11e411 1

Technical Specification
of
Ground Based Tower of 30, 40 & 50m height
(Including Foundation, Earthing System & Aviation Warning Lamp)
Specification No.: UTL/GBT/02-01 OCT 2011
United Telecom Limited

(JV of MTNL, TCIL, TCL & NVPL)
Triveni Complex, Putali Sadak, Kathmandu, Nepal
Price: NRs. 1130
(Including VAT)
Technical Specification
of
Ground Based Tower of 30, 40 & 50m height
(Including Foundation, Earthing System & Aviation Warning Lamp)
Specification No.: UTL/GBT/02-01 OCT 2011
United Telecom Limited

(JV of MTNL, TCIL, TCL & NVPL)
Triveni Complex, Putali Sadak, Kathmandu, Nepal
UTL/GBT/02-01 OCT 2011
Page 2 of 44
Table of Contents
Chapter
Title
Page
1.
General Specifications
2.
Bill of Materials of Towers & Foundation
11
3.
Earthing System & Lightening Arrestor
40
4.
Aviation Warning Lamp
43
5.
Key Diagrams
44
Page 3 of 44
Chapter-1
General Specifications
1.0
Introduction
This document contains the generic requirements of 50, 40 and 30 m Ground Based
Tower for Cellular wireless systems etc. The towers shall be four legged and able to support the loading of the antennas as given below:
a. 6 Nos. of panel antennas for cellular wireless systems at 35m from ground level for
40 & 50m GBT. In case of 30m GBT, 6 Nos. of panel antennas for cellular wireless
systems at 1m from the top.
b. 2 Nos. of 2.4m solid parabolic antenna at 2.5m from the top.
c.
1 Nos. of 1.8m solid parabolic antenna at 2.5m from the top.
d. 2 Nos. of 1.2m solid parabolic antenna at 8m from the top.
1.1
e.
4 Nos. of 0.6m solid parabolic antenna at 8m from the top.
f.
3 Nos. of 1.8m solid parabolic antenna at 10m from the top.
Other parameter for designing of Ground Based Towers shall be as under

a. Factor of Safety = 1.5
b. Basic Wind Speed = 180 Km/hr
c. Terrain Category = 2
d. Tower twist and sway is found to be less than 0.5 deg @ 75% of basic wind speed.
2.0
Detailed Technical Requirements
2.1
Type of Tower
Four legged 50m, 40m and 30m ground base tower with square base.
2.2
Height of Tower
50m, 40m and 30m as per drawing attached.
2.3
Foundation
The Raft type of Foundation of the tower has been designed basically for soft soil with
safe bearing capacity of 70KN/ m2 (min).
The foundation reinforcement detail for soft soil is given in Chapter-2.
Page 4 of 44
The back filling should be done by proper compaction of soil in layers & it should be
done before erection of tower.
Material: M-20 grade concrete shall be used. High yield strength deformed steel bars of
grade FE-415 conforming to IS: 456 shall be used. Bending of bars shall be as per IS:
2502 (1963).
Non-galvanizing steel structures such as Anchor bolts etc. should be painted with red
oxide coating. The base plates should be galvanized as some portion of them may be directly exposed to environment.
2.4
Super Structure
2.4.1 Legs/ Bracings

Material: MS angles of grade A as per IS 2062, IS: 808 (1989) shall be used.
Finish: All MS angles are to be hot dip galvanized as per IS: 4759 (1996). Zinc for galvanizing should conform to IS: 13229- 1991 or IS: 209 (1992).
2.4.2 Gusset/ Splice Plates
Material: MS Plates of grade A as per IS 2062 shall be used.
Finish: All the plates are to be hot dip galvanized as per IS: 4759 (1996). Zinc for galvanizing should conform to IS: 13229- 1991 or IS: 209 (1992).
2.4.3 Nuts, Bolts & Washers
Material: Nuts and bolts of grade 5.6 as per IS: 6639 (1972), IS: 1364, IS: 1367 part 8
(1992) and plain washers as per IS: 6610 (1972) & spring washers of type B as per IS:
3063 (1994) shall be used.
Finish: Nuts, bolts and Washers are to be hot dip galvanized as per IS: 1367.
2.5
Connection between Vertical Legs and Bracings

Vertical legs and bracings shall be connected to each other at site by gusset/splice plates
with nuts, bolts and washers by user as per design. The design of tower members and
joints shall be in accordance with the relevant provisions in BIS document IS: 800
(1984).
2.6
Fabrication
i.
The tower is designed as per IS: 800-1984 and IS: 802 (part-I).
ii.
Tolerances in fabrication shall be allowed as per IS: 7215-1974.
iii.
All holes shall be punched or drilled with tolerances confirming to IS-1367 part
VIII.
Page 5 of 44
2.7
2.8
iv.
No holes shall be formed by gas cutting.
v.
All welding procedures shall be in accordance with IS: 1969.
Galvanization
i.
All steel members to be hot dip galvanized as per IS: 4759, bolts and nuts as per IS1367 part VIII.
ii.
Minimum coating
Thickness less than 2mm
: 43 Micron
Thickness 2mm to 5mm
: 65 Micron
Thickness more than 5mm
: 85 Micron
Arrangement for feeder cable rack

One cable rack for running feeder cables from the rear of the antennas up to the Base
Transceiver Station (BTS) equipment shall be provided. Suitable supports shall be provided for all the feeder cables runs at 825mm each or as per tower designs/ drawings.
Width of each rack shall be 500 mm.
2.9
Ladder
A ladder shall be provided internally for the entire 30/40/50m height of the tower. Hoops
and runners shall be provided to ensure the safety of the persons climbing the tower.
Ladder width/pitch shall be of 500 mm and 300mm respectively. The diameter of safety
hoops shall be 750mm and Guard radius should be 375mm.
3.0
Platforms
Three Working platforms with railing all around shall be provided for mounting panels
and microwave antennas. In addition two, three and four resting platforms for 30 metre,
40 metre and 50 metre respectively shall be provided. The platforms shall be located as
given below:
For 50m tower (internal)
i.
2.5m from the top (working platform)
ii.
iii. 12.5m from the top(working platform)

iv. 15.0m from the top (resting platform)
v.
23.5m from the top (resting platform)
Page 6 of 44
vi.
vii. 40.0m from the top (resting platform)

i.
ii.
iii. 12.5m from the top (working platform)

v.
vi. 31.0m from the top (resting platform)

i.
ii.
iii. 12.5m from the top (working platform)

v.
4.0
Wind Velocity
Tower shall be operational and able to withstand the wind velocity corresponding to wind
180 Km/Hr of IS: 875 (Part 3) (1987).
5.0
Lightning Arrestor
Lightning arrestor using lightning rod made of copper, with 16 mm diameter and 1200 mm
length as per IS: 613(2000)] with a spike on one end and threading on the other shall be
provided on the top of the tower. Tin coated copper wire IS mark of gauge 50 sq. mm shall
be provided from lower of the lightning rod to the lug with a hole provided at 0.5 m below
the top of the tower. The supply of the material and installation shall be in the scope of the
suppliers.
6.0
Aviation Warning Lamps

Fixing arrangement for twin type aviation warning lights at the top level shall be provided.
Aviation Warning Lamps shall conform to ICAO regulation.
Page 7 of 44
Note:
7.0
i.
Screened PVC insulated twin copper wire of size 3/22 (IS Marked) will be used
for connection of aviation warning lamp to the power supply.
ii.
The aviation warning lamps and Screened PVC insulated twin copper shall be
supplied by tower supplier. The detail specification is attached in Chapter-4.
Antenna mounting
Antennas- GI pipes, conforming to IS: 1161(1998) with minimum Yst220 Mpa with 65
medium class, 3.0 meter long for cellular wireless system antenna (6 Nos.); NB 80 medium class, 1.0 metre long for 0.6m to 1.2m diameter microwave antenna (6 Nos.) and
NB 100 medium class, 2.0 metre long for 1.8m and 2.4 m microwave antenna (6 Nos.)
along with the fixtures/ clamps for leg mounting should be provided as per details given
in the BoM.
8.0
Verticality
The verticality of tower (i.e. the bottom of the line joining the centre of the top of the
tower and the center of the base) shall be as given in IS: 12843:1989, Table iii (b).
Note: This shall be checked in the field after the erection of the tower at sites.
9.0
Earthing
For earthing of the tower, 50x3mm GI strips should be bounded to the all four tower legs
at the termination of the gusset plate of first joint and connected to ring earth at the other
end. Two plate earthing and ring earthing materials shall be supplied by tower suppliers.
(The maximum value of earth resistance shall be 2.0 Ohm. For more details please refer to
Chapter-3.
10.0 Welding
Welding shall be done as per IS: 9595 (1996) and test for quality of welding will be carried
as prescribed in the test schedule/test procedure. Welding connections of Base Plate shall
be as per IS 800:1984.
11.0
Marking
Manufactures identity marking and item marking shall be provided on each section by
punching & painting for Enabling easy assembly and trace -ability. Smaller elements, on
which complete marking detail are not practicable, shall be supplied in suitable packing
boxes and each box shall be clear marking details such as name of sites, height of the
tower and other details as given above. However, part No. / Item No. shall be marked on
all tower elements. The tower supplier shall also provide the tower component manufacturers identity / source. A plate indicating the manufacturers identity, year of manufac-
Page 8 of 44
ture, wind velocity and the maximum load capacity of the tower shall be supplied by the
manufacturer for display at the bottom of the tower. The top horizontal members of the
tower on all the four faces should have center clearly by visibly marked for easy check of
vertically.
12.0
Painting
The tower shall be coloured with alternate bands of orange & white or red and white
paint as per ICAO recommendations. The Ready mixed Paint, Primer, Enamel etc., used
for tower painting, shall be as per the following IS codes:
1.
IS 2074(1992): Ready Mixed Paint, Air Drying, Red oxide Zinc Chrome, Priming
Specification;
2.
IS 2932(1993): Enamel, Synthetic, Exterior:

a. Undercoating
b. Finishing Specification;
3.
IS 2933(1975): Enamel exterior (a) undercoating, (b) finishing; the tower painting
shall be done after tower erection.
13.0 Documentation
Two hard copies and one soft copy of complete documents along with installation details,
in English, shall be supplied by the supplier.
14.0 Weight of Towers
50/40/30 m Tower (Tolerance in weight: 3%)
a. Weight of Tower structures, inclusive of all parts of Superstructure (including base
plate, anchor bolts but excluding the weight of antenna fixtures, nuts, bolts and earth
strip) are 17,477Kg 12,432Kg and 8,215Kg for 50 metres, 40 metres and 30 metres
height of tower respectively.
b. Weight of cellular wireless system antenna mounting arrangement (per antenna):
40.6Kg.
c. Weight of microwave antenna mounting arrangement (per antenna): 31.6 Kg (for 0.6
m to 1.2 m dia.) and 56.9 Kg (for 1.5m to 2.4m dia.).
d. Weight of nuts, bolts and washers for tower structure: 551Kg, 532Kg and 409Kg for
50m, 40m and 30m height of tower respectively.
15.0 Weight of Foundations
50/40/30 m Tower Foundation
Page 9 of 44
a. Weights of steel reinforcement (but excluding RCC) are 3,014.10 Kg, 1,828.37 Kg and
1,340.94 Kg for 50m, 40m and 30m towers respectively.
b. Volumes of RCC M20 grade are 42.02 m, 23.218 m and 15.45m for 50, 40 and 30
metres tower foundation respectively. Volumes of PCC M10 grade are 5.93m, 3.6 m
and 2.5m for 50, 40 and 30 metres tower foundations respectively.
16.0 Bill of Material
The bill of Materials for all the towers is given in Chapter-2.
17.0
Design
The detailed drawing of the tower shall be as per technical specification No.
UTL/GBT/01-01 OCT 2011 of UTL.
Notes:
1.
All the major components of material for tower shall be procured from the IS approved sources and certificate to this affect shall be given by manufacturer.
2.
All responsibility for tower erection shall lie with the supplier/erection agency which
shall follow safety norms as per IS 7205(1974)".
3.
All IS standards are subject to revision and the most recent editions of the standards
shall be applicable.
4.
All unspecified holes in tower members are 17.5mm diameter for 16 mm bolts conforming to Class 5.6. All unspecified plates 6 mm thick.
5.
Structural steel shall conform to IS 2062 grade-A with minimum yields stress of
2550 kg/ sq. cm.
6.
Spring washers are to be used under each nut.
7.
Tower accessories include lightening protection system, grounding system (including plate earthing and ring earthing), earth strips, ladder, vertical and horizontal
feeder support, antenna mounting structures, working and resting platform.
8.
Angular rotation & twist are less than 0.5 and twist is less than 0.5 .
9.
Minimum thickness of the members considered is:

Leg members
5 mm
Lattices/ Belts
5 mm
Redundant members
5 mm
10. The foundation bolts at the base of the legs should be monolithic with the concrete in
the foundation.
Page 10 of 44
Chapter-2
Bill of Material for Ground Based Tower
2.1 Bill of Material for 30m Ground Based Tower
Sl. No.
Description
Horizontal
Minor Bracing
1.
Panel 13 to18
Redundant
Diagonal
Railing flat
Gusset Plate
Splice Cleat angle

Splice Cleat Plat
Splice Cleat Packing Plat
Leg
2.
Panel 10 to 12
Horizontal
Minor Bracing
Redundant
1A
L75x5
1975
Weight/
piece
11.3
1B
L75x5
1975
11.3
67.5
1B-X
L75x5
1975
11.3
67.5
1C
L75x5
1975
11.3
45.0
1C-X
L75x5
1975
11.3
45.0
L45x5
40
1063
3.6
144.6
20
3
5
19
21
6
18
18A
9
14
22
2
8
16
12
13
10
L45x5
L45x5
L45x5
L45x5
L45x5
L65x5
L65x5
L65x5
Fl 50x5
Fl 50x5
Fl 50x5
271x201x6
271x328x6
271x328x6
L90x90x8
L90x90x10
PL 80x351x8
8
40
40
8
8
40
4
4
8
4
4
8
32
8
4
4
16
1068
815
871
844
798
3332
3276
3276
1113
1113
1136
271
271
271
356
356
351
3.6
2.8
3.0
2.9
2.7
16.3
16.1
16.1
2.2
2.2
2.3
2.6
4.2
4.2
3.8
4.8
1.8
29.0
110.8
118.5
23.0
21.7
653.1
64.2
64.2
17.8
8.9
9.1
20.5
134.0
33.5
15.4
19.1
28.2
11
PL 50x150x2
16
150
0.1
1.9
7
15
17
23
L100x8
L100x10
L100x10
L75x5
4
4
4
1
4623
4994
5050
2223
55.9
74.4
75.2
12.7
223.8
297.6
301.0
12.7
23X
L75x5
2223
12.7
12.7
23A
L75x5
2223
12.7
12.7
23A-X
L75x5
2223
12.7
12.7
37
L65x5
2408
11.8
11.8
37-X
L65x5
2408
11.8
11.8
37A
27
32
26
L65x5
L45x5
L45x5
L45x5
2
8
8
8
2408
1110
1211
827
11.8
3.8
4.1
2.8
23.6
30.2
32.9
22.5
Marked
Section
Nos.
Length
Total
Weight
45.0
Page 11 of 44
Sl. No.
Description
Diagonal
Gusset Plate
Splice Cleat Angle

Splice Cleat Plate
Leg
Horizontal
Panel 8 to 9
Redundant
3.
Diagonal
Gusset Plate
28
31
33
41
42
43
44
45
25
25A
34
34A
40
40A
24
24X
29
38
36
35
30
39
47
L45x5
L45x5
L45x5
L45x5
L45x5
L45x5
L45x5
L45x5
L65x5
L65x5
L65x5
L65x5
L65x5
L65x5
PL161x436x8
PL161x436x8
PL155x314x8
PL215x288x8
L110x110x10
PL120x470x8
L130x130x12
L130x130x12
L75x5
8
8
8
8
8
8
8
4
4
4
4
4
4
4
4
4
8
8
4
8
4
4
1
843
877
889
784
1606
1743
739
952
3385
3385
3576
3576
4496
4496
436
436
314
215
470
120
5175
3650
2688
Weight/
piece
2.9
3.0
3.0
2.7
5.5
5.9
2.5
3.2
16.6
16.6
17.5
17.5
22.0
22.0
4.4
4.4
3.1
3.9
7.8
3.5
121.6
85.8
15.3
47-X
L75x5
2688
15.3
15.3
47A
L75x5
2688
15.3
15.3
47A-X
L75x5
2688
15.3
15.3
58
L65x5
2981
14.6
14.6
58-X
L65x5
2981
14.6
14.6
58A
L65x5
2981
14.6
29.2
50
L45x5
890
3.0
24.2
51
L45x5
1630
5.5
44.3
52
L45x5
1741
5.9
47.4
53
L45x5
837
2.8
22.8
54
L45x5
1071
3.6
14.6
361
L45x5
974
3.3
26.5
362
L45x5
1423
4.8
38.7
363
L45x5
1517
5.2
41.3
364
L45x5
835
2.8
22.7
49
L65x5
4685
23.0
91.8
49A
L65x5
4685
23.0
91.8
360
L65x5
4516
22.1
88.5
360A
L65x5
4516
22.1
88.5
48
PL225x240x8
225
3.4
27.1
Marked
Section
Nos.
Length
Total
Weight
22.9
23.9
24.2
21.3
43.7
47.4
20.1
12.9
66.3
66.3
70.1
70.1
88.1
88.1
17.6
17.6
24.5
31.1
31.2
28.3
486.5
343.1
15.3
Page 12 of 44
Sl. No.
Description
7.
PL225x235x8
225
68
PL225x255x8
225
3.6
28.8
Section
Nos.
Length
Total
Weight
26.6
78
PL205x401x8
205
5.2
41.3
Splice Cleat Angle
355
L130x130x12
530
12.5
99.6
Splice Cleat Plate

Leg
356
46
366
S30
B30
PL140x530x10
L150x150x12
L150x150x12
L150x150x12
PL450x450x25
Rod 25
L65x5
L65x5
L65x5
L65x5
L65x5
L65x5
L65x5
L65x5
L75x5
L75x5
L65x5
L65x5
Fl 50x4
L45x5
Mesh 2217x844
Fl 50x4
Fl 50x4
Fl 50x4
Mesh 2219x845
Fl 50x4
Fl 50x4
Fl 50x4
L45x5
L45x5
Fl 50x4
Mesh 720x974
Fl 50x4
Fl 50x4
L45x5
L65x5
L65x5
L75X5
PL125X170X6
L65x5
L65x5
16
4
4
4
3
48
2
2
3
3
1
1
1
1
1
1
1
1
12
12
6
6
12
6
1
1
2
2
1
1
1
1
2
3
1
1
1
1
4
2
2
140
3750
3112
620
450
1400
2217
2217
2217
2217
2219
2219
2666
2666
2975
2975
3278
3278
542
739
2217
1825
256
2217
2219
2219
186
591
789
789
1923
720
720
874
720
720
720
2975
125
1197
1197
5.8
102.4
85.0
16.9
39.7
5.5
10.9
10.9
10.9
10.9
10.9
10.9
13.1
13.1
17.0
17.0
16.1
16.1
0.9
2.5
20.6
2.9
0.4
3.5
20.6
3.6
0.3
0.9
2.7
2.7
3.1
7.7
1.2
1.4
2.4
3.5
3.5
17.0
1.0
5.9
5.9
93.2
409.5
339.8
67.7
119.2
262.1
21.7
21.7
32.6
32.6
10.9
10.9
13.1
13.1
17.0
17.0
16.1
16.1
10.4
30.2
123.5
17.5
4.9
21.3
20.6
3.6
0.6
1.9
2.7
2.7
3.1
7.7
2.3
4.2
2.4
3.5
3.5
17.0
4.0
11.7
11.7
Stump
Base Plate
Foundation Bolt
Ladder support
Ladder Support
4.
5.
6.
59
Weight/
piece
3.3
Marked
Platform
Platform
8.
LS1
LS1X
LS2
LS2X
LS3
LS4
LS5
LS5X
LS6
LS7
LS8
LS8X
P1
P2
P3
P4
P5
P6
P7
P8
P9
P10
P11
P12
P13
P14
P15
P16
P17
P18
P19
P20
P21
P22
P22X
Page 13 of 44
Sl. No.
Description
794
794
125
1193
1193
729
729
324
324
3608
Weight/
piece
1.3
3.0
1.0
5.8
5.8
1.2
2.8
0.5
1.2
24.5
Total
Weight
1.3
3.0
2.0
5.8
5.8
2.3
5.5
0.5
1.2
24.5
1
1
9
3
3
2697
2697
510
2024
2419
8.1
8.1
0.8
2.6
3.1
8.1
8.1
7.3
7.9
9.4
L50X50X4
L50X50X4
R16 DIA
FLAT 40X4
FLAT 40X4
FLAT 40X4
FLAT 40X4
L65X65X5
FLAT 40X4
1
1
13
3
1
2
1
2
6
3894
3894
510
2024
1032
3788
2615
206
166
11.7
11.7
0.8
2.6
1.3
4.9
3.4
1.0
0.2
11.7
11.7
10.6
7.9
1.3
9.8
3.4
2.0
1.3
L3L
L3R
ROD16
CR1
CR2
CF3
CF3A
SA1
SF1
L50X50X4
L50X50X4
R16 DIA
FLAT 40X4
FLAT 40X4
FLAT 40X4
FLAT 40X4
L65X65X5
FLAT 40X4
1
1
17
3
2
2
1
2
4
5086
5086
510
2024
1032
5192
2040
206
166
15.3
15.3
0.8
2.6
1.3
6.7
2.7
1.0
0.2
15.3
15.3
13.9
7.9
2.7
13.5
2.7
2.0
0.9
L4L
L4R
ROD16
CR1
CR2
CF4
CF4A
SA1
SF1
L50X50X4
L50X50X4
R16 DIA
FLAT 40X4
FLAT 40X4
FLAT 40X4
FLAT 40X4
L65X65X5
FLAT 40X4
1
1
17
4
1
2
1
2
4
5111
5111
510
2024
1032
5111
3527
206
166
15.3
15.3
0.8
2.6
1.3
6.6
4.6
1.0
0.0
15.3
15.3
13.9
10.5
1.3
13.3
4.6
2.0
Marked
Section
Nos.
Length
P23
P24
P25
P26
P26X
P27
P28
P29
P30
P31
Fl 50x4
L50X5
PL125X170X6
L65x5
L65x5
Fl 50x4
L50X5
Fl 50x4
L50X5
L75X6
1
1
2
1
1
2
2
1
1
1
L1L
L1R
ROD16
CR1
CF1
L50X50X4
L50X50X4
R16 DIA
FLAT 40X4
FLAT 40X4
L2L
L2R
ROD16
CR1
CR2
CF2
CF2A
SA1
SF1
Ladder L1
9.
Ladder L2
10.
Ladder L3
11.
Ladder L4
12.
Page 14 of 44
Sl. No.
Description
Marked
Section
Nos.
Length
Weight/
piece
Total
Weight
Ladder L5
13.
L5L
L5R
ROD16
CR1
CR2
CF5
CF5A
SA1
SF1
L50X50X4
L50X50X4
R16 DIA
FLAT 40X4
FLAT 40X4
FLAT 40X4
FLAT 40X4
L65X65X5
FLAT 40X4
1
1
16
3
2
2
1
2
6
4786
4786
510
2024
1032
4786
2507
206
166
14.4
14.4
0.8
2.6
1.3
6.2
3.3
1.0
0.2
14.4
14.4
13.1
7.9
2.7
12.4
3.3
2.0
1.3
L306L
L306R
ROD16
CR1
CF306
SA1
SF1
L50X50X4
L50X50X4
R16 DIA
FLAT 40X4
FLAT 40X4
L65X65X5
FLAT 40X4
1
1
17
4
3
2
6
5911
5911
510
2024
3333
206
166
17.7
17.7
0.8
2.6
4.3
1.0
0.2
17.7
17.7
13.9
10.5
13.0
2.0
1.3
CL1L
CL1R
CLF
L50X50X4
L50X50X4
FLAT 40X4
1
1
4
2697
2697
480
8.1
8.1
0.6
8.1
8.1
2.5
CL2L
CL2R
CLF
L50X50X4
L50X50X4
FLAT 40X4
1
1
4
3894
3894
480
14.8
14.8
0.6
14.8
14.8
2.5
SA1
L65X65X5
206
0.0
CL3L
CL3R
CLF
L50X50X4
L50X50X4
FLAT 40X4
1
1
6
5086
5086
480
15.3
15.3
0.6
15.3
15.3
3.7
SA1
L65X65X5
206
1.0
2.0
CL4L
CL4R
CLF
L50X50X4
L50X50X4
FLAT 40X4
1
1
7
5111
5111
480
15.3
15.3
0.6
15.3
15.3
4.4
SA1
L65X65X5
206
1.0
2.0
CL5L
CL5R
CLF
L50X50X4
L50X50X4
FLAT 40X4
1
1
5
4786
4786
480
14.4
14.4
0.6
14.4
14.4
3.1
SA1
L65X65X5
206
1.0
2.0
CL6L
CL6R
L50X50X4
L50X50X5
1
1
5911
5911
17.7
22.5
17.7
22.5
Ladder L306
14.
Cable Ladder CL1

15.
Cable Ladder CL2
16.
Cable Ladder CL3

17.
Cable Ladder CL4

18.
Cable Ladder CL5

19.
Cable Ladder CL6

20.
Page 15 of 44
Sl. No.
Description
CLF
FLAT 40X4
480
Weight/
piece
0.6
SA1
L65X65X6
206
1.2
2.4
HL6L
L50X50X4
5111
15.3
15.3
HL6R
L50X50X5
5111
19.4
19.4
CLF
FLAT 40X4
14
480
0.6
8.7
Pipe
NB50M
3000
15.3
91.8
Angle
Marked
Section
Nos.
Length
Total
Weight
4.4
Horizontal cable
Ladder
21.
22.
L65X65X6
600
3.5
10.4
Foundation Template
Main angle
L65x5
3158
15.5
61.9
Corner angle
L50x5
2170
8.2
33.0
Plate
Pl 550x550x10
450
15.9
63.6
Nut Bolt
L/S
5.0
Total Weight of Tower
8215.0
2.1.1 Antenna mounting structure for sector / cellular wireless antenna per set.
1.
L65X65X6
AC1
750
Total
Weight
8.7
2.
ISMC75
AC2
320
4.6
3.
ISMC75
UCLAMP PLAIN
ROD 16DIA
AC2A
320
4.6
AC3
335
1.1
BP1
3000
19.3
Sl. No.
4.
Description
Marked
Nos.
Length
5.
PIPE NB65M
6.
BOLT
M16X125
1.6
7.
NUT
M16
12
0.5
8.
PLAIN WASHER
M16
12
0.3
9.
M16
SPRING WASHER
Total Weight of Each
12
0.1
Total Weight for 6 sets @ 40.6 Kg
40.6
243.6
Page 16 of 44
2.1.2 For Microwave 0.6m diameter to 1.2m diameter per set.
1.
L75X75X6
MW1
500
Total
Weight
6.8
2.
ISMC75
MW2
420
6.0
3.
MW2A
420
6.0
MW3
380
1.2
5.
ISMC75
UCLAMP PLAIN ROD
16DIA
PIPE NB80M
BP2
1000
8.4
6.
BOLT
M16X175
2.0
7.
NUT
M16
12
0.9
8.
PLAIN WASHER
M16
12
0.3
9.
SPRING WASHER
M16
12
0.1
Sl. No.
4.
Description
Marked
Nos.
Length
31.6
189.6
1.
L100X100X6
MW1
500
Total
Weight
9.2
2.
ISMC100
MW2
420
8.0
3.
MW2A
420
8.0
MW3
430
2.2
5.
ISMC100
UCLAMP PLAIN ROD
20DIA
PIPE NB100M
BP3
2000
24.4
6.
BOLT
M20X175
4.0
7.
NUT
M20
12
0.5
8.
PLAIN WASHER
M20
12
0.4
9.
SPRING WASHER
M20
12
0.2
Sl. No.
4.
Description
Marked
Nos.
Length
56.9
341.4
Page 17 of 44
2.1.4 Bill of Material for Foundation for 30m Ground Based Tower.
Sl. No.
1.
2.
3.
H/D
Qty
Unit
3.3
82.5
m3
0.2
m3
0.1
2.5
m3
On raft
0.45
11.25
m3
on pedestal shaft
0.55
0.55
2.75
3.3275
m3
on tie beam
2.908
0.25
0.3
0.8724
m3
15.4499
m3
Item of work
Earth work on excavation
8" soling on foundation
PCC 1:3:6
Nos.
RCC 1:1.5:3 (M20)

4.
Total RCC M20

Form work
5.
On raft
20
0.45
m2
on pedestal shaft
2.2
2.75
6.05
m2
on tie beam
2.908
0.6
1.7448
m2
16.7948
m2
Total form work

Reinforcement steel
work
on raft
main bar 16 DIA
128
5.25
1.58
1061.76
kg
chairs 12 DIA
16
1.5
0.88
21.12
kg
on pedestal shaft
6.
kg
main bar 25 DIA
12
4.2
3.9
196.56
kg
stirrups1 8 DIA
17
1.95
0.4
13.26
kg
stirrups2 8 DIA
17
1.378858
0.4
9.376236
kg
on tie beam
kg
main bar 16 DIA
5.115
1.58
32.3268
kg
stirrups3 6 DIA
27
1.1
0.22
6.534
kg
1340.937
kg
59.5501
m3
Total reinforcement work

Earthwork on Backfilling
Page 18 of 44
2.2 Bill of Material for 40m Ground Based Tower

Sl. No.
Description
Horizontal
Minor Bracing
1.
Panel 13 to18
Redundant
Diagonal
Railing flat
Gusset Plate
Splice Cleat angle

Splice Cleat Plat
Splice Cleat Packing
Plat
Leg
2.
Panel 10 to 12
Horizontal
Minor Bracing
Redundant
1A
L75x5
1975
Weight/
piece
11.3
1B
L75x5
1975
11.3
67.5
1B-X
L75x5
1975
11.3
67.5
1C
L75x5
1975
11.3
45.0
1C-X
L75x5
1975
11.3
45.0
L45x5
40
1063
3.6
144.6
20
3
5
19
21
6
18
18A
9
14
22
2
8
16
12
13
10
L45x5
L45x5
L45x5
L45x5
L45x5
L65x5
L65x5
L65x5
Fl 50x5
Fl 50x5
Fl 50x5
271x201x6
271x328x6
271x328x6
L90x90x8
L90x90x10
PL 80x351x8
8
40
40
8
8
40
4
4
8
4
4
8
32
8
4
4
16
1068
815
871
844
798
3332
3276
3276
1113
1113
1136
271
271
271
356
356
351
3.6
2.8
3.0
2.9
2.7
16.3
16.1
16.1
2.2
2.2
2.3
2.6
4.2
4.2
3.8
4.8
1.8
29.0
110.8
118.5
23.0
21.7
653.1
64.2
64.2
17.8
8.9
9.1
20.5
134.0
33.5
15.4
19.1
28.2
11
PL 50x150x2
16
150
0.1
1.9
7
15
17
23
L100x8
L100x10
L100x10
L75x5
4
4
4
1
4623
4994
5050
2223
55.9
74.4
75.2
12.7
223.8
297.6
301.0
12.7
23X
L75x5
2223
12.7
12.7
23A
L75x5
2223
12.7
12.7
23A-X
L75x5
2223
12.7
12.7
37
L65x5
2408
11.8
11.8
37-X
L65x5
2408
11.8
11.8
37A
27
32
26
28
31
33
L65x5
L45x5
L45x5
L45x5
L45x5
L45x5
L45x5
2
8
8
8
8
8
8
2408
1110
1211
827
843
877
889
11.8
3.8
4.1
2.8
2.9
3.0
3.0
23.6
30.2
32.9
22.5
22.9
23.9
24.2
Marked
Section
Nos.
Length
Total
Weight
45.0
Page 19 of 44
Sl. No.
Description
Diagonal
Gusset Plate
Splice Cleat Angle

Splice Cleat Plate
Leg
3.
Panel 6 to 9
Horizontal
Redundant
41
42
43
44
45
25
25A
34
34A
40
40A
24
24X
29
38
36
35
30
39
47
L45x5
L45x5
L45x5
L45x5
L45x5
L65x5
L65x5
L65x5
L65x5
L65x5
L65x5
PL161x436x8
PL161x436x8
PL155x314x8
PL215x288x8
L110x110x10
PL120x470x8
L130x130x12
L130x130x12
L75x5
8
8
8
8
4
4
4
4
4
4
4
4
4
8
8
4
8
4
4
1
784
1606
1743
739
952
3385
3385
3576
3576
4496
4496
436
436
314
215
470
120
5175
3650
2688
Weight/
piece
2.7
5.5
5.9
2.5
3.2
16.6
16.6
17.5
17.5
22.0
22.0
4.4
4.4
3.1
3.9
7.8
3.5
121.6
85.8
15.3
47-X
L75x5
2688
15.3
15.3
47A
L75x5
2688
15.3
15.3
47A-X
L75x5
2688
15.3
15.3
58
L65x5
2981
14.6
14.6
58-X
L65x5
2981
14.6
14.6
58A
L65x5
2981
14.6
29.2
67
L75x5
3315
18.9
18.9
67-X
L75x5
3315
18.9
18.9
67A
L75x5
3315
18.9
18.9
67A-X
L75x5
3315
18.9
18.9
77
L65x5
3860
18.9
18.9
77-X
L65x5
3860
18.9
18.9
77A
L65x5
3860
18.9
37.8
50
L45x5
890
3.0
24.2
51
L45x5
1630
5.5
44.3
52
L45x5
1741
5.9
47.4
53
L45x5
837
2.8
22.8
54
L45x5
1071
3.6
14.6
61
L45x5
983
3.3
26.7
62
L45x5
1841
6.3
50.1
63
L45x5
1995
6.8
54.3
64
L45x5
921
3.1
25.1
Marked
Section
Nos.
Length
Total
Weight
21.3
43.7
47.4
20.1
12.9
66.3
66.3
70.1
70.1
88.1
88.1
17.6
17.6
24.5
31.1
31.2
28.3
486.5
343.1
15.3
Page 20 of 44
Sl. No.
65
L45x5
1179
Weight/
piece
4.0
70
L45x5
1307
4.4
17.8
71
L45x5
1094
3.7
29.8
72
L50x5
2004
7.6
60.9
73
L50x5
2196
8.3
66.8
74
L45x5
998
3.4
27.1
75
L45x5
1299
4.4
17.7
88
L45x5
1442
4.9
19.6
89
L45x5
1161
3.9
31.6
90
L50x5
2047
7.8
62.2
91
L50x5
2162
8.2
65.7
92
L45x5
1088
3.7
29.6
93
L45x5
1434
4.9
19.5
49
L65x5
4685
23.0
91.8
49A
L65x5
4685
23.0
91.8
60
L65x5
5269
25.8
103.3
60A
L65x5
5269
25.8
103.3
69
L75x6
5814
39.5
158.1
69A
L75x6
5814
39.5
158.1
94
L75x6
5998
40.8
163.1
94A
L75x6
5998
40.8
163.1
48
PL225x240x8
225
3.4
27.1
59
PL225x235x8
225
3.3
26.6
68
PL225x255x8
225
3.6
28.8
78
PL205x401x8
205
5.2
41.3
Batten Plate
79
PL272x100x12
16
272
2.6
41.0
Splice Cleat Angle
56
L130x130x12
530
12.5
99.6
83
L130x130x12
470
11.0
44.2
84
L130x130x12
470
11.0
44.2
85
L130x130x12
470
11.0
88.4
97
L130x130x12
470
11.0
88.4
98
L130x130x12
470
11.0
88.4
55
PL140x530x10
16
140
5.8
93.2
82
Pl120x470x12
120
5.3
42.5
86
Pl272x470x12
272
12.0
48.2
95
Pl272x470x12
272
12.0
48.2
96
Pl120x470x12
120
5.3
42.5
Splice Packing Plate
57
Pl110x260x4
110
0.9
7.2
Leg
87
46
Pl90x230x4
L150x150x12
8
4
90
3750
0.6
102.4
5.2
409.5
Description
Diagonal
Gusset Plate
Splice Cleat Plate
Marked
Section
Nos.
Length
Total
Weight
16.0
Page 21 of 44
Sl. No.
Description
Stump
4.
7.
Base Plate
Foundation Bolt
Ladder support
Ladder Support
5.
6.
8.
Platform
Platform
Marked
66
76
80
81
S40
S41
B40
LS1
LS1X
LS2
LS2X
LS3
LS4
LS5
LS5X
LS6
LS7
LS8
LS8X
LS9
LS10
LS11
LS11X
P1
P2
P3
P4
P5
P6
P7
P8
P9
P10
P11
P12
P13
P14
P15
P16
P17
P18
P19
P20
P21
P22
Section
Nos.
Length
L150x150x16
L150x150x16
L130x130x12
L130x130x12
L130x130x12
L130x130x12
PL450x450x25
Rod 25
L65x5
L65x5
L65x5
L65x5
L65x5
L65x5
L65x5
L65x5
L75x5
L75x5
L65x5
L65x5
L75x5
L75x5
L75x5
L75x5
Fl 50x4
L45x5
Mesh 2217x844
Fl 50x4
Fl 50x4
Fl 50x4
Mesh 2219x845
Fl 50x4
Fl 50x4
Fl 50x4
L45x5
L45x5
Fl 50x4
Mesh 720x974
Fl 50x4
Fl 50x4
L45x5
L65x5
L65x5
L75X5
PL125X170X6
L65x5
4
4
4
4
4
4
4
48
2
2
3
3
1
1
1
1
1
1
1
1
1
1
1
1
12
12
6
6
12
6
1
1
2
2
1
1
1
2
4
4
2
2
2
1
8
4
3950
4450
4690
4450
901
907
450
1400
2217
2217
2217
2217
2219
2219
2666
2666
2975
2975
3278
3278
3608
3608
3957
3957
542
739
2217
1825
256
2217
2219
2219
186
591
789
789
1923
720
720
874
720
720
720
2975
125
1197
Weight/
piece
141.4
159.3
110.2
104.6
21.2
21.3
39.7
5.5
10.9
10.9
10.9
10.9
10.9
10.9
13.1
13.1
17.0
17.0
16.1
16.1
20.6
20.6
22.6
22.6
0.9
2.5
20.6
2.9
0.4
3.5
20.6
3.6
0.3
0.9
2.7
2.7
3.1
7.7
1.2
1.4
2.4
3.5
3.5
17.0
1.0
5.9
Total
Weight
565.6
637.2
440.9
418.3
84.7
85.3
159.0
262.1
21.7
21.7
32.6
32.6
10.9
10.9
13.1
13.1
17.0
17.0
16.1
16.1
20.6
20.6
22.6
22.6
10.4
30.2
123.5
17.5
4.9
21.3
20.6
3.6
0.6
1.9
2.7
2.7
3.1
15.4
4.6
5.6
4.9
7.1
7.1
17.0
8.0
23.5
Page 22 of 44
Sl. No.
Description
1197
794
794
125
1193
1193
729
729
324
324
3608
Weight/
piece
5.9
1.3
3.0
1.0
5.8
5.8
1.2
2.8
0.5
1.2
24.5
Total
Weight
23.5
2.5
6.0
4.0
11.7
11.7
4.7
11.1
1.0
2.5
24.5
1
1
9
3
3
2697
2697
510
2024
2419
8.1
8.1
0.8
2.6
3.1
8.1
8.1
7.3
7.9
9.4
L50X50X4
L50X50X4
R16 DIA
FLAT 40X4
FLAT 40X4
FLAT 40X4
FLAT 40X4
L65X65X5
FLAT 40X4
1
1
13
3
1
2
1
2
6
3894
3894
510
2024
1032
3788
2615
206
166
11.7
11.7
0.8
2.6
1.3
4.9
3.4
1.0
0.2
11.7
11.7
10.6
7.9
1.3
9.8
3.4
2.0
1.3
L3L
L3R
ROD16
CR1
CR2
CF3
CF3A
SA1
SF1
L50X50X4
L50X50X4
R16 DIA
FLAT 40X4
FLAT 40X4
FLAT 40X4
FLAT 40X4
L65X65X5
FLAT 40X4
1
1
17
3
2
2
1
2
4
5086
5086
510
2024
1032
5192
2040
206
166
15.3
15.3
0.8
2.6
1.3
6.7
2.7
1.0
0.2
15.3
15.3
13.9
7.9
2.7
13.5
2.7
2.0
0.9
L4L
L4R
ROD16
CR1
CR2
CF4
CF4A
SA1
L50X50X4
L50X50X4
R16 DIA
FLAT 40X4
FLAT 40X4
FLAT 40X4
FLAT 40X4
L65X65X5
1
1
17
4
1
2
1
2
5111
5111
510
2024
1032
5111
3527
206
15.3
15.3
0.8
2.6
1.3
6.6
4.6
1.0
15.3
15.3
13.9
10.5
1.3
13.3
4.6
2.0
Marked
Section
Nos.
Length
P22X
P23
P24
P25
P26
P26X
P27
P28
P29
P30
P31
L65x5
Fl 50x4
L50X5
PL125X170X6
L65x5
L65x5
Fl 50x4
L50X5
Fl 50x4
L50X5
L75X6
4
2
2
4
2
2
4
4
2
2
1
L1L
L1R
ROD16
CR1
CF1
L50X50X4
L50X50X4
R16 DIA
FLAT 40X4
FLAT 40X4
L2L
L2R
ROD16
CR1
CR2
CF2
CF2A
SA1
SF1
Ladder L1
9.
Ladder L2
10.
Ladder L3
11.
Ladder L4
12.
Page 23 of 44
Sl. No.
Description
SF1
FLAT 40X4
166
Weight/
piece
0.0
L5L
L5R
ROD16
CR1
CR2
CF5
CF5A
SA1
SF1
L50X50X4
L50X50X4
R16 DIA
FLAT 40X4
FLAT 40X4
FLAT 40X4
FLAT 40X4
L65X65X5
FLAT 40X4
1
1
16
3
2
2
1
2
6
4786
4786
510
2024
1032
4786
2507
206
166
14.4
14.4
0.8
2.6
1.3
6.2
3.3
1.0
0.2
14.4
14.4
13.1
7.9
2.7
12.4
3.3
2.0
1.3
L6L
L6R
ROD16
CR1
CF6
CF6A
SA1
SF1
L50X50X4
L50X50X4
R16 DIA
FLAT 40X4
FLAT 40X4
FLAT 40X4
L65X65X5
FLAT 40X4
1
1
17
5
2
1
2
4
5111
5111
510
2024
5111
4435
206
166
15.3
15.3
0.8
2.6
6.6
5.8
1.0
0.2
15.3
15.3
13.9
13.2
13.3
5.8
2.0
0.9
L7L
L7R
ROD16
CR1
CR2
CF7
CF7A
SA1
SF1
L50X50X4
L50X50X4
R16 DIA
FLAT 40X4
FLAT 40X4
FLAT 40X4
FLAT 40X4
L65X65X5
FLAT 40X4
1
1
17
3
2
2
1
2
4
5086
5086
510
2024
1032
5086
2526
206
166
15.3
15.3
0.8
2.6
1.3
6.6
3.3
1.0
0.2
15.3
15.3
13.9
7.9
2.7
13.2
3.3
2.0
0.9
L408L
L408R
ROD16
CR1
CF408
SA1
SF1
L50X50X5
L50X50X5
R16 DIA
FLAT 40X5
FLAT 40X5
L65X65X6
FLAT 40X5
1
1
17
4
3
2
6
5706
5706
510
2024
3333
206
166
21.7
21.7
0.8
3.2
5.3
1.2
0.3
21.7
21.7
13.9
13.0
16.0
2.4
1.6
CL1L
CL1R
CLF
L50X50X4
L50X50X4
FLAT 40X4
1
1
4
2697
2697
480
8.1
8.1
0.6
8.1
8.1
2.5
CL2L
CL2R
CLF
L50X50X4
L50X50X4
FLAT 40X4
1
1
4
3894
3894
480
14.8
14.8
0.6
14.8
14.8
2.5
Marked
Section
Nos.
Length
Total
Weight
Ladder L5
13.
Ladder L6
14.
Ladder L7
15.
Ladder L408
16.
Cable Ladder CL1

17.
Cable Ladder CL2

18.
Page 24 of 44
Sl. No.
Description
SA1
L65X65X5
206
Weight/
piece
0.0
CL3L
CL3R
CLF
SA1
L50X50X4
L50X50X4
FLAT 40X4
L65X65X5
1
1
6
2
5086
5086
480
206
15.3
15.3
0.6
1.0
15.3
15.3
3.7
2.0
CL4L
CL4R
CLF
SA1
L50X50X4
L50X50X4
FLAT 40X4
L65X65X5
1
1
7
2
5111
5111
480
206
15.3
15.3
0.6
1.0
15.3
15.3
4.4
2.0
CL5L
CL5R
CLF
SA1
L50X50X4
L50X50X4
FLAT 40X4
L65X65X5
1
1
5
2
4786
4786
480
206
14.4
14.4
0.6
1.0
14.4
14.4
3.1
2.0
CL6L
CL6R
CLF
SA1
L50X50X4
L50X50X4
FLAT 40X4
L65X65X5
1
1
7
2
5111
5111
480
206
15.3
15.3
0.6
1.0
15.3
15.3
4.4
2.0
CL7L
CL7R
CLF
SA1
L50X50X4
L50X50X4
FLAT 40X4
L65X65X5
1
1
6
2
5086
5086
480
206
15.3
15.3
0.6
1.0
15.3
15.3
3.7
2.0
CL8L
CL8R
CLF
SA1
L50X50X4
L50X50X4
FLAT 40X4
L65X65X5
1
1
6
2
5706
5706
480
206
17.1
17.1
0.6
1.0
17.1
17.1
3.7
2.0
HL8L
HL8R
L50X50X4
L50X50X4
1
1
4786
4786
14.4
14.4
14.4
14.4
CLF
Pipe
Angle
FLAT 40X4
NB50M
L65X65X6
14
6
3
480
3000
600
0.6
15.3
3.5
8.7
91.8
10.4
4
4
4
4200
2878
550
23.9
10.9
19.6
95.8
43.7
78.5
5.0
12432.0
Marked
Section
Nos.
Length
Total
Weight
Cable Ladder CL3

19.
Cable Ladder CL4

20.
Cable Ladder CL5

21.
Cable Ladder CL6

22.
Cable Ladder CL7

23.
Cable Ladder CL8

24.
Horizontal cable
Ladder
25.
26.
Foundation Template
Main angle
Corner angle
Plate
Nut Bolt
L75x5
L50x5
Pl 550x550x10
L/S
Page 25 of 44
1.
L65X65X6
AC1
750
Total
Weight
8.7
2.
ISMC75
AC2
320
4.6
3.
ISMC75
AC2A
320
4.6
4.
UCLAMP PLAIN ROD 16DIA
AC3
335
1.1
5.
PIPE NB65M
BP1
3000
19.3
6.
BOLT
M16X125
1.6
7.
NUT
M16
12
0.5
8.
PLAIN WASHER
M16
12
0.3
9.
SPRING WASHER
M16
12
Sl. No.
Description
Marked
Nos.
Length
0.1
40.6
243.6

Sl. No.
Description
Marked
Nos.
Length
MW1
500
Total
Weight
6.8
1.
L75X75X6
2.
ISMC75
MW2
420
6.0
3.
ISMC75
MW2A
420
6.0
4.
MW3
380
1.2
5.
PIPE NB80M
BP2
1000
8.4
6.
BOLT
M16X175
2.0
7.
NUT
M16
12
0.9
8.
PLAIN WASHER
M16
12
0.3
9.
SPRING WASHER
M16
12
0.1
31.6
189.6

Sl. No.
Description
Marked
Nos.
Length
Total
Weight
1.
L100X100X6
MW1
500
9.2
2.
ISMC100
MW2
420
8.0
3.
ISMC100
MW2A
420
8.0
4.
MW3
430
2.2
5.
PIPE NB100M
BP3
2000
24.4
6.
BOLT
M20X175
4.0
7.
NUT
M20
12
0.5
8.
PLAIN WASHER
M20
12
0.4
Page 26 of 44
Sl. No.
9.
Description
SPRING WASHER
Marked
Nos.
M20
12
Total
Weight
Length
0.2
56.9
341.4
L
H/D
Qty
Unit
3.3
118.8
m3
0.2
7.2
m3
PCC 1:3:6
0.1
3.6
m3
On raft
0.5
18
m3
on pedestal shaft
0.6
0.6
2.7
3.888
m3
on tie beam
3.8
0.25
0.35
1.33
m3
23.218
m3
Sl. No
Item of work
Nos.
1.
2.
3.
RCC 1:1.5:3 (M20)

4.
Total RCC M20

Form work
5.
On raft
26
0.5
13
m2
on pedestal shaft
2.4
2.7
6.48
m2
on tie beam
3.8
0.7
2.66
m2
22.14
m2
Total form work

Reinforcement steel work
on raft
main bar 16 DIA
148
6.25
1.58
1461.5
kg
chairs 12 DIA
25
1.6
0.88
35.2
kg
on pedestal shaft
6.
kg
main bar 25 DIA
16
4.2
3.9
262.08
kg
stirrups1 8 DIA
17
2.15
0.4
14.62
kg
stirrups2 8 DIA
17
1.52028
0.4
10.3379
kg
on tie beam
kg
main bar 16 DIA
5.6
1.58
35.392
kg
stirrups3 6 DIA
35
1.2
0.22
9.24
kg
1828.37
kg
84.782
m3

7.
Page 27 of 44
2.3 Bill of Material for 50m Ground Based Tower.

Sl. No.
1975
1975
Weight/
piece
11.3
11.3
Total
Weight
45.0
67.5
6
4
1975
1975
11.3
11.3
67.5
45.0
L75x5
1975
11.3
45.0
4
20
L45x5
L45x5
40
8
1063
1068
3.6
3.6
144.6
29.0
3
5
L45x5
L45x5
40
40
815
871
2.8
3.0
110.8
118.5
19
L45x5
844
2.9
23.0
21
6
L45x5
L65x5
8
40
798
3332
2.7
16.3
21.7
653.1
18
18A
L65x5
L65x5
4
4
3276
3276
16.1
16.1
64.2
64.2
9
14
Fl 50x5
Fl 50x5
8
4
1113
1113
2.2
2.2
17.8
8.9
22
Fl 50x5
1136
2.3
9.1
2
8
271x201x6
271x328x6
8
32
271
271
2.6
4.2
20.5
134.0
16
12
271x328x6
L90x90x8
8
4
271
356
4.2
3.8
33.5
15.4
13
L90x90x10
356
4.8
19.1
10
PL 80x351x8
16
351
1.8
28.2
11
PL 50x150x2
16
150
0.1
1.9
L100x8
4623
55.9
223.8
15
17
L100x10
L100x10
4
4
4994
5050
74.4
75.2
297.6
301.0
23
23X
L75x5
L75x5
1
1
2223
2223
12.7
12.7
12.7
12.7
23A
23A-X
L75x5
L75x5
1
1
2223
2223
12.7
12.7
12.7
12.7
37
L65x5
2408
11.8
11.8
37-X
37A
L65x5
L65x5
1
2
2408
2408
11.8
11.8
11.8
23.6
Minor Bracing
27
32
L45x5
L45x5
8
8
1110
1211
3.8
4.1
30.2
32.9
Redundant
26
L45x5
827
2.8
22.5
28
31
L45x5
L45x5
8
8
843
877
2.9
3.0
22.9
23.9
Description
Marked
Section
Nos.
Length
1A
1B
L75x5
L75x5
4
6
1B-X
1C
L75x5
L75x5
1C-X
Minor Bracing
Redundant
Horizontal
1.
Panel 13 to18
Diagonal
Railing flat
Gusset Plate
Splice Cleat angle

Splice Cleat Plat
Splice Cleat Packing
Plat
Leg
2.
Panel 10 to 12
Horizontal
Page 28 of 44
Sl. No.
889
Weight/
piece
3.0
Total
Weight
24.2
784
1606
2.7
5.5
21.3
43.7
8
8
1743
739
5.9
2.5
47.4
20.1
L45x5
952
3.2
12.9
25
25A
L65x5
L65x5
4
4
3385
3385
16.6
16.6
66.3
66.3
34
34A
L65x5
L65x5
4
4
3576
3576
17.5
17.5
70.1
70.1
40
L65x5
4496
22.0
88.1
40A
24
L65x5
PL161x436x8
4
4
4496
436
22.0
4.4
88.1
17.6
24X
29
PL161x436x8
PL155x314x8
4
8
436
314
4.4
3.1
17.6
24.5
Splice Cleat Angle
38
36
PL215x288x8
L110x110x10
8
4
215
470
3.9
7.8
31.1
31.2
Splice Cleat Plate
35
PL120x470x8
120
3.5
28.3
Leg
30
39
L130x130x12
L130x130x12
4
4
5175
3650
121.6
85.8
486.5
343.1
Horizontal
47
47-X
L75x5
L75x5
1
1
2688
2688
15.3
15.3
15.3
15.3
47A
L75x5
2688
15.3
15.3
47A-X
58
L75x5
L65x5
1
1
2688
2981
15.3
14.6
15.3
14.6
58-X
58A
L65x5
L65x5
1
2
2981
2981
14.6
14.6
14.6
29.2
67
67-X
L75x5
L75x5
1
1
3315
3315
18.9
18.9
18.9
18.9
67A
L75x5
3315
18.9
18.9
67A-X
77
L75x5
L65x5
1
1
3315
3860
18.9
18.9
18.9
18.9
77-X
77A
L65x5
L65x5
1
2
3860
3860
18.9
18.9
18.9
37.8
50
L45x5
890
3.0
24.2
51
52
L45x5
L45x5
8
8
1630
1741
5.5
5.9
44.3
47.4
53
54
L45x5
L45x5
8
4
837
1071
2.8
3.6
22.8
14.6
61
62
L45x5
L45x5
8
8
983
1841
3.3
6.3
26.7
50.1
Description
Diagonal
3.
Panel 6 to 9
Gusset Plate
Redundant
Marked
Section
Nos.
Length
33
L45x5
41
42
L45x5
L45x5
8
8
43
44
L45x5
L45x5
45
Page 29 of 44
Sl. No.
Description
Diagonal
Gusset Plate
Batten Plate
Splice Cleat Angle
Splice Cleat Plate
Splice Packing Plate
1995
Weight/
piece
6.8
Total
Weight
54.3
921
1179
3.1
4.0
25.1
16.0
4
8
1307
1094
4.4
3.7
17.8
29.8
L50x5
2004
7.6
60.9
73
74
L50x5
L45x5
8
8
2196
998
8.3
3.4
66.8
27.1
75
88
L45x5
L45x5
4
4
1299
1442
4.4
4.9
17.7
19.6
89
L45x5
1161
3.9
31.6
90
91
L50x5
L50x5
8
8
2047
2162
7.8
8.2
62.2
65.7
92
93
L45x5
L45x5
8
4
1088
1434
3.7
4.9
29.6
19.5
49
49A
L65x5
L65x5
4
4
4685
4685
23.0
23.0
91.8
91.8
60
L65x5
5269
25.8
103.3
60A
69
L65x5
L75x6
4
4
5269
5814
25.8
39.5
103.3
158.1
69A
94
L75x6
L75x6
4
4
5814
5998
39.5
40.8
158.1
163.1
94A
L75x6
5998
40.8
163.1
48
59
PL225x240x8
PL225x235x8
8
8
225
225
3.4
3.3
27.1
26.6
68
78
PL225x255x8
PL205x401x8
8
8
225
205
3.6
5.2
28.8
41.3
79
56
PL272x100x12
L130x130x12
16
8
272
530
2.6
12.5
41.0
99.6
83
L130x130x12
470
11.0
44.2
84
85
L130x130x12
L130x130x12
4
8
470
470
11.0
11.0
44.2
88.4
97
98
L130x130x12
L130x130x12
8
8
470
470
11.0
11.0
88.4
88.4
55
PL140x530x10
16
140
5.8
93.2
82
86
Pl120x470x12
Pl272x470x12
8
4
120
272
5.3
12.0
42.5
48.2
95
96
Pl272x470x12
Pl120x470x12
4
8
272
120
12.0
5.3
48.2
42.5
57
87
Pl110x260x4
Pl90x230x4
8
8
110
90
0.9
0.6
7.2
5.2
Marked
Section
Nos.
Length
63
L45x5
64
65
L45x5
L45x5
8
4
70
71
L45x5
L45x5
72
Page 30 of 44
Sl. No.
3750
Weight/
piece
102.4
Total
Weight
409.5
3950
4450
141.4
159.3
565.6
637.2
4
4
4690
4450
110.2
104.6
440.9
418.3
L75x5
4315
24.6
49.2
594A
594A-X
L75x5
L75x5
1
1
4315
4315
24.6
24.6
24.6
24.6
115
115A
L75x5
L75x5
2
2
4930
4930
28.1
28.1
56.2
56.2
105
L45x5
1636
5.6
22.2
106
107
L45x5
L65x5
8
8
1327
2244
4.5
11.0
36.1
88.0
108
109
L50x5
L45x5
8
8
2421
1212
9.2
4.1
73.6
33.0
110
123
L45x5
L45x5
4
4
1601
1847
5.4
6.3
21.8
25.1
124
L50x5
1483
5.6
45.1
125
126
L65x5
L50x5
8
8
2353
2434
11.5
9.2
92.2
74.0
127
128
L45x5
L45x5
8
4
1387
1831
4.7
6.2
37.7
24.9
99
L65x5
2899
14.2
56.8
99A
104
L65x5
L65x5
4
4
2899
3850
14.2
18.9
56.8
75.5
104A
119
L65x5
L75x5
4
4
3850
3105
18.9
17.7
75.5
70.8
119A
120
L75x5
L75x5
4
4
3105
4150
17.7
23.7
70.8
94.6
120A
L75x5
4150
23.7
94.6
Diagonal Cleat angle
111
122
L65x5
L65x5
8
8
256
286
1.3
1.4
10.0
11.2
Diagonal Cleat Plate
112
121
PL60x231x6
PL60x256x6
16
16
60
60
0.7
0.7
10.4
11.6
Gusset Plate
102
Pl201x473x8
201
6.0
23.9
102X
117
Pl201x473x8
PL145x175x6
4
8
201
145
6.0
1.2
23.9
9.6
116
118
PL145x374x8
PL145x170x6
8
8
145
145
3.4
1.5
27.2
12.4
G50
103
PL145x168x8
PL100x272x12
8
48
145
100
1.5
2.6
12.2
123.0
Description
Leg
Horizontal
4.
Panel 4 T0 5
Redundant
Diagonal
Batten Plate
Marked
Section
Nos.
Length
46
66
76
L150x150x12
L150x150x16
L150x150x16
4
4
80
81
L130x130x12
L130x130x12
594
Page 31 of 44
Sl. No.
Total
Weight
176.7
470
120
11.0
5.3
176.7
85.0
8
4
272
5059
12.0
118.9
96.3
475.5
L130x130x12
5059
118.9
475.5
129
130
L130x130x12
L130x130x12
4
4
4950
4950
116.3
116.3
465.3
465.3
Stump
S50
S51
L130x130x12
L130x130x12
4
4
903.5
913.5
21.2
21.5
84.9
85.9
Base Plate
B50
PL550x550x32
550
76.0
304.0
LS1
Rod 32
L65x5
48
2
1400
2217
8.8
10.9
423.4
21.7
LS1X
LS2
L65x5
L65x5
2
3
2217
2217
10.9
10.9
21.7
32.6
LS2X
LS3
L65x5
L65x5
3
1
2217
2219
10.9
10.9
32.6
10.9
LS4
L65x5
2219
10.9
10.9
LS5
LS5X
L65x5
L65x5
1
1
2666
2666
13.1
13.1
13.1
13.1
LS6
LS7
L75x5
L75x5
1
1
2975
2975
17.0
17.0
17.0
17.0
LS8
L65x5
3278
16.1
16.1
LS8X
LS9
L65x5
L75x5
1
1
3278
3608
16.1
20.6
16.1
20.6
LS10
LS11
L75x5
L75x5
1
1
3608
3957
20.6
22.6
20.6
22.6
LS11X
LS12
L75x5
L75x6
1
1
3957
4334
22.6
29.5
22.6
29.5
LS12A
L75x6
4334
29.5
29.5
LS13
LS13X
L75x6
L75x6
1
1
5021
5021
34.1
34.1
34.1
34.1
P1
P2
Fl 50x4
L45x5
12
12
542
739
0.9
2.5
10.4
30.2
P3
Mesh 2217x844
2217
20.6
123.5
P4
P5
Fl 50x4
Fl 50x4
6
12
1825
256
2.9
0.4
17.5
4.9
P6
P7
Fl 50x4
Mesh 2219x845
6
1
2217
2219
3.5
20.6
21.3
20.6
P8
P9
Fl 50x4
Fl 50x4
1
2
2219
186
3.6
0.3
3.6
0.6
Marked
Section
Splice Cleat Angle
132
Splice Cleat Plate
134
131
Leg
Foundation Bolt
Ladder support
Ladder Support
5.
6.
470
Weight/
piece
11.0
Description
7.
Platform
Platform
Nos.
Length
L130x130x12
16
L130x130x12
PL120x470x12
16
16
133
113
PL272x470x12
L130x130x12
114
Page 32 of 44
Sl. No.
Description
591
Weight/
piece
0.9
Total
Weight
1.9
789
789
2.7
2.7
2.7
2.7
1
2
1923
720
3.1
7.7
3.1
15.4
Fl 50x4
720
1.2
4.6
P16
P17
Fl 50x4
L45x5
4
2
874
720
1.4
2.4
5.6
4.9
P18
P19
L65x5
L65x5
2
2
720
720
3.5
3.5
7.1
7.1
P20
L75X5
2975
17.0
17.0
P21
P22
PL125X170X6
L65x5
8
4
125
1197
1.0
5.9
8.0
23.5
P22X
P23
L65x5
Fl 50x4
4
2
1197
794
5.9
1.3
23.5
2.5
P24
P25
L50X5
PL125X170X6
2
4
794
125
3.0
1.0
6.0
4.0
P26
L65x5
1193
5.8
11.7
P26X
P27
L65x5
Fl 50x4
2
4
1193
729
5.8
1.2
11.7
4.7
P28
P29
L50X5
Fl 50x4
4
2
729
324
2.8
0.5
11.1
1.0
P30
L50X5
324
1.2
2.5
P31
P32
L75X6
Mesh 720x974
1
1
3608
720
24.5
7.7
24.5
7.7
P33
P34
L75X6
L65x5
1
1
4334
720
29.5
3.5
29.5
3.5
P35
P36
L45x5
L65x5
1
1
720
720
2.4
3.5
2.4
3.5
P37
Fl 50x4
720
1.2
2.3
P38
P39
Fl 50x4
L65x5
2
2
874
1197
1.4
5.9
2.8
11.7
P39X
P40
L65x5
Fl 50x4
2
1
1197
794
5.9
1.3
11.7
1.3
P41
L50X5
794
2.7
2.7
P42
P43
PL125X170X6
L65x5
2
1
125
1193
1.0
5.8
2.0
5.8
P43X
P44
L65x5
Fl 50x4
1
2
1193
729
5.8
1.2
5.8
2.3
P45
P46
L50X5
PL125X170X6
2
4
729
125
2.8
1.0
5.5
4.0
Marked
Section
Nos.
Length
P10
Fl 50x4
P11
P12
L45x5
L45x5
1
1
P13
P14
Fl 50x4
Mesh 720x974
P15
Page 33 of 44
Sl. No.
Description
Horizontal diagonal
8.
324
Weight/
piece
1.2
Total
Weight
1.2
324
2519
0.5
14.6
0.5
14.6
1
1
2519
2519
14.6
14.6
14.6
14.6
L65x6
2519
14.6
14.6
HD2
HD2x
L80x6
L80x6
1
1
3046
3046
22.2
22.2
22.2
22.2
HD2A
HD2A-x
L80x6
L80x6
1
1
3046
3046
22.2
22.2
22.2
22.2
L1L
L1R
L50X50X4
L50X50X4
1
1
2697
2697
8.1
8.1
8.1
8.1
ROD16
CR1
R16 DIA
FLAT 40X4
9
3
510
2024
0.8
2.6
7.3
7.9
CF1
FLAT 40X4
2419
3.1
9.4
L2L
L50X50X4
3894
11.7
11.7
L2R
ROD16
L50X50X4
R16 DIA
1
13
3894
510
11.7
0.8
11.7
10.6
CR1
CR2
FLAT 40X4
FLAT 40X4
3
1
2024
1032
2.6
1.3
7.9
1.3
CF2
FLAT 40X4
3788
4.9
9.8
CF2A
SA1
FLAT 40X4
L65X65X5
1
2
2615
206
3.4
1.0
3.4
2.0
SF1
FLAT 40X4
166
0.2
1.3
L3L
L3R
L50X50X4
L50X50X4
1
1
5086
5086
15.3
15.3
15.3
15.3
ROD16
R16 DIA
17
510
0.8
13.9
CR1
CR2
FLAT 40X4
FLAT 40X4
3
2
2024
1032
2.6
1.3
7.9
2.7
CF3
CF3A
FLAT 40X4
FLAT 40X4
2
1
5192
2040
6.7
2.7
13.5
2.7
SA1
L65X65X5
206
1.0
2.0
SF1
FLAT 40X4
166
0.2
0.9
L4L
L4R
L50X50X4
L50X50X4
1
1
5111
5111
15.3
15.3
15.3
15.3
ROD16
CR1
R16 DIA
FLAT 40X4
17
4
510
2024
0.8
2.6
13.9
10.5
Marked
Section
Nos.
Length
P47
L50X5
P48
HD1
Fl 50x4
L65x6
1
1
HD1x
HD1A
L65x6
L65x6
HD1A-x
Ladder L1
9.
Ladder L2
10.
Ladder L3
11.
Ladder L4
12.
Page 34 of 44
Sl. No.
Description
1032
Weight/
piece
1.3
Total
Weight
1.3
5111
3527
6.6
4.6
13.3
4.6
2
4
206
166
1.0
0.0
2.0
L50X50X4
L50X50X4
1
1
4786
4786
14.4
14.4
14.4
14.4
ROD16
CR1
R16 DIA
FLAT 40X4
16
3
510
2024
0.8
2.6
13.1
7.9
CR2
FLAT 40X4
1032
1.3
2.7
CF5
CF5A
FLAT 40X4
FLAT 40X4
2
1
4786
2507
6.2
3.3
12.4
3.3
SA1
SF1
L65X65X5
FLAT 40X4
2
6
206
166
1.0
0.2
2.0
1.3
L6L
L50X50X4
5111
15.3
15.3
L6R
L50X50X4
5111
15.3
15.3
ROD16
CR1
R16 DIA
FLAT 40X4
17
5
510
2024
0.8
2.6
13.9
13.2
CF6
CF6A
FLAT 40X4
FLAT 40X4
2
1
5111
4435
6.6
5.8
13.3
5.8
SA1
L65X65X5
206
1.0
2.0
SF1
FLAT 40X4
166
0.2
0.9
L7L
L7R
L50X50X4
L50X50X4
1
1
5086
5086
15.3
15.3
15.3
15.3
ROD16
CR1
R16 DIA
FLAT 40X4
17
3
510
2024
0.8
2.6
13.9
7.9
CR2
FLAT 40X4
1032
1.3
2.7
CF7
CF7A
FLAT 40X4
FLAT 40X4
2
1
5086
2526
6.6
3.3
13.2
3.3
SA1
SF1
L65X65X5
FLAT 40X4
2
4
206
166
1.0
0.2
2.0
0.9
L8L
L8R
L50X50X4
L50X50X4
1
1
4786
4786
14.4
14.4
14.4
14.4
ROD16
CR1
R16 DIA
FLAT 40X4
16
4
510
2024
0.8
2.6
13.1
10.5
CR2
CF8
FLAT 40X4
FLAT 40X4
1
2
1032
4786
1.3
6.2
1.3
12.4
Marked
Section
Nos.
Length
CR2
CF4
CF4A
FLAT 40X4
FLAT 40X4
FLAT 40X4
2
1
SA1
SF1
L65X65X5
FLAT 40X4
L5L
L5R
Ladder L5
13.
Ladder L6
14.
Ladder L7
15.
Ladder L8
16.
Page 35 of 44
Sl. No.
Description
3508
Weight/
piece
4.6
Total
Weight
4.6
206
166
1.0
0.2
2.0
0.9
5086
15.3
15.3
5086
15.3
15.3
R16 DIA
FLAT 40X4
17
3
510
2024
0.8
2.6
13.9
7.9
CR2
CF9
FLAT 40X4
FLAT 40X4
2
2
1032
5086
1.3
6.6
2.7
13.2
CF9A
FLAT 40X4
3409
4.4
4.4
SA1
SF1
L65X65X5
FLAT 40X4
2
4
206
166
1.0
0.2
2.0
0.9
L510L
L50X50X4
5823
17.5
17.5
L510R
ROD16
L50X50X4
R16 DIA
1
18
5823
510
17.5
0.8
17.5
14.7
CR1
FLAT 40X4
2024
2.6
10.5
CF510
SA1
FLAT 40X4
L65X65X5
3
2
3333
206
4.3
1.0
13.0
2.0
SF1
FLAT 40X4
166
0.2
1.3
CL1L
L50X50X4
2697
8.1
8.1
CL1R
CLF
L50X50X4
FLAT 40X4
1
4
2697
480
8.1
0.6
8.1
2.5
CL2L
L50X50X4
3894
14.8
14.8
CL2R
CLF
L50X50X4
FLAT 40X4
1
4
3894
480
14.8
0.6
14.8
2.5
SA1
L65X65X5
206
0.0
CL3L
L50X50X4
5086
15.3
15.3
CL3R
CLF
L50X50X4
FLAT 40X4
1
6
5086
480
15.3
0.6
15.3
3.7
SA1
L65X65X5
206
1.0
2.0
CL4L
L50X50X4
5111
15.3
15.3
CL4R
CLF
L50X50X4
FLAT 40X4
1
7
5111
480
15.3
0.6
15.3
4.4
SA1
L65X65X5
206
1.0
2.0
Marked
Section
Nos.
Length
CF8A
SA1
SF1
FLAT 40X4
L65X65X5
FLAT 40X4
2
4
L9L
L50X50X4
L9R
L50X50X4
ROD16
CR1
Ladder L9
17.
Ladder L510
18.
Cable Ladder CL1

19.
Cable Ladder CL2

20.
Cable Ladder CL3

21.
Cable Ladder CL4

22.
Cable Ladder CL5
Page 36 of 44
Sl. No.
4786
Weight/
piece
14.4
Total
Weight
14.4
4786
480
14.4
0.6
14.4
3.1
206
1.0
2.0
L50X50X4
5111
15.3
15.3
CL6R
CLF
L50X50X4
FLAT 40X4
1
7
5111
480
15.3
0.6
15.3
4.4
SA1
L65X65X5
206
1.0
2.0
CL7L
L50X50X4
5086
15.3
15.3
CL7R
CLF
L50X50X4
FLAT 40X4
1
6
5086
480
15.3
0.6
15.3
3.7
SA1
L65X65X5
206
1.0
2.0
CL8L
CL8R
L50X50X4
L50X50X4
1
1
4786
4786
14.4
14.4
14.4
14.4
CLF
FLAT 40X4
480
0.6
3.7
SA1
L65X65X5
206
1.0
2.0
CL9L
CL9R
L50X50X4
L50X50X4
1
1
5086
5086
15.3
15.3
15.3
15.3
CLF
FLAT 40X4
480
0.6
3.7
SA1
L65X65X5
206
1.0
2.0
CL10L
CL10R
L50X50X4
L50X50X4
1
1
5823
5823
17.5
17.5
17.5
17.5
CLF
SA1
FLAT 40X4
L65X65X5
6
2
480
206
0.6
1.0
3.7
2.0
HL10L
HL10R
L50X50X4
L50X50X4
2
2
5111
5111
15.3
15.3
30.7
30.7
CLF
FLAT 40X4
14
480
0.6
8.7
Pipe
Angle
NB50M
L65X65X5
6
3
3000
600
15.3
2.9
91.8
8.8
Foundation Template
Main angle
L75x5
5538
31.6
126.3
Corner angle
L50x5
2878
10.9
43.7
Plate
Nut Bolt
Pl 550x550x10
L/S
550
23.7
95.0
5.0
Description
23.
Marked
Section
Nos.
Length
CL5L
CL5R
CLF
L50X50X4
L50X50X4
FLAT 40X4
1
5
SA1
L65X65X5
CL6L
Cable Ladder CL6

24.
Cable Ladder CL7

25.
Cable Ladder CL8

26.
Cable Ladder CL9

27.
Cable Ladder CL10

28.
Horizontal cable
Ladder
29.
30.
17476.9
Page 37 of 44
Sl. No.
Description
Marked
Nos.
Length
Total
weight
1.
L65X65X6
AC1
750
8.7
2.
ISMC75
AC2
320
4.6
3.
ISMC75
AC2A
320
4.6
4.
AC3
335
1.1
5.
PIPE NB65M
BP1
3000
19.3
6.
BOLT
M16X125
1.6
7.
NUT
M16
12
0.5
8.
PLAIN WASHER
M16
12
0.3
9.
SPRING WASHER
M16
12
0.1
40.6
243.6

Sl. No.
Description
Marked
Nos.
Length
Total
weight
L75X75X6
MW1
500
6.8
2.
ISMC75
MW2
420
6.0
3.
ISMC75
MW2A
420
6.0
4.
MW3
380
1.2
5.
PIPE NB80M
BP2
1000
8.4
6.
BOLT
M16X175
2.0
7.
NUT
M16
12
0.9
8.
PLAIN WASHER
M16
12
0.3
9.
SPRING WASHER
M16
12
0.1
31.6
189.6

Sl. No.
Description
Marked
Nos.
Length
Total
weight
L100X100X6
MW1
500
9.2
2.
ISMC100
MW2
420
8.0
3.
ISMC100
MW2A
420
8.0
4.
MW3
430
2.2
5.
PIPE NB100M
BP3
2000
24.4
6.
BOLT
M20X175
4.0
Page 38 of 44
Sl. No.
Description
Marked
Nos.
Total
weight
Length
7.
NUT
M20
12
0.5
8.
PLAIN WASHER
M20
12
0.4
9.
SPRING WASHER
M20
12
0.2
56.9
341.4
Sl. No.
1.
2.
3.
H/D
Qty
Unit
7.7
7.7
3.3
195.657
m3
7.7
7.7
0.2
11.858
m3
7.7
7.7
0.1
5.929
m3
On raft
7.7
7.7
0.6
35.574
m3
on pedestal shaft
0.65
0.65
2.6
4.394
m3
on tie beam
5.138
0.25
0.4
2.0552
m3
42.0232
m3
Item of work
Nos.

PCC 1:3:6
RCC 1:1.5:3 (M20)
4.
Total RCC M20

Form work
5.
On raft
32.8
0.6
19.68
m2
on pedestal shaft
2.6
2.6
6.76
m2
on tie beam
5.138
0.8
4.1104
m2
30.5504
m2
Total form work

Reinforcement steel
work
on raft
main bar 16 DIA
200
7.95
1.58
2512.2
kg
chairs 12 DIA
49
1.8
0.88
77.616
kg
on pedestal shaft
6.
kg
main bar 32 DIA
12
4.5
6.3
340.2
kg
stirrups1 8 DIA
17
2.35
0.4
15.98
kg
stirrups2 8 DIA
17
1.661701
0.4
11.29957
kg
on tie beam
7.
kg
main bar 16 DIA
7.088
1.58
44.79616
kg
stirrups3 6 DIA
42
1.3
0.22
12.012
kg
3014.104
kg
135.8468
m3

Page 39 of 44
Chapter-3
Specifications for Earthing System & Lightening Arrestor
Plate Earth
(Layout & interconnection)
(Diagram not to Scale)
Figure 1
Notes:
a. GI Plates and Strips are connected by GI nuts and Bolts to prevent ingress of moisture
and soil. The joint is made watertight by covering with bitumen.
b. The bends in GI strips should not be sharp but within radius of 1 meter as shown in figure.
c. After the plate earthing electrode is placed in position and all the interconnection made,
the pit shall be filled up with fine ash and/or finely sieved good quality soil, which shall
be rammed in layers so that it is compact and cohesive.
d. Chemical treatment of earth using salts etc. are not recommended as the chemical treatment does not last long and needs to be checked periodically.
Page 40 of 44
e. Earth conductor should not be encircled with metal clamps while taking it along the wall.
This is essential to eliminate the high inductive reactance that will impede the flow of
surge current along the conductor in case of lightning.
f.
Earthing conductor shall not pass through any metallic conduit or pipe as this will increase surge impedance.
TOWER PLATEFORM
FEEDER GROUNDING CARD
GROUNDING WIRE
FEEDER
LIGHTENING
ARRESTER
MOUNT
GROUNDING
WIRE
OUTDOOR
GROUNDING
BUS BAR
BTS
SMPS
INDOOR
GROUNDING
BUS BAR
RING
EARTH
TO PLATE EARTH
GROUNDING STRIP 50 mmX3 mm
Figure 2
Earthing arrangement using outdoor Grounding Bus bar
And indoor Grounding Bus bar
Page 41 of 44
3.1
The bidder shall provide two numbers of G I plate earth (one for DG set and other for
equipment) located at least 3 meter apart and should be connected by 50mmX3mm G I strip
for maintaining common potential (Figure-2). Each plate earth system shall have ohmic
value 2.
3.2
Each earth plate (Figure-1) shall include excavation of pit of size 1500x1500x2000mm
depth and placing four numbers of G I plates of size 300x300x6 mm thick vertically at diagonally opposite ends in the excavated pit and inter connecting the plates with 4 Nos. of
50x3mm G I strips with 2 Nos. of G I bolts and nuts of 10mm diameter at each connection
and covering the joints with bitumen, placing G I pipe of 50mm internal diameter (B Class)
and 2000mm length at the center of the plate grid for watering and filling the pit with fine
ash and / or finally sieved good quality soil including ramming in 20 cm layers etc complete
and cover the pit with 750x750x50mm thick precast reinforced cement concrete slab having
100mm diameter hole at the centre to pass the GI pipe and construct a chamber of internal
size not less than 280x280x250mm with half brick wall including fixing CI manhole cover
of size 300x300mm of weight not less than 7.20 Kg. (cover & frame) and plastering the
chamber on all sides with cement mortar 1:4 of 12mm thick (1 cement : 4 fine sand) and including disposal of surplus excavated earth if any.
3.3
The bidder shall terminate separate earth strips from the two earth pits up to indoor and
outdoor grounding bus bar mounted on the wall of building/shelter (i.e. one earth strip from
first pit to indoor grounding bus bar and another from second earth pit to outdoor grounding
bus bar) as per figure-2.
3.4
The bidder shall provide ring earth by providing GI Strip of size 50mm x 3 mm around the
tower in the trench and minimum one meter away from the tower by digging a trench 50
cm. wide and 150 cm. deep. The depth should not be less than 90 cm, in any case (for rocky
soil). To get the resistance of 2 ohms if any extra treatment of the soil is required the same
has to be done by the supplier without any extra cost.
3.5
The bidder shall provide four G I strips of size 50x3 mm, one end connected to the legs at
the bottom of tower with GI bolts and nuts [with lead sheath in between] and the other end
shall be connected to the ring earth with G I bolts and nuts [with lead sheath in between]
without any sharp bends using necessary clamps and screws.
3.6
The bidder shall provide GI bus bar of 50 x 3 mm or 50sq. mm Copper cable (PVC insulated) connected to the lightning conductor and to the ring earth with 2 Nos. of 10 mm diameter GI nuts & bolts [with lead sheath in between] at each connection. The bus bar shall
be drawn through heat shrink sleeve and shall be shrunk properly. The bus bar/cable shall
be clamped to the tower walls at uniform interval of 1.5 M. using proper clamps and insulators such that the bus bar shall be well insulated from the tower/building walls completely.
***
Page 42 of 44
Chapter-4
Technical Specifications for Aviation Warning Light
1. No. of LEDS: at least 170.
2. Maximum forward current: 45 mA
3. Input Voltage Variability: Shall withstand fluctuation of 25%
4. Power Consumption: 5 W to 10 W (48V DC Supply)
5. PIV protection: LEDs internally protected against rev. voltage up to 1 KV
6. Insulation Resistance: >200 M
7. Dielectric Strength: 2.5 KV
8. Earthing: Terminal shall be provided inside body
9. Body Material: Aluminum body with powder coating
10. Dome Material: Polycarbonate unbreakable red dome
11. Cable entry: PG11 cable gland
12. Photo sensor: Inbuilt photo sensor for automatic operation
13. Illuminance: 3000 lux
14. No. of Circuits: Multiple Circuits provided for maximum reliability.
15. Type of LEDS: Ultra high glow LEDs
16. Warranty: 36 months
Note: Screened PVC insulated twin copper wire of size 3/22 IS Mark shall be provided
by Supplier. The length of Wire may vary according the height of the tower.
Page 43 of 44
Chapter-5
Key Diagrams
Page 44 of 44

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Technical Specification

Specification No.: UTL/GBT/02-01 OCT 2011

United Telecom Limited

Specification No.: UTL/GBT/02-01 OCT 2011

United Telecom Limited

UTL/GBT/02-01 OCT 2011

Bill of Materials of Towers & Foundation

Earthing System & Lightening Arrestor

Aviation Warning Lamp

UTL/GBT/02-01 OCT 2011

1 Nos. of 1.8m solid parabolic antenna at 2.5m from the top.

d. 2 Nos. of 1.2m solid parabolic antenna at 8m from the top.

4 Nos. of 0.6m solid parabolic antenna at 8m from the top.

3 Nos. of 1.8m solid parabolic antenna at 10m from the top.

Other parameter for designing of Ground Based Towers shall be as under

Detailed Technical Requirements

UTL/GBT/02-01 OCT 2011

2.4.1 Legs/ Bracings

Connection between Vertical Legs and Bracings

Tolerances in fabrication shall be allowed as per IS: 7215-1974.

UTL/GBT/02-01 OCT 2011

No holes shall be formed by gas cutting.

All welding procedures shall be in accordance with IS: 1969.

Thickness 2mm to 5mm

Thickness more than 5mm

Arrangement for feeder cable rack

2.5m from the top (working platform)

7.5m from the top (working platform)

iii. 12.5m from the top(working platform)

23.5m from the top (resting platform)

UTL/GBT/02-01 OCT 2011

31.0m from the top (resting platform)

vii. 40.0m from the top (resting platform)

2.5m from the top (working platform)

7.5m from the top (working platform)

iii. 12.5m from the top (working platform)

23.5m from the top (resting platform)

vi. 31.0m from the top (resting platform)

2.5m from the top (working platform)

7.5m from the top (working platform)

iii. 12.5m from the top (working platform)

23.5m from the top (resting platform)

Aviation Warning Lamps

UTL/GBT/02-01 OCT 2011

UTL/GBT/02-01 OCT 2011

IS 2932(1993): Enamel, Synthetic, Exterior:

UTL/GBT/02-01 OCT 2011

Spring washers are to be used under each nut.

Minimum thickness of the members considered is:

UTL/GBT/02-01 OCT 2011

Splice Cleat angle

UTL/GBT/02-01 OCT 2011

Splice Cleat Angle

UTL/GBT/02-01 OCT 2011

Splice Cleat Angle

Splice Cleat Plate

UTL/GBT/02-01 OCT 2011

UTL/GBT/02-01 OCT 2011