06-086-098 Weld Ring Gaskets

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Weld ring gaskets

We recommend weld ring gaskets for use in any place where


a welded seal is necessary, due either to the danger of the
medium or the danger presented by a loss of functionality,
but where the connection also needs to be detachable to a
certain degree.
These gaskets are therefore described as being semi-detachable, as the welded sealing joint needs to be undone as
well as the flange bolts.
Weld ring gaskets are generally made of the same or a
related material as the pipe or flange and are only used in
pairs.

06

The choice between the various profiles depends on the


operating conditions of the weld ring gasket. The table shows
the typical features of Profiles A21 to A25. The attachment
seam is the connection of a welded half with the flange. The
attachment seam can be located internally or externally.
The seal seam is always the welding of both weld rings
with one another.

Note:
The suitability of the materials for welding (gasket to flange),
the ability to weld (proper fitting) and the security of the welding (expert layout and specifications) should be assessed
and tested with regard to the local operating conditions by an
expert welding engineer. The attachment seams and seal
seam should be arranged so that they can withstand all
load conditions.
Weld rings with hollow lips in Profiles A24, A25 and A23
optimise the stress ratio in the seal seam. Weld rings with
hollow lips are recommended for use when connecting components with different heat exchange properties.
The advantage of weld ring gaskets in Profile A24 and A25
lies in their greater motion absorption. They are predominantly used with heat exchangers with differing radial strain
properties, e.g. as gaskets between channel flanges and
tube plates. With the A24 gasket the weld seams are not
accessible from the outside. However in many cases this is
an advantage, particularly where creep corrosion is feared.

Typical features:
Profile

Internal "attachment seam" External attachment seam Capacity of radial


Crevice corrosion
Re-welding or
differential expansion
between weld ring and
disassembly possible
flange is avoided

Undo and re-weld

Usual

Depending on the
thickness of the wall
of the torus, to a max.
r ~ 5 mm

Easy to separate
with a 2 mm cutting wheel.

Depending on the
thickness of the wall
of the torus, to a max.
r ~ 5 mm

Easy to separate
with a 2 mm cutting wheel.

a) Only as an
a) Usual setup
additional attachment. b) Only as an additional
Intermittently welded
attachment aid.
Intermittently welded
b) if there is a danger
of corrosion

Only low capacity


due to the small lip.
max. r ~ 0,5 mm

Difficult to separate

a) Only as an
a) Usual setup
additional attachment. b) Only as an
Intermittently welded.
additional attachment
aid. Intermittently
b) if there is a danger
welded
of corrosion

Not really possible.


max.. r ~ 0,1 mm

With cutting wheel


Separation loss 2 to 3 mm
respectively.

Usual

Modest capacity
Depending on projection
max.. r ~ 0,3 mm

Possible to have
additional attachment.
Intermittently welded

Not possible

Usual

Not possible Flange


form M in accordance
with DIN 2526 also
necessary

Weld ring gaskets

Can be re-welded
2 to 4 times

Can be re-welded
1 to 3 times

Can be re-welded
3 to 5 times

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86

Can be re-welded
2 to 4 times

With cutting wheel


Separation loss 2 to 3 mm
respectively. Can be
re-welded 2 to 4 times

Weld ring gaskets

In this case we recommend the following profiles: A24H,


A24K, A24KVR and A24N.
All weld ring gaskets can be combined with additional auxiliary gaskets. These can be useful for various different reasons.

Gasket profiles

Profile

A23

a) The pressure test should be carried out with an auxiliary


gasket without welding.

A24

b) The start or run-up phase should be undertaken with the


auxiliary gasket, as it is likely to need to be opened several times.

A24H

c) This application is generally in conjunction with the additional auxiliary gasket. The weld ring gasket is only welded
if the auxiliary gasket fails.

A24K

Weld ring gaskets should be fitted so that the weld ring halves
lie on top of each other, and parallel to each other and to the
flanges.

Cross-section

06

A25

If weld ring gaskets are used with auxiliary gaskets, the


flange and bolt calculations must be carried out once for
the weld ring gasket with the seal diameter to the outermost seal seam and once for the auxiliary gasket.
With the use of auxiliary gaskets, a gap of 0.3 mm remains
between the weld ring gasket halves, depending on the design.
A24KVR

Note:
If there is a build-up of condensation during temperature
cycles, this can lead to an uncontrolled increase in pressure
in the torus. This can be avoided by inserting one or more
grooves (1.5 mm deep, 3 mm wide) into one of the ring
halves. Please specify the number of grooves when ordering.

Profile A24H has a weld ring half with a convex sealing surface. The radius conforms to the pressure, temperature and
the material involved. A galvanised coat can be useful.
Profile A24K has a weld ring half with a grooved profile, onto
which has been attached a layer approximately 0.5 mm thick
of either PTFE, graphite, silver or FA (fibre in accordance with
DIN 28091), depending on the operating conditions.

Profile A24KVR with male and female face joints and grooved
profile as shown in diagram. Depending on the operating
conditions, the layer for this gasket is either PTFE, graphite,
silver or fibre* at a thickness of approximately 0.5 mm.
Grooved profile gasket Profile B27A in a floating-type seal

A24N

Profile A24N has a groove in one weld ring half for the addition of a grooved profile gasket Profile B27A. For the materials used in the gasket see the section Grooved gaskets.
The depth of the groove is less than the thickness of the
grooved profile gasket, so that a floating-type seal can be
guaranteed. The groove depth for the use of a grooved profile gasket = 3,5-0,1 mm, the thickness of the grooved profile
gasket = 3,6+0,1 mm.

Kempchen Dichtungstechnik GmbH Tel. +49 (0)208 8482 0 Fax. +49 (0)208 8482 285 [email protected] www.kempchen.de

Weld ring gaskets

87

Weld ring gaskets

The weld ring gaskets can also be supplied with a female


face in Profile A24R to receive a grooved profile gasket, so
that if there is any damage to the gasket it can be replaced.

A further advantage is that due to the greater thickness an


auxiliary gasket can be provided, as is explained for A24 see weld rings with hollow lips.
Gasket profiles

Profile

Cross-section

A22

A22H

06

A24R + B27A

A22K
The various types of auxiliary gaskets, explained in more
detail for A24, are also available for Profile A25 and A23.
Profile A23 is shown with a protective gasket which is in no
way leak-tight.
Weld ring gaskets in Profile A22 are, like A23 and A24, 2x15=30
mm thick therefore providing enough room to weld without
special flanges, as shown in the illustration.

Profile A22

A22KVR

A22N

Profile A23

This results in large bolt lengths with good spring


suspension. As all weld seams are external, any
irregularities can easily be re-welded.
Profiles A22 to A22N are predominantly used in pipeline
construction, where the twin flange design means that no
large differences in strain properties arise when the same
material for the gasket and flange is selected.

Kempchen Dichtungstechnik GmbH Tel. +49 (0)208 8482 0 Fax. +49 (0)208 8482 285 [email protected] www.kempchen.de

88

Weld ring gaskets

Weld ring gaskets

Membrane rings in accordance with DIN 2695 are each 4


mm thick and should be made of the same material as the
flange due to the low absorption of radial strain differences.
These gaskets are firstly welded internally to the flange using an attachment seam, and once the flange has been
assembled a seal seam is made externally. Any errors
made when creating the internal welds* can only be fixed
with great difficulty.

Profil A21

Gasket profile

Profile

Cross-section

A21

06
Membrane weld ring gasket Profile A21

First check if there is sufficient room to make the seal weld or


if bevelled flanges of the type Form M in accordance with DIN
2526 will be required.

Membrane weld ring gaskets in Profile A21K are provided


with an additional grooved profile. The layers of PTFE, graphite or silver are approximately 0.5 mm thick and should be
selected according to the operating conditions.

Ordering example for a membrane weld ring gasket Profile


A21 with d1=115 mm internal diameter and d2 = 169 mm
external diameter, made of...1):
Gasket 115 x 169, DIN 2695, 1.5415
Each membrane weld ring gasket has two weld halves.

Conforms to DIN 2695 (PN 63 to PN 400) Model M


d23) at PN

The figure shows Profile A21K as assembled between


flanges of type Form M.
* See note on page 87

160

250 a. 320 400

DN

d1

63

100

80

90

143

149

149

153

153

100

115

169

176

176

179

179

125

142

206

213

213

216

216

150

165

243

248

248

248

248

200

214

305

315

315

315

315

250

264

360

370

370

370

300

310

420

430

430

350

340

482

490

400

386

539

to 3200 possible
Dimensions in mm

Kempchen Dichtungstechnik GmbH Tel. +49 (0)208 8482 0 Fax. +49 (0)208 8482 285 [email protected] www.kempchen.de

Weld ring gaskets

89

Weld ring gaskets

Conforms to DIN 2695 (Class 150 to Class 2500) Model M


900
d2 In class
to
DN NPS
d1
150
300
600
1500
2500

06

80

92

130

142

142

157

157

100

118

167

172

180

187

187

125

114

190

208

216

216

216

150

170

215

243

246

246

246

200

220

272

300

300

300

300

250

10

273

332

354

354

354

354

300

12

322

400

411

411

411

411

350

14

360

440

443

443

443

400

16

412

500

500

500

500

Profile A24

to 3200 possible
Dimensions in mm

Ordering example for a weld ring gasket, Profile A24, DN


500, PN 40, works standard 126, made of...1):

NPS

63 - 400

150

300

600

80

123

116

122

122

100

149

146

150

125

186

172

180

150

218

196

200

285

252

250

10

340

308

300

12

400

370

350

14

460

400

16

519

Works standard 126


PN
DN
250
300
350
400
500
600
700
800
900
1000
1200
1400
1600
1800
2000

Dimensions in mm

1)

Specify materials when placing order.

2)

When bevelling the flanges the raised face should be


machined to this size (not required for DN150, 200, 350, 400).

3)

Aim for 15 mm membrane protrusion, but at least 10 mm


(maximum size: centring diameter less than 4 mm).

16

25

d1

d2

d1

1006
1205
1402
1598
1795
1990

1126
1340
1540
1762
1962
2166

498
598
696
795
892
991

40
d2

d1

63
d2

d1

100
d2

d1

d2

- 258 389
- 306 456
- 348 472 341 484 334 510
- 395 544 388 541
570
622 490 626
655
702
729
745
762
811
831
850
877
948
940
972
986
1040
1082
1106
1152
1192
1218
1362
1396
1450
1576
1616
1796
1828
1998
2228
to be specified
by client**

DN

Weld ring gasket DN 500, PN 40, A24, 490 x 626, WN 126,


1.5415, s = ...*

to be specified
by client**

Class

to be specified
by client**

d32)

to be specified
by client**

Size d32) for PN (DIN 2695) and Class

PN

Weld ring gaskets Profile A24 for DIN flanges

Dimensions in mm

size specified by client The wall thickness s is determined


according to pressure, temperature, material and motion to be
absorbed.
** In Profiles A24 to A24N the total width of the weld ring gasket
must be no less than (d2-d1) / 2 = 60 mm.
1)
Specify material when placing order
Kempchen Dichtungstechnik GmbH Tel. +49 (0)208 8482 0 Fax. +49 (0)208 8482 285 [email protected] www.kempchen.de

90

Weld ring gaskets

Weld ring gaskets

Profile A22 and A23

Weld ring gasket Profile A22* and Profile A23 in


accordance with DIN 2695 2002 for DIN flanges
Ordering example for a weld ring gasket, Profile A22, DN
100, PN 60, conforming to DIN 2695-2002, made of...1):
Weld ring gasket, DN 100, PN 160, A22, DIN 2695-2002,
1.5415
Each membrane weld ring gasket has two weld ring halves.
In order to successfully carry out the welding, the customer should check
a) whether the raised face is being machined
b) whether a smooth flange is being used
c) or whether the external diameter d3 is to be reduced other than in accordance with
our works standard.
Specify material when placing order
At DN 10 and 15 only 4 mm
* Model S conforms to DIN 2695-2002

1)
2)

06
Dimensions in accordance with DIN 2695-2002 for DIN flanges
DN
10
15
20
25
32
40
50
65
80
100
125
150
200
250
300

PN 10 40
d1
d2
d3
14
17
22
29
37
43
55
70
83
107
132
159
207
259
310

27
32
38
46
55
60
75
90
105
125
150
178
235
285
335

41
46
58
66
75
80
95
110
125
145
170
198
255
305
355

d1
14
17
21
29
37
43
55
70
82
106
131
157
205
255
302

PN 63
d2
d3
30
35
48
50
55
60
75
90
105
125
150
178
235
285
335

50
55
68
70
75
80
95
110
125
145
170
198
255
305
355

d1
14
17
21
29
37
43
54
69
81
104
127
154
199
248
296

PN 100
d2
d3
30
35
48
50
55
60
75
90
105
125
150
178
235
285
335

50
55
68
70
75
80
95
110
125
145
170
198
255
305
355

d1
14
17
28
41
52
66
76
98
120
143
187
233
280

PN 160
d2
d3
30
35
50
60
75
90
105
125
160
185
230
280
335

50
55
70
80
95
110
125
145
180
205
250
300
355

d1
12
16
27
38
48
60
80
99
120
143
195
235
244

PN 250
d2 d3
30
35
50
60
80
100
115
135
160
185
255
310
335

50
55
70
80
100
120
135
155
180
205
275
330
355

d1
12
15
24
36
48
67
77
101
128
144
185
244
-

PN 320
d2
d3
30
35
50
60
90
110
125
145
172
205
255
335
-

50
55
70
80
110
130
145
165
192
225
275
355
-

d1
10
17
28
40
51
70
79
95
134
149
193
-

PN 400
d2
d3
30
40
50
80
90
120
130
150
188
218
285
-

50
60
70
100
110
140
150
170
208
238
305
-

Dimensions in mm

DN
350
400
450
500
600
700
800
900
1000
1200
1400
1600
1800
2000
2200
2400
2600
2800
3000

d1
341
392
443
494
595
695
797
894
996
1198
1396
1592
1790
1984
2184
2380
2576
2776
2972

PN 10
d2
385
435
490
540
645
750
840
945
1045
1260
1455
1665
1860
2070
2270
2470
2675
2875
3080

d3
405
455
510
560
665
770
860
965
1065
1280
1475
1685
1880
2090
2290
2490
2695
2895
3100

d1

PN 16
d2

340
390
441
492
592
694
793
894
996
1195
1392
1588
1785
1980
2175
-

385
435
490
540
645
750
850
945
1045
1260
1460
1665
1865
2070
2275
-

- Flanges compliant with the standard not available

d3

d1

405
455
510
560
665
770
870
965
1065
1280
1480
1685
1885
2090
2295
-

340
389
440
488
588
686
785
882
988
1188
1385
1585
1780
1975
-

PN 25
d2

d3

385
435
490
540
645
750
855
960
1055
1265
1465
1665
1870
2075
-

405
455
510
560
665
770
875
980
1075
1285
1485
1685
1890
2095
-

d1

PN 40
d2

d3

338
384
435
480
585
683
781
880
981
1176
1375
1570
-

385
435
490
540
645
750
855
960
1060
1275
1475
1680
-

405
455
510
560
665
770
875
980
1080
1295
1495
1700
-

d1

PN 63
d2

d3

331 385 405


378 435 455
476 560 580
575 655 675
671 760 780
769 870 890
864 975 995
964 1085 1105
1156 1295 1315
-

d1
324
371
464
560
651
-

PN 100
d2
d3
385
435
560
670
780
-

405
455
580
690
800
-

Dimensions in mm

Kempchen Dichtungstechnik GmbH Tel. +49 (0)208 8482 0 Fax. +49 (0)208 8482 285 [email protected] www.kempchen.de

Weld ring gaskets

91

Weld ring gaskets

Profile A22 and A23

Weld ring gasket Profile A22 and Profile A23 for DIN flanges
Ordering example for a weld ring gasket, Profile A22, DN
100, PN 160, conforming to works standard 110, made of...1):
Weld ring gasket, DN 100, PN 160, A22, works standard 110,
1.5415
Each membrane weld ring gasket has two weld ring halves.
In order to successfully carry out the welding, the customer should check:
a) whether the raised face is being machined
b) whether a smooth flange is being used
c) or whether the external diameter d3 is to be reduced other than in accordance with
our works standard.
1)
2)

Specify material when placing order


At DN 10 and 15 only 4 mm

06
Dimensions in accordance with works standard 110 for DIN flanges
PN 10 40
d2
d3

DN

d1

10
15
20
25
32
40
50
65
80
100
125
150
200
250
300

13,6
17,3
22,3
28,5
37,2
43,1
54,5
70,3
82,5
107,1
131,7
159,3
206,5
258,8
309,7

27
32
38
46
55
60
75
90
105
125
150
178
235
285
335

41
46
58
66
75
80
95
110
125
145
170
198
255
305
355

PN 63
d2
d3

d1
13,6
17,3
28,5
37,2
42,5
54,5
69,7
81,7
106,3
130,7
157,1
204,9
255,4
301,9

30
35
50
55
60
75
90
105
125
150
178
235
285
335

d1

50
55
70
75
80
95
110
125
145
170
198
255
305
355

PN 100
d2
d3

13,6 30
17,3 35
28,5 50
37,2 55
42,5 60
53,9 75
68,9 90
80,9 105
104,3 125
127,1 150
154,1 178
199,1 235
248 285
295,5 335

50
55
70
75
80
95
110
125
145
170
198
255
305
355

d1

PN 160
d2
d3

13,6 30
17,3 35
27,9 50
41,1 60
52,3 75
66,1 90
76,3 105
98,3 125
119,7 160
143,3 185
187,1 230
233 280
279,5 335

50
55
70
80
95
110
125
145
180
205
250
300
355

PN 250
d2 d3

d1
12
16,1
26,5
38,3
47,7
60,1
79,6
98,6
120,4
142,8
194,5
234,5
244

30
35
50
60
80
100
115
135
160
185
255
310
335

50
55
70
80
100
120
135
155
180
205
275
330
355

d1

PN 320
d2
d3

12
30
14,9 35
23,7 50
35,7 60
47,5 90
66,9 110
76,6 125
101 145
128,3 172
143,7 205
184,5 255
243,9 335
-

d1

PN 400
d2
d3

50
10
30
50
55
16,9 40
60
70
28,2 50
70
80
40,3 80 100
110
51,1 90 110
130
69,6 120 140
145
79,3 130 150
165
95,3 150 170
192 133,7 188 208
225 149,1 218 238
275 193 285 305
355
Dimensions in mm

DN
350
400
450
500
600
700
800
900
1000
1200
1400
1600
1800
2000
2200
2400
2600
2800
3000

d1

PN 10
d2

341,4 385
392,2 435
443 490
493,8 540
595,4 645
695,2 750
797
840
894
945
996 1045
1198 1260
1396 1455
1592 1665
1790 1860
1984 2070
2184 2270
2380 2470
2576 2675
2776 2875
2972 3080

d3

405
455
510
560
665
770
860
965
1065
1280
1475
1685
1880
2090
2290
2490
2695
2895
3100

d1

PN 16
d2

339,6 385
390,4 435
441,2 490
492
540
592
645
693,6 750
793
850
894
945
996 1045
1195 1260
1392 1460
1588 1665
1785 1865
1980 2070
2175 2275
-

d3

405
455
510
560
665
770
870
965
1065
1280
1480
1685
1885
2090
2295
-

d1

PN 25
d2

339,6 385
388,6 435
439,6 490
488
540
587,6 645
686,2 750
784,6 855
882
960
988 1055
1188 1265
1385 1465
1585 1665
1780 1870
1975 2075
-

PN 40
d2

d3

405
338,0 385
455
384,4 435
510
435,2 490
560
479,6 540
665
585
645
770
683
750
875
781
855
980
880
960
1075
981 1060
1285 1176 1275
1485 1375 1475
1685 1570 1680
1890
2095
-

405
455
510
560
665
770
875
980
1080
1295
1495
1700
-

d3

d1

d1

Kempchen Dichtungstechnik GmbH Tel. +49 (0)208 8482 0 Fax. +49 (0)208 8482 285 [email protected] www.kempchen.de

Weld ring gaskets

d3

330,6 385 405


378
435 455
476
560 580
575
655 675
671
760 780
769
870 890
864
975 995
964 1085 1105
1156 1295 1315
-

- Flanges compliant with the standard not available

92

PN 63
d2

d1
323,6
371,4
464
560
651
-

PN 100
d2
d3
385
435
560
670
780
-

405
455
580
690
800
-

Dimensions in mm

Weld ring gaskets

Profile A22 and A23

Weld ring gasket Profile A22* and A23 for ANSI flanges
Ordering example for a weld ring gasket, Profile A22, NPS 3,
Class 900, made of ...1):
Schweidichtung A22, NPS 3, Class 900, WN 111, 1.5415

06

* Model S conforms to DIN 2695-2002

In accordance with 2695-2002 for ANSI flanges

DN

15
20
25
32
40
50
65
80
100
125
150
200
250
300
350
400
450
500
600

NPS

1
1
1
2
2
3
4
5
6
8
10
12
14
16
18
20
24

150300

d1
400900

Class
d2
d3
1500150
2500

16
21
27
35
41
53
63
78
102
128
154
203
255
305
337
387
438
499
591

14
19
24
33
38
49
59
74
97
122
146
194
248
298
330
381
432
483
584

6
11
15
23
28
38
45
58
80
103
124
174
222
273
305
356
406
457
559

29
33
42
52
60
75
96
105
148
160
185
240
295
372
404
461
525
575
683

45
53
62
72
80
95
116
125
168
180
205
260
315
392
424
481
545
595
703

Works standard 111 for ANSI flanges


d2
d3
3002500

29
33
42
55
64
83
96
118
148
177
207
261
315
372
404
461
525
575
683

45
53
62
75
84
103
116
138
168
197
227
281
335
392
424
481
545
595
703

Dimensions in mm

1)
2)

DN

15
20
25
32
40
50
65
80
100
125
150
200
250
300
350
400
450
500
600

150300

d1
400900

15,7
20,8
1
26,7
1 35,1
1 40,9
2
52,6
2 62,7
3
78,0
4
102,4
5
128,3
6
154,2
8
202,7
10
254,5
12
304,8
14
336,6
16
387,3
18
438,1
20
488,9
24
590,5

14,0
18,8
24,4
32,5
38,1
49,3
58,9
73,7
97,3
122,2
146,3
193,8
247,6
298,4
330,2
381,0
431,8
482,6
584,2

NPS

Class
d2
d3
1500150
2500

6,4
11,0
15,2
22,8
27,9
38,2
45,0
58,4
80,1
103,2
124,4
174,6
222,3
273,1
304,8
355,6
406,4
457,2
558,8

29
33
42
52
60
75
96
105
148
160
185
240
295
372
404
461
525
575
683

45
53
62
72
80
95
116
125
168
180
205
260
315
392
424
481
545
595
703

d2
d3
3002500

29
33
42
55
64
83
96
118
148
177
207
261
315
372
404
461
525
575
683

45
53
62
75
84
103
116
138
168
197
227
281
335
392
424
481
545
595
703

Dimensions in mm

Specify material when placing order


At NPS and NPS only 4 mm

Kempchen Dichtungstechnik GmbH Tel. +49 (0)208 8482 0 Fax. +49 (0)208 8482 285 [email protected] www.kempchen.de

Weld ring gaskets

93

Weld ring gaskets

Profile A22 and A23

Weld ring gasket Profile A22 and Profile A23 for flanges in
accordance with ASME B16.47 Series A
Ordering example for a weld ring gasket, Profile A22, NPS
30, Class 150, made of...1):
Weld ring gasket A22, NPS 30, Class 150, WN 143, 1.5415

06
Works standard 143 for ASME B16.47 Series A flanges
NPS
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60

Class 150 - 300

Class 400 - 600

Class 900

d1

d2

d3

d1

d2

d3

d1

d2

d3

641,4
692,2
743,0
793,8
844,6
895,4
946,2
997,0
1047,8
1098,6
1149,4
1200,2
1251,0
1301,8
1352,6
1403,4
1454,2
1505,0

695,8
746,6
797,4
848,2
899,0
949,8
1000,6
1051,4
1102,4
1153,0
1203,8
1254,6
1305,4
1356,2
1407,0
1457,8
1508,6
1559,4

715,8
766,6
817,4
868,2
919,0
969,8
1020,6
1071,4
1122,2
1173,0
1223,8
1274,6
1325,4
1376,2
1427,0
1477,8
1528,6
1579,4

635,0
685,8
736,6
787,4
838,2
889,0
939,8
990,6
1041,4
1092,2
1143,0
1193,8
1244,6
1295,4
1346,2
1397,0
1447,8
1498,6

695,8
746,6
797,4
848,2
899,0
949,8
1000,6
1051,4
1102,4
1153,0
1203,8
1254,6
1305,4
1356,2
1407,0
1457,8
1508,6
1559,4

715,8
766,6
817,4
868,2
919,0
969,8
1020,6
1071,4
1122,2
1173,0
1223,8
1274,6
1325,4
1376,2
1427,0
1477,8
1528,6
1579,4

622,4
673,2
724,0
774,8
825,6
876,4
927,2
978,0
1028,8
1079,6
1130,4
1181,2
-

708,4
759,2
810,0
860,8
911,6
962,4
1013,0
1064,0
1114,8
1165,6
1216,4
1267,2
-

728,4
779,2
830,0
880,8
931,6
982,4
1033,0
1084,0
1134,8
1185,6
1236,4
1287,2
-

- Flanges compliant with the standard not available

Dimensions in mm

Each membrane weld ring gasket has two weld ring halves.

All measurements are recommendations and should be


checked by the client.

Kempchen Dichtungstechnik GmbH Tel. +49 (0)208 8482 0 Fax. +49 (0)208 8482 285 [email protected] www.kempchen.de

94

Weld ring gaskets

Weld ring gaskets

Profile A22N

Profile A23N

06
Weld ring gasket Profile A22N and Profile A23N for DIN
flanges
Ordering example for a weld ring gasket, Profile A22N, DN
100, PN 6, with a grooved profile gasket Profile B27A, conform
to works standard 134, made of...1):
Weld ring gasket, DN 100, PN 16, A22N, B27A, 1.4541 /
graphite, WN 134

d1

37,2
43,1
54,5
70,3
82,5
107,1
131,7
159,3
182,9
207,3
260,4
309,7
341,4
392,2
443,0
493,8
595,4
695,2
797,0
894,0
996,0

d2

d3

65
79
40,0
54
71
85
46,0
60
84
98
59,0
73
101 115
74,6
90
115 135
86,6 102
141 155 111,4 128
166 180 136,4 153
196 210 165,2 183
223 237 189,0 209
246 260 212,0 232
299 315 264,0 285
354 370 314,6 338
390 410 348,6 372
445 465 401,2 427
500 520 453,0 481
555 575 506,0 534
660 680 608,0 638
770 790 710,2 745
875 895 813,0 850
970 990 908,0 945
1075 1095 1012,0 1049

- Flanges compliant with the standard not available

Grooved
gasket
d6
d7

Gasket
width

32 *
40 *
50 *
65 *
80
100 *
125 *
150 *
(175) *
200 *
250
300
350
400
(450)
500
600
700
800
900
1000

Specify material when placing order

Works standard 134, PN 16

Groove
measurement
d4
d5

Groove
width

DN

1)

7,0
7,0
7,0
7,7
7,7
8,3
8,3
8,9
10,0
10,0
10,5
11,7
11,7
12,9
14,0
14,0
15,0
17,4
18,5
18,5
18,5

6,0
41
53
6,0
47
59
6,0
60
72
6,5
76
89
6,5
88 101
7,0 113 127
7,0 138 152
7,5 167 182
8,5 191 208
8,5 214 231
9,0 266 284
10,0 317 337
10,0 351 371
11,0 404 426
12,0 456 480
12,0 509 533
13,0 611 637
15,0 714 744
16,0 817 849
16,0 912 944
16,0 1016 1048
Dimensions in mm

DN

32 *
40 *
50 *
65 *
80
100 *
125 *
150 *
(175) *
200 *
250
300
350
400
(450)
500
600
700
800
900
1000

d1

37,2
43,1
54,5
70,3
82,5
107,1
131,7
159,3
182,9
207,3
260,4
309,7
339,6
390,4
492,0
592,4
693,4
793,0
894,0
996,0

d2

d3

Groove
measurement
d4
d5

65
79
40,0
54
71
85
46,0
60
84
98
59,0
73
101 115
74,6
90
115 135
86,6 102
141 155 111,4 128
166 180 136,4 153
196 210 165,2 183
223 237 189,0 209
246 260 212,0 232
299 315 264,0 285
354 370 314,6 338
390 410 348,6 372
445 465 401,2 427
555 575 506,0 534
660 680 608,0 638
770 790 710,2 745
875 895 813,0 850
970 990 908,0 945
1075 1095 1012,0 1049

Grooved
gasket
d6
d7

Groove
width
Gasket
width

Works standard 134, PN 10

* Turning in depth t 4 mm only


In order to successfully carry out the welding, the customer
should check:
a) whether the raised face is being machined
b) whether a smooth flange is being used
c ) or whether the external diameter d3 is to be reduced other
than in accordance with our works standard.

7,0
7,0
7,0
7,7
7,7
8,3
8,3
8,9
10,0
10,0
10,5
11,7
11,7
12,9
14,0
15,0
17,4
18,5
18,5
18,5

6,0
41
53
6,0
47
59
6,0
60
72
6,5
76
89
6,5
88 101
7,0 113 127
7,0 138 152
7,5 167 182
8,5 191 208
8,5 214 231
9,0 266 284
10,0 317 337
10,0 351 371
11,0 404 426
12,0 509 533
13,0 611 637
15,0 714 744
16,0 817 849
16,0 912 944
16,0 1016 1048
Dimensions in mm

Kempchen Dichtungstechnik GmbH Tel. +49 (0)208 8482 0 Fax. +49 (0)208 8482 285 [email protected] www.kempchen.de

Weld ring gaskets

95

Weld ring gaskets

32 *
40 *
50 *
65 *
80
100 *
125 *
150 *
(175) *
200 *
250
300
350
400
500
600
700
800
900
1000

06

d1

37,2
43,1
54,5
70,3
82,5
107,1
131,7
159,3
182,5
206,5
258,8
307,9
339,6
388,8
488,0
588,0
686,0
784,6
882,0
981,0

d2

d3

65
79
40,0
54
71
85
46,0
60
84
98
59,0
73
101 115
74,6
90
115 135
86,6 102
141 155 111,4 128
166 180 136,4 153
196 210 165,2 183
225 245 189,0 209
250 270 214,0 234
310 330 269,0 290
360 380 317,6 341
390 410 348,6 372
445 465 399,2 425
555 575 506,0 534
660 680 608,0 638
770 790 710,2 745
875 895 813,0 850
970 990 908,0 945
1075 1095 1012,0 1049

7,0
7,0
7,0
7,7
7,7
8,3
8,3
8,3
10,0
10,0
10,5
11,7
11,7
12,9
14,0
15,0
17,4
18,5
18,5
18,5

Grooved
gasket
d6
d7

6,0
41
53
6,0
47
59
6,0
60
72
6,5
76
89
6,5
88 101
7,0 113 127
7,0 138 152
7,5 167 182
8,5 191 208
8,5 216 233
9,0 271 289
10,0 320 340
10,0 351 371
11,0 402 424
12,0 509 533
13,0 611 637
15,0 714 744
16,0 817 849
16,0 912 944
16,0 1016 1048

DN

32 *
40 *
50 *
65 *
80
100 *
125 *
150 *
(175) *
200 *
250
300
350
400
500

d1

37,2
43,1
54,5
70,3
82,5
107,1
131,7
159,3
182,5
206,5
258,8
307,9
338,0
388,4
479,6

d2

65
71
84
101
115
141
166
196
225
250
310
360
390
440
540

d3

79
85
98
115
135
155
180
210
245
270
330
380
410
460
560

Groove
measurement
d4
d5

40,0
46,0
59,0
74,6
86,6
111,4
136,4
165,2
189,0
214,0
269,0
317,6
347,6
394,2
491,0

54
60
73
90
102
128
153
183
209
234
290
341
371
420
519

Groove
width
Sealing
width

DN

Works standard 134, PN 40

Groove
measurement
d4
d5

Groove
width
Sealing
width

Works standard 134, PN 25

7,0
7,0
7,0
7,7
7,7
8,3
8,3
8,9
10,0
10,0
10,5
11,7
11,7
12,9
14,0

6,0
6,0
6,0
6,5
6,5
7,0
7,0
7,5
8,5
8,5
9,0
10,0
10,0
11,0
12,0

Grooved
gasket
d6
d7

41
47
60
76
88
113
138
167
191
216
271
320
350
397
494

53
59
72
89
101
127
152
182
208
233
289
340
370
419
518

Dimensions in mm

Dimensions in mm

Works standard 134, PN 63

25 *
32 *
40 *
50
65
80
100
125
150
(175)
200
250
300
350
400

d2

61
65
76
85
105
120
145
175
200
225
250
305
355
385
435

d3

75
79
90
105
125
140
165
195
220
245
270
325
375
405
455

33,0
40,0
48,0
58,0
74,6
88,6
111,4
139,2
164,0
188,0
212,0
265,0
311,6
341,6
389,2

47
54
62
72
90
104
128
157
183
208
232
286
335
365
415

7,0 6,0
7,0 6,0
7,0 6,0
7,0 6,0
7,7 6,5
7,7 6,5
8,3 7,0
8,9 7,5
9,5 8,0
10,0 8,5
10,0 8,5
10,5 9,0
11,7 10,0
11,7 10,0
12,9 11,0

Grooved
gasket
d6
d7

34
41
49
59
76
90
113
141
166
190
214
267
314
344
392

46
53
61
71
89
103
127
156
182
207
231
285
334
364
414

DN

25 *
32 *
40 *
50
65
80
100
125
150
(175)
200
250
300
350

d1

28,5
37,2
42,5
53,9
68,9
80,9
104,3
127,1
154,1
176,1
199,1
248,0
295,5
323,6

d2

61
65
76
85
105
120
145
170
200
225
245
295
350
385

d3

75
79
90
105
125
140
165
190
220
245
265
315
370
405

Groove
measurement
d4
d5

33,0
40,0
48,0
58,0
74,6
87,6
111,4
135,2
164,0
186,0
207,0
256,0
306,6
337,6

* Turning in depth t 4 mm only

Kempchen Dichtungstechnik GmbH Tel. +49 (0)208 8482 0 Fax. +49 (0)208 8482 285 [email protected] www.kempchen.de

Weld ring gaskets

7,0 6,0
7,0 6,0
7,0 6,0
7,0 6,0
7,7 6,5
7,7 6,5
8,3 7,0
8,9 7,5
9,5 8,0
10,0 8,5
10,0 8,5
10,5 9,0
11,7 10,0
11,7 10,0

Grooved
gasket
d6
d7

34
41
49
59
76
89
113
137
166
188
209
258
309
340

46
53
61
71
89
102
127
152
182
205
226
276
329
360

Dimensions in mm

Dimensions in mm

96

47
54
62
72
90
103
128
153
183
206
227
277
330
361

Groove
width
Gasket
width

d1

28,5
37,2
42,5
54,5
69,7
81,7
106,3
130,7
157,1
181,1
204,9
255,4
301,9
330,6
378,0

Groove
width
Gasket
width

DN

Works standard 134, PN 100

Groove
measurement
d4
d5

Weld ring gaskets

d1

27,9
41,1
52,3
66,1
76,3
98,3
119,7
143,3
165,3
187,1
233,0
279,5

d2

61
76
90
105
115
140
160
190
215
230
280
335

d3

75
90
110
125
135
160
180
210
235
250
300
355

33,0
48,0
59,0
72,6
83,6
106,4
126,2
152,0
175,0
194,0
241,0
290,6

7,0
7,0
7,0
7,7
7,7
8,3
8,9
9,5
10,0
10,0
10,5
11,7

47
62
73
88
99
123
144
171
195
214
262
314

6,0
6,0
6,0
6,5
6,5
7,0
7,5
8,0
8,5
8,5
9,0
10,0

Grooved
gasket
d6
d7

34
49
60
74
85
108
128
154
177
196
243
293

46
61
72
87
98
122
143
170
194
213
261
313

DN

10*
15*
25
40
50
65
80
100
125
150
(175)
200
250

d1

12,0
14,9
23,7
35,7
47,5
66,9
76,6
101,0
128,3
143,7
163,1
184,5
243,9

d2

d3

46
51
60
75
90
110
125
145
172
205
230
255
335

60
65
80
95
110
130
145
165
192
225
250
275
355

Groove
measurement
d4
d5

18,0
23,0
30,0
43,0
56,0
75,6
88,6
109,4
136,2
160,0
182,0
205,0
274,0

Grooved
gasket
d6
d7

Groove
width
Gasket
width

DN

10
15
25
40*
50
65
80
100
125
150
(175)
200
250
300

Works standard 134, PN 320

Groove
measurement
d4
d5

Groove
width
Gasket
width

Works standard 134, PN 160

32 7,0
37 7,0
44 7,0
57 7,0
70 7,0
91 7,7
104 7,7
126 8,3
154 8,9
179 9,5
202 10,0
225 10,0
295 10,5

6,0
6,0
6,0
6,0
6,0
6,5
6,5
7,0
7,5
8,0
8,5
8,5
9,0

19
24
31
44
57
77
90
111
138
162
184
207
276

31
36
43
56
69
90
103
125
153
178
201
224
294

06

Dimensions in mm

Dimensions in mm

d1

12,0
16,1
26,5
38,3
47,7
60,1
79,6
98,6
120,4
142,8
174,7
194,5
234,5

d2

46
51
61
75
85
100
120
140
165
190
230
255
310

d3

60
65
75
95
105
120
140
160
185
210
250
275
330

Groove
measurement
d4
d5

18,0
23,0
33,0
45,0
54,0
67,6
87,6
106,4
129,2
152,0
198,0
220,0
257,0

32 7,0
37 7,0
47 7,0
59 7,0
68 7,0
83 7,7
103 7,7
123 8,3
147 8,9
171 9,5
218 10,0
240 10,0
278 10,5

6,0
6,0
6,0
6,0
6,0
6,5
6,5
7,0
7,5
8,0
8,5
8,5
9,0

Grooved
gasket
d6
d7

19
24
34
46
55
69
89
108
131
154
200
222
259

31
36
46
58
67
82
102
122
146
170
217
239
277

d2

d3

10* 10,0 46
15* 16,9 51
25
28,2 65
40
40,3 80
50
51,1 90
65
69,6 120
80
79,3 130
100
95,3 150
125 133,7 188
150 149,1 218
(175)
200 193,0 285

60
65
85
100
110
140
150
170
208
238
305

DN

d1

Groove
measurment
d4
d5

18,0
23,0
35,0
49,0
59,0
82,6
92,6
109,4
147,2
169,0
224,0

Grooved
gasket
d6
d7

Groove
width
Gasket
width

DN

10*
15*
25*
40
50
65
80
100
125
150
(175)
200
250

Works standard 134, PN 400


Groove
width
Gasket
width

Works standard 134, PN 250

32 7,0
37 7,0
49 7,0
63 7,0
73 7,0
98 7,7
108 7,7
126 8,3
165 8,9
188 9,5
- 244 10,0

6,0
6,0
6,0
6,0
6,0
6,5
6,5
7,0
7,5
8,0
8,5

19
24
36
50
60
84
94
111
149
171
226

31
36
48
62
72
97
107
125
164
187
243

Dimensions in mm

Dimensions in mm

* Turning in depth 4 mm only

Kempchen Dichtungstechnik GmbH Tel. +49 (0)208 8482 0 Fax. +49 (0)208 8482 285 [email protected] www.kempchen.de

Weld ring gaskets

97

Weld ring gaskets

Weld ring gasket Profile A22N and Profile A23 for ANSI
flanges

The measurement d1 corresponds to the internal diameter for standard


pipes in accordance with ANSI B 36.10

Ordering example for a weld ring gasket, Profile A22N, NPS


10, Class 150, with a grooved profile gasket Profile B27A,
conform to works standard 135, made of ...1):

In order to successfully carry out the welding, the customer should


check:
a) whether the raised face is being machined
b) whether a smooth flange is being used
c) or whether the external diameter d3 is to be reduced other than in
accordance with our works standard.

Works standard 135, Class 150

Works standard 135, Class 300 - 600

d2

d3

81
96
111
131
148
160
194
245
300
372
404
461
515
575
625
683

95
116
125
151
168
180
210
265
320
392
424
481
535
595
645
703

56,0
68,0
82,6
97,4
112,4
132,2
160,2
209,0
262,0
321,6
353,6
406,2
458,0
513,0
563,0
617,0

7,0
7,0
7,7
8,3
8,3
8,9
8,9
10,0
10,5
11,7
11,7
12,9
14,0
14,0
15,0
15,0

6,0
6,0
6,5
7,0
7,0
7,5
7,5
8,5
9,0
10,0
10,0
11,0
12,0
12,0
13,0
13,0

57
69
84
99
114
134
162
211
264
324
356
409
461
516
566
620

70
82
98
114
129
150
178
229
283
345
377
432
486
541
593
647

69
81
97
113
128
149
177
228
282
344
376
431
485
540
592
646

DN

*
1*
1*
1*
2*
2
3
3
4
5
6
8
10
12
14
16
18
20
22
24

d1

20,8
26,7
35,1
40,9
52,6
62,7
78,0
90,2
102,4
128,3
154,2
202,7
254,5
304,8
336,6
387,3
438,1
488,9
539,7
590,5

d2

d3

52
58
68
71
81
96
111
131
148
170
195
260
315
372
404
461
515
575
632
683

62
68
78
85
95
116
125
151
168
190
215
280
335
392
424
481
535
595
652
703

Groove
measurement
d4
d5

Gasket
width

d1

52,6
62,7
78,0
90,2
102,4
128,3
154,2
202,7
254,5
304,8
336,6
387,3
438,1
488,9
539,7
590,5

Grooved
gasket
d6
d7

Specify material when placing order

Groove
width

DN

Groove
measurement
d4
d5

Gasket
width

1)

Groove
width

Weld ring gasket NPS 10, Class 150, A22N, B27A, 1.4541 /
graphite, works standard 135

1
1
1
2*
2
3*
3
4
5
6
8
10
12
14
16
18
20
22
24

06

* Turning in depth t 4 mm only

Grooved
gasket
d6
d7

25,0
32,0
42
45
56,0
68,0
83,6
97,4
112,4
135,2
161,2
217,0
270,0
321,6
353,6
406,2
458,0
513,0
566,6
617,0

7,0
7,0
7,0
7,0
7,0
7,0
7,7
8,3
8,3
8,9
8,9
10,0
10,5
11,7
11,7
12,9
14,0
14,0
15,0
15,0

5,5
5,5
5,5
6,0
6,0
6,0
6,5
7,0
7,0
7,5
7,5
8,5
9,0
10,0
10,0
11,0
12,0
12,0
13,0
13,0

27
34
44
46
57
69
85
99
114
137
163
219
272
324
356
409
461
516
569
620

39
46
56
59
70
82
99
114
129
153
179
237
291
345
377
432
486
541
596
647

Dimensions in mm

Dimensions in mm

d2

d3

46
52
56
66
76
90
100
120
150
180
210
260
315
372
404
461
515
575
683

56
62
70
80
90
110
120
140
170
200
230
280
335
392
424
481
535
595
703

20,0
25,0
31,0
40,0
48,0
60,0
70,0
85,6
113,4
140,2
168,2
217,0
270,0
321,6
353,6
406,2
458
513
617

7,0
7,0
7,0
7,0
7,0
7,0
7,0
7,7
8,3
8,9
8,9
10,0
10,5
11,7
11,7
12,9
14
14
15

5,5
5,5
6,0
6,0
6,0
6,0
6,0
6,5
7,0
7,5
7,5
8,5
9,0
10,0
10,0
11
12
12
13

22
27
32
41
49
61
71
88
115
142
170
219
272
324
356
409
461
516
620

34
39
45
54
62
74
84
102
130
158
186
237
291
345
377
432
486
541
647

33
38
44
53
61
73
83
101
129
157
185
236
290
344
376
431
485
540
646

DN

*
*
1*
1
1*
2
2
3
4
5
6
8
10
12
14
16
18
20
24

d1

d2

d3

15,7
20,8
26,7
35,1
40,9
52,6
62,7
78,0
102,4
128,3
154,2
202,7
254,5
304,8
336,6
387,3
438,1
488,9
590,5

46
51
61
70
80
95
105
125
155
185
210
260
315
372
404
461
515
575
683

60
65
75
90
100
115
125
145
175
205
230
280
335
392
424
481
535
595
703

Dimensions in mm

Kempchen Dichtungstechnik GmbH Tel. +49 (0)208 8482 0 Fax. +49 (0)208 8482 285 [email protected] www.kempchen.de

98

Weld ring gaskets

Groove
measurement
d4
d5

Gasket
width

d1

15,7
20,8
26,7
35,1
40,9
52,6
62,7
78,0
102,4
128,3
154,2
202,7
254,5
304,8
336,6
387,3
438,1
488,9
590,5

Grooved
gasket
d6
d7

Groove
width

*
*
1*
1
1*
2
2
3
4
5
6
8
10
12
14
16
18
20
24

Groove
measurement
d4
d5

Gasket
width

DN

Works standard 135, Class 2500

Groove
width

Works standard 135, Class 900 1500

38
45
55
58
69
81
98
113
128
152
178
236
290
344
376
431
485
540
595
646

Grooved
gasket
d6
d7

20,0
25,0
33,0
41,0
49,0
62,0
72,0
89,6
115,4
143,2
168,2
217,0
270,0
321,6
353,6
406,2
458
513
617

7,0
7,0
7,0
7,0
7,0
7,0
7,0
7,7
8,3
8,9
8,9
10,0
10,5
11,7
11,7
12,9
14
14
15

6,0
6,0
6,0
6,0
6,0
6,0
6,0
6,5
7,0
7,5
7,5
8,5
9,0
10,0
10,0
11
12
12
13

21
26
34
42
50
63
73
91
117
145
170
219
272
324
356
409
461
516
620

34
39
47
55
63
76
86
105
132
161
186
237
291
345
377
432
486
541
647

33
38
46
54
62
75
85
104
131
160
185
236
290
344
376
431
485
540
646

Dimensions in mm

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