Slings Safety Use Inspection
Slings Safety Use Inspection
Slings Safety Use Inspection
INFO. AND
TRAINING
LOAD CONSIDERATIONS
ENVIRONMENTAL CONSIDERATIONS
Wind
Weather
Visibility
Object Temperature
Environmental Temperature
Chemical Conditions and Exposure
Stability of the Ground
Underground Installations
Weight
Dimensions
Center of Gravity (CG)
Attachment Point Integrity
Structural Stability: Bend and Flex
Susceptibility to Crushing or Compression
Loose Parts that could fall from the Load
Combination Loads-Drain Fluids
Damaging Surfaces and/or Edges
RIGGING CONSIDERATIONS
PERSONNEL CONSIDERATIONS
Area Clear of Unnecessary Personnel
Personnel are Trained and Qualified
Pre-Lift Plan and Meeting
ENGINEERING SERVICES
Fee based engineering services, including analysis and consideration of the above variables is available.
Please contact us for details.
909.469-2251
2-24-PMS021.indd 16
16
4
www.lift-it.com
3/1/12 3:44 PM
RIGGING FACTORS
LOAD WEIGHT: Is the weight of the load within the Work Load Limit of the sling(s)?
WEIGHT DISTRIBUTION: Uneven load weight distribution imposes disproportionate loading on the individual sling legs.
ADEQUATE SLING LENGTH: Slings must be long enough to ensure the Work Load Limit is adequate, when the sling-to-load
angle is taken into account. Inadequate consideration has caused under-rated slings to fail.
LOAD CONTROL: The sling user is responsible for load control. Slings must be rigged in a manner that provides for control of
the load. Balancing and supporting the load, from the sides above the center of gravity is critical. Use more than one sling to
balance the load so it will not tilt when lifted.
CENTER OF GRAVITY: The lifting mechanism must be positioned directly over the center of gravity, before the load is lifted. If
this is not done, the load will change out and the center of gravity will end up under the lifting fixture. The center of gravity
must be addressed and determined through careful experimentation or calculation.
POSITIVE LOAD ENGAGEMENT: Poor or inadequate sling-to-load engagement results in the sling skipping across load
edges. This movement can result in catastrophic sling failure and uncontrolled load descent. Slings equipped with protection
have also been cut because of poor sling-to-load engagement.
TRAINING
All sling users must be trained on the proper use of slings.
The American Society of Mechanical Engineers, in the ASME B30.9 Sling Safety Standard, clearly establishes the requirement
for training. Section 9-X.1-Training states, Sling users shall be trained in the selection, inspection, cautions to personnel,
effects of the environment and rigging practices, covered by this chapter.
DOL/OSHA Guidance on Safe Sling Use (29 CFR 1910.184) states that a qualified person is one: who by possession of a
recognized degree or certificate of professional standing in an applicable field, or who, by extensive knowledge, training and
experience has successfully demonstrated the ability to solve or resolve problems relating to the subject matter and work.
It is important that all sling users be knowledgeable about the safe and proper use and application of slings and be thoroughly
familiar with manufacturers recommendations and all safety information provided with products. In addition, sling users need
to be aware of their responsibilities as outlined in all applicable standards and regulations. If you are unsure whether you are
properly trained or knowledgeable, DO NOT use slings or rigging devices until you are absolutely sure of what you are doing.
SLING PROTECTION
Slings must be protected from damaging edges, corners, protrusions or abrasive surfaces by materials of sufficient strength,
thickness and construction to prevent sling damage and failure.
There are a variety of ways to employ sling protection and prevent sling damage. Regardless of the particular method chosen,
the goal is to ensure that the sling maintains its ability to securely lift the load while avoiding contact with damaging or
abrasive surfaces under tension. A qualified person must carefully consider the appropriate means to accomplish this goal
by selecting sling protection appropriate for the types of exposure damage. Sling protection should not be makeshift (i.e.,
selecting and using cardboard, work gloves or other such items that were not designed to serve as protection devices).
Sling protection may not prevent cutting or other forms of damage. To avoid severe personal injury or death,
personnel should be kept away from the load and never be under or near the load, while it is being lifted or suspended.
Personnel should never be next to rigging under tension.
909.469-2251
2-24-PMS021.indd 17
17
4
www.lift-it.com
3/1/12 3:44 PM
GENERAL
INFO. AND
TRAINING
ENVIRONMENTAL CONSIDERATIONS
TEMPERATURE:
Conventional synthetic products cannot be used in environmental or contact temperatures exceeding 194F/90C or below
-40F/-40C. Applications outside those parameters can be addressed by consulting us for specific recommendations.
MOISTURE ABSORPTION:
When nylon products are wet there is an approximate strength loss of 15%. This loss of strength is documented in the 1988
DuPont Technical Information Multifiber Bulletin X272, page 6. Nylon sling strength returns when the sling dries completely.
Polyester and High Performance Fiber strength is unaffected by moisture absorption.
909.469-2251
2-24-PMS021.indd 18
18
4
www.lift-it.com
3/1/12 3:44 PM
Sling Hitches
Slings carry their loads in one of three primary sling hitches. Most slings can be used in all three sling hitches, but some
slings are designed for use in only one hitch. Slings have the largest Work Load Limit when used in a basket hitch. The
vertical hitch Work Load Limit is 50% of the basket hitch. The synthetic choker hitch Work Load Limit is a maximum of
80% of the vertical hitch Work Load Limit.
Slings must be securely attached to the load and rigged in a manner to provide for load control to prevent slipping, sliding and/or
loss of the load. A trained, qualified and knowledgeable user must determine the most appropriate method of rigging to help ensure
load control and a safe lift.
CHOKER HITCH
VERTICAL HITCH
BASKET HITCH
One end is
on the hook,
while the
other end
is attached
directly to
the load. Use
a tagline to
prevent load
rotation.
Sling-To-Load Angle
The Sling-to-Load Angle is the angle formed between a horizontal line and the sling leg or body. The Sling-to-Load Angle has a dramatic
effect on sling Work Load Limits. Slings with adequate capacity to handle the scale weight of the load have catastrophically failed
because the Sling-to-Load Angle and increased tension were not taken into account.
This principle applies in a number of conditions, including when one sling is used to lift at an angle and when a basket hitch or multileg bridle sling is used. When selecting a sling, always consider the Sling-to-Load Angle and the tension that will be applied to the
sling. As the Sling-To-Load Angle decreases, the tension on the sling leg(s) increases.
Illustrated left- Increased tension is
magnified by any change from vertical
to horizontal lifting. Increased tension
is imposed on the sling leg(s) when the
legs are used at angles less than 90.
SLING-TO-LOAD ANGLE
A
Loss Factor
Angle A
Degrees
Loss Factor
90
1.000
55
.8192
85
.9962
50
.7660
80
.9848
45
.7071
3. Multiply the Work Load Limit (per leg) by the Loss Factor to
determine the reduced Work Load Limit (per Leg).
75
.9659
40
.6428
70
.9397
35
.5736
65
.9063
30
.5000
60
.8660
25
.4226
5,000
Lbs.
5,000
Lbs.
4,330
Lbs.
4,330
Lbs.
10,000 Lbs.
10,000 Lbs.
3,536
Lbs.
3,536
Lbs.
2,500
Lbs.
2,500
Lbs.
10,000 Lbs.
10,000 Lbs.
90
60
45
30
10,000 Lbs.
8660 Lbs.
7071 Lbs.
5000 Lbs.
909.469-2251
2-24-PMS021.indd 19
19
4
www.lift-it.com
3/1/12 3:44 PM
GENERAL
INFO. AND
TRAINING
Sling-To-Load Angle
SLING ANGLE INCREASED TENSION METHOD
A more salient approach to determine sling adequacy is the
calculation of INCREASED TENSION resulting from the Sling-to-Load
Angle. This approach has the distinct advantage of enabling the
sling user to determine the required sling strength requirement. The
user must first determine the angle and multiply the load weight
(per leg) by the tension factor for the specific angle. The result is the
INCREASED TENSION or actual loading on the sling leg(s).
TENSION
FACTOR
ANGLE A
DEGREES
TENSION
FACTOR
90
1.000
55
1.221
85
1.004
50
1.305
80
1.015
45
1.414
75
1.035
40
1.555
70
1.064
35
1.742
65
1.104
30
2.000
60
1.155
25
2.364
90
60
45
30
SLING
SLING
SLING
SLING
TENSION
TENSION
TENSION
TENSION
SLING-TO-LOAD ANGLE
(DEGREES)
LOAD WEIGHT
X TENSION FACTOR
INCREASED SLING TENSION
5,000
Lbs.
5,775
Lbs.
5,000
Lbs.
5,775
Lbs.
10,000
10,000
90
60
7,070
Lbs.
7,070
Lbs.
10,000
Lbs.
10,000
Lbs.
10,000
10,000
45
30
10,000 Lbs.
X 1.000
10,000 Lbs.
X 1.155
10,000 Lbs.
X 1.414
10,000 Lbs.
X 2.000
10,000 Lbs.
11,550 Lbs.
14,140 Lbs.
20,000 Lbs.
120
Supporting
Structure
135 180
Choker
Hitch
Angle at
0 degree.
90
60
0-30
Rigging from a
Supporting Structure.
Reduction Factor
120 - 180
1.00
105 - 120
.82
90
- 105
.71
60
- 90
.58
- 60
.50
909.469-2251
2-24-PMS021.indd 20
Choker
Hitch
Angle at
0 degree.
LOAD
20
4
www.lift-it.com
3/1/12 3:44 PM
Unstable
Stable
Lift point is
not over CG.
Lift point is
below CG
and only two
slings used.
(Before)
(After)
Multiple factors must be taken into consideration to ensure that load control and stability are attained.
A load with a high center of gravity can rotate in certain sling hitches.
(15 Ft.)
(20 Ft.)
909.469-2251
2-24-PMS021.indd 21
21
4
www.lift-it.com
3/1/12 3:45 PM
GENERAL
INFO. AND
TRAINING
Proportional
Share of
the Load
12
L1
Sling Tension
6ft (L1)
= 1.20
10.5ft (L2)
5ft (H)
49,500 Lbs.
10.5 FT. LEG
9
Proportional
Share of
the Load
55,000 Lbs.
12
x
L2
Sling Tension
10.5
5
x
= 2.10
3ft.
28,875 Lbs.
9ft.
12ft.
W x d2 x L1
W x d1 x L2
14,600 x 12 x 13
11.5 ft
(H1)
14,600 x 6 x 20
13 ft
(L1)
20 ft
(L2)
16 ft
(H2)
2,277,600
1,752,000
234
234
14,600 Lbs.
9,733 Lbs.
TENSION
909.469-2251
2-24-PMS021.indd 22
6 ft
(d1)
18 ft
22
4
12 ft
(d2)
7,487 Lbs.
TENSION
www.lift-it.com
3/1/12 3:45 PM
BASKET HITCHES
Inverted basket hitches are referred to as equalizing hitches
because the sling is free to slip through the hook based upon
the load weight distribution. Be sure to employ the four
ends down, North to South, load engagement system.
Right
Eye & Eye Slings
(North to South)
Wrong
Wrong
Inverted Basket
(East to West)
909.469-2251
2-24-PMS021.indd 23
23
4
www.lift-it.com
3/1/12 3:45 PM
GENERAL
INFO. AND
TRAINING
Right
Please note:
One sling is depicted for illustrative purposes only.
Wrong
Right
Wrong
ADJUSTABLE HITCH
smaller
larger
Right
2-24-PMS021.indd 24
Wrong
24
4
www.lift-it.com
3/1/12 3:45 PM
WARNING
This bulletin contains important safety information about the use of synthetic web slings.
However, it DOES NOT contain all the information you need to know about handling, lifting
and manipulating materials and loads safely. Sling use is only one part of a lifting system and it
is your responsibility to consider all risk factors prior to using any rigging device or product.
Failure to do this may result in severe INJURY or DEATH due to sling failure and/or loss of load.
All web sling users must be trained on the proper use of web
slings. The American Society of Mechanical Engineers, Safety
Standard for Slings (ASME B30.9) states:
"Synthetic webbing sling users shall be trained in the
selection, inspection, cautions to personnel, effects of the
environment and rigging practices as covered" by Chapter 9-5.
OSHA Guidance on Safe Sling Use (29 CFR 1910.184) states that a 2b. What to do if you identify damage in a sling
"qualified person" is one:
If you identify ANY of these types of damage in a sling, remove
"who, by possession of a recognized degree or certificate of
it from service immediately even if the damage you feel or see
professional standing in an applicable field, or who, by
is not as extensive as shown in the pictures in Table 2. Slings that
extensive knowledge, training, and experience, has
are removed from service must be destroyed and rendered
successfully demonstrated the ability to solve or resolve
completely unusable unless they can be repaired and proofproblems relating to the subject matter and work."
tested by the sling's manufacturer or other qualified person. You
It is important that all sling users be knowledgeable about the
should never ignore sling damage or attempt to perform
safe and proper use and application of slings and be thoroughly temporary field repairs of damaged slings (e.g., tie knots in the
familiar with the manufacturer's recommendations and safety
webbing, etc.).
materials provided with each product. In addition, all sling users
Table 1. Web sling removal from service criteria
need to be aware of their responsibilities as outlined in all
applicable standards and regulations.
The entire web sling must be inspected regularly and it
If you are unsure whether you are properly trained and
knowledgeable, or if you are unsure of what the standards and
regulations require of you, ask your employer for information
and/or trainingDO NOT use web slings until you are
absolutely sure of what you are doing. Remember, when it
comes to using web slings, lack of skill, knowledge and care can
result in severe INJURY or DEATH to you and others.
909.469-2251
25-198-PMS300.indd 25
25
4
www.lift-it.com
3/1/12 3:53 PM
SLINGS
Cuts or tears
Snags
Holes/punctures
Melting or charring
Weld spatter
Acid/alkali burns
Broken/worn stitches
Crushed webbing
Knots
Embedded materials
No UV Degradation
Faded From UV Exposure
UV degradation
909.469-2251
25-198-PMS300.indd 26
26
4
www.lift-it.com
3/1/12 3:53 PM
Comme nts
Vertical
Hitch
Choker
Hitch
Basket
Hitch
Table 4. Issues and Factors to consider when handling, lifting and manipulating materials and loads
Safe handling, lifting and manipulation of materials and loads requires consideration of a number of factors and issues, including
(but not limited to):
Categories
Environment
Environmental temperature
Object temperature
Chemical conditions and exposure
Ground stability
Underground installations
Load
Weight
Dimensions
Center of Gravity (CG)
Combination loads
Damaging surfaces/edges
Equipment/Lift
Single/multiple cranes/hoists
Maximum/planned operating radius
Allowable load
Ratio of lift to allowable load
Equipment inspection
Ensure a clear load path
Rigging
Sling selection
Load control
Lift point (over the CG)
Positive sling-to-load engagement
Personnel
909.469-2251
25-198-PMS300.indd 27
27
4
www.lift-it.com
3/1/12 3:54 PM
Angle A
in degrees
from horizontal
Tension
Multiplier
90
1.000
85
1.004
80
1.015
75
1.035
Similarly, when the angle of choke is less than 120 degrees, the
sling choker hitch capacity decreases. To determine the actual sling
capacity at a given angle of choke, multiply the sling capacity
rating (for a choker hitch) by the appropriate reduction factor
determined from Table 6.
70
1.064
65
1.104
60
1.155
55
1.221
50
1.305
45
1.414
40
1.555
35
1.742
30
2.000
Angle of Choke
(degrees)
= or >
<
Angle of Choke
Reduction
Factor
120
180
1.000
105
120
0.82
90
105
0.71
60
90
0.58
60
0.50
www.lift-it.com
909.469-2251
24/7/365 EMERGENCY
ORDER NUMBER
909.524-9287
If slings are cleaned, use only mild soap and water. Rinse sling
thoroughly and let it dry completely before placing the sling back
into storage or use. Do not machine wash slings. Machine washing
results in significant loss of sling strength.
TM
909.469-2251
25-198-PMS300.indd 28
(http://www.osha.gov/dsg/guidance/slings/synth-web.html)
28
4
www.lift-it.com
3/1/12 3:54 PM
ADVERTENCIA
Este boletn contiene importante informacin acerca del uso de las eslingas de malla sinttica. No
obstante, NO CONTIENE toda la informacin que usted necesita para poder manejar, elevar y
manipular con seguridad los materiales y cargas. El uso de la eslinga slo es una parte de un sistema
de elevacin, y es su responsabilidad considerar todos los factores de riesgo antes de emplear
cualquier dispositivo o producto de aparejo. El no hacer esto podra resultar en LESIONES graves o
MUERTE debido a una falla de la eslinga o prdida de la carga.
Los seis puntos a continuacin dan un resumen breve de importantes consideraciones de seguridad:
Es necesario capacitar a todos los usuarios en la seleccin, el
uso y la manera de inspeccionar la eslinga, as como en las
precauciones al personal, los efectos ambientales y las prcticas
de aparejo.
Inspeccionar la eslinga con regularidad para detectar daos, y
si se descubren, retirar la eslinga de servicio.
Para detectar posibles daos, se debe realizar una inspeccin tanto visual
como tctil de toda la eslinga, puesto que algunos daos se perciben ms por
el toque que por la vista. Inspeccione y toque la eslinga para la presencia de
cualquier tipo de condiciones que figuran en la lista de la Tabla 1. La Tabla 2
presenta cualquier tipo de dao pero cabe notar que son ejemplos
relativamente al extremo que damos nicamente a modo de ilustracin
909.469-2251
25-198-PMS300.indd 29
29
4
www.lift-it.com
3/1/12 3:55 PM
Cortes o roturas
Enganchones
SLINGS
Agujeros/perforaciones
Malla aplastada
Nudos
Materiales incrustados
No UV Degradation
Faded From UV Exposure
909.469-2251
25-198-PMS300.indd 30
30
4
www.lift-it.com
3/1/12 3:55 PM
Enganche
Vertical
Enganche
de
Estrangulacin
Observaciones
Se coloca un extremo en el gancho
mientras que se une el otro extremo
directamente a la carga. Se debe usar un
cable de maniobra para prevenir la rotacin
de la carga.
La eslinga pasa por un extremo, alrededor de
la carga, y el otro extremo se coloca en el
gancho. La capacidad nominal normalmente
es del 80% de aqulla usada para un
enganche vertical. El control de la carga es
un problema potencial con slo una eslinga
aparejada en un enganche de estrangulacin.
As tambin, el punto de estrangulacin
siempre debe estar en el cuerpo de la
eslingano en los accesorios, la base del
accesorio o albarn o etiqueta.
El manejo, levantamiento y manipulacin seguros de los materiales y las cargas requieren que se
considere un nmero de temas, problemas y factores, incluyendo (pero sin limitarse a):
Categoras
Temperatura ambiente.
Temperatura objeto.
Condiciones y exposicin qumicas.
Integridad del punto de unin.
Susceptibilidad a aplastamiento/compresin.
Piezas sueltas que podran caerse de la carga.
Gras/malacates Sencillos/mltiples
Radio de operacin mxima/planeada
Carga permisible
Relacin de elevacin a carga permisible
Inspeccin de equipo.
Asegurar un trayecto despejado
para la carga.
Aparejo
Seleccin de eslinga
Control de carga
Centro de elevacin (sobre el CG)
Dinmica positiva eslinga-carga
Personal
Ambiente
Carga
Equipo/
Elevacin
909.469-2251
25-198-PMS300.indd 31
31
4
www.lift-it.com
3/1/12 3:55 PM
Multiplicador
de
tensin
90
1.000
85
1.004
80
1.015
75
1.035
70
1.064
65
1.104
60
1.155
55
1.221
50
1.305
45
1.414
40
1.555
35
1.742
30
2.000
Aun teniendo en cuenta todos los factores, temas o situaciones que se han
tratado en este Boletn de Seguridad, pueden presentarse problemas. Por
eso, todo el personal debe alejarse de las cargas levantadas y nunca
ponerse encima, debajo o cerca de ellas.
SLINGS
ngulo de Estrangulacin
(grados)
CARGA
Se multiplica el peso de
carga (por pata) por el
factor de tensin para
determinar el aumento
de la tensin sobre la
pata o patas de la eslinga.
ngulo de
Estrangulacin
Factor de Reduccin
PUNTO DE
ESTRANGULACIN
Cuando se usa la eslinga, ninguna parte del cuerpo humano debe colocarse
entre la carga y la eslinga, ni entre sta y el gancho de elevar. Adems, el
personal deber estar alerta a la posibilidad de que la eslinga se enganche
durante la elevacin. Nunca utilice una eslinga sinttica para estirar o
arrastrar los objetos enganchados o de otra manera difciles de levantar.
NGULO DE
ESTRANGULACIN
CARGA
www.lift-it.com
909.469-2251
Si hace falta limpiar las eslingas sintticas, solamente utilice agua y un jabn
suave. Enjuague bien la eslinga y djela secar completamente antes de
usarla o almacenarla de nuevo. No lave las eslingas a mquina. El lavado a
mquina resulta en una prdida significativa de resistencia de la eslinga.
24/7/365 EMERGENCIA
NMERO DE ORDEN
909.524-9287
TM
Manuales de aparejos
Recomendaciones de OSHA sobre el uso seguro de las
eslingas (http://www.osha.gov/dsg/guidance/slings/synthweb.html)
Catlogo, manual, sitio web, boletines, etc. del fabricante
Capacitacin formal provista por los fabricantes u otras
entidades externas
WSTDA-WSSB-1 2010
909.469-2251
25-198-PMS300.indd 32
32
4
SP
www.lift-it.com
3/1/12 3:56 PM
PERIODIC INSPECTION
The Web Sling and Tie Down Association defines the initial
level of inspection as, Before any new or repaired sling is
placed in service, it shall be inspected by a qualified person
to ensure that the correct sling is being used, as well as to
determine that the sling meets the applicable requirements.
FREQUENT INSPECTION
The Web Sling and Tie Down Association defines the frequent
level of inspection as one that is done by the user or other
designated person daily or before each shift in NORMAL
service conditions. When SEVERE service conditions exist, the
sling must be inspected before each use. See page 476, Sling
Service for definitions of Normal, Severe and Special Service.
The entire sling shall be thoroughly examined and removed
from service if damage is detected. OSHA and ASME stipulate
that, before each day or shift, the sling and all fastenings and
attachments shall be inspected for damage and defects by a
competent person designated by the employer.
25-198-PMS300.indd 33
33
4
www.lift-it.com
3/1/12 3:56 PM
Make a thorough inspection of slings and attachments. Items to look for include:
Missing or illegible sling identification.
Acid or caustic burns.
Melting or charring of any part of the sling.
Holes, tears, cuts or snags.
Broken or worn stitching in load bearing splices.
Excessive abrasive wear.
Knots in any part of the sling.
Discoloration and brittle or stiff areas on any part of the sling.
Pitted, corroded, cracked, bent, twisted, gouged or broken fittings.
Other conditions that cause doubt as to continued use of a sling.
Where any such damage or deterioration is present, remove the sling or attachment from service immediately.
SLINGS
WEB SLING AND TIE DOWN ASSOCIATION REMOVAL FROM SERVICE CRITERIA
SYNTHETIC WEB SLING SAFETY BULLETIN (WSSB-1) 2010
The entire web sling must be inspected regularly and it shall be removed from service if ANY of the following are detected:
If sling identification tag is missing or not readable.
Holes, tears, cuts, snags or embedded materials.
Broken or worn stitches in the load bearing splices.
Knots in any part of the sling webbing.
Acid or alkali burns.
Melting, charring or weld spatter on any part of the web sling.
Excessive abrasive wear or crushed webbing.
Signs of ultraviolet (UV) light degradation.
Distortion, excessive pitting, corrosion or other damage to fitting(s).
If provided, exposed red core yarn. However, if damage is present and red yarns are not exposed,
DO NOT USE the sling.
Any conditions that cause doubt as to the strength of the web sling.
909.469-2251
25-198-PMS300.indd 34
34
4
www.lift-it.com
3/1/12 3:56 PM
CUT
EDGE CUT
MELTING OR CHARRING
ABRASIONS
PUNCTURE
WELD SPATTER
DAMAGED EYE
EMBEDDED MATERIALS
TENSILE BREAK
KNOT
No UV Degradation
Faded From UV Exposure
UV DEGRADATION
GOOD
CRUSHED WEBBING
323-582-6076
25-198-PMS300.indd 35
SNAG
35
4
BAD
DAMAGED HARDWARE
www.lift-it.com
3/1/12 3:56 PM
Factory trained professionals inspect all types of slings, hoists, below the hook lifting equipment and tie downs. Each item is
thoroughly inspected per OSHA and/or ASME criteria, industry standards and/or manufacturer recommendation.
SLINGS
A detailed report identifying each item, the condition and approval or removal from service criteria will be provided. This
report will also include recommendations to enhance sling service life and employee safety.
If you wish to repair or replace damaged slings, we will provide replacement costs. Generally if repair activity exceeds 50%
of replacement cost, the repair activity is not recommended.
Items that pass visual inspection will be proof tested and certified.
BEFORE REPAIR
INSPECTION
PROOF TESTING
REPAIRS COMPLETE
Mr. Welk was born to immigrant parents in a sod farm house near Strasburg, North Dakota on March 11, 1903. He left the farm when he was 21 to pursue
his dream, a love for music and a desire to share it with others. During the early years he played at barn dances and weddings. Eventually his band would
play to an audience of over 30 million on his weekly television broadcast where adults were entertained and children remained silent. He would become
one of the wealthiest men in Hollywood and attributed his success to the opportunities made available to him by the country he so loved, his determination
to succeed and his faith in the Dear Lord. Mr. Welk passed peacefully on May 17, 1992 with his loving wife, Fern Renner Welk and his children by his side.
Lawrence Welk is the TRUE American Idol.
As you look down upon us from heaven, Mr. Welk, thank you for the countless hours of entertainment pleasure you provided for millions of us over the years
and for the example and quest for excellence you inspired in me.
909.469-2251
25-198-PMS300.indd 36
36
4
www.lift-it.com
3/1/12 3:57 PM
Our 600,000 pound test machine will accommodate sling lengths up to 120 ft.
To prevent the growth of mold and mildew, which can degrade synthetic fibers.
DARK To prevent the deleterious effects of prolonged exposure to sources of ultraviolet light.
FREE OF ENVIRONMENTAL/MECHANICAL DAMAGE
Ventilated and not exposed to heat and chemical exposure, sunlight, weld spatter or grit and
splinters from grinding or machining.
Slings should also be kept clean and free of dirt, grime and foreign material. Mild soap and water can be used for
this purpose. Hard bristle brushes damage webbing, consider using a sponge. Soaking slings in mild soap and water
for short periods of time is non-damaging. After cleaning, rinse slings thoroughly and allow them to completely
dry before returning them to storage. A clean sling, free of dirt and grime is easier to inspect for damage. Consider
replacing slings, instead of attempting to clean. The time, energy and resources necessary to be a sling launderer
may exceed the purchase price of replacement slings.
Steam cleaning at temperatures in excess of 194F/90C can damage the sling.
Power or pressure washing can force residue inside web and yarn fibers. The foreign material can cause internal
yarn and fiber damage.
Web and roundslings are severely damaged by machine washing, resulting in a serious loss of sling strength.
909.469-2251
25-198-PMS300.indd 37
37
4
www.lift-it.com
3/1/12 3:57 PM
ENVIRONMENTAL CONSIDERATIONS
Avoid environmental degradation. Environmental factors such as an exposure to sunlight, dirt or gritty type matter and
cyclical changes in temperature and humidity can result in an accelerated deterioration of synthetic slings. The rate of the
deterioration will vary with the level of exposure to these conditions and with the thickness of the sling material. For example,
single ply slings will generally degrade more rapidly with this exposure than multiple ply slings.
Visible indications of such deterioration can include the following:
Fading of webbing color.
Uneven or distorted surface yarn of the webbing.
Shortening of the sling length.
Reduction in elasticity and stretch of the sling material due to exposure to sunlight, often evident by an
appearance of an accelerated, abrasive damage to the surface yarn of the sling.
Breakage or damage to yarn fibers, often evident by a fuzzy appearance of the web.
Stiffening of the web, which can become particularly evident when web slings are exposed to outdoor conditions
without being used or cyclically tensioned.
Web slings that are used outdoors regularly should generally be permanently removed from service within a period of 2 to 4
years. All slings that are exposed to environmental degradation should be highly scrutinized during their inspections.
Slings used in environments where they are subject to continuous exposure to ultraviolet light or excessive environmental
degradation, as determined by a qualified person should be proof tested to two times the Work Load Limit, semi-annually or
more frequently depending on the severity of exposure.
TEMPERATURE
Conventional synthetic products should never be used at temperatures above 194F/90C or below -40F/-40C. Temperature
exposure outside the acceptable range must be considered and evaluated by a qualified person.
ULTRAVIOLET (UV) LIGHT
Continuous exposure to sources of ultraviolet light affect the strength of synthetic products in varying degrees from slight
to total degradation. Factors which play a part in the degree of strength loss are length of exposure, sling construction and
design. Other environmental factors such as: weather conditions, elevation and geographic location also affect the degree of
degradation. (See page 18 for additional information).
STORAGE
When not in use, store slings in a cool, dry, dark location, free of mechanical and environmental damage. The storage location
should be ventilated and not exposed to heat sources, chemical exposure, weld spatter, grit, grime, foreign materials and
splinters from grinding or machining.
CHEMICAL
Chemically active environments can affect the strength of synthetic products in varying degrees ranging from moderate to total
degradation. Before slings are used, the chemical compatibility between the sling and the environment must be considered.
Aluminum fittings should never be exposed to chlorine environments or cleaned with chlorine based cleaning solutions.
Consult the sling manufacturer before purchase to evaluate chemical compatibility between slings, their components and the
environment.
MOISTURE ABSORPTION:
When nylon products are wet there is an approximate strength loss of 15%. This loss of strength is documented in the 1988
DuPont Technical Information Multifiber Bulletin X272, page 6. Nylon sling strength returns when the sling dries completely.
Polyester and High Performance Fiber strength is unaffected by moisture absorption.
909.469-2251
25-198-PMS300.indd 38
38
4
www.lift-it.com
3/1/12 3:57 PM
Synthetic sling users shall be trained in the selection, inspection, cautions to personnel, effects of the environment and
rigging practices.
Select the sling having the most suitable characteristics for the type of load, hitch and environment.
Slings that are damaged or defective shall not be used. Slings removed from service that are not capable of repair should be
destroyed and rendered completely unfit for any future use.
Slings shall be permanently marked. Slings with missing tags or illegible tag information shall not be used.
The sling manufacturer shall complete and install the sling tag. The replacement of the sling tag is considered a repair, but will
not require proof testing and certification.
The sling tag should be maintained and kept legible during the life cycle of the sling by the sling user.
Determine the weight of the load and make sure it does not exceed the slings Work Load Limit or the capacity of any
component in the rigging system.
Slings shall not be loaded in excess of the Work Load Limits. Consideration should be given to the sling-to-load angle which
affects sling Work Load Limits.
Work Load Limits are based upon: material strength, design factor, type of hitch, angle of loading, the diameter and curvature
that the sling contacts, and destruction testing done in laboratory controlled, testing conditions, which will never be duplicated
during actual usage. Work Load Limits are also based on a moderately dynamic lifting or pulling operation. Instantaneous
changes (rapid acceleration or sudden stopping) constitute hazardous shock loading and WORK LOAD LIMITS AS STATED,
DO NOT APPLY.
Work Load Limits for basket hitches and multi-leg bridle slings are based upon symmetrical loading of the individual legs. For
non-symmetrical loads an analysis by a qualified person shall be done to avoid overloading any part of the sling system.
Horizontal angles less than 30 degrees shall not be used, except as recommended and approved by a qualified person.
The sling shall be securely attached to the load and rigged in a manner to provide load control. The sling must be rigged to
prevent slipping and sliding across load edges.
Basket hitches used at angles less than 60 degrees can cause slings to slip under tension, creating an unbalanced condition.
Slings used in any hitch shall have the load balanced to prevent slippage.
Sling users must determine the loads Center of Gravity (CG) to ensure the rigging system will be able to retain and control the
load once lifted. Sling legs should contain or support the load from the sides above the Center of Gravity when using a basket
hitch so the load will not tilt when lifted.
Slings shall not be shortened, lengthened, tied in knots or joined by knotting. Methods not approved by the manufacture or
qualified person shall not be used.
Twisting and kinking the sling legs shall be avoided.
Slings used in a choker hitch must be of adequate length for the choke action to occur on the sling body. The choke action
should not occur on: the fitting or eye, at the base of the fitting or eye, on the load carrying splice or the sling tag.
Slings used in a choker hitch shall not be forced to tighten around the load by pounding with hammers or other objects. Choker
hitches are the least efficient way to use a sling based on Work Load Limit. Two slings should be used to balance the load. One
sling used in a choker hitch may result in a situation where an unbalanced load could lead to an accident.
A sling rigged in a choke hitch (not double wrapped) does not make full contact with the load. Use multiple slings and wrap
the load, when practical to ensure full contact. Do not allow the slings to cross over each other.
Keep the sling tags and labels away from the load, the hook and the choke action of the sling. Do not place the load carrying
splice in a connection point to the load or in the lifting mechanism.
Avoid side loading or edge loading slings. Ensure that both paths are loaded equally for Twin-Path slings.
909.469-2251
25-198-PMS300.indd 39
39
4
www.lift-it.com
3/1/12 3:57 PM
MECHANICAL CONSIDERATIONS
Slings shall always be protected from being cut or damaged by corners, edges, protrusions or abrasive surfaces by materials
of sufficient strength, thickness and construction. Sling protection may not prevent cutting or other forms of sling damage.
See pages 43-52 for additional information.
Synthetic products stretch when the load is applied. Stretching can be reduced by using polyester slings, slings with larger
Work Load Limits or by selecting a low elongation, High Performance Fiber, Twin-Path Extra Sling.
Do not accelerate or decelerate the load too fast. The G force on a dropped load could surpass the ultimate strength of
the sling. A load picked up too fast can develop a stretch/friction/surface heat that can surpass the melting temperature of
the sling.
Synthetic slings shall not be constricted or bunched between the ears of a clevis or shackle or in a hook. When synthetic slings
are used with a shackle, it is recommended that they be used (rigged) in the bow of the shackle. Placing synthetic slings on
the pin should be avoided, unless the sling is protected.
All hooks, shackles and other fittings must be free of damaging edges that could harm the sling.
All loads applied to the lifting hook should be centered in the bowl of the hook to prevent point or tip loading.
Avoid contacting and bending sling fittings over or across load edges.
The opening in fittings should be of the proper shape and size to ensure that the fitting will seat properly in the lifting hook
or other points of attachment.
Fittings used in any sling system must be compatible, i.e., proper shape, size and diameter to prevent damage to the sling.
The sling-fitting relationship must be proper to ensure that slings will seat properly and, in doing so, derive the greatest
Work Load Limit. The overall assembly capacity shall be established as the lowest strength of any assembly component (sling,
fitting, attachment, etc.)
The use of improper fittings and/or materials may result in severe personal injury or death.
Sling hardware or any object in the sling eye should not be wider than one-third the length of the sling eye.
Slings shall not be dragged on the ground or floor, or drawn over abrasive surfaces.
Slings shall not be pulled from under loads when the load is resting on the sling. If feasible, place blocks under the load to
allow for removal of the sling.
Loads resting on the sling could damage the sling.
Synthetic slings should never be used to pull an object in a snagged or constrained condition or used for towing. Synthetic
slings are designed to stretch; the recoil caused by any sudden release of a lifting constraint could result in a dangerous
projection of the load.
During the lift, with or without load, personnel shall be alert for possible snagging.
Do not drop objects on slings or slings equipped with metal fittings.
Do not run over slings with trucks or other equipment.
Personnel should stand clear of the load and shall not ride the load.
Personnel should never be under, next to or on a suspended load. Even if you take in account all factors and issues, things
can still go wrong.
Portions of the human body shall not be placed between the sling and load or between the sling and lifting hook.
Synthetic slings shall not be used as bridles on suspended personnel platforms.
Synthetic lifting slings shall not be used for fall prevention applications.
909.469-2251
25-198-PMS300.indd 40
40
4
www.lift-it.com
3/1/12 3:57 PM
Chemical Considerations
It is important to select slings and components possessing proper chemical characteristics, making them
compatible with their environment. Nylon, Polyester, Aramid, Nomex, Poly-Arylate (Liquid Crystal), Ultra High
Molecular Polyethylene (UHMwPE) and K-Spec fibers are ideal materials for synthetic slings because they offer
varying degrees of resistance and compatibility with different chemical agents.
909.469-2251
25-198-PMS300.indd 41
41
4
www.lift-it.com
3/1/12 3:57 PM
Chemical Considerations
SLINGS
Gasoline
Sea water
5M Sodium Hydroxide
Toluene
Perchloroethylene
Kerosene
Hydraulic fluid
FIBER CHARACTERISTICS
Nylon
Polyester
Aramid
Poly-Arylate
UHMwPE
K-Spec
7.5 - 10.5
7.0 - 10.0
28
26 - 29
35 - 40
35
Fiber Properties
113 - 158
123 - 176
90
424 - 525
397 - 546
472.5
Elongation at Break %
15 - 28
12 - 18
4.6
3.8
3.5 - 3.8
3.8
Moisture Regain %
4.0 - 6.0
<0.5
<0.10
Specific Gravity
1.14
1.38
1.38
1.41
.97
1.11
Bulk Strength
1.0
0.9
2.7
2.8
2.8
2.8
Good
Good
Excellent
Excellent
Excellent
Excellent
Good
Good
Good
Excellent
Excellent
Excellent
Fair
Fair
Good
<90%
Excellent
Excellent
Dilute:
Excellent
Good
Good
Excellent
Excellent
Excellent
Concentrated:
Excellent
Fair
Good
<30%
Excellent
Excellent
Chemical Resistance
Solvents
Acids
Dilute:
Concentrated:
Alkalis
Temperature Tolerance
Melt Point
425F
490F
900F
625F
300F
320F
218C
254C
482C
330C
149C
160C
Please Note: Conventional Synthetics are not to be used at temperatures exceeding 194(F)/90(C).
25-198-PMS300.indd 42
42
4
www.lift-it.com
3/1/12 3:57 PM
909.469-2251
25-198-PMS300.indd 43
43
4
www.lift-it.com
3/1/12 3:57 PM
Sling Protection
SLINGS
Any sling can be damaged, abraded or cut as tension and compression develops between the sling, connection
points and/or the load. Slings must ALWAYS be protected from cutting and damage by edges, corners, protrusions
and abrasive surfaces in contact with the sling with materials of sufficient strength, thickness and construction to
prevent damage and catastrophic sling failure.
The edge of the load does not have to be razor sharp to create the conditions for sling failure. A combination of
non-positive sling to load contact (sling slipping across the load) and inadequate sling protection materials may result
in sling protection damage and failure. Sling protection may not prevent cutting or other forms of sling damage,
for this reason personnel should never be under or on the load, while the load is lifted or suspended.
Cut proof sling protection does not exist. Materials must be evaluated and selected based upon the application
and type of exposure. Some materials are suitable for abrasion resistance, but offer virtually no protection against
the effects of cutting. You should always operate within the specified sling and protection device limits. Twin-Path
Extra High Performance Slings can develop 25,000 Lbs. per Inch Work Load Limits. Web slings can develop 12,800
Lbs. per Inch Work Load Limits.
Certain materials used in sling protection have been evaluated for cut resistance. Magnetic Corner Protectors,
CornerMax Pads, CornerMax Sleeves and Meshguard sling protectors are rated for cut resistance.
Regardless of the particular method chosen, the goal is to ensure that the sling maintains its ability to securely lift
the load while avoiding contact with damaging or abrasive surfaces under tension. A qualified person must carefully
consider the appropriate means to accomplish this goal by selecting sling protection appropriate for the types of
exposure damage. The protection used should not be makeshift (i.e., selecting and using cardboard, work gloves
or other such items that were not designed to serve as protection devices).
Pressure (Lbs.)
CornerMax Pad
CornerMax Sleeve
Mesh Guard
Sling protection must be installed and evaluated for suitability by raising the load slightly and then lowering
the load for an inspection of the sling and the protection devices. Several test lifts, inspections and evaluations may be
necessary to determine the proper form of protection for a successful lift. Damaged or misused sling protection can result
in sling failure. Inspect the sling protection before each use and remove if damaged. Be sure sling protection is the correct
type and size to protect the sling. The length of the sleeve or protection material(s) must not interfere with the sling closing
to the full gripping position on the load. Sling protection may not prevent cutting or other forms of damage. To avoid severe
personal injury or death, personnel should be kept away from the load and never be under or near the load, while it is being
lifted or suspended. Personnel should never be next to rigging that is under tension.
909.469-2251
25-198-PMS300.indd 44
44
4
www.lift-it.com
3/1/12 3:57 PM
Sling Protection
CORNERMAX PADS
To be effective, conventional forms of sling protection must be of sufficient strength, thickness and construction. Traditional
sling protection has always relied on these attributes to prevent damage to the sling because of direct contact with damaging
load edges, corners or surfaces.
Patented CornerMax Pads are truly remarkable because of the tunnel or no touch zone that is formed between the load corner
and the CornerMax Pad. The no touch zone greatly reduces the possibility of cutting. Cut proof sling protection does not exist.
Note that the sides of the load must completely support CornerMax Pads in order to create and maintain the tunnel.
CornerMax Pad ratings are only valid if the 90 degree, CORNERED load fully engages the internal walls of the protector.
US Patent No. 7,744,138.
CORNERMAX PAD OVERALL WIDTH
STOCK NUMBER
(Inches)
CM-4
CM-5
CM-6
CM-8
CM-8
CM-10
CM-12
CM-14
CM-16
SLING WIDTH
(Inches)
UNIT WEIGHT
(Lbs.)
2
3
4
6
6
8
10
12
14
1 to 2 in.
3 in.
4 in.
Up to 5 in.
Up to 6 in.
Up to 8 in.
Up to 10 in.
Up to 12 in.
Up to 14 in.
1.10
1.35
1.65
2.10
2.10
2.70
3.35
5.50
6.50
4
5
6
8
8
10
12
15
17
YE
12,500 Lbs.
NO
12,500 Lbs.
NO
* Use Rod Width for determining maximum loading. DO NOT use Pad Width.
Please Note: CornerMax Pads are 10.25 inches in length, unless otherwise specified.
ROD WIDTH *
(Inches)
NO
Simulated
Load
Edge
MAXIMUM LOADING:
25,000 LBS. PER INCH
OF SLING CONTACT WIDTH.
DO NOT EXCEED 25,000 LBS. PER INCH OF SLING CONTACT WIDTH.
CORNERMAX PADS ARE FOR USE ON 90 DEGREE CORNERED LOADS.
CORNERMAX SLEEVES
CornerMax Sleeves are an ideal solution to protect slings from cutting
when it is not practical to use protection that is based upon full, 90,
corner contact. CornerMax Sleeves conform to the curvature of the load
and are manufactured from high tech fibers. CornerMax Sleeves have
been tested in independent laboratory and field applications and have
proven to be extremely cut resistant.
CORNERMAX
SLEEVE
STOCK NUMBER
INTERNAL
SLEEVE
WIDTH
CMSDF-10
10 In.
CMSDF-8
8 In.
CMSDF-6
6 In.
CMSDF-4
4.5 In.
CMSDF-2*
2.5 In.
*DO NOT EXCEED 12,500 Lbs.
per inch of sling contact width
Increase productivity and decrease discharge time with Lift-It Coil Handler Slings. 10 Times
lighter than steel sling alternatives, Coil Handler Slings are easy to pull and fish through
coils and are non-damaging and repairable.
Stock No. CHTUFXKS 4000 x 13 Ft. Basket at 90 Deg.- 80,000 Lbs. Sleeve Length- 8 Ft.
Inspect the sling and sleeve before each use.
Do Not Use if Red Yarn is Visible in CornerMax Sleeve.
CornerMax Sleeve must always cover coil edge.
Damaged or misused sling protection can result in sling failure. Inspect sling protection before each use and remove if damaged. Be
sure the Sling Protection is the correct type and size to protect the sling. Prevent sling protection and slings from slipping or sliding
across load edges. DEATH or INJURY can occur from improper use, maintenance and/or inspection.
909.469-2251
25-198-PMS300.indd 45
45
4
www.lift-it.com
3/5/12 11:09 AM
Sling Protection
SLINGS
MESH GUARD
Lift-It Mesh Guard features a unique combination of Sling Protection materials.
A layer of felt buffers the sling while carbon steel wire mesh covers the load edge.
Hook and loop closure bands make attachment and removal quick and easy.
SLING
WIDTH
(Inches)
2
3
4-5
6
8
10
MESH GUARD
STOCK NUMBER
MG-3
MG-4
MG-6
MG-8
MG-10
MG-12
MESH GUARD
OVERALL WIDTH
(Inches)
5
6
8
10
12
14
PROTECTION
RATING
(Lbs.)
20,000
20,000
40,000
40,000
60,000
60,000
WEIGHT
(Lbs./Ft.)
2.00
2.50
4.00
5.25
6.50
8.00
WIRE MESH
TUBULAR
BULKED
NYLON
3/8 THICK FELT
STYLE
SLING
WIDTH
(Inches)
UNIT
WEIGHT
(Lbs.)
CORNER
PROTECTOR
O.A.L.
(Inches)
MCP-6
Regular
UP TO 4
1.25
6-1/2
MCP-9
Regular
UP TO 7
1.65
9-1/2
MCP-12
Regular
UP TO 10
2.00
12-1/4
MCP-18
Regular
UP TO 16
3.00
18-1/4
MCP-9HD
Heavy Duty
UP TO 7
6.75
9-1/2
MCP-12HD
Heavy Duty
UP TO 10
8.75
12-1/4
MCP-18HD
Heavy Duty
UP TO 16
13.00
18-1/4
MCP-SL-6
Slotted-Regular
UP TO 4
2.00
6-1/2
MCP-SL-9
Slotted-Regular
UP TO 7
2.75
9-1/2
MCP-SL-12
Slotted-Regular
UP TO 10
4.25
12-1/4
MCP-SL-18
Slotted-Regular
UP TO 16
5.50
18-1/4
MCP-SL-6HD
Slotted-Hvy. Duty
UP TO 4
5.50
6-1/2
MCP-SL-9HD
Slotted-Hvy. Duty
UP TO 7
8.00
9-1/2
MCP-SL-12HD
Slotted-Hvy. Duty
UP TO 10
11.00
12-1/4
MCP-SL-18HD
Slotted-Hvy. Duty
UP TO 16
16.50
18-1/4
MCP-CURVE*
Curved
Heavy Duty
909.469-2251
25-198-PMS300.indd 46
Regular
Magnetic Corner Protectors are fabricated from a durable synthetic material that protects
synthetic and wire rope slings from damage. Magnetic Corner Protectors are for use on 90
degree, cornered loads and keep the sling from contacting load edges.
Magnetic Corner Protector ratings are valid if the 90 degree,
CORNERED load fully engages the internal walls of the protector.
Magnetic Corner Protectors are protection rated at 12,500 Lbs. per inch of sling contact
width. Heavy Duty Magnetic Protectors provide a larger contact diameter, but are not rated
higher than Regular Magnetic Corner Protectors. Magnetic Corner Protectors can be used at
temperatures from -20F/-29C to 220F/104C.
Slotted Magnetic Corner Protectors are available. Please specify flange thickness and width.
Curved Magnetic Corner Protectors are custom made to fit the exact curvature of your load.
Spacer Protectors are necessary in applications where slings are not perpendicular (sling-toload angles less than 90 degrees).
Magnets are designed to keep Magnetic Corner Protectors from falling
from metallic loads and are not intended to prevent the protector or sling from sliding. Slings
and protectors should be vertical or perpendicular to the load. The farther from vertical
slings and protectors are, the more likely the protectors and slings will slide to become
vertical, resulting in load instability and uncontrolled load descent. Keep magnets clean and
free of debris. Damaged or misused sling protection can result in sling failure. Inspect sling
protection before each use and remove if damaged. Be sure sling protection is the correct
type and size to protect the sling.
Slotted
46
4
Curved
Retainer Strap
www.lift-it.com
3/1/12 3:58 PM
1/8
Certificate of Test
Certificate of Test
1/4
3/8
Certificate of Test
Certificate of Test
909.469-2251
25-198-PMS300.indd 47
47
4
www.lift-it.com
3/1/12 3:58 PM
Sling Protection
SLINGS
SLEEVES
Sleeves cover both sides of the sling
and can be moved to a specific
location. Sleeves can also be
re-positioned for quick and easy
inspection of the sling.
EYE WRAP
Eye Wrap at the bearing point is standard eye protection
offered by Lift-It. Sling eyes are wrapped with Bulked Nylon.
Full length Eye Wrap is also available.
See page 56 for ordering information.
EYE BUFFER
If specified, Sling Eyes can be lined with Eye Buffers at the
bearing point. The eye buffer can also be full length.
See page 56 for ordering information.
EDGE WRAP
Bulked Nylon or leather is sewn
around the edge of the sling.
Edge Wrap may be necessary
in applications where abrasion
damage occurs. Consider using
Polyester Max Edge webbing.
(See pages 69 and 70).
EYE SLEEVE
When additional protection is needed, consider Eye Sleeves.
Hook and loop tape makes installation effortless and removal
is quick and easy for inspection.
Please specify:
Eye width and thickness
Sleeve material
Sleeve length
BODY WRAP
Body Wrap is similar to the sleeve,
but is sewn to a specific location.
Body Wrap covers the webbing
surface and the edges.
Shackle Pin
Protector Pad
Stock Number
5/8
SPPP-580
3/4
SPPP-750
SPPP-1000
1-1/4
SPPP-1025
SPPP-1500
1-3/4
SPPP-1750
SPPP-2000
2-1/2
SPPP-2500
909.469-2251
25-198-PMS300.indd 48
48
4
www.lift-it.com
3/1/12 3:58 PM
Sling Protection
SECUTEX SLEEVES
Secutex Sleeves are made of transparent, reinforced material. The entire sling body can easily be inspected by
removing Secutex Sleeves from the sling; when finished re-install. For use with single ply slings.
Available for: 2, 3, 4, 6, 8 10 and 12 inch web widths.
Sold only in 16 ft. lengths that may be cut into the specific lengths.
Stock Number Designation for Secutex Sleeves:
SECS-2: 16 Ft. Secutex Sleeve for 2 inch sling width.
SECS-6: 16 Ft. Secutex Sleeve for 6 inch sling width.
90 Degree Coil Turn
Necessary length of Secutex Sleeve=
2 x Height + 2 x Width + 2 x Overhang (1 in.)
1 in.
1 in.
B
H
1 in.
1 in.
1 in.
1 in.
B
H
1 in.
H
B
1 in.
1 in.
B
H
90 Degree Turn
Necessary length of Secutex Sleeve=
2/3 of the body length.
1 in.
180
90
2/3
1/1
1/2
1/1
Maximum loading: 2500 lbs. per inch of web width. Use only with single ply rated slings.
Do not use an oversized Secutex on a sling having inadequate width for Secutex Sleeves. Match size to size.
Make sure that the length of the sleeve does not interfere with the sling closing to the full gripping position on the load.
Secutex Sleeves must be reinforced if the load edge radius is less than .078 (2mm). See page 103. Coil edges must not be
broken or contain any burrs.
All load edges must be covered by the Secutex Sleeve during use.
Start slowly so that the Secutex Sleeve and sling can be positioned correctly.
The sling must be firmly positioned against the load edge and the sling must be free to slide inside the Secutex Sleeve.
Only use with single, unpacked and cleanly wound coils.
Use a non-slip base, i.e., rubber mat or Secutex turning mat.
Ensure that the coil cannot roll away or slip sideways onto the sling and sleeve. Do not pull coils out at an angle.
909.469-2251
25-198-PMS300.indd 49
49
4
www.lift-it.com
3/1/12 3:58 PM
Chaffing Gear
SLINGS
Lift-It Chaffing Gear protects expensive mooring and tow lines from damage. Easy to install and remove, Chaffing
Gear works equally as well with chain and wire rope assemblies.
Material selection should be based upon: application, abrasion resistance and/or material thickness requirements.
Chaffing gear is available in any width and length. Chaffing Gear can be supplied in a single length for on-site
cutting of custom lengths.
TYPE A BRASS GROMMETS
8C/L-C/L
Overall Pad
Width
(Inches)
Stock
Number
Material
Type
Velcro
Width (In.)
Effective
Width (In.)
Rope
Diameter
(Inches)
Rope
Circumference
(Inches)
8
8
8
8
8
8
10
10
10
10
10
10
12
12
12
12
12
12
14
14
14
14
14
14
16
16
16
16
16
16
CGA-8-W
CGA-8-C
CGA-8-F
CGB-8-W
CGB-8-C
CGB-8-F
CGA-10-W
CGA-10-C
CGA-10-F
CGB-10-W
CGB-10-C
CGB-10-F
CGA-12-W
CGA-12-C
CGA-12-F
CGB-12-W
CGB-12-C
CGB-12-F
CGA-14-W
CGA-14-C
CGA-14-F
CGB-14-W
CGB-14-C
CGB-14-F
CGA-16-W
CGA-16-C
CGA-16-F
CGB-16-W
CGB-16-C
CGB-16-F
Web
Bulked Nylon
Felt
Web
Bulked Nylon
Felt
Web
Bulked Nylon
Felt
Web
Bulked Nylon
Felt
Web
Bulked Nylon
Felt
Web
Bulked Nylon
Felt
Web
Bulked Nylon
Felt
Web
Bulked Nylon
Felt
Web
Bulked Nylon
Felt
Web
Bulked Nylon
Felt
A
A
A
B
B
B
A
A
A
B
B
B
A
A
A
B
B
B
A
A
A
B
B
B
A
A
A
B
B
B
N/A
N/A
N/A
2
2
2
N/A
N/A
N/A
2
2
2
N/A
N/A
N/A
2
2
2
N/A
N/A
N/A
2
2
2
N/A
N/A
N/A
2
2
2
N/A
N/A
N/A
7
7
7
N/A
N/A
N/A
8
8
8
N/A
N/A
N/A
10
10
10
N/A
N/A
N/A
12
12
12
N/A
N/A
N/A
14
14
14
1-1/2 to 1-3/4
1-1/2 to 1-3/4
1-1/2 to 1-3/4
1-1/2 to 1-3/4
1-1/2 to 1-3/4
1-1/2 to 1-3/4
2
2
2
2
2
2
2-1/2 to 2-3/4
2-1/2 to 2-3/4
2-1/2 to 2-3/4
2-1/2 to 2-3/4
2-1/2 to 2-3/4
2-1/2 to 2-3/4
3 to 3-1/2
3 to 3-1/2
3 to 3-1/2
3 to 3-1/2
3 to 3-1/2
3 to 3-1/2
4
4
4
4
4
4
4-3/4 to 5-1/2
4-3/4 to 5-1/2
4-3/4 to 5-1/2
4-3/4 to 5-1/2
4-3/4 to 5-1/2
4-3/4 to 5-1/2
6-1/4
6-1/4
6-1/4
6-1/4
6-1/4
6-1/4
7-3/4 to 8-5/8
7-3/4 to 8-5/8
7-3/4 to 8-5/8
7-3/4 to 8-5/8
7-3/4 to 8-5/8
7-3/4 to 8-5/8
9-1/2 to 11
9-1/2 to 11
9-1/2 to 11
9-1/2 to 11
9-1/2 to 11
9-1/2 to 11
12-1/2
12-1/2
12-1/2
12-1/2
12-1/2
12-1/2
Velcro
Loop
Velcro
Hook
(backside)
909.469-2251
25-198-PMS300.indd 50
Overall
Pad
Width
Effective
Pad Width
50
4
www.lift-it.com
3/1/12 3:58 PM
SEWN WEB - WS
SEWN FELT - FS
Web
Stock No.
Sleeve
Width
(Inches)
1 & 2 Ply
CS-3
WS-3
CS-4
WS-4
RS90
CS-5
WS-5
RS120-150-180
CS-6
WS-6
CS-8
WS-8
5 and 6
4 and 5
CS-10
WS-10
10
CS-12
WS-12
12
10
CS-14
WS-14
14
12
10
Wire Rope
Diameter
(Inches)
Roundsling
3 & 4 Ply
Single Leg
Double Leg
RS30-50-60
Chain Size
(Inches)
1/4 - 3/4
7/32
RS30-50-60
7/8 - 1-1/8
9/32 - 3/8
RS90-120
1-1/4 - 1-1/2
1/2
RS240-360
RS150-180
1-5/8 - 1-3/4
5/8
RS400-600
RS240-360
2 - 2-1/2
3/4 - 7/8
RS800
RS400
RS1000
RS600-800
1-1/4
RS1000
For Leather Sleeves use the material code prefix- LS. Example: Leather Sleeve for 3 in. web sling- Stock No. LS-5.
For Neoprene Sleeves use the material code prefix- NS. Example: Neoprene Sleeve (single leg) for RS90- Stock No. NS-4.
Please Note: Single Leg, Sewn Sleeves for roundslings must be installed at the time of order.
QUICK SLEEVE DIMENSIONAL DATA AND INFORMATION
Bulked
Nylon
Stock
No.
Web
Stock
No.
Sleeve
Width
(Inches)
CQS-3
WQS-3
Roundsling
Single Leg
Double Leg
Wire Rope
Diameter
(Inches)
Velcro- (Inches)
Chain Size
(Inches)
1/4 - 7/16
1-2 ply
single leg
3-4 ply
double leg
CQS-4
WQS-4
RS30-50-60-90
RS30-50
1/2 - 3/4
7/32 - 9/32
CQS-5
WQS-5
RS120-150
RS60-90
7/8 - 1-1/8
3/8
CQS-6
WQS-6
RS180-240
RS120-150
1-1/4 - 1-1/2
1/2
CQS-8
WQS-8
RS360-400
RS180-240
1-5/8 - 2-1/4
5/8
RS600-800
RS360-400
1-1/2
RS1000
RS600
CQS-10
WQS-10
10
5 and 6
CQS-12
WQS-12
12
CQS-14
WQS-14
14
10
10
CQS-16
WQS-16
16
12
12
3/4 - 7/8
RS800
RS1000
For Leather Quick Sleeves use the material code prefix- LQS. Example: Leather Sleeve for 3 in. web sling- Stock No. LQS-5.
For Neoprene Quick Sleeves use the material code prefix- NQS. Example: Neoprene Sleeve (single leg) for RS90- Stock No. NQS-4.
For roundslings we would recommend the use of tubular sleeves.
909.469-2251
25-198-PMS300.indd 51
51
4
www.lift-it.com
3/1/12 3:59 PM
FS125-3
FS250-3
FS380-3
FS125-4
FS250-4
FS380-4
Double Leg
Wire Rope
Diameter
(Inches)
1/4 - 3/4
7/32
RS30-50-60
7/8 - 1-1/8
9/32 - 3/8
Roundsling
3 & 4 Ply
Single Leg
RS30-50-60
RS90
Chain Size
(Inches)
FS125-5
FS250-5
FS380-5
RS120-150-180
RS90-120
1-1/4 - 1-1/2
1/2
FS125-6
FS250-6
FS380-6
RS240-360
RS150-180
1-5/8 - 1-3/4
5/8
2 - 2-1/2
FS125-8
FS250-8
FS380-8
5 and 6
4 and 5
RS400-600
RS240-360
FS125-10
FS250-10
FS380-10
10
RS800
RS400
RS1000
RS600-800
1-1/4
FS125-12
FS250-12
FS380-12
12
10
FS125-14
FS250-14
FS380-14
14
12
10
3/4 - 7/8
RS1000
*For Sewn Felt Sleeves with Bulked Nylon covers, add BN as an order code prefix, i.e., BNFS250-6
Felt 1/4 In
Felt 3/8 In
Sleeve
.250 thickness .380 thickness Width
Stock No.
Stock No.
(Inches)
Wire Rope
Diameter
(Inches)
Roundsling
3 & 4 Ply
Single Leg
RS30-50-60-90
RS30-50
1/2 - 3/4
7/32 - 9/32
RS120-150
RS60-90
7/8 - 1-1/8
3/8
FQS380-6
RS180-240
RS120-150
1-1/4 - 1-1/2
1/2
FQS250-8
FQS380-8
RS360-400
RS180-240
1-5/8 - 2-1/4
5/8
FQS125-10
FQS250-10
FQS380-10
10
5 and 6
RS600-800
RS360-400
2-1/2
3/4 - 7/8
FQS125-12
FQS250-12
FQS380-12
12
RS1000
RS600
FQS125-14
FQS250-14
FQS380-14
14
10
10
RS800
FQS125-16
FQS250-16
FQS380-16
16
12
12
RS1000
FQS125-3
FQS-250-3
FQS380-3
FQS125-4
FQS250-4
FQS380-4
FQS125-5
FQS250-5
FQS380-5
FQS125-6
FQS250-6
FQS125-8
Double Leg
Chain Size
(Inches)
1/4 - 7/16
*For Quick Felt Sleeves with Bulked Nylon covers, add BN as an order code prefix, i.e., BNFQS380-8
Web
Stock No.
Felt 1/8 In
.125 thickness
Stock No.
Felt 1/4 In
.250 thickness
Stock No.
Sleeve
Width
(Inches)
Chain Size
(Inches)
Roundsling
Single Leg
Double Leg
CQTS-6
WQTS-6
FQTS125-6
FQTS250-6
9/32 - 3/8
CQTS-8
WQTS-8
FQTS125-8
FQTS250-8
1/2 - 5/8
RS30-50-60
CQTS-10
WQTS-10
FQTS125-10
FQTS250-10
10
3/4
RS90-120-150
RS30-50-60-90
CQTS-12
WQTS-12
FQTS125-12
FQTS250-12
12
7/8 - 1
RS180-240
RS120-150-180
CQTS-14
WQTS-14
FQTS125-14
FQTS250-14
14
1 - 1-1/4
RS360
RS240
CQTS-16
WQTS-16
FQTS125-16
FQTS250-16
16
RS400
RS360
CQTS-18
WQTS-18
FQTS125-18
FQTS250-18
18
RS600-800
RS400
CQTS-20
WQTS-20
FQTS125-20
FQTS250-20
20
RS1000
RS600
CQTS-22
WQTS-22
FQTS125-22
FQTS250-22
22
Wire Rope
Diameter
(Inches)
1 - 1-1/2
1-3/4 - 2
2-1/4 - 2-1/2
RS800
HOW TO ORDER
1. Select Construction:
Sewn
Quick
Tubular
2. Select Material:
Bulked Nylon
Web
Felt (Specify thickness)
3. Specify Stock Number
(Based on sling width or model)
4. Specify Protection Length.
909.469-2251
25-198-PMS300.indd 52
CONSTRUCTION
SEWN
QUICK
CS
TUBULAR
CQS
CQTS
WEB
WS
WQS
WQTS
FELT 1/8
FS125
FQS125
FQTS125
FELT 1/4
FS250
FQS250
FQTS250
FELT 3/8
FS380
FQS380
N/A
52
4
Thickness
3/32
3/16
1/8
3/32 or 1/8
1/8-3/16-1/4
1/8-1/4-3/8
www.lift-it.com
3/1/12 3:59 PM
Design Features
SLING WEBBING
Lift-It web slings are fabricated from sling webbing. Sling
webbing features a stuffer weave design. The inner
load carrying yarns are jacketed by an outer cover. The
longitudinal (warp) load yarns carry approximately 70%
of the load, while the remaining strength is derived from
the cover, side-to-side (weft) yarns. Red core yarns are
woven into the central load carrying yarn area. Red core
yarns may become visible, as the outer cover is worn away
or becomes damaged, providing a signal to users and
inspectors to remove the sling from service.
PURPLE:
ORANGE:
RED:
BLUE:
GREEN:
MIL-SPEC WEBBING
RED:
YELLOW:
BLUE:
SLING
WEBBING
VS
MIL-SPEC
WEBBING
NYLON
NYLON
2 IN.
1-3/4 IN.
.12 - .14
.15 - .18
YES
NO
PIGMENT DYE
CONDITION U
UNSEWN TENSILE
STRENGTH
15,000 Lbs.
15,000 Lbs.
DAMAGE
DESCRIPTION
HEAVY
ABRASION
LIGHT
ABRASION
TENSILE STRENGTH
AFTER DAMAGE
7,000 Lbs.
1,900 Lbs.
53%
87%
% LOSS
909.469-2251
25-198-PMS300.indd 53
53
4
www.lift-it.com
3/1/12 3:59 PM
Design Features
Sling Thickness
Tolerance
1 Ply
2 Ply
3 & 4 Ply
TREATED WEBBING
Lift-It slings are manufactured from industrial sling webbing
that has been treated in the final stages of looming.
The treatment helps seal out moisture and dirt, reducing
the effects of abrasion, while enhancing sling service life.
Untreated web slings are also available upon request.
SLINGS
DESIGN FACTOR
All NEW Lift-It slings are designed and rated with a Design
Factor of 5 to 1, unless otherwise stated. When specified,
other Design Factors are available. Our slings can be used in
compliance with OSHA and ASME specifications. The Design
Factor does not allow the user to exceed the Work Load Limit.
It is important for sling users to realize Work Load Limits are
based upon: destruction testing done in laboratory controlled,
testing conditions that will never be duplicated during actual
usage and the sling being in a new or as new condition.
MANUFACTURING TOLERANCE
All Lift-It web slings are manufactured to the following
tolerances. For Web slings wider than 6 inches, add 1/2 to
the following values. For exact tolerances or matched slings,
contact us.
INSPECTION
TAG
DATE OF MFG.
UNIQUE I.D. NUMBER
WARNING TAGS
Slings must be inspected at different levels and at specified times. How does one visually validate that the periodic inspection, done
at least annually, has been done?
Sling Inspectors may meticulously track individual slings and rigging equipment, recording the condition. A unique identification
number would be necessary to differentiate identical slings or equipment.
Some inspectors dip the sling into paint (not only a hassle, but a messy hassle) to visually signify that the periodic inspection was
done. Others attach metal tags that are not only time consuming to make and attach, but could damage the sling by hanging up
during use. Zip Ties and colored, electrical tape are also used, but if they are attached too snuggly, they too can cause damage and
affect sling strength.
The Lift-It Inspection Loop does not damage slings or components. We supply the Inspection Loop and you supply the colorized
zip tie denoting the specific inspection interval (month, quarter or year). Imagine the simple beauty of visually surveying multiple
slings and easily determining that slings had been inspected during a specific time period. All you need to do is specify, Inspection
Loop on your order to take the first step to inspection efficiency.
909.469-2251
25-198-PMS300.indd 54
54
4
www.lift-it.com
3/1/12 3:59 PM
CHIP
ENCLOSED
RFID TAG
INSPECTION TAG
WARNING TAG
CUSTOM TAG
METAL TAG
ENGRAVING
909.469-2251
25-198-PMS300.indd 55
55
4
www.lift-it.com
3/1/12 4:00 PM