English Oem 36 2015
English Oem 36 2015
English Oem 36 2015
(EN 04/2015).
SPEEDHUB 500/14
R
Table of contents:
10. Drive
General Info
11. Accessories
16. Liability exemption for OEM2 style mounting of the Rohloff SPEEDHUB 500/14
17. Info Sheet OEM2 use with M5 luggage rack adapter
18. Info Sheet Use in combination with electric motor technical specifications
SPEEDHUB 500/14
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1. Version 1:
Fig. 2:
Rohloff SPEEDHUB
with CC OEM axle plate
SPEEDHUB 500/14
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2. Version No 2-1: OEM axle plate (brazed on section) for adjustable dropouts
Version 2 - 1:
SPEEDHUB 500/14
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The dropout as in shown Fig. 8 must be fitted to all full suspension bikes where the chain
length changes.
This dropout also allows the mounting of a rear derailleur. It can therefore be used with the
Rohloff SPEEDHUB 500/14 or a conventional derailleur system.
Fig. 6 & 7 show the left- and right-hand dropout inserts which are designed solely for SPEEDHUB
500/14 use.
.
With regards to the installation of a disc brake, the following dropout will be necessary:
SPEEDHUB 500/14
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4. Version 3:
Dropout with
disk brake mount
Fig. 11: Dropout with disc brake mount (International Standard IS-1999)
The OEM2 axleplate cannot be used to mount a Rohloff SPEEDHUB 500/14 into frames
with vertical dropout slots where the IS or Postmount disc brake mount is positioned on the
chainstay. The only exception to this rule is when an additional hole is positioned in the
dropout behind a vertical line through the axle (Fig. 12b).
This hole must accept an M6 bolt or an M5 bolt in connection with the special M5OEM2 adapter (Article #8552).
Fig. 12a:
Fig. 12b:
Fig. 12c:
SPEEDHUB 500/14
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5. Version 4:
SPEEDBONE
Brake caliper
CC/TS OEM2
axle plate
External Gear
Mech
SPEEDBONE
CC/TS OEM2
axle plate
Horst Link
SPEEDHUB 500/14
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2m
6.
min. R6mm
6.2mm
Fig. 14: Dropouts with a disc brake mount of International Standard (IS 1999) 16,3mm.
If the above dimensions are kept and the frame material is faultless, the manufacturer may
safely install the Rohloff SPEEDHUB 500/14, as described for versions 3 and 4 below.
The technical OEM2 data sheet must be referred to when using this product!
Furthermore it is necessary to grant retailers permission to use this method of supporting
the output torque produced by the Rohloff SPEEDHUB 500/14!
in .
8m
Caliper mount
SPEEDHUB 500/14
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The External Gear Mechanism (EX) must be used when equipping a bicycle with a Rohloff
SPEEDHUB 500/14 and Disc Brakes (DB).
The external transfer box must be positioned so that an optimal cable routing is achieved.
The shifting box can be rotated in 30 increments to achieve this perfect cable routing.
Cables should be routed as close to the pivot point as possible when mounting a Rohloff
SPEEDHUB 500/14 into a full-suspension bike. This helps reduce the additional friction
created in the cables as they try to move as the rear triangle is activated. Generally we
recommend routing the cables along the downtube and chainstay for full-suspension
bicycles.
The external gear mechanism should be used when internal routing is not possible for any
reason e.g. an extremely short rear triangle where there the possibility to mount a cable
guide is not foreseen. This is also the preferred gear mechanism for long distance
expedition/touring bikes due to the easy availability and replacement of the inner shifter
cables.
SPEEDHUB 500/14
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Chainstay
Cable guide (0) and clamp
Art. No. 8260
>240 mm
Disconnected Bayonet
connector (male)
>240 mm
Fig. 17: Internal Gear Mech cable routing via brake boss.
SPEEDHUB 500/14
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SPEEDHUB 500/14
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Small wheels:
Wheels smaller than 26 must be laced using a single cross lacing pattern in order to
guarantee the spokes will have the correct angle of entry to the rim.
Radial lacing the Rohloff SPEEDHUB 500/14 is not permitted!
The Rohloff SPEEDHUB 500/14 should not be used with rims smaller than 18 as the
angle between rim and the high hub flange would become to acute, causing spokes to kink
where they enter the nipples leading to premature spoke failure.
Wheel stability:
The Rohloff SPEEDHUB 500/14, when laced into a 32 or 36 spoke rim, will create a
stronger wheel than a traditional dished derailleur hub wheel.
The SPEEDHUB 500/14 wheel stability corresponds to that of a Tandem wheel with 48
spokes!
The spoke flanges of the Rohloff SPEEDHUB 500/14 are symmetrical. The rim is
therefore centrally placed between the hub flanges, the spokes radiate from both sides of
the hub at an equal angle to the rim and the resulting wheel is not dished. All spokes
from a Rohloff SPEEDHUB 500/14 wheel will therefore be of the same length and
should have exactly the same spoke tension (min. 1000-1300N).
To build a strong, long lasting wheel, quality spokes should be pre-tensioned with a
minimum tension of 1000N (measured with an inflated tire) or 1300N (measured
without a tire fitted). This value cannot always be reached with an un-dished wheel,
because the spokes on the sprocket side of the hub have to be tensioned to around
1475N which can cause problems with the nipple seat at the rim. The spoke tension on
an 8-speed cassette hub is usually only 600N on the opposing flange side. See the
comparison to an MTB 8-speed wheel overleaf.
Because of the larger diameter hub flange, the spokes have, despite only being double
crossed, approximately the same angle to the rim as the spokes of a triple cross laced
wheel with a low-flange hub. Due to the fact that the spokes coming from the Rohloff
SPEEDHUB 500/14 radiate from a larger circle, they are not subjected to the same
amounts of stress. It therefore follows that the force passed on to the rim is far less, in
comparison to that passed on by the spokes of a traditional low-flange hub (Torque =
Force x Lever).
SPEEDHUB 500/14
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Tandem:
Wheel with SPEEDHUB 500/14, 32 spokes
Wheel with 8-speed derailleur gear, 48 spokes
2 riders of 80kg, pedalling while standing on the
pedals.
th
Transmission SPEEDHUB: 4 gear (48/16)
Spread: 2,52m
Transmission derailleur gear: 36/30
Spread: 2,47m
The values for the Tandem 8-speed hub turn out more favorable despite there being 2
riders, because there are 48 spokes and because more symmetric flange width than
the values for the MTB wheel. However, the values of the Rohloff SPEEDHUB 500/14
wheel are, with 1.206N in comparison to 1.409N, still better.
Rohloff SPEEDHUB 500/14 on Tandems:
All versions of the Rohloff SPEEDHUB 500/14 are certified for tandem use long as the
frame spacing remains 135mm. The Article number/description is extended by the
appendix T (Example: CC-T or TS-EX-T). All SPEEDHUB 500/14 versions are
supplied with spoke holes of 2.7mm and are drilled for either 32 or 36 spokes. The tandem
versions differ to the regular Rohloff SPEEDHUB 500/14 only through the length of cable
supplied in the kit. All tandem versions are supplied with cables of 2.5m in length. As the
only difference is the cable length, these hubs are also suitable for recumbents, HPVs and
other applications where longer cables are required. A special, reinforced CC OEM
Tandem Axleplate (Art. #8234T) is also available on request. This axleplate permits just
one mounting position.
SPEEDHUB 500/14
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SPEEDHUB 500/14
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Chain tensioner:
An external chain tensioner is necessary for frames where there is no other possibility to
tension the chain (i.e. via an adjustable dropout, a dropout with a long slot, or an EBB). A
chain tensioner is also required with dropouts where the axle has less than 25mm room for
adjustment (fig. 20). This also refers to bikes with rear suspension (except models with
transmission swing arms), as the chain length changes as the rear shock is activated. The
tension capacity of our chain tensioner is 10 links.
Fig. 18: Adjustment of chain length using an EBB (min. 13mm adjustability) in
combination with an OEM dropout.
M5mm
R3
9,9
Adapter 8552
Fig.19: Adjustment of chain length using an EBB (min 13mm) in combination with a
standard dropout with disc brake mounts (IS-1999) and an OEM2 axleplate.
m
5m
>2
Fig. 20: Dropouts with adjustment room > 25 mm - an external chain tensioner is not
necessary.
Dropouts with adjustment room < 25 mm - an external chain tensioner will be
required!
SPEEDHUB 500/14
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The company Magura is also able to deliver the current Storm style discs in the sizes
160mm and 180mm.
Magura, Avid, Hope and Formula can deliver manufacturers with disc brake packages
direct with the corresponding rear disc.
Enquire with the brake manufacturer directly for info on compatibility of brake models not
listed above.
Brake discs with a diameter smaller than 150mm can not be used. We recommend that the
suitable brake disc is ordered simultaneously with the SPEEDHUB.
Chain guide:
Rohloff also offers a chain guide that may be mounted additionally. This is necessary on
full-suspension bikes and bikes used for hard cross-country riding should also have a chain
guide in order to prevent the chain from jumping off of the chainring. We would actually
advise this component is mounted to all bikes that use a spring loaded, self-adjusting chain
tensioning system.
SPEEDHUB 500/14
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SPEEDHUB 500/14
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SPEEDHUB 500/14
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General Info
Mounting
2. Frame Approval
Safe operation of a SPEEDHUB using Gates Carbon Drive system is only possible if the frames reartriangle retains a minimum stiffness level. Frame manufacturers must prove frame stiffness levels on
a specialist testing jig in order to receive type approval for SPEEDHUB use. A list of approved
frames can be found online under the link below.
Carbon Drive stiffness test approved bicycle frames
Please enquire with the frame manufacturer directly should your chosen bicycle frame not be listed.
Universal Transmissions (Gates Carbon Drive EU distribution) are able to issue frame certifications
on an individual basis should you still wish to use that particular frame.
Frame testing for Rohloff SPEEDHUB 500/14
3. Use of a Snubber
The Rohloff AG insist that a Snubber is additionally mounted to the bicycle. A Snubber prevents the
belt from ratcheting over sprocket teeth when belt tension is lost. Subsequently this small component
greatly reduces the accident risk level. Please enquire with the frame manufacturer directly should
your chosen bicycle not be fitted with a Snubber.
Informationen fr Europa:
Universal Transmissions GmbH
Klftalstr. 18
D-31093 Lbbrechtsen
Tel: +49 5185 60266-50
Fax: +49 5185 957192
[email protected]
www.carbondrive.net
SPEEDHUB 500/14
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SPEEDHUB 500/14
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The minimal requirements laid down by the Rohloff AG must be met when mounting a Rohloff
SPEEDHUB 500/14 OEM2 version in connection with a support bolt, Speedbone or
Monkeybone (mounted to the disc brake mount) or an alternative OEM2 M5 bolt adapter (for
luggage rack/fender mount tapped hole). Faultless materials and first grade workmanship must
be guaranteed.
Mounting a Rohloff SPEEDHUB 500/14 with OEM2 axleplate into a tandem is only permitted
when using the Speedbone.
I hereby declare that the OEM2 axle plate with or without either a Speedbone, Monkeybone, or
special OEM2 Adapter for M5 anchor bolt, is fitted to the following bicycles:
I herewith release the company Rohloff AG from product liability concerning possible arising
damages to the disc brake mount of the frame as well as from resulting damages or injuries to
persons or items caused by the use of the OEM2/SPEEDBONE or OEM2/Monkeybone version
within this type.
Stamp
SPEEDHUB 500/14
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18. Info Sheet Use in combination with electric motor technical specifications
____________________________
Name:
____________________________
Tel./Fax:
____________________________
Email:
____________________________
Rohloff AG
Mnchswiese 11
34233 Fuldatal
Tel. +49 (0)561-510 80 0
Fax +49 (0)561-510 80 15
Email: [email protected]
_____________
max. 100Nm
Zhnezahl Ritzel/
Zahnriemenscheibe?
Number Sprocket/
Pulley teeth?
Drehmoment/Torque?
_________________
Drehzahl/RPM?
Zhnezahl Ritzel/
Zahnriemenscheibe?
Number Sprocket/
Pulley teeth?
Zhnezahl Kettenblatt/
Zahnriemenscheibe?
Number of Chainring/
Pulley teeth?
____________ 1/min
_________________
_________________
____________ Nm
E_Bike_Formular_de_en
Motor