Motor Bakar Minggu-11

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MOTOR BAKAR

( 3 SKS)
Jurusan Teknik Mesin
Sekolah Tinggi Teknologi Angkatan Laut
(STTAL)

Thermal efficiencies %
55

Combined cycle gas turbine

Low speed engine


50
45
Medium speed engine
40
35
Gas turbine
30

Steam turbine

25
20
1

10

50

100

500
Unit capacity (MW)

Vapor Power Cycles

The Carnot cycle is still important as a


standard of comparison.
However, just as for gas power cycles, it
cannot be practically achieved in useful,
economical systems.

Well simplify the power plant


3
BOILER

wout

TURBINE

qin
4

CONDENSER

win
4

1
PUMP

qout

Boiler and Superheater

Ideal power plant cycle is called


the Rankine Cycle

1-2 reversible adiabatic (isentropic)


compression in the pump
2-3 constant pressure heat addition in the
boiler.
3-4 reversible adiabatic (isentropic)
expansion through turbine
4-1 constant pressure heat rejection in the
condenser

Rankine cycle power plant

The steady-state first law applied to open


systems will be used to analyze the four
major components of a power plant
Pump
Boiler (heat exchanger)
Turbine
Condenser (heat-exchanger)
The second law will be needed to evaluate
turbine performance

Vapor-cycle power plants


T
qin

wout

win

qout

What are the main parameters we


want to describe the cycle?
=> Net power or work output
Power

Work

=W
W

W
out
tur
pump
w out = w tur w pump

Main parameters.
=> Efficiency

W
= net
Q in

10

Or

w net
=
q in

General comments about analysis

11

Typical assumptions
Steady flow in all components
Steady state in all components
Usually ignore kinetic and potential
energy changes in all components
Pressure losses are considered
negligible in boiler and condenser
Power components are isentropic for
ideal cycle

Start our analysis with the pump


0

1 h2 + K E + PE)
Q

W
pump
Pump + m(h

The pump is adiabatic, with no kinetic or


potential energy changes. The work per unit
mass is:

w pump = h1 h 2 = (p1 p 2 )
12

Pump Analysis
This expression gives us negative value for
wp. It is standard practice in dealing with
cycles to express works as positive values,
then add or subtract depending on whether
theyre in or out.

w Pump = h1 h 2
This gives us a positive value for work.
13

Boiler is the next component.

0=Q

W
boiler
boiler + m[h 2 h 3 + KE + PE ]
Boilers do no work. In boilers, heat is
added to the working fluid, so the heat
transfer term is already positive.
So

Q
boiler
= q boiler = h 3 h 2

m
14

Proceeding to the Turbine

0=Q
W
turbine
turbine + m[h 3 h 4 + KE + PE ]
Turbines are almost always adiabatic. In
addition, well usually ignore kinetic and
potential energy changes:

W
turbine
= w = h3 h4

m
15

Last component is the Condenser

0=Q
W

cond
cond + m[h 4 h 1 + KE + PE ]
Condensers do no work (they are heat
exchangers),and if there is no KE and
PE,

Q
cond
= q cond = h1 h 4

16

More condenser...
What is the sign of qcond ?
As with work, were going to want the
sign of all the heat transfer terms
positive.

Q
cond
= q cond = h1 h 4

17

Ideal Rankine Cycle

The pump work, because it is reversible


and adiabatic, is given by
2

wP = vdp = h2 h1
and

wP = v( P2 P1 )
18

Ideal Rankine Cycle on a p-v


diagram
P
p=c
2

s=c
1

19

s=c
p=c

Efficiency

w out
=
q in
h 3 - h 4 - v(P2 - P1 )
=
h3 - h2
20

Example Problem
A Rankine cycle has an exhaust pressure
from the turbine of 10 kPa. Determine the
quality of the steam leaving the turbine and
the thermal efficiency of the cycle which
has turbine inlet pressure of 15 MPa and
600C.

21

Start an analysis:
Assumptions:
pump and turbine are isentropic
P2 = P3 = 15 MPa
T3 = 600C
P4 = P1 = 10 kPA
Kinetic and potential energy changes
are zero

22

Draw diagram of cycle


T
T3 = 600oC
3

P= 15 MPa

2
P = 10 kPa

23

Some comments about working


cycle problems

24

Get the BIG picture first - wheres the


work, wheres the heat transfer, etc.
Tables can useful - they help you put all
the data you will need in one place.
You will need to know how to look up
properties in the tables!

Put together property data


State

P(kPa)

v(m3/kg) h(kJ/kg) s(kJ/kgK)

10

15000

n.a.

3
4

25

T (C)

600

15000

----

10

----

Property data

26

h1=191.83 kJ/kg is a table look-up, as is


h3=3582.3 kJ/kg.

Let start with pump work


Pump work:

w pump = (p1 p 2 ) = h1 h 2
3

m
w pump = (0.00101)
(0.01 - 15)MPa
kg
kJ
w pump = 15.1
kg
27

More calculations...
Enthalpy at pump outlet:

h 2 = h1 + w pump
Plugging in some numbers:

28

kJ
h 2 = (191.83 + 15.1)
kg
kJ
h 2 = 206.93
kg

Calculate heat input and turbine


work..
Boiler heat input:

q boiler

kJ
= h 3 h 2 = (3582.3 206.93)
kg

q boiler

29

kJ
= 3375.4
kg

Property data

30

Because s3= s4, we can determine that


x4=0.803 and thus h4=2114.9 kJ/kg

Turbine work

kJ
w turbine = h 3 h 4 = (3582.3 2114.9)
kg
kJ
w turbine = 1467.4
kg

31

Weve got the exit quality, now we


need efficiency
Cycle efficiency:

w out
=
q in
Substituting for net work:

=
32

w turbine w pump
q in

Overall thermal efficiency

w turbine w pump
q in

kJ
(1467.4 15.1)
kg
=
=
0
.
430
kJ
3375.4
kg
33

Some general characteristics of the


Rankine cycle

Low condensing pressure (below


atmospheric pressure)
High vapor temperature entering the
turbine (600 to 1000C)
Small backwork ratio (bwr)

bwr
34

w pump
w turbine

h1 h 2
h3 h4

0.01

Example

Qin

boiler

Turbine
Win

pump
condenser
1

4
Qout

T
3

2
1

4
s

Wout

Consider the Rankine power cycle as


shown. Steam enters the turbine as
100% saturated vapor at 6 MPa and
saturated liquid enters the pump at a
pressure of 0.01 MPa. If the net power
output of the cycle is 50 MW. Determine
(a) the thermal efficiency, (b) the mass
flow rate of the system, ( c) the rate of
heat transfer into the boiler, (d) the mass
flow rate of the cooling water from the
condenser, in kg/s, if the cooling water
enters at 20C and exits at 40C.

Solution
At the inlet of turbine, P3=6MPa, 100% saturated vapor x3=1, from saturated table
A-5, h3=hg=2784.3(kJ/kg), s3=sg=5.89(kJ/kg K)
From 3-4, isentropic expansion: s3=s4=5.89 (kJ/kg K)
From 4-1, isothermal process, T4=T1=45.8C (why?)
From table A-5, when T=45.8C, sf4=0.6491, sfg4=7.5019, hf4=191.8, hfg4=2392.8
x4 = (s4-sf4)/sfg4 = (5.89-0.6491)/7.5019 = 0.699
h4 = hf4+x4* hfg4 = 191.8+0.699(2392.8) = 1864.4 (kJ/kg)
At the inlet of the pump: saturated liquid h1=hf1=191.8
qout = h4-h1=1672.6(kJ/kg)
At the outlet of the pump: compressed liquid v2=v1=vf1=0.00101(m3/kg)
work input to pump Win = h2-h1 = v1 (P2-P1) = 0.00101(6000-10) = 6.05
h2 = h1 + v1 (P2-P1) =191.8 + 6.05 = 197.85 (kJ/kg)
In the boiler, qin=h3-h2=2784.3-197.85=2586.5(kJ/kg)

Solution (cont.)
(a) The thermal efficiency = 1-qout/qin= 1-1672.6/2586.5=0.353=35.3%
(b) Net work output dW/dt=50MW=(dm/dt)(Wout-Win)=(dm/dt)((h3-h4)-(h2-h1))
mass flow rate (dm/dt)=50000/((2784.3- 1864.4 )-(197.85-191.8))=54.7(kg/s)
( c) heat transfer into the boiler qin = (dm/dt)(h3-h2)=54.7(2586.5)=141.5(MW)
(d) Inside the condenser, the cooling water is being heated from the heat transfered
from the condensing steam.
q cooling water = qout = (dm/dt)(h4-h1) = 54.7(1672.6) = 91.49 (MW)
(dm/dt)cooling water Cp (Tout - Tin) = q cooling water
C p, water = 4.177(kJ/kg K)
(dm/dt)cooling water = 91490/(4.177*(40-20)) = 1095.2 (kg/s)
Very large amount of cooling water is needed

Thermal Efficiency

Thermal efficiency can be improved by

(a) Lowering the condensing pressure (lower condensing


temperature, lower TL)
(b) Superheating the steam to higher temperature
( c) Increasing the boiler pressure (increase boiler
( c) increase pressure
temperature, increase TH)

(b) Superheating
2
1

s
s

2
(a) lower pressure(temp)

Low quality,
high moisture content

Reheating

The optimal way of increasing the boiler pressure but not


increase the moisture content in the exiting vapor is to
reheat the vapor after it exits from a first-stage turbine and
redirect this reheated vapor intoT a second
turbine.
high-P
3

high-P
turbine

turbine

Low-P
turbine

low-P
turbine

boiler
4

4
5

2
1

pump

1
condenser

Reheat Rankine Cycle

Reheating allows one to increase the boiler pressure


without increasing the moisture content in the vapor exiting
from the turbine.
By reheating, the averaged temperature of the vapor
entering the turbine is increased, thus, it increases the
thermal efficiency of the cycle.
Multistage reheating is possible but not practical. One
major reason is because the vapor exiting will be
superheated vapor at higher temperature, thus, decrease
the thermal efficiency. Why?
Energy analysis: Heat transfer and work output both
change
qin = qprimary + qreheat = (h3-h2) + (h5-h4)
Wout = Wturbine1 + Wturbine2 = (h3-h4) + (h5-h6)

Regeneration

From 2-2, the temperature at 2 is very low, therefore, the


heat addition process is at a lower temperature and
therefore, the thermal efficiency is lower. Why?
Use regenerator to heat up the liquid (feedwater) leaving the
pump before sending it to the boiler, therefore, increase the
averaged temperature (efficiency as well) during heat
addition
higher temp
Lower tempin the boiler.
heat addition

heat addition

4
6
2

2
1

1
s

Extract steam from


turbine to provide
heat source in the
regenerator

Use regenerator to heat up the feedwater

Regenerative Cycle

Improve efficiency by increasing feedwater temperature before it


enters the boiler.
Open feedwater: Mix steam with the feedwater in a mixing
chamber.
Closed feedwater:
No mixing.
Open FWH
5
T

boiler
6

Open
FWH
4

Pump 2

(y)

7 (1-y)

(y)

6
(1-y)

3
1

7
s

Pump 1
1

condenser

Regenerative Cycle

Assume y percent of steam is extracted from the turbine


and is directed into open feedwater heater.

Energy analysis:
qin = h5-h4, qout = (1-y)(h7-h1),
Wturbine, out = (h5-h6) + (1-y)(h6-h7)
Wpump, in = (1-y)Wpump1 + Wpump2
= (1-y)(h2-h1) + (h4-h3)
= (1-y)v1(P2-P1) + v3(P4-P3)

In general, the more feedwater heaters, the better the cycle


efficiency.

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