ValueCut User Manual English
ValueCut User Manual English
ValueCut User Manual English
User Manual
0B
1B
NOTICE
Mutoh reserves the right to modify the information contained in this user
manual at any time without prior notice; un-authorized modification, copying
distribution or display is prohibited. All comments, queries or
suggestions concerning this manual please consult with your local dealer.
V.5 2013 Jul.
Important Information
Thank you for purchasing the ValueCut Cutting Plotter.
Before you use the cutting plotter, please make sure that you have read the
safety precautions and instructions below.
!
Caution
SAFETY PRECAUTIONS!
For safety concern, please always hold the cutter firmly from the bottom while moving
it.
Do not move the cutter by clasping the depression area on both sides.
O (Correct)
X (Incorrect)
Do not place your hand close to the tool carriage to prevent your fingers from being
clamped during the operation of the cutting plotter.
Important Information
Do not shake or drop the blade holder, a blade tip can fly out.
During an operation, do not touch any of the moving parts of this machine (such as the
carriage). Also be careful to make sure that clothing and hair do not get caught.
Always connect the power cable to a grounded outlet.
Always use the accessory power cable which is provided. Do not wire the power cable
so that it becomes bent or caught between objects.
Do not connect the power cable to branching outlet to which other machines are also
connected, or use an extension cable. There is danger of overheating and of
mis-operation of the machine.
Keep the tools away from children where they can reach.
Always put the pinch rollers within the white marks.
Note: Never press the top release grip (the release grip is fully pressed when a clip
sound is heard) and pull the bottom release grip at the same time as the pictures shown
below. This will prevent you from disabling the pinch roller as the stop bar will not reach
the correct position and therefore will not be functioning.
O (CORRECT)
Press down
DISABLE
Important Information
(INCORRECT)
Press down
Stop bar
Important Information
ENABLE
Table of Contents
Important Information
1. General Information
1.1
Introduction
1.2
Package Items
1.3
Product Features
1.4
Appearance of ValueCut
1.4.1 The Front View
1.4.2 The Back View
1.4.3 The Whole View
1.4.4 The Left-hand Side
1.4.5 The Right-hand Side
2. Installation
2.1
Precaution
2.2
Stand & Flexible Media Support System
2.3
Desktop Flexible Media Support System
2.4
Instruction of Damper Roller
2.5
Installation of Media Basket System
2.6
Cutting Pad Installation
2.7
Blade Installation
2.8
Automatic Blade Length Detection
2.9
Cable Connections
2.9.1 USB Interface
2.9.2 Driver Un-installation
2.9.3 RS-232 Interface
2.9.4 Data Transmitting
3. The Control Panel
3.1 The LCD Panel
3.2
Menu in On-line Mode
3.3
Menu in Off-line Mode
3.4
Menu Items
4. Operation
4.1
4.2
4.3
4.4
4.5
4.6
4.7
Media Loading
4.1.1 Loading the Sheet Media
4.1.2 Loading the Roll Media
Tracking Performance
Cutting Force and Offset Adjustment
How to Cut 3mm Letter
How to Make A Long Plot
When Completing the Cutting Job
ValueCut Print Driver setting
4.7.1 Option Page
4.7.2 Paper Page
Table of Contents
1-1
1-1
1-2
1-3
1-3
1-4
1-4
1-5
2-1
2-2
2-8
2-10
2-11
2-14
2-16
2-18
2-20
2-20
2-23
2-26
2-26
3-1
3-2
3-3
3-4
4-1
4-3
4-5
4-7
4-8
4-8
4-9
4-10
4-10
4-12
5-1
5-2
5-2
5-2
5-3
5-5
5-5
5-7
5-7
5-9
6. Maintenance
6.1
Cleaning the cutting Plotter
6.2
Cleaning the Grid Drum
6.3
Cleaning the Pinch Rollers
6-1
6-2
6-2
7. Trouble Shooting
7.1
Non-Operational Problems
7.2
Operational Problems
7.2.1 LCM Error Messages
7.2.2 Other operational problems
7.3
Cutting Plotter/Computer Communication Problems
7.4
Software Problems
7.5
Cutting Quality Problems
7-1
7-2
7-2
7-3
7-5
7-6
7-7
Appendix
A-1
A-2
A-3
A-4
A-5
A-1
A-2
A-3
A-4
A-5
ValueCut Specification
Blade Specification
Consumable and Optional Item List
CorelDRAW Plug-In Instruction
Illustrator Instruction
Table of Contents
1. General Information
1.1
Introduction
ValueCut series cutting plotters have been designed to produce computer-generated images
or perform contour cutting on sheets or rolls of vinyl media.
This manual covers the following models of ValueCut series cutting plotters:
1.2
VC-600
VC-1300
VC-1800
Package Items
The package of the ValueCut model contents the items listed below, please check carefully.
If you find any item missing, please consult your local dealer for further assistance.
Standard Item
Quantity
1. Cutting Plotter
VC-600
V
V
V
V
V
V
V
V
V
V
V
Items
1 set of Roll Media Flange (2 pieces)
1 set of Roll Holder (2 pieces)
1 set of Roll Holder Guide Bushes (4 pieces)
1 set of Roll Holder Support (2 pieces)
1 piece of M6 L-shape hexagon screw driver
1 piece of Installation Guide for Roll Holder
General Information
1-1
V
V
V
1.3
Product Features
The following are the main features of the ValueCut series cutting plotters:
Tri-port connectivity provides you with greater flexibility
Up to 600-gram cutting force
General Information
1-2
1.4
Appearance of ValueCut
1.4.1
Slicer Groove
slice off the extra
media easily along
this groove.
Platen
Alignment Rulers
provides the
marks.
cutting.
Figure 1-1
1.4.2
Lever
raises or lowers the
pinch rollers.
Pinch Rollers
hold the media during
cutting.
Figure 1-2
General Information
1-3
1.4.3
Roll Holder
Support supports
roll holders.
T-Stand supports
T-Stand supports
Stand Beam
stabilizes the body.
Figure 1-3
General Information
1-4
1.4 4
Figure 1-4
1.4.5
Figure 1-5
General Information
1-5
2. Installation
2.1
Precaution
Please read the following information carefully before you start installation.
Note:
1.
Make sure the power switch is off before installing the cutting plotter.
Carefully handle the cutter to prevent any injuries.
2.
Before installing your cutting plotter, select a suitable location, which meets the following
conditions.
The machine can be approached easily from any direction.
Keep enough space for the machine, accessories and supplies.
Keep the working area stable, avoiding sever vibration.
Keep the temperature between 15 and 30 (60-86oF) in the workshop.
The relative humidity of the working environment should be between 25% to 75%.
Protecting the machine from dust and strong air current.
Preventing the machine from direct sunlight or extremely bright lighting.
3.
Check the plug of the power cord to see if it matches with the wall outlet. If not, please
contact your dealer.
Insert the plug (male) into a grounded power outlet.
Insert the other end (female) of power cord into the AC connector of cutting plotter.
Installation
2-1
Figure 2-1
Please pay attention to the direction of the base beam (the wheel on the front end of the
beam comes with a break while the rear one is on its own).
Front
Rear
Figure 2-2
Installation
2-2
Figure 2-3
to assemble.
T-Stand
Stand beam
Figure 2-4
Figure 2-5
Step 4
Position the stand beam perpendicularly to part and put the screws into the holes and
tighten them as Figure 2-5. Then the complete picture of stand will be like Figure 2-4.
Installation
2-3
Screws
Figure 2-6
Installation
2-4
3 screws
Step 7
Place roll holder 1 into the holes in the roll holder support. (Figure 2-8)
Roll holder 2
Figure 2- 8
Installation
2-5
Figure 2-9
Step 9
Insert the end of the roll holder without the damper into the left roll holder support and then
insert the end of the roll holder with the damper into the right roll holder support. Ensure the
white protrusion is wedged in the groove (Figure 2-10).
Figure 2-10
Installation
2-6
Figure 2-11
Step 11
Lastly, the complete picture will be shown like below (Figure 2-12).
Figure 2-12
Installation
2-7
2.3
Step 1
Please examine the following items in stand cartons accessory box:
1 set of Roll Media Flange (2 pieces)
1 set of Roll Holder (2 pieces)
1 set of Roll Holder Guide Bushes (4 pieces)
1 set of Roll Holder Support (2 pieces)
1 set of Desktop Support Bracket (2 pieces)
4 pieces of Plastic Foot
4 pieces of M4 screws
12 pieces of M6 screws
1 piece of M4 L-shape hexagon screw driver
1 piece of M5 L-shape hexagon screw driver
1 piece of M6 L-shape hexagon screw driver (for adjusting the screws of Roll Holders)
1 piece of Installation Guide for Roll Holder
Step 2
Put the 4 Plastic Foot under the Roll Holder Support and insert the M4 screw into the hole of
Plastic Foot and tighten them with the M4 L-shape screw driver. (Figure 2-13)
Figure 2-14
M6 screws
M4 screws
Plastic
Figure 2-13
M4 screws
Step 3
Position the Desktop Support Brackets beside the Roll Holder Support and insert
M6 screws into the Roll Holder Support and tighten them with M6 L-shape screw driver. (Refer
to Figure 2-14 at the left).
Installation
2-8
M6 screws
Screw holes
Figure 2-15
Roll Holders
Figure 2-16
Step 5
Place the two roll holders into the holes of Roll Holder Support (Figure 2-16). To install the roll
holder with damper, please refer to chapter 2.2, step 8 to step 10.
Step 6
The complete Desktop Media Support System will be shown as in Figure 2-17.
Figure 2-17
Installation
2-9
2.4
Turn the wheel as instructed below to adjust damping. The bigger the number is, the stronger
the damping. The volume symbol sticker indicates the damping level (Figure 2-18, 2-19).
Figure 2-18
Figure 2-19
Installation
2-10
2.5
Step 1
Please examine the supplied items in the accessory box
2 pieces of basket arms
2 pieces of basket rods
1 piece of basket
2 pieces of fixtures (for basket arms)
8 pieces of M3 screws
1 piece of 2mm L-shape hexagon screw driver
Step 2
First, place the basket arms beside the stand and fix them with fixtures. Then insert the M3
screws and tighten them with the 2mm L-shape screw driver. (See Figure2-20)
Stand
Fixtures
Screws
Figure 2-20
Installation
2-11
Basket arm
Basket rods
Basket
Figure 2-21
Step 4
Loosen the basket screws from the basket arms. Position the basket rod in front of the basket
arms and insert the basket screws into the holes on the basket rod and tighten them. (Figure
2-22)
Basket rod
Basket arm
Basket screw
Installation
2-12
Figure 2-22
Figure 2-23
Installation
2-13
2.6
1 piece of cutting pad is included in the accessory pack. Follow the instruction below to install
a new cutting pad when the existing pad is worn out.
Step 1
Carefully remove the cutting pad from the unit.
Figure 2-24
Step 2
Remove the remaining adhesive on the groove with alcohol or cleaning naphtha.
Remaining adhesive
Remaining adhesive
Figure 2-25
Installation
2-14
Figure 2-26
Figure 2-27
Installation
2-15
2.7
Blade Installation
Outward ring
Figure 2-28
Step 1
Install blade (Figure 2-29).
Figure 2-29
Figure 2-30
Step 2
Push the blade to the bottom of the blade holder. (Figure 2-30).
Step 3
Adjust the blade tip to suitable length by screwing
Blade tip adjustment screw clockwise orcount-clockwise. (Figure 2-31).
Tips:
The proper length means the blades
length is adjusted 0.1mm more than
films thickness. That is, if the thickness
of film is 0.5mm, then blades length is
properly adjusted 0.6mm and it can
completely cut through the film layer yet
avoid penetrating the backing.
Figure 2-31
Installation
2-16
Figure 2-32
Step 5
Figure 2-33
Step 6 Eject the blade. Push Blade eject pin to eject blade when the blade needs to be
replaced.
Note:
The blade will lose its sharpness after a period of usage, the cutting quality might be affected.
By increasing the cutting force, it might do the trick. However, once the blade is worn out
and no longer provides a reliable cutting, you should replace a new one. The blade is
consumable and must be replaced as often as necessary to maintain the cutting quality. The
quality of the blade deeply affects cutting quality. So be sure to use a high quality blade to
ensure good cutting results.
Installation
2-17
2.8
Figure 2-34 is the new blade holder with a scale and the carriage with a mark. This blade
holder detects blade length automatically and shows how the knob needs to be turned on the
LCM.
Scale
1 unit
Mark
Figure 2-35
Figure 2-34
There are 10 units on the scale; each unit equals to 0.05 mm, allowing you to adjust the blade
length for 0.00mm-5.00mm (Figure 2-35).
Follow the steps below to adjust the length of the blade:
1. Keep the blade tip within the blade holder before you start adjusting.
2. Align one of the scales on the blade holder to the mark on the carriage
3. Select Blade Length Adjust under CUT TEST on the LCM, enter the blade length
wished in Set Length; test the blade holder first and then test the blade length by
pressing ENTER.
Note:
Keep the blade holder at the same position when you perform blade holder and blade length
tests.
Installation
2-18
Figure 2-36
Installation
Figure 2-37
2-19
2.9
Cable Connection
The cutting plotter communicates with a computer through a USB (Universal Serial Bus) or a Serial
port (RS-232C). This chapter shows you how to connect the cutting plotter to a host computer and
how to set up the computer/cutting plotter interconnection.
Note:
When USB connection is enabled, both parallel port and serial port will be disabled automatically.
Serial port
USB port
Figure 2-38
Note:
If you are using Windows 2000 / XP / Vista / 7 as your operating system, make sure you log in
using the Administrator account.
Use the USB One-click Installation for quick driver installation. Follow the simple steps
below for driver setup.
Installation
2-20
Installation
2-21
(4) The installation will take a few minutes to complete and you will see a message below
and click on OK upon completion. Enjoy your Mutoh cutter!
Installation
2-22
2. After remove from the ValueCut unit, right click on any empty space on the page and select
Server Property
Installation
2-23
Installation
2-24
Click on OK
Click on Yes
The driver installed on PC is completely removed.
Installation
2-25
Installation
2-26
SPEED
MISC
FORCE
TOOL SELECT
OFFSET
DATA CLEAR
CUT TEST
ON/OFF
LINE
PAUSE / RESUME
ENTER
Key
Function
LCD Screen
Power LED
To indicate the power status ( light up: power on; light off: power off )
4 Arrow Keys
ENTER
PAUSE/RESUME
ON/OFF LINE
OFFSET
FORCE
SPEED
CUT TEST
DATA CLEAR
TOOL SELECT
To select tools.
MISC
To set up functions.
Please see details in 3.4 Menu Items
3-1
Power On
ValueCut in processing
ValueCut Cutter
LCM Version- - -
ValueCut
Firmware:
Copyright:
Roll
Edge
Single
use
to select
Top menu
S--- F----- O----
L-------- W-----T1M
Sending data
[PAUSE ]
Pause Setup
Resume
[ FORCE]
Force:80 gf
OK:ENTER
[ SPEED ]
[ OFFSET ]
Offset: 0.275 mm
OK:ENTER
[ DATA CLEAR ]
[TOOL SELECT ]
1S:72
Select:
F:80 O:0.275 M
OK:ENTER
OK:ENTER
0.00mm
OK:ENTER
3-2
OK:ENTER
0 mm
OK:ENTER
use
72 cm/s
Select:
OK:ENTER
UP Speed:
Select:
72 cm/s
OK:ENTER
Quality:
Select:
normal
OK:ENTER
[ FORCE]
OK:ENTER
[ OFFSET ]
Offset: 0.275 mm
OK:ENTER
[ DATA CLEAR ]
move origin
Y:
]
X:
[ SPEED ]
Speed:
Select:
72 cm/s
OK:ENTER
UP Speed:
Select:
72 cm/s
OK:ENTER
Quality:
Select:
normal
OK:ENTER
[CUT TEST ]
Square Cut
Select:
OK:ENTER
Pattern: Arrow
Change:
OK: ENTER
Ratio:
Change:
100%
OK: ENTER
OK:ENTER
Set Length
Change:
0.00mm
OK: ENTER
3-3
1S:72
Select:
F:80 O:0.275 M
OK:ENTER
use
parameters
Save parameter
Select:
OK:ENTER
[TOOL SELECT ]
Restore default
Select:
OK:ENTER
Panel Setup
Select:
OK:ENTER
Pouncing
Select:
0 mm
OK:ENTER
Pouncing:0-200mm with an
increment of 1mm
0.00mm
OK:ENTER
OverCut:0.00-3.00mm with an
increment of 0.05mm
[ MISC ]
OK:ENTER
Scale Length
Select:
OK:ENTER
Select Unit
Select:
OK:ENTER
English
Select Language
Select:
OK:ENTER
Firmware x.x.xx
FPGAVx.x
mm/dd/yy
Set Communication
Select:
OK:ENTER
OK:ENTER
Enable, Disable
OK:ENTER
3-4
Menu Items
Below describes the functions of menu items
Menu or Key
Place Media
And Then
Lower Down
The Lever
Function
Setting
--- Media sizing --To instruct the user to lower the lever after the material is
loaded.
When the medium is loaded, the user will be requested to
lower the lever; once the lever is lowered, users can proceed
to the three sizing modes (Roll/Edge/Single).
Roll
Edge
To measure media width and pull the media back till the front Maximum Tracking
paper sensor open.
150 meters
To measure media width and length.
Maximum Tracking
Single
Default
Maximum Tracking
150 meters
10 meters
Speed
0.000~1.000mm 0.275mm
[ FORCE ]
To set or modify the value of tool force.
5~600gram;
80 gram
When the cutting force exceeds 450g, the maximum cutting 5 gram/per step
speed would be 15cm/sec and the cutting quality would be
Small Letter Mode (0.2g) and while the cutting force is
300g-449g, the maximum cutting speed would be 30 cm/sec
and the cutting quality would be Fine Mode (0.5g)
[ SPEED ]
To set or modify tool down speed at horizontal moving.
3~153cm/sec;
72cm/sec
3cm/sec per step
3-5
Cutting Quality
Square Cut
Repeat AAS
Job
Repeat Last
Plot
[ CUT TEST ]
To perform a cutting test at present blade position.
For more information, please refer to 4.3 Adjusting the
Cutting Force and Offset to adjust blade force and cutting
speed.
To repeat AAS jobs automatically without having to operate
on the computer side.
Please be noted that this feature is mainly applied to the
Single paper mode; please ensure a new piece of material
you wish to apply this feature on is loaded and the origin
repositioned to the first registration mark before starting.
When the first AAS job repeat completes, the user will be
offered the choice of Repeat AAS Job Again, please
press Online/Offline to return to the main menu.
Recut:
To repeat the last job without re-sending the data.
Copy:
3~153cm/sec;
72cm/sec
3cm/sec per step
Draft, Fair,
Normal
Normal, Fine,
Small Letter
1~99;
1 per step
1~99;
To copy the last job without re-sending the data. 1 per step
Ou t O f S p a c e ;
#
o f Co p i e s f i n i s h e d
* If both functions are enabled at the same time, the cutter will
perform the last setting only.
Pattern Setting To provide two patterns for cut test
Note: It is recommended to select Cross if you are working
on thick pieces of materials.
Arrow and
Arrow
Cross patterns
Ratio Setting
100%, 200%,
300%, 400%
Blade Length
Adjust
Please see 2.5 Automatic Blade Length Adjustment for further 0.00mm-5.00mm 0.00mm
details.
100%
[ DATA CLEAR ]
To clear up buffer memory.
Save
Parameter
[ TOOL SELECT ]
Patterns1~4
To save pattern(s) of cutting parameters for later use.
There are 4 sets of parameters saved in the panel. Use Page
Up and Page Down keys to select the set of parameters you
wish to adjust, press Enter to confirm (the number shown on
the upper left corner will change accordingly). Each set of
parameters includes Speed, Force, Offset, Up Speed and
Quality though the latter two will not be displayed in this
section. To adjust or check individual parameters, go back to
the responding keys on the panel and press Enter to
3-6
Pattern 1
Panel Setup
0mm
Vacuum
First Back to
Origin
AAS Offset
Paper Saving
Mode
Set
Communication
[ MISC ]
To avoid paper jam and motor crash by automatically unroll
media (50cm and up) before cutting while enabled. .
* Auto-unroll only affects on roll/edge media.
* Using Single mode to size media will disable this function
automatically.
* If the length of the rolled media is less than 2 meters or the
weight is light, it is recommended to set this mode disabled.
To help improve tracking and cutting accuracy by turning on
the fans. If you turn off the vacuum system, the fans
will remain inactive during cutting or plotting.
To enable the carriage back to the previous origin; when
Enable
Enable is selected and the button Online/Offline has been Disable
pressed, the carriage will go back to the previous origin while
the selection of Disable will not allow the carriage to do so.
To set or modify AAS offset value.
You can refer to 5.3 Printer Test for more details.
To save media by four different modes:
1. Length expanded mode
2. Width expanded mode
3. Both expanded mode
4. Both unexpanded mode
To build up the communication between host computer and
cutter.
Baud Rate is to determine the speed of data transmission.
Data Bits refers to the size of one block of data.
Parity is used to check if data was revived correctly or not.
9600, n, 7, 1, p
9600pbs, 7 Bits with NO Parity
9600, o, 7, 1, p
9600pbs, 7 Bits with ODD Parity
9600, e, 7, 1, p
9600pbs, 7 Bits with EVEN Parity
3-7
Enable
Enable
Enable
Length
expanded
mode
Firmware
Version
Select
Language
Select Units
Scale Length
9600, n, 8, 1, p
9600pbs, 8 Bits with NO Parity
9600, o, 8, 1, p
9600pbs, 8 Bits with ODD Parity
9600, e, 8, 1, p
9600pbs, 8 Bits with EVEN Parity
19200, n, 7, 1, p
19200pbs, 7 Bits with NO Parity
19200, o, 7, 1, p
19200pbs, 7 Bits with ODD Parity
19200, e, 7, 1, p
19200pbs, 7 Bits with EVEN Parity
19200, n, 8, 1, p
19200pbs, 8 Bits with NO Parity
19200, o, 8, 1, p
19200pbs, 8 Bits with ODD Parity
19200, e, 8, 1, p
19200pbs, 8 Bits with EVEN Parity
To display the version number of Firmware and FPGA code.
To select displayed languages on LCM panel in English,
Spanish, Italian, Deutsch, Japanese, Portuguese, Polish,
Turkish or French.
Provide two-unit systems for users convenient.
To adjust the scale of media length and width that may cause
by the thickness of the media.
The Denominator is the actual length, and the Numerator is
the ideal length measured from the resultant.
Scale Width
3-8
English
cm/gram;
inch/oz
Metric
4. Operation
4.1
Media Loading
Figure 4-1
Step 2
Load your media on the platen and slide it under the pinch rollers from either the front side or
the backside. The alignment rulers on the platen extension will help you to adjust the media
precisely.
Note:
Be sure that the media must
cover the paper sensors on the
platen when loading the media.
At least one of the two paper
sensors (Figure 4-2) should be
covered. Once the media covers
the sensor, the cutting plotter will
size the media width and length
automatically.
Paper sensors
Figure 4-2
Operation
4-1
Figure 4-3
Step 4
Push the lever backward to lower down the pinch rollers.
Step 5
Turn on the power, the tool carriage will measure the size of the media automatically.
plotting cutter begins to work.
And the
Note:
1. Always adjust the position with the pinch roller raised.
2. Move the pinch roller by applying force at the rear portion of the pinch roller support.
3. Do not move it by holding its front rubber roller (Figure 4-4).
(X)
Incorrect
Figure 4-4
Operation
4-2
Note:
Please pull up the bottom of all pinch rollers (Figure 4-5) before the lever is pushed backwards
to ensure accurate media width detection.
ENABLE
Figure 4-5
Figure 4-6
Operation
4-3
Figure 4-7
Figure 4-8
Figure 4-9
Step 3
Load the media on the platen. Please refer to 4.1.1 Loading the sheet media. After loading
the roll media, flatten the media on the platen and hold the front edge of the roll media firmly
(Figure 4-10).
Operation
4-4
Figure 4-10
Figure 4-11
Step 4
Turn the roll downward to make an equal tension across the media (Figure 4-11)
Step 5
Move the pinch rollers to the appraise location and
note that the pinch rollers must be positioned above
the grid drums.
Note:
Make sure that the media tension is equally distributed from left to right. If the media were not
tightened enough against the platen, it would cause tracking problems!
Step 6
Push the lever backward to lower down the pinch rollers.
Step 7
Fix roll media guide bushes on the roll holder to secure the roll media.
Step 8
Turn on the power switch, the tool carriage will sizing the media automatically.
Then the cutting plotter is ready to work.
Step 9
Use the reverse steps to remove the media.
Operation
4-5
4.2
Tracking Performance
In order to achieve the best tracking performance for a long plot, we recommend some
significant media loading procedures described as follows:
If the media length is less than 4 meters, leave the margin of 0.5mm25mm in the left and right
edges of the media (Figure 4-12).
0.5mm - 25mm
0.5mm - 25mm
Pinch roller
Pinch roller
Figure 4-12
If the media length is greater than 4 meters, leave at least 25mm margin on the left and right
edges of the media (Figure 4-13).
> or = 25mm
> or = 25mm
Figure 4-13
Please refer to the paragraph 4.5 How to Make A Long Plot for more details.
Operation
4-6
4.3
Before sending your designs for cutting, you may perform a cut test to generate satisfactory
cutting results. The Cut Test should be repeated until the appropriate cutting conditions for the
media are discovered.
After sizing the media, press [CUT TEST] button to select the square cut, and press [ENTER
KEY] to confirm.
The default cutting force and offset value of the cutting test are 80gf and 0.275mm respectively.
Press [ARROW KEY] to move the tool carriage to the position where you like. Then, press the
[ENTER KEY] to perform Cut Test.
Note: At the same time, the new origin is also set at the cutting test position.
When the cutting test is completed, a pattern appears. Peel off the pattern to see if it can be
easily separated from the media base. If yes, the setup tool force is appropriate. If not or cut
through the back paper, press [FORCE KEY] to adjust the tool force until an optimum force is
obtained (Figure 4-14).
S q u a r e
S e l e c t
C u
O K : E n
e r
Press ENTER_KEY
M o v e
c u
Y :
X :
e s
Press ENTER_KEY
AA
BB
CC
C o n t i n o u s
S q u a r e
N : O N / O F F L I NE
O K : E n
Press ENTER_KEY
C u
e r
Press SPEED_KEY ,
FORCE_K EY,
OFFSET_KEY to setup
or
Press arrow keys to
desired position for next
square cut
Press
ENTER _KEY
Press ON /O FF
line_K EY
3mm
3mm
80 mm
80 mm
80 mm
M achine
Figure 4-14
Operation
4-7
4.4
To obtain good quality output, narrow media is recommended. However, if wide media is used,
you should:
1.
2.
Position two pinch rollers as close as possible to both edges of the cutting area.
Make sure the loaded media is held flat with equal tension across the platen.
3.
4.5
When you are making a long plot with a roll of heavy and wide vinyl, paper you need to use the
AUTO UNROLL MEDIA function. The following parameter settings are to help users get the
best cutting quality. The actual output quality may vary when using different kind of materials
1.
2.
3.
Figure 4-15
Operation
4-8
Figure 4-16
4.6
After completing the cutting job, raise the sheet-loading lever, and then remove the material.
You can also cut off the finished job by the Safe Blade (a standard accessory) along the knife
guide. (Figure 4-17)
Figure 4-17
Operation
4-9
Figure 4-18
Setting: You can adjust the following settings, depending on your application or results you
would like to achieve.
Quality:
[Slower speeds / higher quality - Faster speeds / lower quality]
The Cutting Quality setting function allows you to adjust and balance vector modes quality and
speed settings based on your specific job. Draft Mode offers the highest output speed,
sacrificing quality. Whereas Small letter Mode offers the highest quality, sacrificing output
speed. Keep in mind that speed and quality are usually at a tradeoff.
Blade:
Choose the blade type used for this job.
Operation
4-10
Vector Function
Normal:
This is the default Vector Function setting. The cutting order depends on the order of the
graphics created in the application software.
X sorting:
The cutting order is based on the next closest object on the x-axis from the origin.
The cutting order of the sample below will be 1,2,3,4 (please refer to figure 4-20).
3
2
Figure 4-19
Operation
4-11
History File: This section contains a list of the recent files you have recently created and
worked.
SAVE: This function will save current print driver parameter settings to a file under the
specified location on your computer. (Saved parameter setting files will be tagged with the
ValueCut series extension)
LOAD: This function allows you to load previously saved print driver parameters.
ORIGINAL: This function will load the print drivers original factory parameter settings.
SAVE TO DEFAULT: This function allows you to save your current print driver parameters
as the default startup settings.
DELETE: This function will delete the file you select from the History File section. Please
note the delete function only removes the file from the history file section, it does not remove the
ValueCut file from your hard drive, if you wish to completely remove the file from your hard disk,
and you will
have to manually delete the file from your operating system.)
Note:
If you are using Windows 2000 or XP as your operating system, then make sure you log in
with an administrator or administrator-rights account in order to properly save cutter parameter
settings.
Operation
4-12
Figure 4-20
If you would like to specify your own colors to designate to a particular cutter setting, then all
you have to do is to double-click on that particular pen color from the pen menu and a color
manager window will open where you can select define custom colors to define your own color
(shown in the picture below). This is useful when your image is composed of colors that are not
part of the pen menus default color selection, and instead of modifying your image, you simply
would like to assign the cutter settings based on the existing colors from your current image.
Operation
4-13
Figure 4-21
Note:
The ValueCut series print driver cannot store more than 16 pen colors or different cutter
parameter settings per file.
4-14
Figure 4-23
Figure 4-22
You can adjust the parameter such as force and length in both Pen No.1 and Pen No. 1* as you need.
For example:
Figure 4-24
Pen No.1*: Cutting through the backing of the material
Operation
4-15
Sticker
Figure 4-25
Operation
4-16
Paper Size (Paper Page) [DEFAULT SETTING: Y = the width of machine; X will be automatically set to be twice
the length of Y]
The paper size represents your total work area. The X value represents the length and the
Y value represents the width. The paper size should be set as the same as your image so you can get a better
cutting quality.
Operation
4-17
Introduction
The ValueCut series cutting plotters feature a standard Automatic Aligning System (AAS II) to
guarantee precise contour cutting quality by detecting the registration marks printed around the
graphic.
Notice
Avoid any kind of light source horizontally illuminating the AAS module.
- PROHIBITED
- ACCEPTABLE
- PROHIBITED
5-1
5.2
The AAS system has one calibration procedures to ensure maximum accuracy of AAS
operation. To operate the AAS you need to learn about the method of media feeding firstly.
(Refer to 4.1 Media Loading.)
5.2.1 Media Calibration
Media Calibration is to ensure the sensor being able to recognize the registration marks.
The factory default works on a wide range of materials. However, certain types of
materials may not work properly. Performing a media calibration may become necessary
while working with such materials to change the sensitivity of AAS for greater reliability.
Media calibration adjusts the media feeding according to media type for better accuracy
during cutting.
When to use
We suggest white media for best cutting result. It is not necessary to perform media
calibration every time unless the registration marks on the printed media become
undetectable in AAS sensing process.
5.2.2 AAS Calibration
The first registration mark is designed to be different in order to identify the origin for AAS
auto-detection. The following precaution must be aware for registration marks to be read
automatically.
Type of media
Registration mark pattern
Reading range required for detection the registration marks
Position for registration marks and medium
The registration marks have to be:
Created by cutting software like CorelDRAW plug-in
In black color (printing quality of registration marks is essential; incorrect, misaligned
colors, blurry or smeared printout might leading to inaccurate cutting result)
Length: The length of marks
Range: 5mm~50mm
Optimized Setting: 25mm
Thickness: The line thickness of marks
Range: 1mm~2mm
Optimized Setting: 1mm
Margin: The distance between marks and images
Automatic Aligning System
5-2
This is the basic mark pattern that AAS II will auto detect four registration marks and contour
cut images inside those marks.
Command: Esc.D1;(XDist);(YDist):
Layout: 4 L-shaped marks at the 4 corners around the design
2. Segmental Positioning
In addition to 4 original points, the intermediate registration marks are added on both X axis
and Y axis to help contour cut accurately, especially for cutting large images.
Command: Esc.D2;(XDist);(YDist);(XStep);(YStep):
Layout:
In-between distance on X: 200~600mm, default 300mm
In-between distance on Y: 200-600mm, default 300mm
5-3
The object will be output following the Data Block pattern based on the
Segmental Positioning parameters.
Cutting sequence: Date Block1-> Date Block2-> Date Block3- >Date Block4
3. Multiple Copies
The function is used to duplicate images to let you cut quantities of images at a time.The
AAS II sensor will automatically scan registration marks for each individual image to ensure
the contour cutting precision.
Command: Esc.D3;(XCopies);(YCopies);(Space):
Layout:
Condition 1 (Default)
Condition 2
5-4
Figure 5-1
5.3
Figure 5-2
Printer Test
Before performing AAS contour cutting, its recommended to print out a test file that you can find
in the enclosed Installation CD to make sure the AAS II cutting accuracy of ValueCut.
There are two testing files for AASII:
1.
5-5
5-6
Note:
Before adjusting the AAS II settings, please proceed scaling for width and length.
The blade offset value isnt set for this test graphic, please set it according to the blade
you use.
If you have any question, please contact us or your local distributor for assistance.
5.4
Please correctly load your media (refer to the alignment ruler on the platen) to make sure the
registration marks are successfully detected. Deviation exceeds the range below will lead to
detection failure.
5.5
Contour Cutting
For accurate contour cutting with AAS function, please proceed the following steps:
Step 1
Creating Graphics
Create the graphic that you want to print and cut in your software.
5-7
Note:
The Multiple Copies function is also available. It automatically copy the graphic and
registration marks.
Step 2
5-8
(Scaling = 100%).
When printing on a roll media, make sure the orientation as following:
Step 4
Step 5
5.6
For getting better results of contour cutting, there are some tips below for your reference.
Keep light sources simple and avoid illuminating from the sides of cutter.
Before operating AAS, change the maximum paper size in ValueCut driver property.
STEP 1 Find the ValueCut model in the Printer & Fax folder of your PC.
Automatic Aligning System
5-9
5-10
6. Maintenance
This chapter explains the basic maintenance (i.e. cleaning the cutting plotter) required for the
cutting plotter. Except for the procedures mentioned below, all other maintenance must be
performed by a qualified service technician.
6.1
Cleaning the machine properly and regularly will ensure optimal performance out of your
machine.
Cleaning Precaution !
Unplug the cutting plotter before cleaning it
in order to prevent electrical shock.
Never use solvents, abrasive cleaners or
strong detergents for cleaning. They may
damage the surface of the cutting plotter
and the moving parts.
Recommended Methods:
Gently wipe the cutting plotter surface with a lint-free cloth. If necessary, with a damp cloth
immersed in water or alcohol. Dry and wipe any remaining residue off a soft, lint-free cloth.
Wipe all dust and dirt from the tool carriage rails.
Use a vacuum cleaner to empty any accumulated dirt and media residue beneath the pinch
roller housing.
Clean the platen, paper sensors and pinch rollers with a damp cloth immersed in water or
alcohol, and dry with a soft, lint-free cloth.
Wipe dust and dirt from the stand.
Basic Maintenance
6-1
6.2
1. Turn off the cutting plotter, and move the tool carriage away from the area needed to be
cleaned.
2. Raise the pinch rollers and move them away from the grid drum for cleaning.
3. Use a bristle brush (a toothbrush is acceptable) to remove dust from the drum surface.
Rotate the drum manually while cleaning. Refer to Figure 6-1.
Figure 6-1
6.3
1. If the pinch rollers require a thorough cleaning, use a lint-free cloth or cotton swab to wipe
away the accumulated dust from the rubber portion of the pinch rollers. To prevent the pinch
rollers from rotating while cleaning, use your finger to hold the pinch rollers to prevent them
from rotation
2. To remove the deeply-embedded or persistent dust, use the lint-free cloth or cotton swab
Note:
moistened with rubbing alcohol.
The daily maintenance of your cutting plotter is very important. Be sure to clean up the grid
drum and pinch rollers regularly for better cutting accuracy and output quality.
Basic Maintenance
6-2
7. Trouble Shooting
This chapter is to help you correct some common problems you may come across. Prior to
getting into the details of this chapter, please be sure that your application environment is
compatible with the cutting plotter.
Note:
Before having your cutting plotter serviced, please make sure that the malfunction is in your
cutting plotter, not the result of an interface problem or a malfunction in your computer or a
software problem.
Possible Causes:
7.1
Non-Operational Problems
Check the following first:
Does the AC power cord plug in properly?
Does the AC power cord connected to the power connector properly?
Does the power LED still illuminate?
Solutions:
If the LCM is able to display the message, the cutting plotter should be in a normal
condition. Switch off the cutting plotter and turn it on again to see if the problem still
existing.
If the LCM is not able to display any message, contact the technician from your dealer.
Trouble Shooting
7-1
7.2
Operational Problems
Some mechanical problems or failure during operation will cause some problems. If the problem
still exists after the recommended actions have been taken, have your cutting plotter serviced.
7.2.1 LCM Error Messages
The error messages shown on the LCM present the problem first, and followed by
recommended actions.
Error, Check Media
Or Drum or X Motor
Trouble Shooting
7-2
(CORRECT)
(INCORRECT)
Press
down
Press
Stop bar
DISABLE
ENABLE
Trouble Shooting
7-3
Trouble Shooting
7-4
7.3
Communication Error
Setup: MISC. key
No
Refer to Chapter 2 -
Yes
No
Note:
The computer also needs to set up compatible communication parameters to the cutting
plotter set up.
Trouble Shooting
7-5
7.4
Software Problems
Yes
Does the cutting plotter interface
match the requirements of your
software?
cutting
Does your
Refer to Chapter
software
recommend
using a different
cable?
2 - Connecting
your cutting
plotter.
Yes
Re-power on the
cutting plotter and
try to send the file
again.
Trouble Shooting
not,
use
A3 size: HP7475A
A1 size: HP7580A
A0 size: HP Draf Pro Exl or
HP Draf Master
No
Yes
If
No
Yes
plotters.
No
Do something about the
error message display on
LCM, or consult your
software vendor.
7-6
7.5
Note: The daily maintenance of your cutting plotter is very important. Be sure to clean up the
grid drum and pinch rollers regularly for better cutting accuracy and output quality.
Yes
Yes
No
Replace
with a new
blade
Yes
No
Yes
Trouble Shooting
No
Yes
No
Please contact your dealer for technician
support.
7-7
ValueCut Specification
Model Number
VC-600
VC-1300
Operational Method
VC-1800
Roller-Type
610mm (24in)
1320mm (52in)
1830mm(72in)
50m (164ft)
770mm (30.3in)
1594mm(62.7in)
1900mm(74.8in)
50mm (1.97in)
300mm (11.8in)
4
0.8mm (0.03in)
Drive Motor
DC Servo Control
Cutting Force
5~600 g
Acceleration
4.2 G (gravity)
Offset
Memory Buffer
4 MB
Interfaces
Type of Command
HP-GL, HP-GL/2
Mechanical Resolution
0.006mm
Software Resolution
0.025 mm
Distance Accuracy
Repeatability
0.1mm
Yes
Configurable Origin
Yes
Yes
Tangential
Yes
Repeat
Yes
Copy
Yes
Pouncing
Yes
Control Panel
Power Supply
Power Consumption
Dimension (HxWxD) mm
251.8 watts
414 * 930 * 490
(HxWxD) in
Net Weight
18 kg
50 kg
64 kg
Stand
Optional
Standard
Operation
Temperature
Environment
Humidity
Standard
15~30/ 60F~86F
25% ~ 75%
A-1
Blade Specification
For cutting thick fluorescent and reflective vinyl. Also for cutting
detailed work in standard vinyl.
The blade is 45 with Red Cap(5-unit package), 0.25 mm offset
For cutting thin sandblast mask and stencil with friction feed or
sprocket feed machine.
The blade is 60 with Blue Cap, 0.25 mm blade offset
For Cutting small text and fine detail. Sharp blade with smallest
offset.
The blade is 0.175 mm blade offset with Black Cap
Blade Specification
A-2
Blade
Central line
Blade tip
offset
Thickness of
the media (t1)
Protrusion length
of the blade
Thickness of the
base paper (t 2)
Length of protrusion = t1 + t 2/ 2, but for your convenience you may just make it about
0.3mm ~ 0.5mm beyond the blade holder tip.
Blade Specification
A-2
Item Name
VC-CHD
VC-CBRE5
VC-CBGR1
VC-CBBU1
VC-CBBK1
VC-CBYE5
PSGB-BK
VC-CMAT
VC-PT
VC-PMAT
Pouncing Pad(L=1.5m)
VC-TW
Tweezers(L=11cm W=0.85cm )
VC-SB
Safe Blade
Optional Items
Part Number
Item Name
VC-STD600
VC-TBL
VC-RS
VC-USB
USB Cable
A-3
Installation
1. Check the AAS CorelDraw Installer folder in ValueCut Installation CD, and double click
the AASIIInstaller.exe file to run the installation program.
CorelDRAW Plug-In
A-4
User Instructions
1. Run CorelDRAW to edit your graphics and select all images at once when you wish to
plot.
CorelDRAW Plug-In
A-4
3. Click on Apply and select whether you would like to add the registration marks by page
size or by object.
Note:
Note: Add Registration Mark by Object will be the
default selection if you click on the image whereas
Add Registration Mark by page size will be the
default one when the blank area on the page is
clicked.
4. Now you can print out the image file with registration marks.
CorelDRAW Plug-In
A-4
The system will create the 4 marks on the 4 corners of the page as shown in the picture below
wherever you move your image.
CorelDRAW Plug-In
A-4
Segmental Positioning
X Step: The distance of intermediate position on the X axis
Y Step: The distance of intermediate position on the Y axis
Range: 200mm~600mm
Optimized Setting: Less than 500mm
Multiple Copies
No. of X Copies: The numbers of copies on X axis
No. of Y Copies: The numbers of copies on Y axis
Range: 1~50. (The more copies you make, the more time
is needed for data transmission.)
Numbers of X Copies * Numbers of Y Copies = The total
amount of image copies
Copies with outlineTo show outlines of image graphics
Note:
The values entered in the 4-Point Positioning section (length, thickness and margin) will still
be applied when you tick Segmental Positioning or Multiple Copies.
CorelDRAW Plug-In
A-4
The system will create the 4 marks as shown in the picture below.
CorelDRAW Plug-In
A-4
Note:
The values entered in the 4-Point Positioning section (length, thickness and margin) will
still be applied when you tick Segmental Positioning or Multiple Copies.
1. To save your materials, in addition to amending object margins, you can also adjust the
length of the registration marks (5mm minimum) when you apply 4-Point Positioning
(see table 1 for suggestions based on different material sizes). The smaller the size is,
the smaller the distance between the object and the registration marks is (see the
figures below).
Area to be cut
Page size
(unit: inch)
A6 (4.13 5.83)
A5 (5.83 8.27)
A4 (8.27 11.69)
11
A3 (11.69 16.54)
16
A2 (16.54 23.39)
23
25*
Table 1
*25mm is the suggested value for the registration mark length
2. The size of the registration marks would affect the accuracy of registration mark
detection so please make sure the amount you enter is reasonable.
3. If you change the paper size, you will have to reset the registration marks otherwise the
previous setting will be applied.
CorelDRAW Plug-In
A-4
Segmental Positioning
X Step: The distance of intermediate position on the X axis
Y Step: The distance of intermediate position on the Y axis
Range: 200mm~600mm
Optimized Setting: Less than 500mm
The system will create the marks as shown in the picture below.
Segmental Positioning
CorelDRAW Plug-In
A-4
Multiple Copies
No. of X Copies: The numbers of copies on X axis
No. of Y Copies: The numbers of copies on Y axis
Range: 1~50. (The more copies you make, the more time is needed
for data transmission.)
Numbers of X Copies * Numbers of Y Copies = The total amount of
image copies
Copies with outlineTo show outlines of image graphics
Y axis
X axis
CorelDRAW Plug-In
A-4
Segmental Positioning
CorelDRAW Plug-In
A-4
Please note that if you use CorelDraw X5, you must follow the steps below.
Click the color page and go to the Color conversions performed by: and then select the
model name of you cutter.
CorelDRAW Plug-In
A-4
You can also add a Hot Icon for the AAS II Plug-in
Step 1: Select Tools Customization Commands Macros.
CorelDRAW Plug-In
A-4
CorelDRAW Plug-In
A-4
Installation
1. Check the AAS Illustrator Installer folder in ValueCut Installation CD, and double click
the AASIIInstaller.exe file to run the installation program.
Illustrator Plug-In
A-5
User Instructions
1) Open Illustrator.
2) Edit your image and create a contour line
Note: You must have the line width set as 0.001mm
Contour line
3) Click on the image and apply the AAS function (File Scripts _AASII_Plug_In)
Illustrator Plug-In
A-5
5) Three types of registration marks are introduced here: 4-Point Positioning, Segmental
Positioning and Multiple Copies.
Illustrator Plug-In
A-5
Note:
The values entered in the 4-Point Positioning section
(length, thickness and margin) will still be applied when
you tick Segmental Positioning or Multiple Copies.
6) Confirm the registration marks (the 4-Point Position mark is used as an illustration in the
following steps).
Illustrator Plug-In
A-5
Note:
Keep all Bleed settings as zero
when performing segmental cutting
to ensure accurate output.
Illustrator Plug-In
A-5
10) Please move your mouse to the tool bar on the left when step 10) is finished and then click
Selection Tool.
Illustrator Plug-In
A-5
12) Print out the file with the contour line and the registration marks.
13) Place the printed file on the cutter, lower the pinch rollers and then position the carriage at
the origin of the registration marks.
14) Send the file to the cutter.
Illustrator Plug-In
A-5
15) Select the cutter model, position the object in the bottom left corner and then click Print.
Illustrator Plug-In
A-5
The system will create the 4 marks as shown in the picture below.
Illustrator Plug-In
A-5
Area to be cut
Page size
(unit: inch)
(unit: mm)
A6 (4.13 5.83)
A5 (5.83 8.27)
A4 (8.27 11.69)
11
A3 (11.69 16.54)
16
A2 (16.54 23.39)
23
25*
Table 1
*25mm is the suggested value for the registration mark length
2. The size of the registration marks would affect the accuracy of registration mark
detection so please make sure the amount you enter is reasonable.
3. If you change the paper size, you will have to reset the registration marks otherwise the
previous setting will be applied.
Illustrator Plug-In
A-5
Segmental Positioning
X Step: The distance of intermediate position on the X
axis
Y Step: The distance of intermediate position on the Y
axis
Range: 200mm~600mm
Optimized Setting: Less than 500mm
The system will create the marks as shown in the picture below
Segmental Positioning
Illustrator Plug-In
A-5
Multiple Copies
No. of X Copies: The numbers of copies on X axis
No. of Y Copies: The numbers of copies on Y axis
Range: 1~50. (The more copies you make, the more
time is needed for data transmission.)
Numbers of X Copies * Numbers of Y Copies = The
total amount of image copies
Copies with outlineTo show outlines of image graphics
Margin: Space between marks; must be 0 or 20, no
negative numbers allowed
Y axis
X axis
Illustrator Plug-In
A-5
Illustrator Plug-In
A-5