"Waterjet Cutting": Bachelor of Technology IN Mechanical Engineering

A
SEMINAR REPORT
ON
WATERJET CUTTING
Submitted in partial fulfillment of Award of the Degree of
BACHELOR OF TECHNOLOGY
IN
MECHANICAL ENGINEERING
Rajasthan Technical University Kota
(Session-2014-15)
Submitted To:
Submitted By:
Mr. RAGHAV SINGH

Assistant Professor
Deptt. Of Mech. Engineering
RAVI KUMAR BANSAL

11ERIME050
B.Tech 8th Semester
DEPARTMENT OF MECHANICAL ENGINEERING

RAJASTHAN INSTITUTE OF ENGINEERING AND TECHNOLOGY
BHANKROTA,AJMER ROAD,JAIPUR-302026
1
CERTIFICATE
I hereby declare that this seminar, titled WATERJET CUTTING is being submitted in
partial fulfillment of the requirement for the reward of B. Tech. in Mechanical Engineering with
specialization in Manufacturing and Assembly in the department of Mechanical Engineering,
Rajasthan Institute of Engineering & Technology, Jaipur.
Dr. VINOD SINGH YADAV
Mr. RAGHAV SINGH
(Head of Department)
Asset. Professor
Deptt.Of Mech. Engg.
Deptt.Of Mech. Engg.
DEPARTMENT OF MECHANICAL ENGINEERIN

ACKNOWLEDGEMENT
First of all, I would like to thank my course coordinator Mr. Raghav Singh,(Assistant
Professor, Dept. of Mechanical Engineering) for all the support, guidance and encouragement
throughout the course of my study. He devoted considerable time in guiding and checking work
and made valuable suggestions and correction in my draft. I would like to thank my departmental
head Dr.Vinod Singh Yadav for guidance and providing the facilities and assistance to carry out
my work. I would also like to thank my colleagues at Rajasthan Institute of Engineering &
Technology, Jaipur for their suggestions and support at various stages. At last but not the least, I
would like to thank my parents as well as my family for their constant encouragement and
support.
RAVI KUMAR BANSAL

B.Tech 8th Semester
Roll No.:- 11ERIME050
DEPARTMENT OF MECHANICAL ENGINEERING
PREFACE
To attain a very high standard on average, it is essential to impart seminar right from
engineering to the specialized executive in every concern. Today due to advancement and mass
production, a very high skill is required, which can only be developed by proper seminar report.
SEMINAR REPORT is the most important of an engineering student. Seminar report is
a way to implement theoretical knowledge to practical use, to become a successful engineer.
Practical Training is the way by which we can acquire skill to work in industry.
This seminar report is my own experience gained at our college RIET, I could understand
the importance of experience gained by practical on the working field. Thus it is very necessary
for mechanical engineering student.
Development of our country depends upon the development and growth in the field of
industries and technology. All industries depend upon machinery for production both in terms of
quality and upon quantity for a well developed industrial base. Every country needs new and
modern technique as well as experienced and qualified engineer. Such practical training plays a
great role in education of an engineering student especially of mechanical engineering student.
CONTENTS
PRELIMINARY PAGE...................................................i
CERTIFICATE................................................ii
ACKNOWLEDGEMENT..............iii
PREFACE...................iv
S.N TITLE
P.N.
CHAPTER:01
1.
INTRODUCTION....................................................................................................1
CHAPTER:02
2.
HISTORY OF WATERJET.....2
CHAPTER:03S
3. HOW HIGH PRESSURE WATER IS CREATED.........................3
3.1 THE PUMP..................................3
3.2 HIGH PRESSURE PLUMBING....7
CHAPTER:04
4. TWO TYPES OF WATERJET....................8
4.1 PURE WATERJET..................................................8
4.2 ABRASIVE WATERJETS....10
CHAPTER:05
5.
MOTION EQUIPMENT. ........................................................13

5.1 STATIONARY AND 1-DIMENSION MACHINE.........................13
5.2 XY TABLES FOR 2-DIMENSION CUTTING...13
5.3 5+ AXIS MACHINES FOR 3-DIMENSION CUTTING....................15
5.4 HOW MACHINE TESTS ARE CONDUCTED...17
CHAPTER:06
6.
CHARACTERISTICS OF PART ACCURACY......19
CHAPTER:07
7. SELECTING A WATERJET..25
CHAPTER:08
8.
INSTALLATION AND MACHINE RUN-OFF RECOMMENDATIONS.....29
CHAPTER:09
9. FINAL NOTE: RULES OF THUMB-ABRASIVE WATERJET CUTTING TIPS..31
CHAPTER:10
10. CONCLUSION...33
CHAPTER:11
11. REFERENCES.34
LIST OF FIGURE
FIGURE NAME
Direct drive pump
Typical intenifer pumping unit
Cross section of a typical reciprocating
intensfier
Troubleshooting of an intensifier is
quite simple
Abrasive waterjet
Flatstock machines
Laser interferometer
Printout of a test image of Renishaw
Abrasive flowrate
PAGE NO.
03
04
05
06
10
14
17
18
25
LIST OF TABLE
NAME
Pure water cutting heads
Abrasive waterjet cutting heads
XY tables for 2-D cutting
Characteristics of part accuracy
Application workup
Output and multiple headtable
Preffered method of test
Cut speed
PAGE NO.
09
12
15
19-23
24
27
30
33

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A

Mr. RAGHAV SINGH

RAVI KUMAR BANSAL

DEPARTMENT OF MECHANICAL ENGINEERING

Dr. VINOD SINGH YADAV

Mr. RAGHAV SINGH

Deptt.Of Mech. Engg.

Deptt.Of Mech. Engg.

DEPARTMENT OF MECHANICAL ENGINEERIN

RAVI KUMAR BANSAL

MOTION EQUIPMENT. ........................................................13

CHARACTERISTICS OF PART ACCURACY......19

INSTALLATION AND MACHINE RUN-OFF RECOMMENDATIONS.....29

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