M2-CV-RC-D-005 (R1)
M2-CV-RC-D-005 (R1)
M2-CV-RC-D-005 (R1)
TCE.M2-CV-RC-D-005
SECTION: TITLE
SHEET
i OF ii
REVALIDATED UP TO : 2003-06-08
File Name
: M2-CV-RC-D-005 (R1).DOC
R1
ISSUE
REV.NO
INITIALS
SIGN
PPD.BY
PVN
Sd/-
CKD.BY
AD
Sd/-
APP.BY
RDD
Sd/-
DATE
INITIALS
SIGN
INITIALS
SIGN
INITIALS
SIGN
R1
1992-09-11
FORM NO. 020R2
SHEET
ii OF ii
REV. NO.
DATE
DESCRIPTION
R1
92.08.25
1.0
SECTION: CIVIL
SHEET 1 OF 17
SCOPE
Six types of anchor bolts are shown in the anchor bolt schedule
TCE.M2-CV-RC-I-019 R1. The table in this schedule is to be filled in
to provide fabrication details for each anchor bolt.
For a particular diameter of anchor bolt, the permissible axial force
and corresponding allowable shear force, recommended types of
anchor bolt and their details such as embedment length, anchor plate
size etc., are listed in Tables-I, II and III for the guidance of the user.
Design assumptions, use of this table and a typical design for the six
types of bolts are included in this guide.
Design tables are prepared based on working stress method for
concrete grades M15 and M20 only. Where concrete grades higher
than M20 are used, the details of anchor bolt given in the table for
M20 shall be adopted. On overseas projects wherever designs are
insisted by ultimate load theory / limit state theory, these tables shall
not be used. In such cases anchor bolts shall be redesigned using
that theory.
2.0
PERMISSIBLE STRESSES
(i)
(ii)
Concrete Grade
M20
0.6 N/mm2
0.8 N/mm2
Bearing stress
4.0 N/mm2
5.0 N/mm2
Shear stress
0.22 N/mm2
0.22 N/mm2
120
(b)
80
(iii)
SECTION: CIVIL
SHEET 2 OF 17
Bending stress
N/mm2
(a)
230
151.8
(b)
Plates 20 mm & up to 40
mm thick
240
158.4
(c)
250
165.0
(iv) Fillet welds are designed for the following permissible stresses
as per IS:816-1969.
Shear stress at throat of fillet 110 N/mm2
(v)
3.0
DESIGN DETAILS
(i)
(ii)
d2 d3 2
=
=
d 0.650 P
d 1.227 P
For the information of the user, pitch & nut size considered are given
in tables I, II & III.
(iii)
SECTION: CIVIL
SHEET 3 OF 17
< 1.40
Subject to
fs
ps
<
1.0 &
f
p
< 1.0
4.0
TYPICAL DESIGNS
Concrete Grade
4.1
= M20
TYPE-A
Diameter of bolt
= 22 mm
= 303.4 mm2
= 303.4 x 120
= 36408 N
SECTION: CIVIL
SHEET 4 OF 17
d lb f b = P = 36408 N
d
lb
fb
x 22 x 0.8 x lb
lb
4.2
= 36408
= 658.5 mm.
TYPE-B
Diameter of bolt
= 56 mm
= 2030 mm2
= 2030 x 120
= 243600 N
TYPE C
Diameter of bolt
= 56 mm
= 243600 N
Let 1100 mm be the length of the anchor bolt below pipe sleeve
through which transfer of force to concrete is available through bond.
Tension transferred by bond through bolt
= x 56 x 1100 x 0.8
= 154818 N
= 88782 N
FORM NO. 120 R1
SECTION: CIVIL
SHEET 5 OF 17
= x 56
= 176 mm
Circumference
4
= 44 mm
180 44
2
90 28
= 6944 mm2
Average bearing pressure on concrete =
88782
4 x 6944
180 44
x 62 x 2/3 x 62 x 3.197
827400
158.4
= 5223 mm3
With 28 mm plate Z =
44 x 28
6
SECTION: CIVIL
SHEET 6 OF 17
88782
4x 2
N = 11098 N
827400
28
= 29550 N
TYPE-D
Diameter of bolt
= 25 mm
= 24 mm
= 352.5 mm2
TYPE-E
Diameter of bolt
= 56 mm
= 243600 N
SECTION: CIVIL
SHEET 7 OF 17
Let 900 mm be the length of anchor bolt below pipe sleeve through
which transfer of force is available through bond.
Tension transferred by bond
through bolt
= 243600 126669
= 116931 N
= 60037 mm
SECTION: CIVIL
SHEET 8 OF 17
= 16616 mm3
Type-F
Dia of bolt
Max. allowable axial force on bolt P
Nominal sleeve dia
Thickness
Area of cross section
Radius of gyration
=
=
=
=
=
=
56 mm
243600 N
135 mm
4.85 mm
2250 mm2
52.2 mm
SECTION: CIVIL
SHEET 9 OF 17
Sleeve Length :
The axial force of the bolt is transferred to concrete by bond around
the sleeve. Length of sleeve required is governed by force to be
transferred and permissible average bond stress. At the top, a length
of sleeve embedded in concrete equal to the diameter of sleeve is
assumed ineffective.
D l fb = P
x 135 x 1x 0.8 = P = 243600 N
l = effective length of sleeve = 718 mm
D = nominal diameter of sleeve
Sleeve length required = l + D
Total sleeve length required = 718 + 135
= 853 mm
Check axial compressive stress in sleeve
Axial stress = 243600 = 108.27 N/mm2
2250
l = 718 = 13.75 = 14
r
52.2
Allowable compressive stress (axial) = 120 N/mm2
Check plate thickness :
Assumptions
(i)
(ii)
SECTION: CIVIL
(iii)
SHEET 10 OF 17
= St =
r2
2 mt 2
4a 2
3W
m (m l ) log e
(m l )
= 243600 N
= 1 = 3.33
0.3
= 105 mm = 52.5 mm
2
= 135 mm = 67.5 mm
2
Sr t2 =
67.5
52.5 2
52.5
4 x 67.5 2
3 x 243600
2 x 3.33
2.33 x
= 142011
SECTION: CIVIL
SHEET 11 OF 17
4.7
(i)
by bearing
(ii)
= 2463.0 mm2
ft
32
1 .4
80
120
ft = 1.4 - 0.4
120
ft
= 120 N/mm2
5.0
SECTION: CIVIL
SHEET 12 OF 17
SECTION: CIVIL
SHEET 13 OF 17
(ii)
(iii)
(vi) The total length of the anchor bolt is the sum of the projection P
and lengths L2 and L3 (as applicable to the type).
(vii) If the embedment length worked out for Types C & E is not
available and hence found excessive, redesign with more load
carried by the plate washer. Follow the procedure for design as
indicated in the example.
7.0
(ii)
2.5
2.5
3.0
3.0
3.5
M22
M24
M27
M30
2.0
M20
M16
NUT
(mm) MAX. PITCH
SIZE
560.5
459.4
352.5
303.4
244.8
156.7
67.27
55.12
42.30
36.41
29.38
18.80
ALLOWABLE
AXIAL FORCE
(kN)
(kN)
25.74
19.70
15.71
12.16
10.05
6.43
LIMITED SHEAR
FORCE
60
50
45
40
40
30
NUT 1
85
75
65
60
55
40
NUTS 2
L3
700 160
550 130
L2
300
-
80
-
--
--
1100
800
1000
700
100*100*16
100*100*16
100*100*16
B*B*T
PLATE WASHER
TYPE -C
Tw
(mm)
100 300
750 175
80
950
L2
65
-
850
700
L2
TYPE - B
50
L1
D1
TCE.M2-CV-RC-D-005
T / T2
(All dimension are in millimetres) TABLE I : ANCHOR BOLT DETAILS FOR CONCRETE GRADE M15
TATA CONSULTING ENGINEERS
SECTION: CIVIL
SHEET 14 OF 17
32
SHEET 15 OF 17
28
25
22
20
16
TCE.M2-CV-RC-D-005
SECTION: CIVIL
40
45
50
60
12.16
15.71
19.70
25.74
40.21
65
60
40
10..05
100
90
85
75
65
60
55
40
110
350
350
100
300
100
300
80
300
80
250
65
250
50
L1
D1
1050
750
950
700
900
650
550
L2
290
255
255
225
225
200
200
175
175
160
160
130
L3
700
900
600
850
550
800
500
L2
320
1250 320
900
1150
800
850
950
650
900
600
850
550
800
550
750
500
425
L2
TYPE- B
120x120x20
120X120X20
100X100X16
100X100X16
100X100X16
PLATE
WASHER
BxBxT
TYPE C
Tw
(mm)
L3
750 480
750 420
700 375
650 330
600 300
L2
TYPE-D
950
600
L2
200x200x20
PLATE
WASHER
BxBxT
TYPE-E
Tw
Ts
(mm) (mm)
32.57
30
NUT 1 2 NUTS
TCE.M2-CV-RC-D-005
6.43
LIMITED
T1 / T2
SHEET 16 OF 17
M22
M24
M27
M30
M36
22
25
28
32
36
M39
M20
20
4.5
4.0
3.5
3.0
3.0
2.5
2.5
949.9
816.7
560.5
459.4
352.5
303.4
244.8
156.7
114.00
98.00
67.27
55.12
42.30
36.41
29.38
18.80
40
M16
16
TENSILE
STRESS
AREA
(sq.mm)
TCE.M2-CV-RC-D-005
2.0
BOLT
DIA
(mm)
SHEET 17 OF 17
78.82
90.48
130.29
160.85
243.59
283.43
415.15
521.26
251.33
62.83
176.77
150
130
110
95
90
80
75
230
195
170
140
135
120
110
2 NUTS
800
200
650
175
-
600
150
-
500
135
-
450
135
-
400
125
-
400
125
-
L1
D1
PIPE SLEEVE
TYPE A TO E
-A
L2
TYPE
L3
PLATE
WASHER
BXBXT
TYPE-C
L2
1100 360
L2
TYPE-B
12
10
10
Tw
(MM)
L2
L3
TYPE - D
360x 360x
36
360x 360x
32
300x300x 28
250x250x 25
200x200x 20
200x200x 20
PLATE
WASHER
BXBXT
400x 400x
50
2500
1700
2100
1450
1800
1200
1500
1000
1400
950
1250
850
1150
750
L2
10
20
12
12
Tw
Ts (mm)
(mm)
TYPE - E
839.32
50.89
NUT
T1 / T2
TCE.M2-CV-RC-D-005
156.71
ALLOWAB
LE AXIAL LIMITED SHEAR
FORCE
FORCE (kN)
(kN)
(All dimension are in millimetres)TABLE II : ANCHOR BOLT DETAILS FOR CONCRETE GRADE M20 (TYPE A TO E)
SHEET 18 OF 17
M48
M56
M60
M72
M80
50
56
60
72
80
6.0
6.0
6.0
5.5
5.5
5.0
4.5
6994.6
4343.8
3459.6
2362.0
2030.0
1473.0
1306.0
TENSILE
STRESS AREA
(sq.mm)
M100
M45
45
MAX. PITCH
(mm)
TCE.M2-CV-RC-D-005
100
NUT
SIZE
BOLT
DIA
(mm)
SHEET 19 OF 17
M39
M45
M48
M56
M60
M72
40
45
50
56
60
72
NUT
SIZE
6.0
5.5
5.5
5.0
4.5
4.5
MAX.
PITCH
(mm)
3459.6
2362.0
2030.0
1473.0
1306.0
949.9
TENSILE
STRESS
AREA
(sq.mm)
415.15
283.43
243.59
176.77
156.71
114.00
130.29
90.48
78.82
62.83
50.89
40.21
110
95
90
80
75
65
NUT1
170
140
135
120
110
100
2 NUTS
T1 / T2
200
175
135
125
125
110
D1
1100
900
900
750
700
600
L1
PIPE SLEEVE
140
115
110
100
90
80
T3
1285
1055
1040
880
815
705
L2
150 x 25
120 x 20
110 x 20
100 x 20
90 x 16
80 x 16
270 x 270 x 45
240 x 240 x 40
190 x 190 x 32
180 x 180 x 32
180 x 180 x 28
150 x 150 x 25
TYPE-F
TCE.M2-CV-RC-D-005
BOLT
DIA
(mm)
(All dimension are in millimetres)TABLE III : ANCHOR BOLT DETAILS FOR CONCRETE GRADE M20 (TYPE F)
TATA CONSULTING ENGINEERS
SECTION: CIVIL