Rolla V Catalogue

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PRODUCT RANGE 2013-14

Rolla-V | Press Brake Tooling

Making the impossible, possible...

www.rolla-v.com

Call the Tooling Hotline 0845 500 1900

Making the impossible, possible...

Order online at www.rolla-v.com

In a hurry? 24-hour delivery available

Welcome to Rolla-V, the home of Press Brake Tooling

We are Rolla-V, the leading designers


and manufacturers of specialist Press
Brake Tools in the world.
Our state of the art facilities reflect the
tradition of generations of engineering
in the industrial heart of the United
Kingdom. Based in the West Midlands,
the hub of the UKs motorway
network, its easy to visit for a
demonstration or to view your tools in
action prior to delivery.
With over 80 years of experience,
Rolla-V supplies the most
comprehensive range of Press Brake
Tools available today.
We are also the home of the
revolutionary patented Rolla-V.

We supply Press Brake Tools, ex-stock,


for every make of Press Brake in the
world including Amada, Trumpf,
Bystonic, Safan, LVD Adira, Durma
and Bakal.
All our products are available for
immediate dispatch, enabling you to
tackle any project with confidence.
We have full CNC Press Brake
testing facilities.
We also supply guillotine blades and all
auxiliary equipment.
With continued investment and an
unrivalled reputation for quality and
service, Rolla-V is the global centre of
excellence for Press Brake Tools and
bending technology.

Download our Catalogue today at www.rolla-v.com

www.rolla-v.com

Call the Tooling Hotline 0845 500 1900

Making the impossible, possible...

Order online at www.rolla-v.com

In a hurry? 24-hour delivery available

...the unique press brake tool from Rolla-V

We designed and patented the


revolutionary Rolla-V over 12 years ago.
Since then, Rolla-V has become a favourite of every Press Brake
manufacturer in the world, and won Innovative Product of the Year.
Now sold by all major press brake tooling companies.
Rolla-V is the answer if you need to:
Bend stainless steel, aluminium (or any aesthetic materials)
with little or no marking
Bend small flanges
Bend near to a hole or slot without distortion
Avoid tool contamination
Stop secondary expensive and unnecessary rework.

Download our Catalogue today at www.rolla-v.com

www.rolla-v.com

Call the Tooling Hotline 0845 500 1900

Making the impossible, possible...

Innovation around the world


Argentina
Australia
Austria
Belgium
Bolivia
Brazil
Brunei
Bulgaria
Canada
Chile
China
Colombia
Croatia
Cyprus
Czech Republic
Denmark
Finland
France
Germany
Greece
Holland
Hungary

Iceland
India
Ireland
Italy
Japan
Kuwait
Latvia
Lebanon
Liberia
Liechtenstein
Lithuania
Luxembourg
Malaysia
Mexico
Morocco
Netherlands
New Zealand
Norway
Pakistan
Paraguay
Peru
Poland

Order online at www.rolla-v.com

Portugal
Romania
Russia
San Marino
Saudi Arabia
Serbia
Singapore
Slovakia
Slovenia
South Africa
Spain
Sri Lanka
Sudan
Sweden
Switzerland
Turkey
Ukraine
United Kingdom
Uruguay
USA
Venezuela

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A global presence

Changing the world


A global presence in all markets is an essential element of our
business strategy. Our worldwide coverage enables us to identify
and respond swiftly to new trends.
Doing business at a global level is second nature to Rolla-V.
Forming joint ventures, as we have done in Europe, Australia, the
Far East and recently in Latin America, speeds up this process.
We always make it a priority to develop good relations with local
business partners.
Our customers also change: some relocate while others extend
their international presence.
Whatever their stage of development and wherever they are
based, Rolla-V provides the best possible support for growth.
That is one reason why our geographical coverage increases, as
we constantly align our production platform in response to
customer demand and market trends.
As a result, our strategic positions become stronger in those
regions where growth opportunities arise.

Download our Catalogue today at www.rolla-v.com

www.rolla-v.com

Call the Tooling Hotline 0845 500 1900

Making the impossible, possible...

Introduction to
the Rolla-V
range of tools
Rolla-V dies are available to
suit any manufacturers
machine.
Several fixed sizes are
offered as well as adjustable
models which are ideal for
heavy plate or large radius
work.
Appropriate insert materials
are selected to suit the
typical applications for each
size Rolla-V tool.
Custom sizes are also
available for specific
applications.

Application

Material

Dies RVP (Models 1, 2, 3) are:


For 60 mm clamping-widths:
Suitable for: Amada, Atlantic, Adira, Bystronic, Beyeler Euro-B,
CR Electronic, Durmazlar, Ermaksan, Gasparini, Guifil, Haco, Promecam

Inserts:

Dies RVS (Models 1, 2, 3) are:


For 14 mm tang:
Suitable for: Amada Single V style
Dies RVT (Models 1, 2, 3) are:
For 12.7/13.0 mm tang:
Suitable for: Bystronic, Hmmerle, Beyeler, Edwards, Hmmerle, Safan,
SMD, Trumpf
Dies RVT90 (Models 1, 2, 3) are:
For 12.8mm with offset tang:
Suitable for: LVD
Dies RVM (Models 3, 4) are:
For universal clamping widths all tang widths are available:
Suitable for all machines
If you cant see your machine listed here, we can supply custom
fittings to your specification.

Order online at www.rolla-v.com

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Model 1:

Toolox 44

Models 2, 3 & 4: Toolox 33 nitride


hardened up to
55 HRc
Body:
42CrMo4, tensile strength
1100-1200 N/mm, Nitride
hardened up to 50-55 HRc

Technical Specification
NON-STANDARD LENGTHS ARE AVAILABLE TO ORDER ON ALL MODELS

Advantages
Highly precision ground
Modular
Avoiding traditional bending marks
Minimal marking
Extremely short flanges possible
No tool contamination
Bend close to holes and slots with no
deformation
Ideal for tapered and feathered edges
Fewer tool changes
Bends up t = 30 mm thick materials
Adjustable V-openings
RVPV3 = 39-94 mm
RVHD3 = 39-118 mm
RVPV4 = 69-180 mm
Bends laser cut sheets with no damage to
the tool
Ideal for radius bending
Exact inside radii

Application and Technical Data


Material
Minimum
Tonnage
Maximum
Minimum
thickness (mm) outside flange (mm) required (t) tool load (t/m) bend angle ()
0.7
3.0
6
100
40
Model 1 Equivalent V size 8mm
Maximum recommended thickness
1.1
3.9
11
100
35
1.5mm (thickness 2.0mm is possible)
1.5
4.2
26
100
35
2.0
8.5
20
150
59
Model 2 Equivalent V size 15mm
3.0
9.3
46
150
46
Maximum recommended thickness
3.0mm (thickness 4.0mm is possible)
3.2
9.3
55
150
47
Model 3 Equivalent V size 38mm
4.0
22.5
27
250
47
6.0
22.5
80
250
50
Maximum recommended thickness
6.3mm (thickness 8.0mm is possible)

Model 4 and Adjustable models V3, HD3 & V4


These tools are usually used for bending thicker materials or making large radius components
Specific material specifications vary greatly so it is not feasible to provide detailed data
eg, minimum flange sizes are greatly affected by squareness of component edge
eg, flaring or hole distortion is much reduced with these tools, but is influenced by specific material type
eg, radius work is greatly affected by spring-back of specific material and flange sizes
Please call us to discuss specific applications
Maximum tonnage ratings are as follows;
RVPV3
250t/m
RVHD3
350t/m
RVM90-4
300t/m
RVPV4
350t/m
Specification subject to change without notice

Download our Catalogue today at www.rolla-v.com

10

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Call the Tooling Hotline 0845 500 1900

Fixed Rolla-V range Model 1 Generation 7

Model 1
Castellated inserts
Standard lengths 500mm and 440mm segmented
Segmented 440mm lengths includes 200mm, 100mm, 50mm, 30mm, 25mm, 20mm, 15mm

RVS80-1

RVT55-1

RVT90-1

RVT100-1

100

12.7

90

80

60

55

RVP60-1

7
60

13
13

14

500mm
440mm Seg

6.9kg
6.1kg

500mm
440mm Seg

Order online at www.rolla-v.com

6.3kg
5.8kg

500mm
440mm Seg

5.5kg
5kg

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500mm
440mm Seg

8.5kg
7.8kg

500mm
440mm Seg

9.4kg
8.6kg

11

Fixed Rolla-V range Model 2 Generation 2


NON-STANDARD LENGTHS ARE AVAILABLE TO ORDER ON ALL MODELS

Model 2
Standard lengths 500mm and 450mm segmented
Segmented 450mm lengths includes 200mm, 100mm, 40mm, 35mm, 30mm, 25mm, 20mm

RVS80-2

RVT60-2

RVT90-2

RVT100-2

12.7

100

90

80

65

60

RVP65-2

7
60

13
14

500mm
440mm Seg

7.9kg
7.4kg

500mm
440mm Seg

13

8.3kg
7.8kg

500mm
440mm Seg

7.9kg
7.4kg

500mm
440mm Seg

11.3kg
10.6kg

500mm
440mm Seg

12.4kg
11.7kg

Download our Catalogue today at www.rolla-v.com

12

www.rolla-v.com

Call the Tooling Hotline 0845 500 1900

Fixed Rolla-V range Model 3 Generation 2

Model 3
Standard lengths 500mm and 455mm segmented
Segmented 455mm lengths includes 200mm, 100mm, 60mm, 50mm, 45mm
RVM70-3 Tang sizes 60mm, 13mm, 12.7mm, 12.8mm offset

RVM70-3

RVT100-3

100

100

70

RVP100-3

60
13

500mm
440mm Seg

28.8kg
26.2kg

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500mm
440mm Seg

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20.6kg
18.7kg

500mm
440mm Seg

30.9kg
28.5kg

13

Fixed Rolla-V range Model 4 and other applications


NON-STANDARD LENGTHS ARE AVAILABLE TO ORDER ON ALL MODELS

Model 4

Other Rolla-V applications

Tang fittings available to suit all manufacturers machines


Standard lengths 500mm and 200mm
Tang sizes 60mm, 13mm, 12.7mm, 12.8mm offset

Minimise safety edge marking using Rolla-V Hemming Tool


Minimise Joggle Form marking
Contact us if you have special applications

RVM90-4

Hemming Tool

Adjustable Joggle

90

170
85

500mm
200mm

56.6kg
22.7kg

Download our Catalogue today at www.rolla-v.com

14

www.rolla-v.com

Call the Tooling Hotline 0845 500 1900

Making the impossible, possible...

Adjustable Rolla-V range

RVHD3

Insert with through hardened plate or nitride hardened surface


Standard lengths 500mm and 200mm
Non-standard lengths available to order
Length 500mm
50kg
98kg
130kg

Length 200mm
20kg
38.1kg
52kg

120

Model
RVPV3
RVHD3
RVPV4

39 to 118

324

RVPV4

RVPV3
39 to 94

100

134

69 to 180

210

390

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15

Contact us today to place your order


Adjustable use examples

V-bending

flat inserts

result

radius bending

flat inserts

result

conical bending

flat inserts

result

radius overbending

U-bending

concave inserts

V-inserts

Rolla-V Limited
7 Park Lane Industrial Estate, Bassett Road, Halesowen, West Midlands B63 2RE
Kevin Marklew Managing Director
Chris Lawlor General Manager
Mark Smith Regional Sales
Matt Skeldon Design and Technical Sales
Tooling Hotline
Fax

e [email protected]
e [email protected]
e [email protected]
e [email protected]
0845 500 1900
0845 050 0456

result

result

Download our Catalogue today at www.rolla-v.com

Rolla-V | Press Brake Tooling


7 Park Lane Industrial Estate
Bassett Road, Halesowen
West Midlands B63 2RE
Tooling Hotline

0845 500 1900


f 0845 050 0456
e [email protected]
www.rolla-v.com

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