04-SAMSS-035 ARAMCO General Reuirement For Valves
04-SAMSS-035 ARAMCO General Reuirement For Valves
04-SAMSS-035 ARAMCO General Reuirement For Valves
04-SAMSS-035
General Requirements for Valves
29 July 2012
Scope............................................................ 2
References.................................................... 2
Definitions...................................................... 5
General.......................................................... 5
Materials...................................................... 11
Operators.................................................... 12
Quality Requirements.................................. 12
10
11
Marking........................................................ 13
12
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04-SAMSS-035
General Requirements for Valves
Scope
1.1
1.2
Any conflicts between this specification and other applicable Saudi Aramco
Materials System Specifications (SAMSS), Engineering Standards (SAES),
Standard Drawings (SASD), or industry standards, codes, and forms shall be
resolved in writing by the Company or Buyer representative through the Valves
Standards Committee Chairman (VSCC), Consulting Services Department of
Saudi Aramco, Dhahran.
2.2
Direct all requests to deviate from this specification in writing to the Company or
Buyer representative, who shall follow internal company procedure SAEP-302
and forward such requests to the VSCC, Consulting Services Department of Saudi
Aramco, Dhahran.
References
Material or equipment supplied to this specification shall comply with the latest edition
of the references listed below, unless otherwise noted.
3.1
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04-SAMSS-035
General Requirements for Valves
34-SAMSS-716
34-SAMSS-717
34-SAMSS-718
Form IR-175-043600
Form IR-175-043601
API SPEC 6D
API RP 591
ASME B16.1
ASME B16.5
ASME B16.10
ASME B16.11
ASME B16.20
ASME B16.25
Buttwelding Ends
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04-SAMSS-035
General Requirements for Valves
ASME B16.42
ASME B16.47
ASME B46.1
Surface Texture
ASME SEC IX
ASTM A703
ASTM B733
MSS SP-45
ISO 9001
ISO 10497
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04-SAMSS-035
General Requirements for Valves
BS EN ISO 5210
BS EN ISO 5211
Definitions
Buyer's Representative: The person acting on behalf of the Buyer, who may be from
the Engineering, Inspection, Purchasing, Standardization or User Organization.
Valves Standards Committee Chairman (VSCC): The Saudi Aramco assigned
Engineering Specialist from Consulting Services Department, Dhahran, who originates
and is responsible for all Class 04 valve technical specifications and standards or his
delegated representative.
General
5.1
API RP 591,
b)
c)
d)
04-SAMSS-035
General Requirements for Valves
years each. Other history periods shall be subject to the review and
approval of the VSCC. The vendor shall provide an experience list
including valves size, rating, service and the names of specific persons to
contact with their e-mail addresses and telephone and facsimile numbers.
5.1.3
5.2
b)
c)
d)
e)
f)
g)
5.3
04-SAMSS-035
General Requirements for Valves
5.2.2
Vendor shall be fully responsible for the valve drawing and its
compliance with all applicable standards. Any drawing approval,
acceptance or stamping will do not relief the Vendor of full
responsibility for product standards compliance, quality, reliability and
integrity.
5.2.3
b)
c)
5.2.4
5.2.5
5.2.6
Welding
Welding procedures and welder performance qualifications shall be in accordance
with ASME SEC IX.
5.4
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04-SAMSS-035
General Requirements for Valves
Flanged Ends
Flange dimensions for steel valves shall comply with the latest revisions of the
following:
Up to 24 inch, ASME Classes:
ASME B16.5
API SPEC 6A
6.3
Weld Ends
a)
Butt welding ends for all valve sizes shall be prepared in accordance with
ASME B16.25 for use without a backing ring.
b)
Valves 2 and below with soft seals or seats shall have factory-installed
extension nipples or extended bodies to prevent damage due to welding
heat.
Drain size and location shall be in accordance with MSS SP-45. For sizes
above 24, drain size shall be 2 minimum or as specified by the P.O.
6.3.2
6.3.3
6.3.4
Small steel threaded and socketweld end valves that are accessories to the
main valve shall have a minimum body rating equivalent to API STD 602,
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04-SAMSS-035
General Requirements for Valves
Class 800.
6.3.5
6.3.6
6.3.7
All valve threaded body connections including drain, vent and sealant
injection piping shall be seal welded, except those that are frequently
removed (such as vent and drain plugs) or those that contain moving
parts (such as injection fittings, relief valves, etc.).
6.3.8
All drain valves and associated piping components shall have corrosion
resistance at least equal to the trim material of the main valve, and shall
be AISI 316L SS as a minimum.
6.3.9
Vent and relief valves, when provided, shall have corrosion resistance at
least equal to the body material of the main valve, and shall be carbon
steel with SS 316 trim as a minimum.
6.3.10 All drain and vent valves shall have hard faced seat rings.
6.3.11 Drain and vent valve piping shall be fixed in such a way to avoid damage
due to vibration or external impact.
6.4
b)
c)
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04-SAMSS-035
General Requirements for Valves
d)
e)
f)
All piping shall follow the valve contour as closely as possible and
shall be rigidly connected to the valve and stem extension.
g)
All piping shall have an AISI Type 316 stainless steel nameplate
attached to identify the service.
6.5
6.6
Ductile iron valves shall be flanged per ASME B16.42. The face-to-face
dimension shall be in accordance with ASME B16.10.
6.7
6.8
Ball Valves
Stems shall be blowout-proof.
6.9
The plug surface of lubricated plug valves shall have an antifriction treatment.
6.10
6.11
Pipeline Valves
API SPEC 6D valves (ball & gate) shall be designed to withstand a compressive
axial thrust, exerted by the piping without permanent distortion of the body and
without jamming the gate/ball between the seats. The Vendor shall have
conducted tests on representative samples to demonstrate satisfactory valve
performance under pipeline compression and/or bending loads. Vendor shall
submit his test procedure and test reports for review by the VSCC.
Page 10 of 18
6.12
04-SAMSS-035
General Requirements for Valves
Materials
7.1
Materials shall be suitable for continuous exposure at the service conditions and
ratings specified. Any variation, including temperature limitations for soft-seal
parts, must be brought to the attention of the VSCC during the Vendor's drawing
approval stage per Section 5.2.
The Vendor shall ensure that all materials used for valve components in rubbing
or sliding contact will not gall.
Materials for valves in wet sour service shall meet the requirements of
NACE MR0175/ISO 15156.
7.2
When butt welding end valves are made of carbon steel with a specified
minimum yield strength of 289 MPa (42,000 psi) or higher, the maximum
carbon content shall not exceed 0.23% as specified in API SPEC 6D Section 7.
For fabricated valves, this limitation applies only to the ends.
7.3
7.4
Low carbon grades of austenitic stainless steels are acceptable substitutes for the
corresponding regular carbon grades, but not vice versa.
7.5
7.6
Plating
7.7
7.6.1
Electroless nickel plating (ENP) on carbon and low alloy steel substrates
shall be applied in accordance with the requirements of ASTM B733,
SC4, Type III, Class 3, (carbon steel or low alloy substrate)/NiP10 75.
For testing and acceptance criteria, refer to 04-SAMSS-048.
7.6.2
04-SAMSS-035
General Requirements for Valves
Operators
8.1
Gear boxes shall be dust and weather-proof and filled with a lubricant suitable
for operation up to 80C.
8.2
Gear operators for quarter turn valves shall be equipped with a self-locking
system.
8.3
8.4
The maximum (human) operator force required to seat or unseat the valve at the
maximum specified differential pressure shall not exceed 360N (80 pounds) at
the rim of the hand-wheel.
8.5
Anti-torque devices such as shear pins or mechanical input stops are permitted.
The Vendor shall provide detailed technical specifications of the proposed
device, the allowable loads with and without the device, and the additional costs.
8.6
Actuators
All actuators shall be purchased from a source approved by Saudi Aramco.
The Vendor shall guarantee the satisfactory performance of the complete unit
under the service conditions specified. In addition, actuators shall be supplied in
accordance with the following requirements:
8.7
9
a)
b)
c)
Quality Requirements
9.1
Quality Program
The Vendor shall implement and maintain an acceptable Quality Program,
equivalent to the ISO 9000 Series. The Quality Program documents shall be
made available to the Buyer's Representative for review and audit.
9.2
04-SAMSS-035
General Requirements for Valves
10.2
11
12
Marking
11.1
11.2
All valves shall be completely drained of test fluid and thoroughly dried after
hydrotesting. The machined surfaces shall be coated with a light film of high
viscosity rust inhibiting oil which will not become fluid and run off at
temperatures below 80C.
12.2
Flanged valves NPS 6 and smaller in Class 150 and Class 300 shall be fitted
with UV resistant plastic covers. For other sizes, valve end flanges shall be
fitted with plywood covers. The cover diameter shall be the same as the outside
diameter of the flange and shall be at least 10 mm thick for valves up to
NPS 24 and 12 mm thick for valves NPS 26 and larger. The cover shall be
attached by machine bolts with a nut and washer fitted on the inside of the
flange. There shall be minimum four (4) bolts on valves up to NPS 24 nominal
size and eight (8) bolts on valves NPS 26 inch and larger. The bolts diameter
shall not be less than the size of the flange bolt hole.
In addition t the above, all flange facings (ring joint, raised and flat) shall be
covered with NBR (based) rubber Self-Adhesive protection (see fig below) that
meets the following:
Page 13 of 18
No glue residue
Chloride free
04-SAMSS-035
General Requirements for Valves
Valve weld ends shall likewise be fitted with plywood covers of matching outside
diameter. The covers shall be securely attached to the valve by means of wire or
steel banding. Protection caps (similar to sketch below) that meet the following:
Page 14 of 18
04-SAMSS-035
General Requirements for Valves
Valves shipped in the open position shall have tie rods fitted through the valve
bores.
A graphical representation of the valve end protection requirements covered in the
above paragraphs is provided in the attached SKETCH B (See Figures 1 and 2).
12.3
The ends of threaded and socket weld end valves shall be protected with tight
fitting plastic caps.
The Vendor may propose an alternative protection system for approval by the
Valves Standards Committee Chairman.
20 February 2012
29 July 2012
Revision Summary
Major revision.
Editorial changes on pages 6 & 18.
Page 15 of 18
04-SAMSS-035
General Requirements for Valves
Sketch A Drain, Vent and Sealant Piping for Buried Valves (Typical Arrangement)
Page 16 of 18
04-SAMSS-035
General Requirements for Valves
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04-SAMSS-035
General Requirements for Valves
2)
3)
4)
Raw Material from approved sources. This includes pressure containing casting, forging
and other valves components.
5)
Tests to validate valves designs such as shock, torsion, bending, fire safe tests, pull, etc.
6)
7)
Machining equipment, or valid agreement with a machine shop that will be subject for
review and approval by VSCC.
8)
Welding equipment, or valid agreement with a welding shop that will be subject for
review and approval by VSCC.
9)
10) Other requirements may be required depending on vendors history and experience.
MINIMUM REQUIREMENTS FOR APPROVAL OF MANUFACTURERS
WITH MANUFACTURING LICENSE AGREEMENT
1)
2)
3)
4)
Raw Material from approved sources. This includes pressure containing casting, forging
and other valves components.
5)
Machining equipment, or valid agreement with a machine shop that will be subject for
review and approval by VSCC.
6)
Welding equipment, or valid agreement with a welding shop that will be subject for
review and approval by VSCC.
7)
8)