IGC Project, England

NEBOSH International General Certificate
in Occupational Health and Safety
UNIT IGC3: HEALTH AND SAFETY PRACTICAL

APPLICATION
Student Name:
Student Number:
Date of Submission:
APPENDIX 1
IGC3 The Health and Safety Practical Application
Candidate and course provider declarations:
For completion by the candidate:
I declare that the work submitted for this practical application assessment ie. the completed observation sheets
and the report to management, is my own work.
I recognise that contravention of this statement
constitutes malpractice and may result in my being subject to the penalties set out in the NEBOSH Malpractice
policy.
Name (Print)
Mohammed Musharraf M.Yunus Ansari
Signature
Date
10-01-2015
For completion by a course provider representative (e.g. internal practical assessor):

I declare that the work marked is identical to that received from the candidate. I recognize that contravention of
this statement constitutes malpractice and may result in my being subject to the penalties set out in the NEBOSH
Malpractice policy.
Name (Print)
Signature
Date
For completion by the course providers internal practical assessor:
I declare that I have marked this work and am both qualified and approved by NEBOSH to do so. I recognise
that contravention of this statement constitutes malpractice and may result in my being subject to the penalties
set out in the NEBOSH Malpractice policy.
Name (Print)
Signature
Date
NB: This declaration must be completed in full, submitted and retained with the
candidates script. If this declaration is not submitted the candidates result may be
declared void.
APPENDIX 3
INTERNATIONAL GENERAL
CERTIFICATE
(2011 specification)
Assessors marking sheet
IGC3 THE HEALTH AND

SAFETY PRACTICAL APPLICATION
Date of practical application 10-01-2015
Name of assessor
Course provider
number
Course provider
name
Student number
Student name
Maximum
marks
available
Criteria
1
Completion of observation sheets
1.1
Range and number of hazards/good practice
15
1.2
Identification of suitable control measures and

timescales
15
Report - Introduction and Executive Summary
2.1
Introduction providing an overview of the chosen

area
2.2
Executive summary
Report - Main findings of the inspection
3.1
Quality of interpretation of findings and clear

references to strengths and weaknesses
3.2
Identification of possible breaches of international

standards
3.3
Persuasiveness / conciseness / technical content
10
Report - Conclusions and Recommendations
4.1
Clear and concise conclusions which are clearly

related to report findings and are effective in
convincing management to take action
15
4.2
Recommendations which present realistic actions to

improve health and safety in the chosen area
15
TOTAL MARKS
15
100
Assessors
marks awarded
NEBOSH
moderated
marks
(if different)
Outcome: PASS
Date assessed /
REFER (less than 60%)
(60% or more)
Assessors signature
Date received by course provider
Date received by NEBOSH

(if applicable)
Assessors additional comments on the practical application:
ASSESSED BY (name in block letters)

The mark sheet must be retained by the Course Provider and sent to NEBOSH only if requested.
NEBOSH USE ONLY

NEBOSH Moderators comments:
APPENDIX 5
CERTIFICATE
UNIT IGC3 THE HEALTH AND

SAFETY PRACTICAL APPLICAITON
Student number 00266623

Location
AMBANI CRUSHER
Date of inspection 10/01/2015
Management Report
Introduction :
The inspected site is a rock crusher in Ambarnath, Dist. Kalyan, and Maharashtra,
INDIA. The site visit was carried out on 24 th Nov 201 at 11:30 am; the name of site is
AMBANI CRUSHER. The fundamental function of a rock crusher is to smash bigger rock
objects and crush them to the desired size. The process starts by first passing bigger rock
objects into the crusher. There are various levels of crushing operations that are carried out.
Sometimes crushing is accomplished in a single crushing cycle. While sometimes the
process of crushing needs to be carried out until the rock objects are converted into dust
particles. Not all kind of engineering processes need the same level of crushing. Generally
the process begins with crushing big rock objects with a primary rock crusher; later those
crushed rocks are further crushed with a secondary rock crusher. These crushed objects may
be further crushed with a tertiary or quaternary rock crusher if the need arises.
Associated operations like breaking, loading, unloading of stones, grinding, welding,
cutting and maintenance job of plant etc.
It has around 100 employees are working including mechanic, electrician, operators,
drivers, subcontractors and others all work in only day shifts excluding securities staff, which
is outsourced and work day and night shifts. The rate of literacy amongst all workers is 55%.
There are 35% female employees in the staff.
The crusher which covers around 8000 sq.ft in area, having heavy plants and
machineries. Earth moving equipments and transport vehicles located inside and outside
the crusher. An office is located alongside with the crusher to facilitate the back office
requirements.
APPENDIX 5
CERTIFICATE
UNIT IGC3 THE HEALTH AND SAFETY

PRACTICAL APPLICAITON

Location
AMBANI CRUSHER
Date of review 10/ 01 / 2015
Management Report
Introduction :
The main objectives of this inspection are to identify prevailing health and safety hazards,
to check level of health and safety standards and extent of complains of national and
international regulation and recommendations.
APPENDIX 4
CERTIFICATE
Candidates observation
sheet
IGC3 THE HEALTH AND

Sheet number 01 of 13
Student name Mohammed Musharraf M.Yunus Ansari
Place inspected Am b a ni Cr us he r
Observations
Control measures
Hazards and consequences
1. In this company, transport

hazards are likely to happen.
Separation of Pedestrians
and vehicles by using
Barriers and designated
pedestrian and other structures in
Risk
(H,M,L)
H
Immediate
< 1 Week
walkways for pedestrian
the side.
serious injury even death
Timescale
Immediate and longer-term actions
Collision of vehicle to vehicle,
Consequences : could result in
should be provided.
Crossing lines, signs, speed

limits, markings, one way
system, warning alarms and
Within 2
Week
flashing beacons to be
implemented training drivers
properly & competency to be
ensured. Appointing banks
men for revering of vehicles.
2. Overturning of Damper trucks

due to over loading & over
speeding.
Proper training to the drivers,

authorized load to be loaded, Immediate
Banks men should be
Consequences: which will lead to
assigned while reversing,
serious injury even death, loss or
uniformly distributed load
damage.
and speed limits to be

enforced in the site, before
the work vehicle should be
inspected and maintained.
< 1 Week
APPENDIX 4
CERTIFICATE
sheet
IGC3 THE HEALTH AND

Sheet number 02 of
13
Student number
Observations
Control measures
3. Employee working at height in

the crusher platform without any
Consequences: could result in fall

from height into crusher will lead to
4. Storage of raw materials in the

facility will lead to air borne dust.
Consequences: Installation of dust

could result in lung diseases, a s
phyciation even cancer course.
5. Conveyor belts, rollers in running
nip points can entangle, puncture,

impart, drawing and ejection, falling
objects from over head.

Consequences : Could result in
Timescale
safety precautions.
death.
00266623
serious injury or even amputation
Guarding & fencing the

crusher working platform,
and enforcing the are of PPE
like (Personal fall arrest
system, full body harness,
Dust marks, Hard hot, safety
gloves, goggles, safety belts
& lanyards)
PTW (Permit to work)
Risk
(H,M,L)
H
Immediate
2 Weeks
< 1 month
Training and Supervision

should be imported
Ensure cleaning of the area
and waste disposal in
allocated bins
M
Within 24 hrs.
Camping down the dust,

< 1 Week
maintain good house keeping
standards
Enforcing the use of Rpt in
the site
< 1 Week
Guards are fitted to machines Immediate

< 1 Week
and correctly adjusted and
used by operators to prevent
injuries
Emergency stop button,
Barriers, warning alarms or
sirens to alert the people that
the belt is about to start.
< 1 month
Information, Instruction &

< 1 week
Training to operator provided
Enforcing to use PPE
APPENDIX 4
CERTIFICATE
sheet
IGC3 THE HEALTH AND

Student number
Observations
Control measures
vibrations machinery to the

operator for a prolonged period.
Consequences : could result in
damage to the soft tissues of the
7. Workers working in hot weather

dentition for a long period of time.
dehydration,
heat
could
result
stroke,
Limit the duration of

exposure by job rotation.
Changing the work

techniques, shock absorber
and rubber bushes can be
provided to the crusher to
reduce vibrations
< 1 week
< 24 hrs
within
1 month
Workers should be given job

rotations.
plants of isoelertic fluids for

drinking provided.
shades should be provided to

work
< 24 hrs.
Frequent rest breaks

provided
< 24 hrs
fatigue and can fall from height
PPE should be provided
Risk
(H,M,L)
H
in
stress,
Reduce vibration at the

source and interrupt the
pathway from source to
receiver by Anti vibration
platform.
spine (disc prolapsed)
Timescale
6. Exposure to whole body
Consequences
00266623
< 24 hrs.
< 24 hrs.
< 1 week
APPENDIX 4
CERTIFICATE
sheet
IGC3 THE HEALTH AND

Sheet number
04 of
Student number

13
00266623
Observations
Control measures
Timescale
8. Long term, repeated to exercise
Isolation of the mechanical < 1 month
loud noise of the rotating parts of
rotating
the crusher.
machinery at its source itself.
Consequences : The repeated
excessive loud noise will effect the
Risk
(H,M,L)
and
heavy
noise
Workers should be enforced
<24 hours
to wear ear defenders
heating system and will lead to

permanent deafness
9. Spillage of oil and greaves which
Barricade the area and align

house. Keeping staff to clean
up using spike kits. Isolate
the area.
Train all workers to report the

spills
is used to lubricate the conveyor

rotating parts.
Consequences: could lead to a slip
injury or even death.
10. Manual Handling Operations by

for
lifting,
could
result
musculo skeletal disorders,

abrasions, hernias.
bending,
stooping & twisting of heavy weight.

Consequences:
< 1 week
On going
monitoring
and fall which will result in serious
workers
< 24 hrs
hours
in
cuts,
Good housekeeping should

be maintained.
< 24 hrs.
Weight of the loud to be

reduced, centre of gravity of
load to be checked.
< 1 week
continuing training to meet

changing requirements
< 1 month
Adequate lifting and moving

equipments should be
provided and PPE to be
provided
APPENDIX 4
CERTIFICATE
sheet
IGC3 THE HEALTH AND

Sheet number
05 of
13
Student number
Observations
Control measures
11. No fire alarm system
Timescale
installed, no five escape routes

marked, No assembly points are
not marked, no five
extinguishers placed in the
facility.
00266623
Consequence : During
emergency it could lead to
chaos and there is not
understanding of assembling
< 1 week
Five alarm system to be
installed, walkways risks
should be clearly marked,
Assembly points should be
away from the facility
where welfare facilities can
available. Well illuminated
exit signs to be posted.
Fire drills must be
6 months
conducted at least once in
at least
6 months for workers to get
acquainted with assembly
point and means of escape
fire extinguishers to be
installed.
Risk
(H,M,L)
points, fire extinguisher could

delay to rescue, if some one is
injured or trapped.
12. A 3 meter depth & open
ditch in the site for the washing

purpose of small stories doesnt
have a ladder for access and
egress, no barricading done, no
signage provided.
Consequences: man can fall,
while can fall could lead to
serious lying even death.
Barricading of the open

< 1 month
ditch should be done;
signage should be placed to
prevent the unauthorized
entry.
Controlling of the
movement of vehicles near
the ditch to avoid collapse
of the mud and vehicle fall
into the ditch.
< 1 week
APPENDIX 4
CERTIFICATE
sheet
IGC3 THE HEALTH AND

Sheet number
06 of
13
Student number
Observations
Control measures
13. Absence of protective guards
00266623
Timescale
Operator should be a
competent person to
handle the electric works
Closed circuit surveillance

system to be placed
< 24
hours
Use safe system of works

lock out/tag out system
during maintenance
< 24 hrs.
on the electrical control panel of

the crusher in the electrical
Risk
(H,M,L)
immediat
e one
week
room.
Consequences : open wires

could result in electrocution,
burns & five due to short circuit
and can lead to survey injury or
even death.
Signages(warning signs)
proper grounding of the

electrical equipment done.
14. Around the air there is no

barricading boundary or wall, No
green bell along side it.
Consequences : trespassing
and unauthorized entries can
result in hazards to themselves
Installation of ELCB, MCB,

RCCB
Appropriate fire
extinguisher should be
provided (Co2)
Authorized entry to the
control room
1 day
1 day
1 week
1 week
1 day
2 Months
Contain the site by

1 Week
permanent fence or bund
wall.
1 Week
Warning signs and notice on
the perimeter/wall
Designated entry/exit and
6 month
check point for vehicles and
workers
Develop green belt around
APPENDIX 4
CERTIFICATE
sheet
IGC3 THE HEALTH AND

Sheet number
07 of
13
Student number
Observations
Control measures
15. Observe workers resting and
lunch room. Rest room, Changing
Stop worker to have lunch
Consequences : Unwanted
Temporary make shift of

be raised
hazard exposure while resting,
deterioration in morals of
workers
should be provided.
Use of PPE Should be
PPE when working in a noisy and
enforced, training of PPE for
dusty environment where rocks
all workers.
are crushed into pieces

17. No appropriate tools to clear
wooden stick to remove it.

Consequences : Pinching, cuT,
Provision of crowbar, hooks

or specialist tools to remove
blockage
Appropriate devices to
break the stone in place
Installation of rock breaker

above jaw crusher
Emergency stops control

and Alarms
Implementation of
Procedure and
supervision(JRA,PTW)
abrasion and crush injuries to

hands, finger, snatching of tool
from hand leading to
musculoskeletal injuries. Due to
twisting stooping & repetitive
movement.
<1 week
1 month but
2month
Immediate
1 week
H
4 days
blockage from jaw crusher,

worker has to use hand and
Immediate
not more than

Permanent separate rest
room with all basic facilities
16. Operator not wearing any
Risk
(H,M,L)
and rest near work
tins of mock in tool should
contamination of food,
Timescale
having lunch around the plate

and machineries as there is no
00266623
1 week
1 month
1 week
1 month
APPENDIX 4
CERTIFICATE
sheet
IGC3 THE HEALTH AND

Sheet number
08 of
13
Student number
Observations
Control measures
18. House keeping of the entire
00266623
Timescale
Oil and diesel spilling to be Immediat
crusher is very bad and oil and
removed immediately using e 1 week
diesel spillages, troulders lying
spike kits. Dispose them in
all around the floor and on
the allocated metal bins
walkway
Consequences : Slip and fall
Risk
(H,M,L)
< 1 week
Maintain good house

keeping standard
< 1 week
hazard; could result in severe

injury
19. Dragging and Sliding of O2
Cylinders should be moved
oxygen cylinder in the facility,
using trolleys, which is
while dragging or sliding there
chained to secure the
are chances of accidental fall
cylinder to avoid tipping.
< 1 week
due to manual handling.

Consequences : If it falls, the
nozzle of the cylinder breaks and
the cylinder will act as a missile
and can penetrate walls and can
hit peoples which could result in
death
Training and Supervision

provided
within 1
month
APPENDIX 4
CERTIFICATE
sheet
IGC3 THE HEALTH AND

Sheet number 09 of
13
Student number
Observations
Control measures
20. Ejecting particles from the
Timescale
rotation of crusher rotor

Consequences : puncture or
00266623
Fixed guards for all rotating
Risk
(H,M,L)
< 1 month
parts to be installed
Inspection by a competent
stabbing, enlargement of hand,
person to check whether
drawing in can lead to
the guards provided are in
ambutation of the limps
place or not by using a
< 1 week
checklist.
Training and Supervision of

level of knowledge and
skills.
< 1 month
< 1 week
PPE like , safety glasses,

RPE, Hard hats, Safety
shoes, Safety gloves, and
ear defenders should be
provided
21. Emission of Dust from the

Crusher
< 1 month
A crusher fact box with a
Consequences : Inhalation of
minimum number of
dust can cause silicosis
openings is installed. The

crusher should be choke fed
to reduce air entrainment &
dust emission
APPENDIX 4
CERTIFICATE
sheet
IGC3 THE HEALTH AND

Sheet number
10 of
13
Student number
Observations
Control measures
22. There are adequate numbers

of
clean
toilets
and
00266623
Timescale
Good Provision
Provision of metal ladder

with guard rails angled
between 70-75 degree
Construction of permanent
stair steps at least 75 cm
wide permanent stories
steps at least 75 cm wide
Risk
(H,M,L)
urinals,
separate for males and females
23. No safe access and egress

into the boulder pit, worker has
to
climb
up
and
boulder
down
the
piton(sloping
arrangement of stone) which is

slipping, very steep
Consequences: Slip, trips and
fall from height, musculoskeletal
injuries.
Instruction to use trailing

hand technique or three
point contact while
ascending/descending only
one step at a time.
1 week
1 month
< week
APPENDIX 4
CERTIFICATE
sheet
IGC3 THE HEALTH AND

Sheet number
11 of
13
Student number
Observations
Control measures
24. Found damage and exposed

electric line on the surface of
road, due to frequently plying
00266623
Timescale
Isolation notice
Electric cables should be
Risk
(H,M,L)
Immediate
24 Hrs
laid into the ground in shock
trucks.
proof materials or should be

Consequences : Shock, electric
taken over head
bush, electrocution and death.

Tripping of power supply to the
Provision of extra plastic or
plant loading to stalling
insulating conduits to run
(stoppage). Tripping and fall of
cables, and good quality
pedestrian
cables, desire system of

check and maintenance
25. In the crusher office room

due to excess of height of
Assessment of workstation
Provision of appropriate size
desk(Tally, clerk workstation) and
of desk and chair with
ill positioning of keyboard,
adjustable back and height,
computers, the operator is
tiltable keyboard.
exposed to WRULD (Work related

Upper Limit disorder)
26. Adequate illumination has

been provided in the work place
Information of ergonomics
Good Observation
2 week.
Immediate
1 week
1 week
APPENDIX 4
CERTIFICATE
sheet
IGC3 THE HEALTH AND

Student number
Observations
Control measures
00266623
Timescale
Risk
(H,M,L)
27.Observe no guards on
conveyor and tail pully.
Fitting of protective guards

on all rotating and moving
Consequences : Major or serious
Immediate
<1 week
machinery
injuries due to drawing in,

running in, entanglement
Warning signals to alert the
pinching, fall of atom from
worker that machine is
running conveyor belt, even
going to start shortly
amputation of finger.
Emerging stop button and
<1 Week
< 1 week
easily accessible controls
Information instruction,
<1 Week
training of safe working and

use of PPE
10 days
28. Hot surfaces of several

machineries posing risk of burn to
workers
Placement of signs and

notices
Provision of insulating
2 months
materials and guards of hot

Consequences : Burn, Burn
surfaces
injuries, blisters, heat, heat

exhaustion, fire hazards.
Provision of cooling system

on stone crusher
Provision and use of

PPE(Overall, gloves, shoes,
hate, etc.)
1 Month
APPENDIX 4
CERTIFICATE
sheet
IGC3 THE HEALTH AND

Student number
Observations
Control measures
29. No warning notice plates &
Timescale
Inform staff of risk, restrict
signs are placed on the hazards
the entry by barricading
location and escape route.
tape
Consequences : Imminent
00266623
Risk
(H,M,L)
Immediate
H
1 Week
Install notice plates and

signs at designated
hazards and fatal accidents and
locations
grief injuries. This could create

Chaos during emergency.
30. No first aid boxes and

medical help available on the
2 days
site,
Allocation of responsibilities
to check and update first aid
Bad prognosis of injuries Delay in

revival of victims
More fatalities in work place.
2 days
at appropriate locations
Consequences :- Delay in
administration of first aid.
Installation of first aid boxes
boxes
Awareness program of how

to administer first aid and
contacting emergency
2 weeks
APPENDIX 5
INTERNATIONAL
GENERAL CERTIFICATE

SAFETY PRACTICAL
APPLICAITON

Location Ambani Crusher
Date of review 10/01/2015
Executive summary
The fundamental responsibility of management is to ensure that safe system of
work is prevailed in all areas of crushers that pose the significant risk to life, property
and overall environment.
The crusher is not maintaining any of the safety standards to protect the
workers and public from any eventualities, major violations like Signage, fire, safety
equipments, PPE, Safety shoes, respirators, Safety dust masks, Helmets, Coverall,
Gloves, which is major violation as per the ILO OSH 2001 convection and the Indian
factory act 1948.
The
management
is
not
committed
towards
safety;
and
are
ignoring
the
responsibilities towards safety of his workers and the public, as the crusher is equipped
with highly dangerous plants and equipments which are not guarded properly and safe
guarding of the employees also neglected, which is not accepted locally and
internationally. The company doesnt have a HSE management policy and system and
there is no standard organization which is entrusted with setting up, safe place to
work, safe systems of work (safe procedures, Permit to work system, Risk assessments,
Guidance notes). The organization doesnt have a safety officer/safety manager to
manage the HSE system to ensure the work place is safe and the legal compliance are
met, the most importantly induction training and other supervision of the job sites,
Auditing by a external agency has not conducted to ascertain the standards and since
there is no policy, the question of review doesnt exist.
APPENDIX 5
INTERNATIONAL
GENERAL CERTIFICATE

SAFETY PRACTICAL
APPLICAITON

Executive summary
Upon initial assessment of various locations of the crusher, the findings are as follows.
Lack of management commitment and leadership towards promoting a positive safety
culture in the organization, this should be from the senior managers, especially at the
top of the organization to the bottom. Senior managers must provide the leadership
necessary to inspire and motivate managers at all level to pursue health and safety
objectives rigorously.
Violation of safety rules, such as unawareness of safety, no safety systems in place, no
defined roles and responsibilities, new employees are not given any form of induction
and orientation of the work place. Violation of Indian factory act 1948 for not providing
basic PPE at free of cost to employees. The line managers are not aware of the hazards
and the risks associated with the crushers plants and its equipments, power and
electricity, distribution systems and people and environment.
Other major violations like absence of Guards of machinery and dangerous
objects recommendations of ILO-OHS Convention C150 and occupational safety and
health act 1970.
No line of reporting and notification, violation of ILO-Code of
practice for recording and notifying of occupational accidents and diseases.

There is no H & S representative on the site to help maintain and implement
health and safety system.
The management is oblivious of hazards and risk associated with plants,
machinery and activities in the site, if timely corrective and preventive action not taken
fatal accidents may result and legal action may ensure.
APPENDIX 5
INTERNATIONAL
GENERAL CERTIFICATE

SAFETY PRACTICAL
APPLICAITON

Main findings of the inspection

Please find herewith some of the high priority hazards that
were observed which
needs immediate attention

1.
No designated pathways and walkways for entry/exit vehicles carrying heavy

loads and pedestrians no segregation between pedestrian and vehicles
maintained. Could result in collision and lead to death or fatality.
Control Measures :
The traffic system in the company is not controlled properly and a number of
transport hazards were present as a result of unsatisfactory working practices, rash
driving pedestrians crossing were vehicle movement are more, and collision with other
means of transport. These represent possible breaches of the employers obligation to
provide and maintain a safe workplace and provide safe work equipment, as stated in
Article 109a) of R 164
In long term, Management should ensure that proper routes for vehicles and
pedestrian that can be done by, when segregation is possible, should provide a
designated walk-way which should be barricaded and clearly marked and should
ensure and enforce the work site rules.
In short term when segregation is not possible, zebra crossing lines, speed
limits, humps, one way traffic systems, audible alarms and flashing beacons, warning
signage, assigning of banks men to be implemented and monitored.
APPENDIX 5
INTERNATIONAL
GENERAL CERTIFICATE

SAFETY PRACTICAL
APPLICAITON


Approximate Budget (Capex)
Procurement cost for barricading and enforcing site rules = Rs. 175,000.00
Awareness training
2.
=Rs. 15,000.00
Workers working at height without any PPEs could result in fall from height in
to running crusher and lead to death of fatality.
Control Measures :
Proper guard rails of working platform and enforcing use of Personal Protective
Equipments like personal fall arrest system (Full Body harness with lanyards), safety
goggles, hard hats, respirators, safety shoes, coverall, safety gloves, and ear mufflers.
As work at height is considered as high risk activity and must ensure the safe system
of work, permit to work system by competent personnel with continual training and
supervision. As per ILO convention (155) the above mentioned are the responsibilities
of the employer for high risk works. Violation of the above act leads to legal penalties
and which could adversely affect the organizational reputation.
Installation of guard rails of working platform = Rs. 45,000.00
Basic PPEs (people working at height) = Rs. 25,000.00
APPENDIX 5
INTERNATIONAL
GENERAL CERTIFICATE
UNIT IGC3 THE HEALTH AND SAFETY

PRACTICAL APPLICATION


3.
Exposed rotary parts of crusher plant and machinery could lead the workers to
entanglement, entrapment, drawing in, puncture and stabling g impact and falling
objects from overhead will lead to very serious injuries result in limbs amputations or
even death. Several items of the machinery and equipments, hot surfaces open pullies
and conveyors are in dangerous condition due to the absence of guarding, poor
maintenance.
These represent possible breaches of the employers obligation to provide safe
work equipment that is safe and without risk to health, as stated in Article 10(a) of R
164
Control Measures
In short term; management should ensure that a safe system of work, a tool box
talk by the safety officer/site supervisor should be conducted to highlight the dangers
of using unguarded machineries and defective equipments.
In the long term; management should ensure that, proper guards should be provided
at all rotating parts of the conveyor belt machinery, safe guarding devices like
emergency stop, safety devices like sirens, warning alarms. Proper PPEs and
implement safe system of works (informations signage & instruction lock out/tag out).
A part from the above measures, proper training and supervision required. Welfare
facilities like assigning a competent first aider and first aid boxes should be readily
available, Reporting system and workers should instructed in the importance of

reporting hazards immediately, competency of the staff should be ensured.
APPENDIX 5
INTERNATIONAL
GENERAL CERTIFICATE

SAFETY PRACTICAL
APPLICAITON


As per Indian factory act 1948 & ILO-OSH 2001 employer has the responsibility to
provide a safe work place, safe plant and equipment, safe system of work, training and
competent staffs.
Installation of guards for conveyor belts
Safe guarding devices
= Rs. 1,00,000
= Rs. 50,000
Basic PPE
= Rs. 30,000
Awareness training
= Rs. 13,000
Signage
= Rs. 2,000
APPENDIX 5
INTERNATIONAL
GENERAL CERTIFICATE

SAFETY PRACTICAL
APPLICAITON

4.
As the facility is involved in various electrical equipments and a number of five
hazards were present, including the storage of diesel and other fields for vehicles and
machineries. The organization doesnt have the provision of reporting emergencies
such as fire, chemical spill, toxic substance release and other emergencies,
organization neglected the fire safety norms in the entire facility. The organization
doesnt have five safety plan, emergency action plan and excavation map and there is
no marked fire escape routes, fire extinguishers, fire alarm systems, call points. Which
could lead to major disaster and causalities in the event of emergencies, this is not
accepted worldwide.
Control Measures :
A good housekeeping should be maintained. Waste management system to
implement and unwanted things to be disposed. Storage of diesel and other fluids
should be in appropriate container and should be separated by ignition sources. All
electrical equipments should be inspected and maintained before the work.
Fire alarm systems to be installed, Fire extinguishers and fire hose reels to be
implemented. Fire plan and emergency plan to be developed and should be posted
where 10 or more employees can see it. Fire safety training and periods fire drills to be
APPENDIX 5
INTERNATIONAL
GENERAL CERTIFICATE

SAFETY PRACTICAL
APPLICAITON


conducted at least in 6 months, safe place for vulnerable peoples. Fire warden should
be assigned to look after the fire safety compliance and assist vulnerable workers for
safe evacuation. As per OSHA it is mandatory to provide fire safety training for all the
employees and evaluate the drill for continual improvements.
Installation and commissioning of fire alarm systems
Procurement of fire extinguishers
5.
- Rs. 1,45,000
- Rs. 60,000
Exposed electrical distribution system for heavy electrical equipments in

control room and damage electrical cables. There could be a possibility of
electric shock to the operator which can lead to severe injury or death. The
organization does not have any protective devices installed like ELCBS, MCBs
and grounding system to protect the worker and the equipment from
electrocutions.
These represent possible breaches of the employers obligation to provide safe work
equipment that is safe and without risk to health, as stated in Article 10(a) of R 164
Control Measures
Short term :
Management should ensure that a safe system of work (lockout/tag
out procedures). All electrical distribution systems like panels, input and output
wiring/cabling, terminations and isolations should be inspected and maintained prior to
work. Competency of the staff to be ensured. Management should ensure that proper
insulated electrical tools to be provided. PPEs suitable for electrical applications should
be provided.
APPENDIX 5
INTERNATIONAL
GENERAL CERTIFICATE

SAFETY PRACTICAL
APPLICAITON


Long term :
electrical
Management should ensure that proper protective guarding for five
distribution
systems
in
the
control
room,
which
includes
proper
conducting/traying for the input and output cables, installation of protective systems
like ELCB/MCB, RCCB, electrical warning signage, appropriate fire extinguisher (Class
E), proper grounding and insulation as per equipments manufacturers information,
should ensure authorized entry and restrictions to the control room.
Installation of ELCB,MCB,RCCB
- Rs. 1,00,000
LOTO Equipment & Conduiting all trained cables
- Rs. 65,000
6. Workers doesnt have any lunch cum rest room, changing room and toilets on
the site, worker were eating their lunch under the shades of machinery and plants.
They dont have separate rest cum lunch room to eat and relax. In this way they are
exposed to unforeseen hazards and contamination of foods.
Control measures
Management with immediate effect should stop workers to rest and have lunch
in the vicinity of plants or in work place. Separate permanent rest room should be
made or for time being the moveable cabin (pota cabin) should be arranged or
makeshift of shed should be erected away from work place.
Basic welfare facilities are right of workers, provided by employer as per Labor
act 1975 and WHS & W-Workplace, Health, Safety and welfare regulation 1992, failure
to do so may lead to cancellation of license
APPENDIX 5
INTERNATIONAL
GENERAL CERTIFICATE

SAFETY PRACTICAL
APPLICAITON


Approximate cost for permanent rest room, toilet with all amenities could be 5
lacs. Though the amount is more but resultant benefits will be more, as healthy
workers, happy and satisfied worker, and increase in production.
APPENDIX 5
INTERNATIONAL
GENERAL CERTIFICATE

SAFETY PRACTICAL
APPLICAITON

7. First aid boxes and resuscitation kit are not available on the site. No provision of
medical health and untrained staff can lead to major fatalities.
Control measures
Short term - Installation of first aid boxes and provision of resuscitation
Long term :- Allocation of responsibilities to check and update the medical facilities.
Installation of First aid boxes
- Rs. 1,00,000
Provision of resuscitation kit
- Rs. 1,50,000
Total
- Rs. 2,50,000
APPENDIX 5
CERTIFICATE

Location
Ambani Crusher
Date of review 10/ 01 /_2015
Conclusion:
Management of this company should wake up and accept the reality that a
massive turnaround is needed to bring about the safety culture changes in this
organization. It is hoped that this will inspire and facilitate increased cooperation,
innovation and commitment to preventing hazards and committed and to be a role
model and start immediately by implementing a safety policy which will suits the nature
of business, first of all should consider to employ at least one safety officer to begin
with, and set out realistic aim and objectives, rolling out to tackle the high priority risks
and to implement control measures and then step by step reduction to be achieved.
In order to combat the problem, though, there needs to be close coordination and
collaboration, using a holistic and integrated approach to address the outlined findings.
While these findings are predictable and therefore preventable. There are many
interventions that can save lives and limbs, political will and commitment are essential
and without them little can be achieved. The time to act is now. Complete segregation
should be done between the vehicles and pedestrians and should ensure that all
workers adhere to the site rules; training for drivers must be undertaken and supervised
should be reviewed as necessary. The is most priority issue of the employer of
considering the safe place of work, safe plant and equipment, safe system of work,
training and supervision and competency of the staff must be ensured and reviewed as
necessary.
Fire safety plan, Assembly point, means of escape, Fire fighting equipments and
proper training for all workers should be taken on priority and periodic fire drills to be
conducted to attain proficiency.
APPENDIX 5
CERTIFICATE


Location
Ambani Crusher
Date of review 10
Recommendations:
Sr.No.
Finding
Recommendation
Likely
Procurement cost for barricading &

1
Resource Priority
Target Date
Implications
Ref. No
/__01___/__2015_
enforcing
site
rules
Awareness
training
Rs.
1,75,000.00
Rs.
15,000.00
High
30/11/2012
High
3/12/2012
Total - 1,90,000.00
Installation of guard rails of working
2
platform Basic PPEs (People working

at height)
Rs.
45, 000.00
Rs.
25,000.00
Total
70,000.00
Installation of guards conveyor belts.
Rs.
1,00,000.00
Safe guarding devices
Rs.
50,000.00
Basic PPE
Rs.
30,000.00
Awareness training
Rs.
13,000.00
Signage
Rs.
2,000.00
High
29/11/2012
Total 1,95,000.00
Anti vibration mats.
Rs.
18,000.00
Installation of shock absorbers and
Rs.
85,000.00
rubber bushes
Total 1,0,3000.00
Medium
30/11/2012
APPENDIX 5
CERTIFICATE


Date of review 10 /__01___/__2015_
Recommendations:
Sr.No.
Finding
Recommendation
Isolation of crushers rotating

8
fire alarm systems.

11
Rs.
Procurement of fire extinguishers

Training personnel in use of fire
extinguisher
Rs.
1,45,000.00
Rs.
60,000.00
Rs.
25,000.00
13
LOTO Equipment & Conducting

all trailed cables
Medium
20/12/2012
High
30/11/2012
Total 2,30,000.00
Installation of ELCB, MCB, RCCB Rs.

7
Target Date
1,55,000.00
part(Acoustic proofed material)

Installation and commissioning of
Resource Priority
Implications
Ref. No
Likely
Rs.
1,00,000.00
65,000.00
High
28/11/2012
Total - 1,65,000.00
8
10
18
Procurement of spill kits
Rs.
15,000.00
Trolley for moving of cylinders
Rs.
4,500.00
19
17
Crowbar, Hooks, Rod
Rs.
70,000.00
Stone breaking devices
Rs.
1,00,000.00
Total
1,70,000.00
Lunch cum Rest room with all Rs.

11
15
APPENDIX 5
amenities, changing room & toilets
Medium
30/11/2012
High
30/11/2012
High
29/05/14
Low
26/06/14
3,00,000.00
CERTIFICATE


Date of review 10 /__01___/__2015_
Recommendations:
Sl.No.
Finding
Recommendation
13
25
23
Resource Priority
Target Date
Implications
Ref. No
12
Likely
Desk
Rs.
15,000.00
Testable keyboard
Rs.
07,000.00
Total
22,000.00
Metal ladder with guardrails
Rs.
50,000.00
Construction of permanent stairs
Rs.
1,00,000.00
Medium
31/05/14
Medium
20/06/14
High
02/06/14
High
1/06/14
Medium
1/06/14
Total 1,50,000.00
Barricading of walkways & side
14
14
Rs.
2, 50,000.00
Rs.
70,000.00
boundaries.
Development of green belt around
the site
Total 3,20,000.00
15
Seat belts fixing
Rs.
50,000.00
Rollover protection
Rs.
1,10,000.00
Total 1,60,000.00
16
30
First aid boxes
Rs.
1,000,00
Resuscitation kit
Rs.
1,50,000.00
Total
2,50,000.00

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NEBOSH International General Certificate

in Occupational Health and Safety

UNIT IGC3: HEALTH AND SAFETY PRACTICAL

Mohammed Musharraf M.Yunus Ansari

For completion by a course provider representative (e.g. internal practical assessor):

Assessors marking sheet

IGC3 THE HEALTH AND

Completion of observation sheets

Range and number of hazards/good practice

Identification of suitable control measures and

Report - Introduction and Executive Summary

Introduction providing an overview of the chosen

Report - Main findings of the inspection

Quality of interpretation of findings and clear

Identification of possible breaches of international

Persuasiveness / conciseness / technical content

Report - Conclusions and Recommendations

Clear and concise conclusions which are clearly

Recommendations which present realistic actions to

REFER (less than 60%)

Date received by NEBOSH

Assessors additional comments on the practical application:

ASSESSED BY (name in block letters)

NEBOSH USE ONLY

UNIT IGC3 THE HEALTH AND

Student number 00266623

Date of inspection 10/01/2015

UNIT IGC3 THE HEALTH AND SAFETY

Student number 00266623

Date of review 10/ 01 / 2015

IGC3 THE HEALTH AND

Hazards and consequences

1. In this company, transport

pedestrian and other structures in

walkways for pedestrian

serious injury even death

Immediate and longer-term actions

Collision of vehicle to vehicle,

Consequences : could result in

Date of inspection 10/01/2015

Crossing lines, signs, speed

2. Overturning of Damper trucks

Proper training to the drivers,

Consequences: which will lead to

assigned while reversing,

serious injury even death, loss or

uniformly distributed load

and speed limits to be

IGC3 THE HEALTH AND

Student name Mohammed Musharraf M.Yunus Ansari

Date of inspection 10/01/2015

Hazards and consequences

3. Employee working at height in

Consequences: could result in fall

4. Storage of raw materials in the

Consequences: Installation of dust

5. Conveyor belts, rollers in running

nip points can entangle, puncture,

objects from over head.