Hercules Production Solutions Catalog
Hercules Production Solutions Catalog
Hercules Production Solutions Catalog
TABLE OF CONTENTS
Introduction
Stuffing Boxes
Dome Packing.............................................................................. 14
Sure-Pak Packing......................................................................... 14
Dome Packing Configurations........................................................ 15
Cone and V-ring Packing................................................................. 16
Production Equipment
Figure Clamps................................................................................. 22
Rod Boss Clamps........................................................................... 22
Polished Rod Clamp Specs............................................................ 23
Leveling Plate.................................................................................. 24
Polished Rod Support (PRS)........................................................... 24
Lubricator......................................................................................... 24
Stuffing Box Clamp..........................................................................24
Rod Rotators....................................................................................25
INTRODUCTION
NOV Hercules products are recognized for superior quality and design,
unsurpassed in the oilfield. From the largest range of stuffing boxes
and production BOPs to the most comprehensive line of polished rod
accessories, Hercules equipment can complete a total hookup.
Introduction
01
Stuffing Boxes
02
Specifications
SB
SBT
DPSB
1500 psi
1500 psi
1500 psi
Male
Female
Male
2"
24 lbs.
33 lbs.
50 lbs.
2"
25 lbs.
37 lbs.
51 lbs.
3"
26 lbs.
42 lbs.
52 lbs.
4"
29 lbs.
N/A
56 lbs.
16"
17"
Working Pressure
Bottom Thread (API Tubing or LP)
Bottom Connection
Weight (W/ Std.LUG**)
13"
Material
Split Cone Packing - Rod Sizes
Ductile Iron*
1", 1-", 1-", 1-516", 1-", 1-716", 1-", 1-"
Pieces Required:
Top Cones
Bottom Cones
Compression Bolt
Compression Ring
Split Cone Packing Rings
O-ring
Base
Stuffing Boxes
03
Top Follower
Cap
Cone Packing
Body
Packing
Alignment
Ring
Big Stuff
Polished Rod
Top Follower
Cap
Compression
Bolts (2)
Body
" NPT
Port (2)
Secondary
Cone
Packing
Specifications
Working Pressure
Big Stuff
1500 psi
1500 psi
NOTE: 1500 psi cap is not interchangeable with 2500 psi models
Bottom Thread (API Tubing or LP)
Male
Male
2"
20 lbs.
45 lbs.
2"
21 lbs.
45 lbs.
3"
21 lbs.
46 lbs.
4"
27 lbs.
49 lbs.
9-"
15"
Bottom Connection
Weight
30,000 lbs. for 2" 11.5V. and 40,000 lbs. for all other sizes
Ductile Iron*
1", 1-", 1-", 1-516", 1-", 1-716", 1-", 1-"
Pieces Required:
Top Cones
Bottom Cones
Stuffing Boxes
04
Polished Rod
Packing
Alignment
Ring
Specifications
Working Pressure
2500 psi
2500 psi
NOTE: 2500 psi cap is not interchangeable with 1500 psi models
Bottom Thread (API Tubing or LP)
Male
Male
2"
23 lbs.
48 lbs.
2"
24 lbs.
48 lbs.
3"
24 lbs.
49 lbs.
4"
30 lbs.
52 lbs.
9-"
15"
Bottom Connection
Weight
30,000 lbs. for 2" 11.5V. and 40,000 lbs. for all other sizes
Ductile Iron*
1", 1-", 1-", 1-516 ", 1-", 1-716 ", 1-", 1-"
Pieces Required:
Top Cones
Bottom Cones
Stuffing Boxes
05
REGULAR INVERTED
STUFFING BOX (IVSB)
Lowest profile design
Ideal for smaller pumping units
Furnished with three Top Cones and one Bottom Cone.
One Top Cone (thin cone) can be removed to reduce overall
height even further without impairing pressure rating
(if reduced packing life is acceptable)
A Polish Rod Support (PRS) is required during well servicing
to prevent the transfer of rod string weight to the packing
(see page 24)
Stuffing Boxes
06
Specifications
IVSB
IVSBT
1500 psi
1500 psi
1500 psi
Male
Female
Male
2"
19 lbs.
28 lbs.
45 lbs.
2"
20 lbs.
32 lbs.
46 lbs.
3"
21 lbs.
38 lbs.
47 lbs.
4"
24 lbs.
N/A
51 lbs.
10"
12"
14"
Working Pressure
Bottom Thread (API Tubing or LP)
Bottom Connection
IVDPSB
Weight
Ductile Iron*
Pieces Required:
Top Cones
Bottom Cones
Stuffing Boxes
07
POLLUTION CONTROL
STUFFING BOX (PCSB)
An enhanced version of Hercules DPSB using PCSB
Adapter unit below the BOP section and LUG is replaced
with PCSB upper gland (a.k.a. Hercules HPLUG)
If polished rod breaks below stuffing box, flapper closes
automatically
Two independently adjustable packing chambersprimary
cone packing in DPSB body and V-ring packing in PCSB
upper gland (V-rings contain full working pressure)
Pollution Control Adapter acceptable to -50F (-45.5C)
Pollution Control Adapter meets NACE MR0175
Base has " NPT test port
Adaptable to APA control device or Hercules SB leak detector
Primary packing can be changed under pressure
Unique misaligning feature in Classic PCSB, reduces need
for exact alignment with the pumping unit
Flanged bottom connection available
Available with 1,500 or 2,500 psi Big Stuff DPSB top section
(with or without HPLUG)
Corrosion-resistant coating available
Available with Dome primary packing
Classic PCSB
Working Pressure
Specifications
1500 psi
2500 psi
Bottom Thread
(API Tubing or LP)
Bottom Connection
Male or Flanged
Male or Flanged
2"
105 lbs.
123 lbs.
2"
110 lbs.
128 lbs.
3"
115 lbs.
133 lbs.
24"
25-"
Weight
Height (Threaded)
Material
Base and
Adapter Spool
Flapper
Body and
Packing Glands
Split Cone Packing
Rod Sizes
Stainless Steel
Stainless Steel
Ductile Iron*
Pieces Required
Top Cones
Bottom Cones
V-ring Packing OD
2"
2"
3"
3"
* PCSB V-packing only available in these sizes. Classic PCSB can be ordered with LUG
or ORG if 1", 1-516", 1-38" or 1-716" cone packing is required.
** Big Stuff PCSB cannot be ordered with HPLUG in 1", 1-516", 1-38" or 1-716".
Classic PCSB
Note: V-ring packing for PCSB is not interchangeable with HTD V-ring packing.
Stuffing Boxes
08
Specifications
HTD
Working Pressure
3000 psi
Bottom Thread
(API Tubing or LP)
Bottom Connection
Male
Cap
Primary Packing
Weight
2"
31 lbs.
2"
32 lbs.
3"
33 lbs.
4"
35 lbs.
14"
Upper Body
Material
Body, Base and
Cap
Lock Nut
Split Bushings
Rod Sizes
Alloy Steel*
Carbon Steel*
Bronze*
1-", 1", 1", 1"
Lock Nut
HTD Upper Split Bushing
Secondary Packing
Packing OD
2"
Stack Height
(Primary or Secondary)
2"
O-ring
Packing Type
Maximum Temperature
NBR V-ring
250F (121C)
HSN V-ring
325F (163C)
FKM V-ring
400F (204C)
Kevlar/PTFE
540F (282C)
Base
Stuffing Boxes
09
HPLUG
" NPT Port for
Hercules Leak
Detector or APA
Control Device
HPLUG
Grease Zerk
(180 opposite of " NPT)
SB Leak Detector
FKM O-ring
Gland Cap
Wick Housing
Retaining Ring
Standard Top
Wiper Cone
Felt Wicks
Wick Housing (Steel)
O-ring
Leak Detector
ANTI-POLLUTION ADAPTER
(APA) CONTROL DEVICE
The original Hercules leak detection system used to prevent costly stuffing
box spills; used worldwide since 1975
Converts Hercules ORG to APA
Can also be used with HPORG or HPLUG
Durable stainless steel container
Meets NEC Class 1, Div. 1 (with explosion-proof switch)
Switch options: Standard or explosion-proof with NEC Class 1, Div. 1, UL,
FM, CSA approvals and CE conformance mark
"NO" Contact
(Not Used)
"NO" Contact
(To Magneto)
"Common"
(To Starter Coil)
"Common"
(To Spark Plug)
"NC" Contact
(Connect Hot Lead)
Connect Common and "NC" (normally closed)
contacts in series with starter coil of motor starter.
If packing leaks, container will lower, open the "NC"
contact and disconnect motor starter.
"NC" Contact
(Not Used)
Connect Common and "NO" (normally open)
contacts in parallel with magneto and spark plug. If
packing leaks, container will lower, close the "NO"
contact and ground the spark plug.
Important Note: The potential for the presence of flammable materials in the atmosphere
may create a hazardous location as defined by the national electrical code (NFPA-70).
Hazardous (classified) locations require the use of explosion-proof equipment suitable for
the hazardous class, division and group.
Note: On the explosion-proof switch, the red wire is the NC contact, blue is the NO
contact, black is common and green is ground.
Pollution Control
Adapter Spool
Flapper Wear Pad
Flapper Valve
(Note: Right &
Left Springs not
shown)
PCSB Base
Dome Packing
Packing Pullers
SURE-PAK PACKING
Soft+ handles temperatures to 160F (71C)
Pressure handling capabilities to 2500 psi
Rubber packing with unique PTFE seal ring
Effectively dissipates heat
Enhances fluid sealing control
Longer packing service life
Fewer packing gland adjustments required
U.S. patent number: 5845909
Sure-Pak Packing
H2S and Conversion CO2 Table
1,000 PPM
0.1%
2,000 PPM
0.2%
10,000 PPM
1.0%
20,000 PPM
2.0%
50,000 PPM
5.0%
100,000 PPM
Material
Maximum % H2S
Maximum % CO2
Maximum
Temperature
NBR DOME
2%
Not Recommended
250F (121C)
10.0%
HSN DOME
10%
20%
325F (163C)
150,000 PPM
15.0%
35%
15%
450F (232C)
200,000 PPM
20.0%
Sure-Pak Soft +
2%
Not Recommended
160F (71C)
35.0%
Sure-Pak "G"
10%
20%
325F (163C)
350,000 PPM
PPM = Parts Per Million
Dome Packing
"-20 NC
Pullout Threads
Rubber Compound
Maximum Service
Temperature with
Concentrations
of H2S and CO2
Below 1%
Maximum Service
Temperature with
Concentrations
of H2S and CO2 at
Maximum
Tolerance Levels
Maximum
Tolerances
for H2S
Maximum
Tolerances
for CO2
Resistance to
Explosive
Decompression
in CO2
Concentrations up
to 20%
Performance
in Steam
Environments
Mechanical,
Tear and
Abrasive
Resistance
Name
ASTM
Type
Soft, Hard,
Special Lubricated,
Heavy Duty, PTFE
Filled, Hercules
Gold
SBR
160
71
160
71
2%
NR
Poor
Poor
Good
Compound C
Compound D
NBR
300
149
250
121
2%
10%
Good
Good
Excellent
Compound G
HNBR
325
163
300
149
10%
20%
Good to Excellent
Very Good
Excellent
Compound H
EPDM
425
218
350
177
5%
NR
Poor
Good
Fair
Compound S
Compound ST
SBR
160
71
160
71
2%
2%
Poor
Poor
Good
Nitrile Dome
NBR
250
121
150
65
2%
5%
Fair
Poor
Good
HSN Dome
HNBR
325
163
300
149
10%
20%
Good to Excellent
Very Good
Excellent
*Aflas Dome
TFEP
450
232
350
177
35%
15%
Fair
Excellent
Fair
Note: Above temperatures are suggested Maximum Short-Term ratings and should not be considered as a Continuous Operating Temperature
NR - Not Recommended
SBR - Styrene Butadiene Rubber
NBR - Nitrile Rubber
HSN - Highly Saturated Nitrile or Hydrogenated Nitrile
EPDM - Ethylene Propylene
* Aflas is a registered trademark of Aashi Glass Co. Ltd.
For sweet crudes with high oil-to-water ratios, low sand content
and where salt or corrosion buildups on polished rod have
caused premature wear of other packings
SOFT CONE PACKING
For sweet crudes with high oil-to-water ratios and low sand
content
HARD CONE PACKING
Note: The guidelines on this page are for general reference purposes
only and should not be used as the sole determining factor for packing
material selection. Each downhole condition is different and must be
addressed on a case-by-case basis to determine the best material
solution for each particular well.
Cone Packing
Material
Maximum
% H2S
Maximum
Temperature
Soft+
2%
160F (71C)
Hard
2%
160F (71C)
Compound S
2%
160F (71C)
Special Lubricated
2%
160F (71C)
Heavy-Duty
2%
160F (71C)
PTFE Filled
2%
160F (71C)
Compound ST
2%
160F (71C)
Compound C
2%
300F (149C)
Compound D
2%
300F (149C)
Compound H
5%
350F (177C)
Compound G*
10%
325F (163C)
Hercules Gold
2%
160F (71C)
SPECIAL LUBRICATED
For sweet crudes with high oil-to-water ratios and low sand content
HEAVY-DUTY
Other Packing
Maximum %
H2S
Maximum
Temperature
2%
250F (121C)
HSN V-ring
10%
325F (163C)
FKM V-ring
20%
400F (204C)
Kevlar/PTFE
HTD
20%
540F (282C)
Material
Product
NBR V-ring
PTFE FILLED
For sweet crudes and wells with long stroke and fast
pumping cycles
COMPOUND C
COMPOUND G
Model No.
Bottom Thread
(Tubing or LP)
Top Thread
(Tubing or LP)
Major Side
Outlet (LP)
Height
Weight
CT-7
2"
2"
2"
6"
9 lbs.
CT-13
2" Male
2"
2"
7"
7 lbs.
CT-8
2"
2"
2"
7"
13 lbs.
CT-17
2"
3"
2"
8"
21 lbs.
CT-1
2"
3"
3"
8"
18 lbs.
CT-18
2"
2"
2"
7"
13 lbs.
CT-11
2"
2"
2"
7"
13 lbs.
CT-14
2" Male
2"
2" - 2"
8"
10 lbs.
CT-9
2"
2"
2"
7"
12 lbs.
CT-19
2"
2"
3"
8"
20 lbs.
CT-12
2"
3"
2"
8"
20 lbs.
CT-10
2"
3"
2"
8"
20 lbs.
CT-16
2" Male
3"
2"
8"
10 lbs.
CT-2
2"
3"
3"
8"
18 lbs.
CT-20
3"
2"
2"
8"
20 lbs.
CT-21
3"
2"
2"
8"
20 lbs.
CT-22
3"
2"
3"
8"
20 lbs.
CT-23
3"
3"
2"
8"
20 lbs.
CT-3
3"
3"
3"
8"
18 lbs.
CT-25
3" Male
3"
2"-3"
9"
19 lbs.
CT-4
4"
3"
3"
7"
22 lbs.
CT-24
4"
4"
3"
7"
21 lbs.
CT-6
4"
4"
4"
7"
18 lbs.
Note: Pumping Tee Test Pressure > 1.5 x Working Pressure (Male Threads) and 2 x Working Pressure (Female Threads)
* Corrosion-resistant coatings available, contact customer service.
** CT-1, CT-2, and CT-3 available in carbon steel with welded 3.12" 2M or 3M API top flange for attachment of PCP drive head.
Production Equipment
17
BLOW-OUT PREVENTERS
Body
150H BOP
Packing Ring
Packing Gland
Wing Cap
O-ring
Ram Screw
150H Ram
150H BOP
200P BOP
Body
Packing Ring
Packing Gland
Tapered Cap
Ram Screw
200P Ram
200P BOP
Blow-out Preventers
Specifications
150H
Sizes Available
2"
Vertical Bore
1.975"
200P
2-"
3" LP
2"
2.560"
2.970"
2.120"
Working Pressure
1500 psi
Ductile Iron*
Ram Material
2-"
3"
2.440"
3.000"
2000 psi
Ductile Iron*, Carbon Steel
See page 20
Carbon Steel**
Alloy Steel
Ram Sizes
Note: 150H and 200P rams are not interchangeable. Also they are "directional" due to the internal
reinforcement plate. Always install with "THIS SIDE UP" sticker facing up.
Ram Screw Packing
Connection
N/A
Height
9-"
10"
52 lbs.
Weight
43 lbs.
20"
26"
Handles
Optional
Optional
Production Equipment
18
BLOW-OUT PREVENTERS
3K THREADED BOP
3000 psi MWP
Connections: 2-38", 2-78", and 3-" EUE Female x Male (standard)
Rams: Blind, 1-", 1-"
Standard models NACE compliant
3000 psi Single Ram
Blow-out Preventers
Specifications
3K BOP
5K Single ITBOP
5K Dual ITBOP
Sizes Available
2-" EUE
2-" EUE
3-" EUE
2- 16" 5000
2-916" 5000
Vertical Bore
1.975"
2.560"
2.970"
2.560"
2.560"
Working Pressure
3000 psi
5000 psi
Alloy Steel
Alloy Steel
Ram Material
Alloy Steel
Alloy Steel
Alloy Steel
Alloy Steel
Ram Sizes
Note: Rams are directional. Rams cannot be removed and turned upside
down to change top X bottom connection orientation.
Ram Screw Packing Ring
HSN (HNBR)
Connection
N/A
HSN (HNBR)
Height
10-"
13-"
16-"
Weight
70 lbs.
230 lbs.
290 lbs.
23-" / 20-"
23-" / 20-"
Production Equipment
19
NBR
Compound
C
HSN
FKM
AFLAS
Maximum
Temperature
250F
(121C)
300F
(149C)
325F
(163C)
400F
(204C)
450F
(232C)
Maximum H2S
2%
2%
10%
20%
35%
Maximum CO2
NR
10%
20%
5%
15%
Note: Above temperatures are suggested maximum short-term ratings and should not be
considered as a continuous operating temperature.
Ram Material
AISI
4130
Ram Seal
HSN
Maximum
Temperature
325F
(163C)
Maximum H2S
10%
Maximum CO2
20%
Note: Above temperatures are suggested maximum short-term ratings and should not be
considered as a continuous operating temperature.
Specifications
B-29
Size
2" x 2" LP
Working Pressure
2000 psi
"
Height
Open
17-"
Closed
16-"
Weight
20 lbs.
Production Equipment
20
4-Way Cross
Pressure
Range
Orifice
Ball
Size
Spring
Material
5-200 psi
.875"
1.125"
Monel
10-500 psi
.875"
1.125"
302 SS
Carbon Steel
10-900 psi
.875"
1.125"
10-1000 psi
.683"
1.000"
Elgiloy
10-1500 psi
.683"
1.000"
Carbon Steel*
Production Equipment
21
Indention style
Rugged, yet light and easy to handle
Lower stress concentrations in polished rods
Highest clamping capacity at any bolt torque
Independent clamping segments on a common hinge
Bolts have to be tightened only once
Ends are precision machined perpendicular to axis of polished rod
Streamlined design
Small rotating diameter for use with rod rotators
Zinc phosphate coating for better corrosion resistance
Most economical design in the industry
Figure Clamp 1, 2, 3
Caution: All models can only be used on piston steel polish rods. Rod clamps
are not capable of gripping the spray-metal section of hard-faced or hardcoated polish rods. Installation of rod clamps on the spray-metal portion of
a hard-faced/hard-coated polish rod may also crack the hard-coating.
Rod Boss
Polished Rod Clamps
Specifications
Figure 1
Figure 2
Figure 3
Rod Boss
Rated Load
13,000 lbs.
26,000 lbs.
40,000 lbs.
40,000 lbs.
25,000 lbs.
32,000 lbs.
64,000 lbs.
76,000 lbs.
55,000 lbs.
35,000 lbs.
1-", 1-"
(1-" not available)
Recommended
Maximum Bolt
Torque
250 ft-lbs.
250 ft-lbs.
250 ft-lbs.
550 ft-lbs.
250 ft-lbs.
Weight
3.75 lbs.
7.5 lbs.
11.25 lbs.
25 lbs.
10.5 lbs.
Height
2-"
5"
7-"
6-"
4-"
Rotating Diameter
5-"
5-"
5-"
9"
9"
Body Material
Forged Steel
Forged Steel
Forged Steel
Forged Steel
Forged Steel
1-"
1-"
1-"
1-"
1-"
Caution: Do not exceed the bolt torque values specified above, otherwise galling of bolt threads may occur.
CLAMPING CAPACITY
Indention Style
MAX LOAD (1,000 LBS.)
Contact
Friction Style
Contact
MICROINCHES
STRESS (KSI)
1,000 CYCLES
Aluminum Pilot
LEVELING PLATE
Minimizes polished rod breaks
Compensates for carrier bar misalignment up to 2
Installed under rod rotator, or under polished rod
clamp if rotators are not used
Available for all polished rod sizes
Ensures uniform engagement between polished
rod clamp and carrier bar
Note: Mating convex and concave surfaces should be
lubricated with grease prior to installation.
LUBRICATOR
ROD ROTATORS
Rod rotation is the most effective means of removing paraffin from inside
the tubing and distributing wear evenly. This process also protects against
severe rod and tubing wear when used in conjunction with rod guides.
Hercules rod rotators are available in maximum recommended loads
ranging from 13,000-40,000 lbs.
A no-slip conversion kit for T-252 and T-302SG models is available
T-164
T-302SG (Slow Gear)
T-302
T-252
Rod Rotators
Specifications
T-164
T-164SG
T-252
T-302
T-302SG
106
106
120
240
240
Maximum Recommended
Load
13,000 lbs.
13,000 lbs.
33,000 lbs.
40,000 lbs.
40,000 lbs.
4"
4"
6"
7"
7"
18 lbs.
18 lbs.
35 lbs.
47 lbs.
47 lbs.
4-"
4-"
5-"
6-"
6-"
Rotation Type
Helical Gear
Helical Gear
Ratchet Table
Helical Gear
Helical Gear
Body Material
Ductile Iron
Ductile Iron
Ductile Iron
Ductile Iron
Ductile Iron
*Actuator Cable
16'
16'
16'
25'
25'
28
43
24
77
154
Downhole Solutions
Drilling Solutions
Industrial Solutions
Production Solutions
Plant Location
301 Premier Road, Borger, Texas 79007 United States
Phone: 806 274 5293 Toll-Free: 800 858 4158
Canada Location
3550 93rd Street, Edmonton, Alberta T6E 5N3 Canada
Phone: 780 465 9500 Toll-Free: 800 661 5659
w w w. n o v. c o m / m i s s i o n
2014 National Oilwell Varco. All rights reserved.
D392005422-MKT-001 Rev. 01