Eberspacher D5LC Technical Manual
Eberspacher D5LC Technical Manual
Eberspacher D5LC Technical Manual
Eberspcher
Technical description
Installation instructions
Operating instructions
Maintenance instructions
J. Eberspcher
GmbH & Co. KG
Eberspcherstr. 24
D - 73730 Esslingen
Telefon (zentral)
(07 11) 9 39 - 00
Telefax
(07 11) 9 39 - 05 00
www.eberspaecher.com
Heater
Order no.
Heater
Order no.
B 5 L C 12 Volt
25 1735 05 00 00
D 5 L C 12 Volt
D 5 L C 24 Volt
25 1861 05 00 00
25 1862 05 00 00
25 1861 90 91 91
05.2004
Subject to changes
Printed in Germany
1 Introduction
Contents
Chapter
2
3
5
6
7
8
Title
Contents
Page
Introduction
Product information
Installation
12
13
14
15
16
17
18
19
24
25
25
26
27
Electrical system
Troubleshooting
Maintenance
Service
Environment
Certification ........................................................................................ 31
Disposal .............................................................................................. 31
EU Declaration of Conformity .............................................................. 31
Lists
3
4
4
6
7
7
12
30
30
30
30
1 Introduction
Concept of this manual
This manual aims to support the service company installing the heater and to provide the user with all important information about the heater.
The manual has been divided into 8 chapters to make
it easier to find the corresponding information quickly.
Introduction
Here you will find important introductory
information about installation of the heater
and about the structure of the manual.
Electric system
Here you will find information about the
electronic system and electronic components
of the heater.
Product information
Here you will find information about the scope
of supply, the technical data and the dimensions of the heater.
Installation
Here you will find important information
and instructions referring to installation of the
heater.
Environment
Here you will find information about certification and disposal of the heater together with
the EU Declaration of Conformity.
Lists
Here you will find the key word list and
abbreviations list.
1 Introduction
Special text structure, presentation
and picture symbols
Picture symbols
Regulation!
This picture symbol with the remark Regulation refers to a statutory regulation. Failure to comply with
this regulation results in expiry of the type permit for
the heater and preclusion of any guarantee and liability claims on J. Eberspcher GmbH & Co. KG.
Danger!
This picture symbol with the remark Danger! refers
to the risk of a fatal danger to life and limb. Failure to
comply with these instructions can result in severe injuries under certain circumstances.
Caution!
This picture symbol with the remark Caution! refers
to a dangerous situation for a person and/or the product.
Failure to comply with these instructions can result in
injuries to people and/or damage to machinery.
Please note!
Please note!
The heater is not certified for installation in vehicle
compartments used by passengers (more than 8
seats). Exception see page 5: statutory regulations,
arrangement of the heater.
Heater D 5 L C 24 volt is allowed to be installed
in vehicles used for the transport of dangerous
goods as per ADR / ADR99.
Purpose of the heater
Pre-heating, de-misting windows
heating and keeping the following warm:
Driver and working cabs
Freight compartments
Ships cabins
Passenger and crew compartments
On account of its functional purpose, the heater is
not permitted for the following applications:
Long-term continuous operation, e.g. for preheating
and heating of:
Residential rooms
Garages
Work huts, weekend homes and hunting huts
House boots, etc.
Heating or drying
living creatures (people or animals) by blowing hot
air directly at the subject
objects
blowing hot air into containers
1 Introduction
Statutory regulations
The heater has been awarded an EC Type Permit by
the Federal Office for Motor Traffic with an official
EC type permit sign shown on the heater nameplate,
for installation of the heater in motorised vehicles.
air heater 5 L
e1 00 0029
Regulation!
Directive 2001 / 56 / EU of the European
Parliament and the Council
Arrangement of the heater
Parts of the structure and other components near
the heater must be protected from excess heat
exposure and possible contamination from fuel or
oil.
The heater must not pose a fire hazard even
when it overheats.
This requirement is deemed to be fulfilled when
adequate clearance to all parts is observed
during installation, sufficient ventilation is provided
and fire-proof materials or heat plates are used.
The heater must not be mounted in the passenger
compartment of vehicles in class M2 and M3.
But a heater in a hermetically sealed enclosure
which otherwise complies with the conditions
stated above may be used.
The factory nameplate or duplicate must be
affixed so that it can still be easily read when the
heater is installed in the vehicle.
All appropriate precautions must be taken when
arranging the heater to minimise the risk of
injuries to persons or damage to other property.
Fuel supply
The fuel intake connection must not be located in
the passenger compartment and must be sealed
with a properly closing lid to prevent any fuel
leaks.
In heaters for liquid fuel where the heater fuel is
separate from the vehicle fuel, the type of fuel
and intake connection must be clearly identified.
A warning sign is to be fixed to the intake
connection indicating that the heater must be
switched off before refuelling.
Exhaust system
The exhaust outlet must be arranged so as to
prevent any penetration of exhaust fumes into the
vehicle interior through the ventilation system,
warm air intakes or open windows.
Combustion air intake
The air for the heater combustion chamber must
not be sucked in from the passenger compartmentof the vehicle.
The air intake must be arranged or protected in
such a way that it cannot be blocked by other
objects.
Heater air intake
The heater air supply must consist of fresh air or
circulated air and be sucked in from a clean area
not contaminated by exhaust fumes of the drive
machine, the combustion heater or any other
source in the vehicle.
The intake pipe must be protected by a grid or
other suitable means.
Hot air outlet
The hot air pipes within the vehicle must be
arranged or protected in such a way that there is
no risk of injury or damage if they are touched.
The air outlet must be arranged or protected in
such a way that it cannot be blocked by any
objects.
1 Introduction
Statutory regulations
Regulation!
Mounting the heater in a vehicle for the transport of
dangerous goods as per ADR / ADR99
When the heater is to be installed in vehicles for the
transport of dangerous goods, the regulations of
ADR / ADR99 must also be observed.
Detailed information about the regulations of
ADR / ADR99 are contained in the information
leaflet no.25 2161 95 15 80
(see also page 12 and 27).
Please note!
Compliance with the statutory regulations and
safety instructions is prerequisite for guarantee
and liability claims.
Failure to comply with the statutory regulations and
safety instructions and incorrect repairs even when
using original spare parts make the guarantee null
and void and preclude any liability for J. Eberspcher GmbH & Co. KG.
Caution!
Safety instructions for installation and operation!
The year of initial commissioning must be marked on
the nameplate.
The heat exchanger of air heaters is a component
subject to high thermal loads which must be
replaced 10 years after initial commissioning of the
heater. In addition, the installation date must be
entered on the plate original spare part enclosed
with the heat exchanger must. Then affix the plate
next to the nameplate on the heater.
The heater must only be installed by a JE partner
authorised by the manufacturer according to the
instructions in this manual and possibly according to
special installation recommendations; the same
applies to any repairs to be carried out in the case
or repairs or guarantee claims.
Only the control elements approved by Eberspcher
must be used to operate the heater. The use of
other control elements can cause malfunctions.
1 Introduction
Safety instructions for installation
and operation
Caution!
Safety instructions for installation and operation!
Repairs by unauthorised third-parties or with not
original spare parts are dangerous and therefore not
allowed. They result in expiry of the type permit of
the heater; consequently, when installed in motor
vehicles they can cause expiry of the vehicle
operating licence.
The following measures are not allowed:
Changes to components relevant to the heater
Use of third-party components not approved by
Eberspcher
Nonconformities in installation or operation from
the statutory regulations, safety instructions or
specifications relevant to safe operation as stated
in the installation instructions and operating
instructions. This applies in particular to the
electrical wiring, fuel supply, combustion air
system and exhaust system.
Accident prevention
General accident prevention regulations and the corresponding workshop and operation safety instructions are to be observed.
2 Product information
Scope of supply for air heater B 5 L C
Quantity / Designation
Order number
25 1735 05 00 00
to
1
1
1
B 5 L 12 Volt
be ordered separately:
Universal installation kit
Operating device 12 Volt*
Cable harness
for the operating device
25 1861 80 00 00
25 1767 71 00 00
1
2
3
4
5
6
7
8
9
22 1000 30 02 00
Order number
1
1
25 1861 05 00 00
25 1862 05 00 00
to
1
1
1
1
D 5 L 12 Volt
D 5 L 24 Volt
be ordered separately:
Universal installation kit
Operating device 12 volt*
Operating device 24 volt*
Cable harness
for the operating device
Heater
Controller
Controller bracket
Dosing pump with integrated fuel filter
Current regulator
Bracket for current regulator
Combustion air silencer
Pipe clip
Cap
25 1861 80 00 00
25 1767 71 00 00
25 1768 71 00 00
10
11
12
13
14
15
16
18
18
19
20
21
-
22 1000 30 02 00
Please note!
Parts without picture number are small parts and
packed in a bag.
Please consult the additional parts catalogue if
any other parts are required for installation.
2 Product information
Scope of supply
2 Product information
Technical data
Heater
B5LC
D5LC
Air
Air
Heating medium
Stage
Stage
Power
5500
4800
2700
2000
5500
4800
2700
1200
280
280
165
165
280
280
165
165
Heater code
Fuel consumption (l/h)
Electr. power (watt)
in operation
0,74
0,65
0,37
0,27
0,68
0,58
0,34
0,15
80
80
40
40
80
80
40
40
320
280
12 volt
12 or 24 volt
at start
Rated voltage
Operating range
Lower voltage limit:
an undervoltage protection in the controller
witches the heater off on reaching approx.
10 volt resp. 20 volt
Upper voltage limit:
an undervoltage protection in the controller
switches the heater off on reaching approx.
14 volt resp. 28 volt
Fuel (page 24)
heater
styrenhet
doserpump
operation petrol
40 C bis +50 C
40 C bis +75 C
40 C bis +20 C
operation diesel
40 C bis +70 C
40 C bis +75 C
40 C bis +50 C
storage
40 C bis +85 C
40 C bis +85 C
40 C bis +85 C
The maximum noise pressure level is < 60 dB(A),
measured in the operating mode power stagelarge
as per 3. GGVS resp. DIN 45 635, part 1
Caution!
Safety instructions for technical data!
Failure to comply with the technical data
can result in malfunctions.
10
10
+40 C
Other measures possible
ca. 8 kg
2 Product information
Main dimensions
A = exhaust
B = fuel
V = combustion air
11
3 Installation
Installation and location
The heater is suitable and certified for installation in
parts of vehicles used by persons.
Installation in the cab or passenger compartments of
coaches or buses with more than 9 seats is not allowed.
When installing in compartments used by persons, the
exhaust, combustion air and fuel pipes in these areas
must not have any detachable connections and must
be routed splash-waterproof in the breakthroughs. For
this reason, the heater can be mounted with its foot
using the flange seal in the foot to the vehicle floor or
to an outer wall of the vehicle.
The electronic control is integrated in the heater
which makes wiring during installation much easier.
Please note!
When fitting the heater, ensure there is sufficient
space for heater air intake and for removing the
glow plug and controller (see page 11, main dimensions).
The regulations and safety instructions to be
observed for this chapter are on page 4 7.
12
Please note!
For installation of the heater in vehicles for the
transport of dangerous goods, the regulations of
ADR / ADR99 must be observed.
3 Installation
Location
Installation in a car/van
Installation in a trailer
Heater
Battery
Flexible tube for heating air
Outflow for heating air
Extra fuel tank
Exhaust pipe
Combustion air
Fuel dosing pump
Please note!
The installation suggestions made in the
installation instructions are just examples. Other
installation locations are possible, as long as they
correspond to the installation requirements stated
in these instructions.
Other installation information (e.g. for boats and
ships) is available from the manufacturer on
request.
Observe the tolerable installation position together
with the operating and storage temperatures.
13
3 Installation
Possible installation positions
The heater is preferably installed in the normal position as shown in the drawing.
Depending on the installation conditions, the heater
can be tilted by max. 30 (flow direction to the bottom) or turned by max. 90 around its own longitudinal axis (exhaust connection horizontal, glow plug
points upwards!).
14
3 Installation
Mounting and fastening
Make the necessary breakthroughs for exhaust, combustion air and fuel as shown in the hole diagram.
The support surface for the heater foot must be flat.
An appropriate tool can be purchased from the manufacturer for drilling the breakthroughs and also smoothing the support surface.
The hole 10.5 mm for the cable harness dosing
pump is not included in the picture drawing and must
be drilled after installation.
If the sheet metal of the support surface is thinner
than 1.5 mm, an additional reinforcement plate will
have to be fitted.
Order no: reinforcement plate
Picture hole
25 1729 89 00 03
15
3 Installation
Nameplate
The nameplate is fastened to the upper jacket shell.
The second nameplate (duplicate) is included in the
scope of supply of the heater and can be adhered as
required in an easily visible position on the heater or
near to the heater.
Please note!
The regulations and safety instructions to be observed
for this chapter are stated on page 5.
Original nameplate
16
3 Installation
Heater air system
The scope of supply of the universal kit includes three
consoles for the hot air system with cable ties and a
safety grid.
For other air conveying parts, see extra parts
catalogue.
Danger!
Risk of burning and injuries!
The hoses of the heater air system and the hot air
outlet are to be routed and fastened in such a way
that they pose no temperature risk to people,
animals or materials sensitive to temperature from
radiation / contact or blowing directly. If necessary,
a cover is to be fitted to the heater air system or
hot air outlet.
The outflow hood must be fitted on the hot air
outflow side.
A safety grid must be fitted to the heater air intake
side and outflow side if no air hoses are mounted,
to prevent any injuries from the heater air fan or
burns from the heat exchanger.
High temperatures occur in the heater air system
during and after the heater has been working.
This is why it is important to avoid working in the
vicinity of the heater air system while the heater is
working. In such cases, switch the heater off
beforehand and wait until all parts have cooled
down completely.
If necessary, wear safety gloves.
Caution!
The heater air intake openings must be arranged in
such a way that under normal circumstances, it is
not possible for exhaust from the vehicle engine and
heater to be sucked into the system, or for the
heating air to be contaminated with dust, salt spray,
etc.
For circulating air, position the circulating air intake
in such a way that the outflowing hot air cannot be
directly sucked in again.
In the event of possible overheating, increased
heater air temperatures or surface temperatures can
occur immediately before the defect shutdown.
Only temperature-resistant hot air hoses approved
by us must be used for the heater air system!
When checking the functions, the mean outflow
temperature measured after the heater has been
running about 10 minutes at approx. 30 cm from the
outlet should not exceed 110C (at an intake
temperature of approx. 20C).
Please note!
The regulations and safety instructions to be
observed for this chapter are on page 4 7.
Note the equipment code in the technical data
(page 10) when connecting up air-conveying parts.
Heater air system (example)
Safety grid
Outflow
17
3 Installation
Exhaust system
(Exhaust diagram see page 19)
Mounting the exhaust system
The scope of supply of the universal kit includes a flexible exhaust pipe, inner diameter 24 mm, 1300 mm
long. The flexible exhaust pipe can be shortened by
20 cm or lengthened to max. 2 m depending on the
installation conditions.
In addition, an exhaust silencer can be inserted in the
exhaust system. Fasten the exhaust silencer to the
vehicle at a suitable point. Route the flexible exhaust
pipe from the heater to the exhaust silencer and fasten with a pipe clip.
Route the flexible exhaust pipe from the heater to the
exhaust silencer and fasten with pipe clips.
Connect an exhaust end pipe to the exhaust silencer
and fasten with a pipe clip.
After finishing all installation work, place an end sleeve on the exhaust end pipe.
Caution!
Safety instructions!
The whole exhaust system gets very hot during and
immediately after the heater has been working. This is
the reason why the exhaust system must be installed
according to these instructions.
The exhaust outlet must end in the open air.
The exhaust pipe must not protrude beyond the
lateral limits of the vehicle.
Install the exhaust pipe sloping slightly downwards.
If necessary, make a drain hole approx. 5 mm at
the lowest point to drain off condensation.
Important functional parts of the vehicle must not be
impaired (keep sufficient clearance).
Mount the exhaust pipe with sufficient clearance to
heat-sensitive parts. Pay particular attention to fuel
pipes (plastic or metal), electrical cables and brake
hoses etc.!
Exhaust pipes must be fastened safely
(recommended clearance of 50 cm) to avoid damage
from vibrations.
Route the exhaust system so that the emitted fumes
are not sucked in with the combustion air.
The mouth of the exhaust pipe must not get clogged
by dirt and snow.
The mouth of the exhaust pipe must not point in the
direction of travel.
Always fasten the exhaust silencer to the vehicle.
18
Danger!
Risk of injuries and burns!
Every type of combustion produces high temperatures
and toxic exhaust fumes. This is the reason why the
exhaust system must be installed according to these
instructions.
Do not perform any work on the exhaust system
while the heater is working.
Before working on the exhaust system, first switch
the heater off and wait until all parts have cooled
down completely, wear safety gloves if necessary.
Do not inhale exhaust fumes.
Please note!
The regulations and safety instructions to be
observed for this chapter are on page 4 7.
If a silencer is fitted, the exhaust end pipe must be
much shorter than the flexible exhaust pipe between
the heater and the exhaust silencer.
3 Installation
Combustion air system
Mounting the combustion air system
The scope of supply of the heater includes a combustion air silencer which has to be mounted. The combustion air system can be extended up to max. 2 m if
required with a connection pipe and a flexible combustion air hose, inner diameter 25 mm. (Order no. see
extra parts catalogue).
Fasten the flexible combustion air hose to the heater
with a pipe clip and to suitable places in the vehicle
with hose clips or cable ties.
After completing all work, push an end sleeve over
the flexible combustion air hose.
Please note!
Caution!
Safety instructions for the combustion
air system!
The combustion air opening must be free at all
times.
Position the combustion air intake to be sure that
exhaust fumes cannot be sucked in with the
combustion air.
Do not arrange the combustion air intake to pointing against the wind blast.
The combustion air intake must not get clogged
with dirt and snow.
Install the combustion air intake system sloping
slightly downwards. If necessary, make a drain hole
approx. 5 mm at the lowest point to drain off
condensation.
max. 2 m
End sleeve
Combustion air hose, optional
Connection pipe, optional
Combustion air silencer
Flexible exhaust pipe, di = 24 mm
exhaust silencer, optional
exhaust pipe
combustion air connection
exhaust connection
19
3 Installation
Fuel supply
Mounting the dosing pump, routing the fuel pipes
and mounting the fuel tank
Danger!
Risk of fire, explosion, poisoning and injuries!
Caution!
Safety instructions for routing the fuel pipes!
Only use a sharp knife to cut off fuel hoses and
pipes.
Interfaces must not be crushed and must be free
of burrs.
The fuel pipe from the dosing pump to the heater
should be routed at a continuous rise.
Fuel pipes must be fastened safely to avoid any
damage and/or noise production from vibrations
(recommended clearance of approx. 50 cm).
Fuel pipes must be protected from any mechanical
damage.
Route the fuel pipes so that any distortion of the
vehicle, engine movements etc. cannot have any
lasting effect on the service life.
correct connection
incorrect connection bubble formation
Please note!
The regulations and safety instructions to be
observed for this chapter are on page 4 7.
20
3 Installation
Fuel supply
Fuel feed point with T-piece from the fuel supply line
from the tank fitting to the vehicle engine.
Please note!
Insert T-piece before the fuel pump in the fuel
feed pipe.
Item is not included in the scope of supply installation kit. Order no. see extra parts catalogue.
21
3 Installation
Fuel supply
Fuel feed point with tank connection ascending pipe,
integrated in the vehicle tank or in the tank fitting
Please note!
Items are included in thetank connection kit.
Caution!
Safety instructions for the fuel supply!
The fuel must not be conveyed by gravity or
overpressure in the fuel tank.
Withdrawal of fuel after the vehicles fuel pump is
not allowed.
When the pressure in the fuel pipe is more than
0.2 bar to max. 2 bar, use a pressure reducer
(order no. 22 1000 20 09 00) or separate tank
connection.
22
3 Installation
Fuel supply
Installation position of the dosing pump
Always mount the dosing pump with the pressure side
rising upwards. Every installation position over 15 is
allowed, although an installation position between
15 and 35 is preferable.
Please note!
connection to heater
max. fuel level
min. fuel level
Caution!
Safety instructions for installing the dosing pump
Always mount the dosing pipe with the pressure
side rising upwards minimum incline 15.
Protect the dosing pump and filter from intolerable
heat, do not mount near to the silencers and
exhaust pipes.
23
3 Installation
Fuel supply
Fuel quality for petrol heaters
The heater can run on commercially available fuel
as per DIN EN 228, as used in the vehicle tank.
Addition
50 % paraffin
or petrol
24
Initial commissioning
Please note!
The control elements (e.g. mini timer, module timer)
are accompanied by detailed operating instructions
which you will receive from the company installing the
heater.
25
26
Ventilating mode
If the heater is adjusted to Ventilation at the operating device, the fan runs at full speed
Switching off
When the heater is switched off, the control lamp
goes off and the fuel supply is switched off.
The fan runs on for approx. 4 5 minutes to cool
down.
27
5 Electrical system
Heater wiring
Caution!
Safety instructions for wiring the heater!
The heater is to be connected up electrically according to the EMC directives.
EMC can be affected if the heater is not connected
up correctly. For this reason, comply with the following instructions:
Ensure that the insulation of electrical cables is not
damaged. Avoid: chafing, kinking, jamming or
exposure to heat.
In waterproof connectors, seal any connector
chambers not in use with filler plugs to ensure they
are dirt-proof and water-proof.
Electrical connections and ground connections must
be free of corrosion and firmly connected.
Please note!
Comply with the following when wiring the heater and
the control element:
Electrical leads, switchgear and controllers must be
arranged in the vehicle so that they can function
perfectly under normal operating conditions
(e.g.heat exposure, moisture etc.).
The following cable cross sections are to be used
between the battery and heater. This ensures that
the max. tolerable voltage loss in the cables does
not exceed 0.5 V for 12 V or 1 V for 24 V rated
voltage.
Cable cross sections for a cable length of
up to 5 m (plus cable + minus cable) =
cable cross section 4 mm
from 5 to 8 m (plus cable + minus cable) =
cable cross section 6 mm
If the plus cable is to be connected to the fuse box
(e.g. terminal 30), the vehicle cable from the battery
to the fuse box must be included in rating the
overall cable length and possibly re-dimensioned if
necessary.
Insulate unused cable ends.
Battery
e)
g)
28
Controller
Dosing pump
Current regulator
main fuse 25 A
Terminal 15
Lighting, terminal 58
Connection for operating devices to the heater
Connection, radio module
Connection, temperature sensor
(outside temperature)
External button ON / OFF
5 Electrical system
Parts list for the circuit diagrams
The circuit diagrams are printed at the end of
this manual.
1.1
1.2
1.5
1.7
1.12
1.13
Burner engine
Glow plug
Overheating sensor
Printed circuit board with control temperature
sensor, speed controller and plug distributor
Flame sensor
Temperature sensor
2.1
2.2
2.5.1
2.7
Controller
Dosing pump
Current regulator
main fuse 25 A
3.1.6
3.1.7
3.1.12
3.4.1
Button heating
Button OFF
Fault code query, optional
Operation control lamp
4.1
4.1.1
ADR/ADR99 controller
Relay for ADR/ADR99 device
5.1
5.2.1
Battery
Battery main switch
(operation, e.g. disconnected via ignition) d)
Battery disconnecting switch
(EMERGENCY-OFF-function ADR / ADR99) d)
Auxiliary drive
Control lamp auxiliary drive
Diode
(when required for decoupling the control lamp
of the auxiliary drive)
Dynamo terminal D+
5.2.2
5.3
5.3.2
5.3.4
5.5
d)
e)
To connect the temperature sensor, disconnect the existing plug sleeve housing and
connect the plug sleeve housing of the temperature sensor.
g)
c)
g)
h)
Lighting, terminal 58
Connection for operating devices to the heater
Connection of timer not allowed
Cable colours
rt = red
bl = blue
ws = white
sw = black
gn = green
gr = grey
ge = yellow
vi = violet
br = brown
li = purple
Please note!
Insulate any cable ends not being used.
Connectors and bush housings are shown from the
cable inlet side.
29
Troubleshooting
If the heater remains faulty even after these points
have been checked, or another malfunction occurs in
your heater, please contact:
Maintenance instructions
Switch the heater on once a month for about
10 minutes, even outside the heating period.
Before the heating period starts, the heater should
undergo a trial run.
If persistent extreme smoke develops, unusual
burning noises or a clear fuel smell can be perceived or if electric/electronic parts heat up, the
heater must be switched off and put out of service
by removing the fuse.
In this case, the heater should not be started up
again until it has been checked by qualified staff
who have been trained on Eberspcher heaters.
Check the openings of the combustion air supply
and exhaust system after longer standstill periods,
clean if necessary!
Please note!
Please note that warranty claims can be become void
if the heater is changed by a third party or by this installation of third party parts.
Service
If you have any technical queries or problems
with your heater, dial the following service
phone number:
Hotline
Phone. 00 49 (0)800 / 12 34 300
Fax hotline
Fax 00 49 (0)1805 / 26 26 24
30
7 Environment
Certification
EU Declaration of Conformity
Disposal
Disposal of materials
Old devices, defect components and packaging material can all be separated and sorted into pure-grade
factions so that all parts can be disposed of as required in an environment-friendly manner or recycled
where applicable.
Electric motors, controllers and sensors (e.g. temperature sensors) are deemed to be electronic scrap.
Dismantling the heater
The heater is dismantled according to the repair stages in the current troubleshooting/repair instructions.
Packaging
The packaging of the heater can be kept in case
it has to be sent back.
31
8 Lists
List of key words A Z
Keyword
Page
A
Accident prevention ................................................... 7
ADR / ADR99 .................................................... 12, 27
Ambient temperature ................................................ 10
C
Certificates ............................................................... 31
Circuit diagrams (at the end of the manual)
Combustion air system .............................................. 19
Control devices ........................................................ 25
Control in heating mode ........................................... 26
Contents ..................................................................... 2
D
Dangerous goods .............................................. 12, 27
Declaration of conformity ......................................... 31
Description of functions ............................................ 26
Disposal .................................................................... 31
Dosing pump .................................................... 20 23
E
Electronic components ............................................. 29
Emergency off ........................................................... 27
Emergency stop ........................................................ 27
Environment protection ............................................ 31
EU Declaration of Conformity .................................... 31
Extra parts .................................................................. 8
Exhaust ..................................................................... 18
Exhaust system ......................................................... 18
F
Faults ....................................................................... 30
Fastening .................................................................. 15
Fan operation ........................................................... 26
Forced shut-down .................................................... 27
Formation of air bubbles ........................................... 20
Fuel ............................................................. 5, 20 24
Fuel withdrawal ............................................... 20 24
Fuel system ...................................................... 20 24
Fuel quality ............................................................... 24
H
Heat flow .................................................................. 10
Heating operation ..................................................... 26
Heater air system ..................................................... 17
Hotline ...................................................................... 30
32
Keyword
Page
I
Instructions ............................................................. 4, 5
Installation ....................................................... 12 24
Installation area ................................................. 12, 13
Interference suppression class ................................. 10
Initial commissioning ................................................. 25
Installation location ........................................... 12, 13
Installation position ................................................... 14
Index .................................................................. 32, 33
Information .................................................................. 4
L
Lists ................................................................... 32, 33
List of key words ............................................... 32, 33
List of special terms ................................................. 33
List of abbreviations ................................................. 33
M
Maintenance ............................................................. 30
Main dimensions ....................................................... 11
N
Nameplate ................................................................ 16
Noise emission .......................................................... 10
O
Operation ................................................................. 25
Operating instructions .............................................. 25
P
Picture symbols .......................................................... 4
Power consumption ................................................. 10
Pressure height ........................................................ 23
Pressure side ..................................................... 21, 22
Presentation ............................................................... 4
Purpose ...................................................................... 4
R
Rated voltage ........................................................... 10
Regulations ............................................................. 5, 6
S
Safety devices .......................................................... 27
Safety check (before starting) .................................. 25
Scope of supply ...................................................... 8, 9
Storage temperature ................................................ 10
Statutory regulations .............................................. 5, 6
Start procedure ........................................................ 25
Suction height .......................................................... 23
Switching on ............................................................ 26
Switching off ............................................................. 26
8 Lists
List of key words A Z
Keyword
List of abbreviations
Page
T
Technical data .......................................................... 10
Test symbol ................................................................. 5
Text structure ............................................................. 4
T-piece ..................................................................... 21
Transport .................................................................. 12
Troubleshooting ........................................................ 30
U
Use ............................................................................. 4
V
Voltage ..................................................................... 10
Voltage limit .............................................................. 10
W
Weight ...................................................................... 10
Wiring ....................................................................... 28
ADR
European agreement about the international transport
of dangerous goods on the road.
ADR99
Dangerous goods regulations for France.
EU Type Permit
Permit awarded by the Federal Vehicle Office for the
production of a heater for installation in motorised vehicles.
EMC directive
Electromagnetic compatibility.
JE partner
J. Eberspcher partner.
PME
Biodiesel as per DIN V 51606.
33
25 1830 00 96 01 A
1
25 1822 00 97 01 G
25 1822 00 97 01 G
3
25 1822 00 97 03 A
25 1822 00 97 03 A
5
25 1822 00 97 04 B
24 0103 00 96 02
7
24 0103 00 97 01