED.

1000pF

14

12

RSET
15k

1248 TA01

Kool M is a registered trademark of Magnetics, Inc.

Information furnished by Linear Technology Corporation is believed to be accurate and reliable.


However, no responsibility is assumed for its use. Linear Technology Corporation makes no representation that the interconnection of its circuits as described herein will not infringe on existing patent rights.

11

LT1248
U
PACKAGE DESCRIPTIO

Dimensions in inches (millimeters) unless otherwise noted.

N Package
16-Lead PDIP (Narrow 0.300)
(LTC DWG # 05-08-1510)

0.130 0.005
(3.302 0.127)

0.300 0.325
(7.620 8.255)

0.009 0.015
(0.229 0.381)

+0.889
8.255
0.381

0.045 0.065
(1.143 1.651)

0.020
(0.508)
MIN

+0.035
0.325 0.015

0.770*
(19.558)
MAX

0.065
(1.651)
TYP
0.125
(3.175)
MIN

15

14

13

12

11

10

0.255 0.015*
(6.477 0.381)

0.018 0.003
(0.457 0.076)

0.100
(2.54)
BSC

16

8
N16 1098

*THESE DIMENSIONS DO NOT INCLUDE MOLD FLASH OR PROTRUSIONS.


MOLD FLASH OR PROTRUSIONS SHALL NOT EXCEED 0.010 INCH (0.254mm)

S Package
16-Lead Plastic Small Outline (Narrow 0.150)
(LTC DWG # 05-08-1610)
0.386 0.394*
(9.804 10.008)
0.010 0.020
45
(0.254 0.508)
0.008 0.010
(0.203 0.254)

0.053 0.069
(1.346 1.752)

0.004 0.010
(0.101 0.254)

16

15

14

13

12

11

10

0 8 TYP

0.016 0.050
(0.406 1.270)

0.014 0.019
(0.355 0.483)
TYP

0.050
(1.270)
BSC

0.150 0.157**
(3.810 3.988)

0.228 0.244
(5.791 6.197)

*DIMENSION DOES NOT INCLUDE MOLD FLASH. MOLD FLASH


SHALL NOT EXCEED 0.006" (0.152mm) PER SIDE
**DIMENSION DOES NOT INCLUDE INTERLEAD FLASH. INTERLEAD
FLASH SHALL NOT EXCEED 0.010" (0.254mm) PER SIDE

S16 1098

RELATED PARTS
PART NUMBER

DESCRIPTION

COMMENTS

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PFC in SO-8

Simplified PFC Design with Minimal Part Count

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Power Factor and PWM Controller

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LT1509

Power Factor and PWM Controller

Complete Solution for Universal Off-Line Switching Power Supplies

12

Linear Technology Corporation

1248fd LT/GP 0799 2K REV D PRINTED IN USA

1630 McCarthy Blvd., Milpitas, CA 95035-7417


(408)432-1900 FAX: (408) 434-0507 www.linear-tech.com

LINEAR TECHNOLOGY CORPORATION 1993

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