Book Strategicmaterail PDF
Book Strategicmaterail PDF
Book Strategicmaterail PDF
STRATEGIC MATERIALS
A Resource Challenge for India
Ajey Lele
Parveen Bhardwaj
PENTAGON PRESS
Contents
Acknowledgments
List of Figures and Tables
The Thought
1.
2.
3.
4.
5.
Introduction
vii
ix
xiii
12
Mineral Chemistry
Important Materials
Elucidating Strategic Minerals
12
14
15
56
Africa
Australia
Brazil
China
India
United States
56
61
65
69
79
88
98
100
111
123
126
DRC
Australia
Brazil
China
Russia
United States
127
132
133
135
136
137
vi
6.
7.
8.
9.
140
140
142
143
143
150
150
152
153
155
157
158
161
163
Emerging Materials
165
Graphene
Germanane
Stanene
Metamaterials
3D Printing Technology
Molybdenum disulphide
New Solar Cells
Shape Memory Alloys
Self-Healing Artificial Material
Boron, Aluminium and Magnesium (BAM) Ceramic Alloy
Ceramic Matrix Composites (CMC)
Qingsongite
166
168
169
169
170
171
171
171
172
173
174
174
178
APPENDICES
Appendix A: History of Mining and Evolution of Mineral Legislation in India
Appendix B: MMDR Act, 1957
Appendix C: MMDR Act, 1957; Amended up to 10th May, 2012
Appendix D: Press Release MMDR Bill, 2011, September 2011
Appendix E: Press Release MMDR Bill, August 2013
Index
187
189
192
193
196
199
Acknowledgements
Figures
Figure 2.1:
Figure 2.2:
Figure 2.4:
Figure 2.5:
Figure 2.6:
Figure 2.7:
Figure 2.8:
Figure 2.9:
Figure 2.10:
Figure 2.11:
Figure 2.12:
Figure 2.13:
Figure 2.14:
Figure 2.15:
22
24
26
28
31
32
35
36
38
41
43
47
50
Figure 3.1:
Figure 3.2:
Figure 3.3:
Figure 3.4:
Figure 3.5:
Figure 3.6:
Figure 3.7:
Figure 3.8:
Figure 3.9:
58
59
62
66
67
67
68
70
74
Figure 2.3:
16
20
Figure 3.10:
Figure 3.11:
Figure 3.12:
Figure 3.13:
Figure 3.14:
Figure 3.15:
Figure 3.16:
Figure 3.17:
Figure 3.18:
Figure 3.19:
Figure 3.20:
Figure 3.21:
75
76
77
78
80
84
86
89
90
91
93
93
Figure 4.1:
Figure 4.2:
Figure 4.3:
Figure 4.4:
99
104
114
115
Figure 5.1:
DRC Map
128
Figure 6.1:
144
Figure 7.1:
Figure 7.2:
Figure 7.3:
Figure 8.1:
Figure 8.2:
167
168
Tables
Table 2.1:
Table 2.2:
Table 2.3:
Table 2.4:
Table 2.5:
Table 2.6:
Table 2.7:
14
17
18
20
22
24
26
xi
Table 2.8:
Table 2.9:
Table 2.10:
Table 2.11:
Table 2.12:
Table 2.13:
Table 2.14:
Table 2.15:
Table 2.16:
Table 2.17:
Table 2.18:
Table 2.19:
Table 3.1:
Table 3.2:
Table 3.3:
Table 3.4:
Table 3.5:
29
32
33
35
38
40
41
43
45
46
48
50
Table 3.6:
63
71
73
81
82
85
Table 4.1:
Table 4.2:
Table 43:
Table 4.4:
Table 4.5:
Table 4.6:
Table 4.7:
Table 4.8:
Table 4.9:
Table 4.10:
Table 4.11:
Table 4.12:
Table 4.13:
Table 4.14:
Table 4.15:
Table 4.16:
Table 4.17:
105
107
108
116
116
116
117
117
117
117
118
118
118
118
119
119
119
xii
162
Table 9.1:
181
The Thought
The March 26, 2011 issue of the Wall Street Journal published a report
pointing out that the car manufacturing giants like Ford Motor Co,
Volkswagen, BMW, Toyota, etc. were facing problems due to the nonavailability of the material Xirallic, which is used in metallic paints required
for glistening and shimmering the car appearance. The sole producer of the
pigmenta Japanese company located at the east coast of Japansuffered
significantly because of the March 11, 2011 tsunami and the subsequent
release of nuclear radiation from the Fukushima nuclear plant.
The Japanese plant was the only one feeding global demands. Therefore,
as production there crashed, the car manufacturers were not able to offer many
colours in the 2011 range, due to shortage of Xirallic. This subsequently
resulted in forcing them to make wholesale changes across the board:
brochures, dealer inventories, press photographs, touch-up paint kits, model
codes and so on.
The industry nevertheless tried to find a solution to this problem. A new
plant was opened in some other state. Also, many makers switched to
alternative pigments, due to the supply issues. Over a period of time, the
Onahama plant in Japan too restarted production.1 However, such an
incidence triggers various questions. First, is overdependence on a single source
correct? Second, will the alternative materials always be available? Third, in
case of non-availability of the alternative material, wouldnt a company having
monopoly manipulate the market? Fourth, can the possibilities of creating
artificial shortages (including industrial rivalry) be ruled out even though the
Xirallic short supply resulted because of a natural disaster?
The important question that ultimately follows is: what would happen
if suddenly the supply of an important material required for the production
of medical or military equipment gets discontinued? Based on this single
xiv
The Thought
xv
1
Introduction
Since time immemorial states have been fighting wars amongst each other
for various reasons. One of the reasons has been to gain control of natural
resources. It has been observed that the survival of a nation rests upon
continued access to and use of natural resources. Access to water is essential
for everything: from the maintenance of a healthy population to agricultural
production and industrial development. Food, mineral deposits, forestry
resources and oil deposits provide a socioeconomic basis for the development
of a state. The crucial significance of various natural resources thus ensures
that threats to these resources become much politicised, sparking controversy,
and at times even leads to intrastate or interstate conflicts.1
Control over natural resources has been one of the key determinants of
wars in the past. An early study of causes of modern wars points out that
during 18781918, 14 of the 20 major wars had significant economic causes,
often related to conflicts over resources. The rise of industrialism has led to
the struggle for raw materials. There have been cases like the desire of Chile
to secure a share in the nitrate trade. Chile was up in arms against Bolivia
and Peru for the control of guano mineral deposits (War of the Pacific, 1879
1884).2 In recent times, the best example, in respect of conflicts over resources,
is the 1990 Gulf War. The United States (US) had justified fighting this war
by claiming that it was in tune with the Carter Doctrine.3 All this essentially
indicates that management of resources is a difficult art, and mismanagement could even lead to a war. Interestingly, particular types of resources are
required not only for undertaking the socio-economic development of a nation
but also for keeping its war-waging potential intact. For the development
Introduction
materials. This term gets used under particular circumstances and is also
governed by political and geographical parameters. A material which could
be of strategic relevance for one state need not necessarily be so for another
state. Hence, it is important to put the notion of strategic materials into a
broad context.
Essentially, the word strategic has a direct connotation with the military.
However, in the 21st century world, it has gained a wider sense. In any longterm plan in the different fields of lifefrom social aspects to business interests
to defence planningthe word strategic gets used copiously. Hence, various
considered frameworks of planning are found being employed in various
aspects of policymaking and schematising as Corporate Strategy, Social
Strategy, Defence Strategy, etc.
The term materials is viewed as an all-encompassing word. It includes
solids, liquids or even gases. Usually, the word material is synonymous with
matter which broadly means a physical substance like water, sand, wood,
rubber, coal, air, etc. Various kinds of materials are required to make or build
any form of apparatus, structure, equipment, product, etc. Broadly, most of
the materials usually discussed are solid in nature. At the same time, it needs
to be emphasised that oil and gas are also called materials at places.
When the word strategic gets prefixed to the word materials, then the
scope of subtext gets narrower. There may not be real consensus on the exact
ambit of strategic materials; however, its direct as well as circuitous association
with the military becomes obvious.
The subject materials is more of a multidisciplinary theme, and hence
could have different classifications based on the approach of analysis.
Traditionally, the three major classes of materials are metals (e.g., steel),
polymers (e.g., cloth) and ceramics (e.g., pottery). These classes usually have
different sources, characteristics and applications.6 Also, materials could be
classified as minerals, organics or advanced materials.7 Form the point of view
of industry, minerals are viewed as the most important components of
materials. In literature, the mineral materials have mostly been referred simply
as minerals or materials. Various publications available on strategic materials,
critical materials or strategic minerals have also been essentially debating
similar issues. This book also uses the terminologies strategic materials and
strategic minerals interchangeably. For the sake of clarity, in this book, the
words mineral and material imply the same.
Probably, the first attempt to define strategic materials was made by the
US Army and Navy Munitions Board following World War I. Two
Introduction
Introduction
Introduction
Particularly, post 1991, the Gulf War and the subsequent military conflicts
have ended up making many states in the world conscious about the
importance of strategic materials. Presently, the world is witnessing a rising
phenomenon called Resource Nationalism. This form of nationalism depicts
the tendency of people and governments to assert control over natural
resources located within their territory. It has been observed that states hosting
large reserves of natural resources try to secure greater economic benefit from
their exploitation or leverage political gain through restricting supplies. Such
an approach has operational and financial implications and also could lead
to instability for the global markets. This issue is gaining importance
particularly in the states which are poor and have problems regarding
governance.14 The general public perception in such states is that natural
resource companies (both state owned and private) exploit the local population
and the excavation sites for profits.
For any strategic industry, selecting the proper materials for a structural
component is critical to engineering design. Materials selection is governed
by many factors, some of which are in opposition. The principal selection
factors include the service requirements and design life of the product; the
availability of candidate materials and the appropriate data on applicationspecific properties for them; the companys make or buy decision for the system
components; the customer preferences and, most importantly, the total lifecycle cost. Hence, it is important to have the current materials-property data,
knowledge of factors such as materials options and life-cycle costs and available
materials for a design based on experience derived from previous product
developments.15
Against this backdrop, this book undertakes primary investigation of
strategic materials with specific reference to India. It is understood that every
state has different approaches towards its economic, foreign and strategic
properties. Broadly, the scope of this work is restricted to studying the
importance of strategic materials/minerals. No specific assessment has been
carried out about the individual materials/minerals policies of the states and
that of the status of materials/minerals industry.
The book has two overarching themes. First, it presents an overview of
strategic minerals in general, and second, it undertakes India as a case study.
Some of the chapters are informative in nature to set the tone for further
analysis.
Majority of data collected and used for this work (the Indian context) is
gathered from publications, annual reports, policy documents, and bilateral
agreements, etc. of the following agencies:
10
4.
5.
6.
7.
8.
9.
Ashley Hamilton, Resource Wars and the Politics of Abundance and Scarcity, Dialogue, 1
(3), 2003, pp. 2738.
Daron Acemoglu, et al., A Dynamic Theory of Resource Wars, The Quarterly Journal of
Economics, Oxford University Press, 2012, 127(1), pp.283331.
The Carter Doctrine was a policy proclaimed by the US President in his State of the Union
Address on January 23, 1980, which stated that the US would use military force if necessary
to defend its national interests in the Persian Gulf region. The doctrine was a response to the
threat posed by the Soviet troops in Afghanistan to the free movement of Middle East oil.
H. Foster Bain, World Mineral Production and Control, Foreign Affairs, 11 (4), July 1933,
pp. 706710.
Princeton University, Three-age system, at http://www.princeton.edu/~achaney/tmve/
wiki100k/docs/Three-age_system.html (Accessed September 2, 2013).
University of Wisconsin Oshkosh, Classification of Materials, at http://www.uwosh.edu/
faculty_staff/mihalick/materials/CHAPTER1.pdf (Accessed July 9, 2013).
It may also be noted that for structuring this chapter the authors have also used two hearings
before the US subcommittee on Science, Technology and Space and the subcommittee on
Energy and Mineral Resources, Serial No. 9744 (Jun 24, 1981) and Publication No. 9714
(Apr 1,7 and 9, 1981), US Government Printing Office, Washington, 1981.
Homeland Security Digital Library (HSDL), Strategic Materials, at http://www.hsdl.org/
?view&did=1794 (Accessed July 9, 2013).
Kenneth A. Kessel, Strategic Minerals: U.S. Alternatives, National Defence University Press,
Washington, DC, 1990, pp. 1314.
Rae Weston, Strategic Materials, Rowman & Allanheld, New Jersey, 1984, p. 1.
Introduction
11
2
Strategic Materials: An Overview
Mineral Chemistry
Mineralogy is probably the oldest branch of material science, and is also
considered the oldest branch of geology. For several centuries, mineralogy
dealt with materials that appear in nature as minerals, and it still continues
to provide inspiration to material chemists in the synthesis of new materials.1
Various minerals have been used as materials ever since the earliest days of
mankind. Early usages were certainly restricted to the minerals as found in
nature, or at best as primitively processed species. However, this situation
did not last for too long, and various changes were observed with the
beginning of the era of pre-industrial processes like ore smelting or sintering
of ceramics, thereby extending the application fields of representatives of the
mineral kingdom. A more or less smooth evolution over centuries driven by
the great inventions of chemistry and physics has allowed a gradual
development of technology, and continues to do so.2
Broadly, minerals are identified as naturally occurring, crystalline solid
substances, of inorganic origin, with specific (but not necessarily fixed)
chemical compositions.
In the above definition, to be crystalline indicates that the atoms within
a solid are arranged in a geometric pattern that is unique to that mineral.
Any change in this structure in any way results in the creation of a new
mineral. Additionally, substances formed from the other phases of matter,
namely liquid and gas, are not minerals. For that reason, ice from a glacier is
a mineral, while liquid water, steam, and ice cubes are not. The minerals are
13
of inorganic origin means they are not organic compounds such as amino
acids, peptides or enzymes.3 Most importantly, each mineral has a unique
chemical composition. It is, therefore, possible to write a unique chemical
formula for any mineral.4
Largely, minerals can form under a variety of conditions, such as:5
During the cooling of molten materials (steel, from lavas, igneous rocks)
During the evaporation of liquids (salt, sugar)
The cooling of liquids (saturated solution)
At high temperatures and pressures new crystals may grow in solid
materials (diamonds from coal, metamorphism)
No matter what process is involved, a particular mineral cannot form
unless the chemical ingredients necessary to make the mineral are present.
Thus, the most common minerals have a chemical composition made of the
common elements found in their environment.
Various types of minerals are classified into different groups based on
their chemical composition. These groups are as follows:
Elements (carbon [diamond], sulphur, zinc, gold, etc.)
Halides (element and halogens, such as chlorine, bromine or iodine;
one example is table salt [sodium chloride])
Oxides (element and oxygen, e.g., hematite [iron oxide])
Sulphides (element and sulphur, e.g., pyrite [iron sulphide], galena [lead
sulphide])
Elements and complex ions (ion not just a single charged atom); common
examples are:
a) Carbonates (CO32) (calcite, egg shells)
b) Sulphates (SO42) (gypsum)
c) Silicates (SiO44 ) (feldspar, quartz)
Most observable minerals occur is the Earths crust. The Earths crust is
made up of about 95 per cent igneous and metamorphic rocks, 4 per cent
shale, 0.75 per cent sandstone, and 0.25 per cent limestone. Table 2.1 provides
information in regards to the approximate weight fractions of elements in
the crust.
Table 2.1 indicates that oxygen is the most abundant element. Elements
from oxygen to magnesium make up 98.5 per cent of the crust and are called
major elements. The elements that make up the remaining 1.5 per cent are
called the minor elements (abundance some tenth of a per cent) and the trace
elements (abundance measured in parts per million [ppm]). In general, it is
concluded that there are more than 3,000 known minerals known till date
14
and about 20 are very common and only nine of these constitute 95 per cent
of the crust.
Table 2.1: Composition of the Continental Crust
Element
Oxygen (O)
Silicon (Si)
Aluminium (Al)
Iron (Fe)
Calcium (Ca)
Sodium (Na)
Potassium (K)
Magnesium (Mg)
All other
46.6
27.7
8.1
5.0
3.6
2.8
2.6
2.1
1.5
Total
100
Important Materials
Alumina
Aluminium
Antimony
Arsenic
Asbestos
Barytes
Bauxite
Bentonite
Beryl
Bismuth
Borates
Bromine
Cadmium
Chromium
Coal
Cobalt
Copper
Manganese
Mercury
Mica
Molybdenum
Natural gas
Natural sodium carbonate
Nephelinesyenite
Nickel
Niobium
Perlite
Petroleum
Phosphates
Platinum
Potash
Pyrites
Rare earths
Salt
Diamond
Diatomite
Feldspar
Ferro alloys
Fluorspar
Fullers earth
Germanium
Gold
Graphite
Gypsum
Iodine
Iron ore
Iron and steel
Kaolin
Lead
Lithium
Magnesite
Magnesium
Fluorite
15
Selenium
Silicon
Sillimanite
Silver
Strontium
Sulphur
Talc
Tantalum
Tellurium
Tin
Titanium
Tungsten
Uranium
Vanadium
Vermiculite
Wollastonite
Zinc
Zirconium
Antimony
Borates
Chromium
Cobalt
Copper
Diamond
Germanium
Lithium
Molybdenum
Nickel
Rare earths
Silver
Titanium
Tungsten
Vanadium
Zinc
Antimony
Antimony is derived from the Greek word anti monos which means never
found alone.7 Antimony is a silvery, white, brittle, crystalline solid that
exhibits poor conductivity of electricity and heat. Its the member of group
V element of the periodic table with atomic number of 51.8 Antimony is a
16
chalcophile, occurring with sulphur and the heavy metals copper, lead and
silver.
Uses
During the First World War, antimony was used as alloying material for lead
to produce munitions that capable of armour plate penetration.9 It is mainly
used in photographic material, electroplating cosmetic, plastics and textile
industries. Antimony is extensively used worldwide to harden and increase
the mechanical strength of lead; hence, it has applicability in the battery
industry. It is used in glass production as a decolourising agent mainly for
optical glass production used for cameras, photocopiers, binoculars and
spectacles, and in fluorescent light glass tubing. Antimony as antimony trioxide
is most commonly used as a synergist to improve the performance flame
retardants; hence it is used in making aircraft overhead and seat covers.10
Another wide usage is in semiconductors for making infrared detectors and
diodes which have multiple defence applications. Presently, the scientific
community is working towards the development of Phase-change Random
Access Memory (PRAM) chips which can process data faster. Many such
developments are likely to increase the demand of this mineral. Antimony
semiconductors also have possible usage in aircraft night vision systems.
Figure 2.1 represents typical worldwide distribution of antimony.
Figure 2.1: Typical Antinomy Usage Across the World
Glass
4%
Others
4%
Chemical
10%
Transportation
including batteries
10%
Flame Retardant
72%
Source: Compiled from the metallurgy of antimony by Corby G. Anderson MIT, Geological Survey
of America, Department of Natural Resources & Energy, and Fredericton, New Brunswick,
Canada.
17
Production
Reserve
China
South Africa
Bolivia
Russia (recoverable)
Tajikistan
Others
150,000
5,000
4,000
33,000
2,000
13,1000
950,000
27,000
310,000
350,000
50,000
150,000
World Total
180,000
1,800,000
Mineral Processing12
In China, manual processes have been adopted for antimony production. This
is possible because of the cheap and sufficient labour availability. Although,
some processing is also being done by processing units, but hand separation
is still popular. These methods include primarily conventional crushing and
grinding followed by combined gravity concentration and flotation. In the
first stage, the ore is manually separated on the feeder belt and then sent to
another unit where crushing takes place. In the second stage, after the material
is crushed to 150 mm in size, it enters the heavy medium separator where
the gangue (or a portion of it) is discarded, and the material is ground to
10mm. The third stage provides the final ore by going through a series of
conjunctions. During this process, the heavy product is sent to the grinding
section where it is prepared for flotation. Bulk flotation is performed with
natural pH13 on the ore ground to 60 per cent. Overall 33 per cent of the ore
is treated by hand sorting, 7 per cent by heavy media separation and 60 per
cent by flotation.
Substitutes
Combination of tin, calcium, copper, selenium, cadmium, strontium and
sulphur could be possible substitutes. To a certain extent antinomy could be
replaced by organic compounds or hydrated aluminium oxide in flame
retardants.
18
Recycling
Recycling of antimony from flame retardant material is practically impossible;
hence it cannot be recovered. Most secondary recycling is done by lead acid
batteries, and this recovered material is reused locally by the same industry.
Beryllium (Be)
Beryllium (Be) with atomic number 4 is a steel-grey, hard and light metal. It
is lighter and almost six times stronger than the steel. In addition to the
properties of steel and aluminium, Beryllium is non-magnetic and has
excellent thermal conductivity with very high melting point. Its exceptional
ability to forms alloys with many important materials has increased its
importance in the strategic equipment development and production industry.
It has been declared as a critical and strategic mineral by many countries
including the US, EU and China.
Uses
Because of its unique properties and exceptional qualities, beryllium has wide
applications, some which is as listed in Table 2.3. In addition, Figure 2 shows
typical beryllium usage across industries in the world.
Table 2.3: Applications of Beryllium
Areas
Uses
Technical Attributes
Electronics &
In flawless functioning of fibre
Communications
optic cables
In mobiles and telephone
equipment
In battery contacts and
electronic connectors
For repeated and constant usage
and fatigue-free electrical
connections
19
Areas
Uses
Technical Attributes
In navigation technology such as
Global Positioning System
(GPS) for air-traffic control and
air route surveillance
In air bag sensors
In engine control electronic systems
Defence &
Aerospace
In nuclear weaponry
As lightweight alloys in fighter
jets, helicopters and satellites
In missile gyroscopes and
gimbals
As sensors in satellites and
optical systems
As mirrors in infra-red and
surveillance equipment
As skin panels for rocket
boosters (e.g., Agena)
For inner stage joining of
elements in missile systems (e.g.,
Minuteman)
In rocket nozzles
In explosive ordnance disposal
equipment
In Real-time imagery and
targeting on surveillance
In heavily loaded brushing in
steel mill equipment and
housing of submarine cables
It is stiff.
It is lightweight.
It is six times lighter and stronger
than steel reducing weight which is
critical to speed and
manoeuvrability.
It has the ability to maintain its
strength at high temperatures.
Medical
In pacemakers
In CAT scanners
In Magnetic Resonance Imagery
(MRI) machines
In laser scalpels
In springs and membranes for
surgical instruments
In medical lasers
Nuclear
Source: Compiled using Beryllium Science & Technology Association, Hard assets and other blogs
Industrial, Transportation and commercial Aeropspace
20
Consumer
Electronics and
Telecom
59
Defence
15
Production
Reserve
200,000
25,000
3000
230,000
15,200
-
Processing14
Two typical ores of Beryllium are beryl (Be3Al2(SiO 3)6) and bertrandite
(Be4Si2O7(OH)2). It can also be extracted by-products of molybdenum or
lithium.
The process for treating both the ores is almost similar. Due to extra
hardness beryl ore is melted in electric arc, and the slag is converted into
power called frits, while bertandite is crushed to form frits. On treating with
sulphuric acid, frits are converted to form water soluble sulphate. Diluted
with water, the solution is transferred to a tank containing hydrophobic
21
Substitution
Due to the high cost, beryllium is used in areas where the special properties
of beryllium are crucial for production. For some applications, certain metal
matrix or organic composites, high-strength grades of aluminum, pyrolytic
graphite, silicon carbide, steel, or titanium may be substituted for beryllium
metal or beryllium composites. In some cases, copper alloys containing nickel
and silicon, tin, titanium, or other alloying elements or phosphor-bronze alloys
(copper-tin-phosphorus) could be used as substitutes.15 It has been observed
that the substitution many a time reduces the effective usage resulting in
substantial reduction in performance.
Bismuth (Bi)
Bismuth (Bi) is a hard, brittle, lustrous, and coarsely crystalline material and
has atomic number 83. In ancient times, the metal was often confused with
lead and tin, which share some of its physical properties. It has the lowest
thermal conductivity among all metals, and it is the most diamagnetic of all
metals. It is also the useful element type-metal alloy and also used of for
castings purposes due to its unique property to expand after solidification.
Uses
Uses of bismuth are as follows (also see Figure 2.3):16
Bismuth is mostly used as an ingredient in pharmaceutical products.
It is used in solders and fire detection due to low melting point.
A specific isotope of bismuth is used for treating patients with leukaemia.
It is used as a carrier for two uranium isotopes in nuclear reactors.
Bismuth telluride is used in mobile refrigerators and for cooling computer
processors.
Bismuth-tellurium oxide alloy is used in making semiconductor devices.
World Production and Reserve
China with more than 80 per cent of world production holds the monopoly
in production of bismuth followed by Mexico (Table 2.5).
22
Metallurgical Industry
26
Pharmaceuticals and
Chemicals
67
Production
Reserve
6000
1000
100
100
200
7,400
240,000
10,000
5,000
10,000
50,000
320
Processing17
Extraction of bismuth from its ores is hardly done as it is rarely economical.
Only 0.5 per cent of bismuth is extracted from its original ore; most of it is
a by-product of the smelting process of metals such tungsten, zinc, tin, copper,
antimony and lead.
The processing and extraction is done mainly by one of two processes:
the Betterton-Kroll Process and the Betts Process.
In the Betterton-Kroll process, the bismuth is separated from the molten
solution of lead and bismuth; the solution is heated by adding calcium or
magnesium into it. Due to its light weight, molten lead rises to the surface as
dross (solid impurities). It is then treated with chlorine at temperatures of
around 572-932F (380-500C) which removes the magnesium and calcium
leaving behind bismuth.
The Betts Process involves electrolytic refining of lead bullion. Pure lead
deposits on the anode, while impurities in the form of bismuth settle at bottom
of the vessel. Additional pure bismuth can be extracted by melting the slag
left behind under the presence of carbon.
23
Substitutes
Bismuth can be replaced in pharmaceutical applications by alumina,
antibiotics and magnesia. Titanium dioxide-coated mica flakes and fish scale
extracts are substitutes in pigment uses. Indium can replace bismuth in low
temperature solders. Free-machining alloys can contain lead, selenium or
tellurium as a replacement for bismuth.
Boron (B)
Boron is the Group III A (13) element in the periodic table, occurs as borates
and borosilicates in the earth crust. These borates are generally defined as
compound containing boric acid (B2O3). China was known to have used these
compounds in 300 BC to make ceramics, and it has been found that during
8th century they were used primarily as a flux for assaying and refining gold
and silver.18
Uses
Boron is the second hardest element after diamond and is widely used in
industries. The amorphous boron is used as additives in pyrotechnic mixtures,
solid rocket propellant fuels and explosives. High-purity boron (>99.99 per
cent) is used in electronics.19 Following are some of the primary uses of
boron:20
Glass and porcelain industries are the major consumers of borax and
boric acid.
Borax is used in medicine (boric powder).
It is used in adhesive and leather processing.
It is also used in corrosion inhibition.
It is used in ferrous wire manufacture, flame-proofing and timber
preservation.
Borax used as a flux in the manufacture of artificial gems. Cubic boron
nitride (commercially called Borazon), equals diamond in hardness,
and boron carbide, titanium boride and tungsten boride are next to
diamond in hardness.
As a fluxing agent, it is used in brazing, welding and soldering.
Other than industries, Boron and its compounds have wide defence and
space applications. In the Vietnam War, it was used as light hard bulletproof
armour for helicopters and tanks. In space application, diborane (gas),
pentaborane (liquid) and decaborane (solid) are used in rocket propellant
fuels and also in the processing of shield of space shuttle. In aircraft, oxganosodium borate (liquibor) is used in hydraulic brake fluids.21 Figure 2.4 shows
typical Boron usage across industries.
24
Boron is also a vital element for nuclear application due to its neutron
absorbing properties. Boron has two principal isotopes, 10B and 11B and
the effectiveness of boron as neutron absorber is due to the high absorption
cross sections. The former Metallurgy Division and the present Materials
Processing Division have developed processes for the production of boron, its
compounds and components for application as control/shutoff rods in nuclear
reactors, sensors for neutron counting, shapes for neutron shielding etc.22
Figure 2.4: Typical Boron Usage in Different Industries of the World
Others
20%
Production
Reserve
Turkey
United States
Chile
Argentina
Russia
China
Bolivia
Kazakhstan
Peru
Iran
2,500
1230
500
600
400
100
140
30
300
1
60,000
40,000
35,000
2,000
40,000
32,000
NA
NA
4,000
1000
World Total
4,600
210,000
25
Processing23
Processing technique differs depending on the ore type, but the end product
is generally boric acid. Borax-kernite ores (Boron, Kirka, Tincalayu) are
crushed to 2.5 cm and then dissolved in hot water/recycled borate liquor.
Resultant product is thicker which is fed to vacuum crystallisers, centrifuged
and then dried. The final product is refined borax decahydrate or pentahydrate, dehydrated or fused anhydrous borax, which can later be used as feed
for boric acid production.
Air dried ulexite combined with local sulphuric acid produces low-grade
boric acid. Colemanite concentrates can be used directly, while magnesium
borates are generally concentrated, which is then dissolved in acid to remove
the magnesium, and then converted to boric acid or sodium borates, which
later converted into boric acid. The brine, which is generally produced in
China, is recovered by evaporation or carbonisation. The brine is usually
bubbled by carbon dioxide and fed to a vacuum crystalliser leading to crystals.
In the evaporation process, a rapid, controlled cooling selectively crystallises
the various salts. These crystals are dehydrated which can be treated to form
boric acid.
Substitutes
Substitutions for boron minerals in several applications except glass products
are in vogue. Some enamel can use other glass-producing substances, such as
phosphates.
Chromium (Cr)
Chromium (Cr) is a steely-grey, lustrous, hard and brittle metal with atomic
number 24. Its ability to impart special properties to steel makes it a vital
element for making super alloys. Chromium metal has proven of high value
because of its high corrosion resistance and hardness.
Uses24
Majorly, chromium is used in making steel. It is also used for making special
steel alloys, chrome metal super alloys, chrome chemicals and chrome-based
refractory products. Figure 2.5 shows chromium usage across different
industries. Some of its uses are as follows:
Making stainless corrosion resistant steel.
Making carbon steels, full alloy steels, bearing and high speed steels,
high-strength low-alloy steels and tool steels, and in some cast irons,
superalloys and welding materials.
26
Chemicals
5%
Metallurgical Industry
90%
Sources: U.S. Geological Survey, January 2012 and the International Chromium Development
Association (ICDA)
Production
Reserve
India
Kazakhstan
South Africa
Other countries
3,800
3,800
11,000
5,300
54,000
210,000
200,000
NA
24,000
>460,000
27
Processing25
Chromite ore (FeCr2O4) is the basic ore from which primary chromium is
extracted. Ferrochrome is most widely used component of chromium in the
metallurgical industry. The chromite ore is heated in the electric furnace at
about 2800C and is reduced in the presence of coke and coal through
carbothermic reaction. After smelting, the molten metal is drained out and
solidified in large castings before being crushed.
The pure chromium metal is produced by Aluminothermic production,
which accounts for more than 95 per cent of pure chromium metal. In this
process, sodium chromate containing calcine is obtained by roasting chromite
ore in the presence of soda and lime at 1000C (2000F). The waste material
is separated by leaching, and the remaining material is further reduced to
precipitate chromic oxide (Cr2O3). This oxide is mixed with aluminium and
Barium peroxide and magnesium powder, and spread on to the mixture. The
mixture is ignited; the oxygen present in the chromic oxide reacts with
aluminium to form aluminium oxide liberating molten chromium metal that
is 97-99 per cent pure.
Substitutes
Because of its vital properties, chromium has no substitutes instainless steel
production, the leading end use, or in superalloys, the major strategic end use.
Cobalt (Co)
Cobalt (Co) with atomic number 27 in the periodic table is a brittle, hard,
silver-grey transition metal found in association with copper, nickel and arsenic
ores.26 Its alloys possess useful properties such as high temperature melting
point (1493C), ferromagnetic, multivalent, etc. It has the ability to retain
its strength and properties even at high temperatures. Cobalt is a vital and
strategic alloying material because of its irreplaceable properties and utility in
a wide range of industries. Superalloys made of cobalt have improved strength
and wear and corrosion-resistance characteristics at elevated temperatures.
Uses
Cobalt is a strategic and critical metal used in diverse industrial and military
applications (Figure 6). Some of the critical uses are listed as follows:27
In renewable energy and reusable energy storage systems
Cobalt-based super alloys are used in turbines and compressors of jet
engine
In precision guided munitions, such as smart bombs28
In Radar systems
28
Super Alloys
47%
Metallic Application
16%
Carbide
9%
29
Production
Reserve
60,000
4,500
6,700
3,000
6,300
1,700
7,000
3,700
1,800
9,000
3,400,000
1,200,000
140,000
270,000
250,000
87,000
80,000
500,000
20,000
1,100,000
110,000
7,500,000
Processing30
Cobalt is always found as a co-product of mining, mainly nickel and copper;
hence, its processing depends on the extraction of the primary material.
From Nickel and Copper
During the final conversion of blister copper, cobalt is smelted with the copper
concentrate and oxidised along with iron. Cobalt is recovered by reduction
with carbon to a copper-iron-cobalt alloy, and treated in an electric funnel.
In the case of nickel concentrate, cobalt is recovered in the form of cobalthydroxide during the electrolytic refining of nickel smelting. But, cobalt get
oxidised before nickel, and can be converted from the final slag. Cobalt can
also be recovered from electrowinning after some purification of the
concentration formed by the leaching of nickel matte with chloride.
From Ore31
In a copper cobalt ore, cobalt sulphide is treated and heated with sulphide
concentrate in a controlled condition so as to convert it into soluble sulphate,
while minimising the copper and iron into water soluble states. The product
is leached, and the resulting solution is treated in order to remove copper
and iron, and the cobalt is finally recovered by electrolysis.
Cobalt concentrate from arsenide ore could be obtained by removing
arsenic trioxide by the roasting method, as described above for removing the
sulphide.
30
Substitutions
Cobalt is used in specialised applications and cannot be substituted easily.
Potential substitutes include barium or strontium ferrites, neodymium-ironboron or nickel-iron alloys in magnets; nickel, cermets or ceramics in cutting
and wear-resistant materials; nickel-based alloys or ceramics in jet engines;
nickel in petroleum catalysts and rhodium in hydroformylation catalysts.
Gallium (Ga)32
Gallium is a soft, silvery metallic element with atomic number of 31 and the
chemical symbol Ga. Gallium was first used in high-temperature
thermometers and in designing metals that melt easily because of its unique
temperature properties. Ga melts at a low temperature (29.75C) just about
3C above the room temperature and has an unusually high boiling point
(~2,204C). Presently, Gallium has wide applications from manufacturing
of semiconductors, data-centric networks, to smartphones.
Uses
Figure 2.7 illustrates gallium usage across industries. The following are some
uses of gallium:
The backbone of the electronic industry
Used in optoelectronic devices such as Light Emitting Diodes (LEDs),
laser-diodes, photo-detectors, etc.
Used in energy sector for making solar cells
In Gallium Nitride (GaN) transistors, for the ability to operate at much
higher temperatures
Make ideal power amplifiers at microwave frequencies
In Active Electronically Scanned Array (AESA) and Passive Electronically
Scanned Array (PESA) radar applications
In satellite applications as solar panels
Use of triple junction gallium arsenide on germanium cells in Mars
Exploration Rovers and several satellites
Used as radiopharmaceutical agents: radioactive isotope 67Ga
World Production and Reserve
Though there is no explicit data available, but, according to the US geological
survey, the production was estimated to be 106 metric tons. China, Germany,
Kazakhstan, and Ukraine were the leading producers. Since the demand for
Gallium Arsenide (GaAs) to make integrated circuits in defence application
and in telecommunications is rising; therefore, recycled GaAs is high on
demand, and new sources are yet to be explored.
31
Integrated circuits
(ICs)
71%
Substitutes33
Organic compounds are used in visual displays as substitutes for LEDs. GaAsbased infrared laser diodes can be substituted by Indium phosphide
components. Because of galliums unique properties, GaAs-based Integrated
Circuits (IC) used in many defence and energy related applications do not
have effective substitutes.
Germanium (Ge)
Germanium (Ge) is a lustrous, hard, greyish-white metalloid with atomic
number 32. Germanium is unaffected by acids and alkalis except nitric acid.
The properties of germanium is most closely associated with silicon. It easily
form compounds with elements like arsenic, gallium or other metals.
Uses34
The unique property of germanium as used in semiconductors made it an
indispensable metal in the electronic industry. It is widely used in
semiconductors, mainly transistors and integrated circuits. Some of the other
uses are as follows (also see Figure 2.8):
Semiconductor industry
Create alloys and as a phosphor in fluorescent lamps
Ability of Germanium to filter infrared radiation made it vital element
in infrared optical instruments and infrared detectors35
Widely used in sophisticated military electronics systems in IR, thermal
imaging and wide angle lenses for night visions etc.
Energy sectors as a compound Copper-Indium-Gallium-Diselenide
(CIGS) to make efficient solar cells. It also used in photovoltaic cells.
Polyethylene Terephthalate (PET) plastic used in food, beverage and
liquid containers.
32
Others
5%
Polymerization
catalysts
25%
Fiber Optics
30%
Infrared Optics
25%
Production
Reserve
90,000
5,000
30,000
128,000
NA
Processing36
Production of germanium from its ore is highly unlikely due to economic
non-feasibility, and therefore produced as a by-product of base metal refining.
It is produced from copper ores, but most commonly used from sphalerite
zinc ores. The ore is chlorinated and distillate to produce germanium
tetrachloride (GeCl4), which is further hydrolysed and dried, producing
germanium dioxide (GeO2). It is heated at 938.25C to form bars. The
33
Substitutions
Silicon can substitute germanium in the electronic industry due to its less
expensive advantage. Zinc selenide can be used in infrared applications, but
are often very expensive.
Indium (In)
Indium (In) is a rare, soft, malleable and easily fusible heavy metal with atomic
number 49. It remain soft at low temperatures and is most suitable for solders.
Uses37
Indium has very specific usage, but the most important current use of Indium
is in flat panel displays, Plasma Display Panels (PDPs), Liquid Crystal Displays
(LCDs), and Organic Light Emitting Diode (OLED) screens, which account
for upwards of 80 per cent of all demand. Some others uses are listed as follows:
Because of its high sensitivity to temperature, Indium is used in nuclear
industry to make control rods for batteries in atomic reactors.
Indium coating solders are used in specific electronics circuits and
cryogenics.
It is used as lubricants on bearings.
It is used as a glass coating for aircraft windshields.
It is used in the semiconductor industry for making germanium
transistors, thermistors, rectifiers and photocells.
It is used as a cryogenic seal.
World Production and Reserve
China is the leading Indium producing country in the world. According to
the US geological survey 2012 (see Table 2.10), China produced 53 per cent
of indium followed by Canada (16 per cent) and Japan (11 per cent).
Table 2.10: Indium World Production, Reserves, and Reserve Base
(data in metric tons)
Countries
Production
Reserve
US
China
Canada
Japan
Korea
Other countries
30
380
75
70
70
35
670
34
Processing
Indium is primarily obtained mainly as a by-product of lead and zinc smelting.
It is also found in the residue of copper, lead and tin. It is obtained from zinc
waste by leaching with sulphuric and hydrochloric acid, which removes zinc
and lead leaving behind Indium concentrate.
Molybdenum (Mo)
Molybdenum (Mo) is an element of the second transition series and has
atomic number 42. It has very high melting point of around 2623C with a
higher density than iron. Its one of the important elements that enhances
the properties of steel. Its coefficient of thermal expansion is lowest in all
industrial materials, and hence, when fused with certain materials, it will
enhance their properties.
Uses
Molybdenums most vital usage is in steel industries to enhance strength,
toughness, weldability, hardenability, elevated temperature strength and
corrosion resistance. Some of the other uses are as follows:
In nickel-based alloys, it improves resistance to both corrosion and hightemperature creep deformation.
Its a versatile alloying agent for alloy steel, cast iron, nickel, cobalt and
titanium alloys.
It is used for imparting desired properties, such as increased strength,
hardness and resistance to corrosion, temperature and chipping.
It also finds application in permanent magnet alloys.
It is used as a lubricant.
It is used to enhance super alloys.
It is used in manufacturing armour and aircraft parts.38
It is used in solid rocket motors, and molybdenum-based products are
used to guide propulsion though vanes and nozzles.39
Molybdenum is used in alloys in the piping and tubing of nuclear
plants.40
The typical industry-wise usage of Mo is shown in Figure 2.9.
35
Cast Iron
6%
Construction Steel
35%
Supper Alloy
5%
Metal
6%
Chemical
14%
Stainless Steel
25%
Production
Reserve
(thousand metric tons)
China
United States
Chile
Mexico
Mongolia
Peru
Russia
Iran
Canada
105,000
57,000
35,300
10,900
1,950
19,500
3,900
4,000
9,400
4,300
2,700
2,300
130
160
450
250
50
220
250,000
11,000
Processing42
The primary and commercially viable ore concentration for Mo is bisulfide
(MoS2), but it has to be separated from mined gravels.43 The final product
from the given ore can be obtained from various conventional processes. The
processing of ores can be seen in flow chart below:
36
Further processing
Pure MoS2
Lubricants
Chemicals &
Mo Metal
Powder
Briquettes
FeMo
Basically, for the final production, the ore after mining is crushed and
grounded in fine particles that are only microns (10-3 mm) in diameter,
releasing molybdenite from the gangue (worthless rock). Subsequently, the
following processes are carried out:
Floating
After crushing and grinding, the ore is then processed by floating. In this
process, the ground ore is mixed with a liquid and aerated. The gauge sinks
and settles at the bottom while the less dense ore floats. The concentrate
obtained contains between 85 per cent and 92 per cent MoS2. Further
treatment by acid leaching can be used to dissolve impurities like copper and
lead if necessary.
Roasting
Roasting is done at about 500-600C, which converts MoS2 into molybdenite
(MoO3) concentrate. In multi-level hearth furnaces, the concentrate, which
moves from top to bottom is heated by air and gases blown from the bottom.
37
Smelting
About 25 per cent of the resulting molybdenite concentrate is processed to
form different chemical products. Smelting is processed into ferromolybdenum (FeMo). Mixed with iron, the concentrate is reduced by aluminium
in a thermite reaction. Resultant product contains between 60 and 75 per
cent molybdenum, balance is essentially iron.
Substitutions44
Because of the versatile properties of Mo, the scope for substitution in cast
iron and steel industry is minimal. Potential substitutes for molybdenum
include chromium, vanadium, niobium (columbium), and boron in alloy
steels; tungsten in tool steels; graphite, tungsten, and tantalum.45
Nickel (Ni)46
Nickel with chemical symbol Ni and atomic number 28 is a lustrous, silverywhite metallic element. It is hard, ductile and malleable and can take a high
polish. It has very high melting and boiling points. It has fairly low thermal
and electrical conductivity and can be easily magnetised.
Uses47
Nickel and nickel-based material plays a crucial role from everyday material
usage to high-end critical materials. Nickel acts as a critical material for the
production of stainless steel and corrosion-resistant alloys. Some of the other
important uses of nickel are as follows:
Nickel alloys have critical usage in defence-related technology, such as
in the production of turbine blades, helicopter rotors, and fuselage
sections of aircrafts.
It is used in applications as rolled steel strips and extrusion dies.
Nickel combined with cadmium, as Nickel-Cadmium batteries, is used
in Space Vehicles.
It is used for Nickel Plated Invar.48
It is used in the heat transfer and cooling systems as well as in the reactor
vessel internals.
Copper-nickel alloys are used for coinage and marine engineering.
It is used as a material for stealth technology in modern fighters.
Its commercial uses are in ceramics, special chemical vessels. etc.
It is used in rechargeable nickel-cadmium storage batteries.
It is used in electronic circuits in computer hard discs.
38
Others
6%
Non-Ferrous Alloys
20%
Stainless Steel
65%
Source: Nickel Development Institute under Nickel Producers Environmental Research Association
(NiPERA).
Production
Reserve
230
140
320
140
220
91
80
72
270
42
1,200
2,100
20,000
12,000
3,900
7,500
3,300
3,000
1,100
5,500
6,100
3,700
4,600
75,000
39
Processing
Primary nickel is produced from two very different ores, lateritic and sulphidic.
Lateritic ore are found in tropical regions, while sulphidic ores are found in
conjunction with copper-bearing ores.
Lateritic Ore50
A reduction furnace is used to reduce nickel oxide and to remove moisture
from the ore. In order to impart fuel value, ore is heated in an electric furnace
to accommodate the high magnesia content of the ore. Sometimes sulphur is
added to the lateritic ore to form matte, which can be processed further. Hydro
metallurgical processes based on ammonia or sulphuric acid leach are also
used.
Sulphide Ore Processing51
Flash smelting (modern technology) or electric smelting (conventional
technology) is used in this process. In order to reduce the sulphur content
and volatile matter, electric smelting is used. In flash smelting, dry sulfide
ore containing less than 1 per cent moisture is fed to the furnace along with
pre heated air, oxygen-enriched air (3040 per cent oxygen), or pure oxygen.
This process results in oxidising iron and sulphur while forming a liquid matte
(up to 45 per cent nickel) and a fluid slag. Slags are processed in an electric
furnace, before discarding, to recover nickel.
Refining Matte52
There are number of methods to refine nickel matte. Matte refining begins
with crushing, leaching and separation of matte. Roasting and chlorinehydrogen reduction produce high-grade nickel oxides (more than 95 per cent
nickel). Use of inert cathode technology with electric cell in a solution of
sulphuric acid or chloride electrolytes is the most common technology used
in this process.
Substitutes53
Direct substitution of nickel in the production of stainless steel is less likely
because of its unique properties. Nickel metal hydride in batteries can however
be replaced by lithium-ion. Speciality steel can be used in power generation
and petrochemical industries to replace nickel-based alloys. Corrosionresistance alloys can be replaced by titanium-based alloys in some applications.
Niobium (Nb)
Niobium (Nb), previously called Columbium (Cb), is a soft, rare, transition
metal with atomic number 41. It is a very good alloying agent, which when
added to another material especially steel creates a material with substantial
40
benefits. With the increasing utility of high-grade steel and superalloys, there
has been arise in demand for niobium in international market.
Uses
Niobium is mainly used in the production of steel and superalloys. It was
reported that 54 per cent of the worlds consumption of Niobium is for
making steel. Some of the uses are listed in Table 2.13 and Figure 2.12.
Table 2.13: Typical Niobium Usage
Niobium Products
Applications
Technical Attributes/Benefits
Imparts a doubling of strength and
toughness due to grain refining.
Weight reduction.
Niobium carbide
Niobium powder
Niobium metal
- Sputtering targets.
plates, sheets, wire, - Cathode protection systems for
rod, tubing
large steel structures.
- Chemical processing equipment.
Vacuum-grade
Superalloy additions for turbine
ferro-niobium and blade applications in jet engines
nickel-niobium
and land-based turbines. Inconel
family of alloys, superalloys.
41
Steel Industry
55%
Super-alloys
25%
Production
Reserve
63,000
140,000
700
4,100,000
200,000
NA
69,000
>4,000,000
Processing56
The primary ore for niobium is known as pyrochlore, which has strong
geochemical coherence with tantalum. Pyrochlore concentrates are reduced
to ferroniobium through an aluminothermic process. In this process, the
concentrate is mixed with hematite (an iron ore), aluminum powder and small
quantities of fluorspar and lime fluxes. The resulting pyrochlore concentrate
has 55-60 per cent Nb2O5.
Substitutes
Some materials can be substituted for niobium, but it may include a
performance or cost penalty. The possible substitutes are molybdenum and
vanadium, as alloying elements in high-strength low-alloy steels; tantalum
42
Silver (Ag)
Silver with chemical symbol Ag and atomic number 47 is a soft, white, lustrous
transition metal with the highest electrical and thermal conductivity. It has
high malleability and is resistant to atmospheric oxidation.57 Silver is second
to gold in terms of high-value ornaments, jewelleries, currency coins and
bullions.
Uses58
Some of the unique properties of silver and its utility and capability have
made it one of the strategic and vital material of modern era. It has wide
usage from industrial and medical sectors to energy sector and space. Some
of the vital uses of silver are as follows:
Because of its high electrical conductivity, it has found wide applications,
viz., in printed electric circuits and coating for electronic equipment.
It is used in conductors and in alloys of gold and copper for electrical
contacts.
When exposed to light, the silver-halide crystals change to record a latent
image; accuracy of this process makes it useful for non-digital consumer
photography, film and X-rays.
Silver plating is used in aluminium waveguide and communication
systems.
Silver-plated waveguides are used in communication payloads of
satellites.
Silver plating on aluminium is required to obtain good Radio Frequency
(RF) performance.
Silver provides the best known electrical conductivity and is solder able.
Its antimicrobial, non-toxic qualities make it useful in medicine and
consumer products.
It is widely used in mirrors and silverwares.
It is used in photovoltaic cells to enhance the efficiency of solar cells
solar panels. It is used in rid lines that draw electrical current from the
semiconducting surface of a photovoltaic cell.
Silver-coated ball bearings reduce friction in engines.
Modern skyscrapers have window glass that is coated with silver to reflect
sunlight in order to enhance the air-conditioning efficiency hence
reducing cost.
Silver-based ionic liquids can be used to clean up petroleum waste
products.59
43
Coin
4%
Industrial Usage
44%
Jewellery and
Silverware
32%
Reserve
37,000
43,000
120,000
69,000
NA
25,000
22,000
85,000
77,000
7,000
50,000
540,000
44
Processing
Silver ore generally exists in association with major metals such as copper,
lead or zinc. It is found in sulphide, zinc and copper forms as galena (PbS),
sphalerite (ZnS) and chalcopyrite (CuFeS2), respectively. To remove sulphide,
the floating process is carried out, and the mineral is extracted.
From Copper
By smelting the copper sulphide concentrate, blister copper is obtained,
which has maximum silver present in concentrate form. Insoluble impurities
called slimes are accumulated at the bottom after electrolytic refining, which
contain a high concentration of silver originally present in the ore.
From Lead
A lead bullion is formed by roasting and smelting the lead concentrate, which
still contains impurities such as antimony, arsenic and sliver. To remove silver,
zinc is added to lead bullion; the process is called the Parkes process. After
reacting with silver, zinc produces an insoluble compound that can be removed
by vacuum process. Remaining concentrate is removed by cupellation process
in which concentrate is heated at a very high temperature (800C) under
oxidising condition. The lead oxidises, while the silver alloy thus produced is
refined by the Moebius or Thum Balbach process.
From Zinc
Zinc concentrates are roasted and then leached with sulphuric acid to dissolve
their zinc content, leaving a residue that contains lead, silver and gold. Zinc
is further reduced and vaporised from the slag by a process called slag fuming
(in which powdered coal or coke is blown along with air). Lead is converted
into metallic form containing silver, which is processed by the above method
Parkes process.
Substitutions61
Tantalum and titanium can be used in place of silver for surgical pins and
plate. Aluminium and rhodium can replace silver in mirrors. Xerography can
be used for black-and-white as well as colour printing applications.
Tantalum (Ta)
Tantalum (Ta) with atomic number 73 is a hard, blue-gray, lustrous transition
metal. It is highly corrosion resistant and is closely related to niobium in
terms of physical and chemical properties, often even considered identical.
45
Uses
Table 2.16 gives the applications and attributes of various tantalum products.
Table 2.16: Typical Tantalum Usage
Tantalum Products
Applications
Technical Attributes/Benefits
Tantalum carbide
Cutting tools
Lithium tantalate
Tantalum oxide
Tantalum
fabricated sheets
and plates
46
Tantalum Products
Applications
Technical Attributes/Benefits
Tantalum
fabricated sheets,
plates, rods,
wires
Tantalum
fabricated sheets,
plates, rods,
wires
Tantalum ingot
- Sputtering targets
Tantalum ingot
Tantalum
ingot
Tantalum ingot
Production
Reserve
180
260
46
280
765
88000
200,000
4000
NA
>150,000
Processing62
The tantalum ore is processed by heating the mixture with sulphuric acid
and hydrofluoric acid at elevated temperatures. Using Methyl Isobutyl Ketone
(MIBK), or liquid ion exchange, using an amine extractant in keroses, the
47
Substitutes
Some substitutes are available; however, generally, they are found less effective.
Substitutes available are niobium in carbides; aluminium and ceramics in
electronic capacitors; glass, niobium, platinum, titanium, and zirconium in
corrosion-resistant equipment and hafnium, iridium, molybdenum for high
temperature applications.
Tin (Sn)
Tin with the chemical symbol as Sn is the main metal in group 14 of the
periodic table and has the atomic number 50. Easy to recycle, tin has a low
melting point, is malleable, is resistant to corrosion and fatigue and has the
ability to alloy with other metals. Tin is one of the oldest metals known to
mankind and is used in combination with copper to make bronze.
Uses
Tin can be used in both in industry and also in the form of chemical
compounds. Some of the uses of tin are as follows (see Figure 2.14):63
Electroplating is an important application of tin.
Its usage lies in electrical components such as in capacitors electrodes,
fuse-wires and major usage in soldering wires make it a vital mineral in
the electronic industry.
Figure 2.14: Typical Tin Usage in Different Industries
Cans and
Containers
23%
Others
30%
Construction
18%
Electrical
12%
Transportation
17%
48
Production
Reserve
100,000
41,000
29,000
29,000
20,000
11,500
2,000
230,000
1,500,000
800,000
310,000
310,000
400,000
710,000
180,000
4,900,000
Processing64
Cassiterite (SnO2) is the primary and most important ore for tin. Cassiterite
concentrates is separated with the help of magnetic or electrostatic separation.
Smelting further processes the ore.
Smelting65
Cassiterite is reduced to tin by heating the ore with carbon at about 12001300C. Smelting is done in a Reverberatory furnace under the presence of
carbon-reducing agent, limestone and silica fluxes for around 10-12 hours.
The refined tin is left at the bottom, which is separated by forming slabs,
while cooled slag is reheated and re-smelted to extract 10-20 per cent tin
present in the slag.
Refining
Tin recovered from slag has metallic impurities which are removed by refining.
Refining is generally done by heat treatment or electrolytic processes. In heat
treatment, tin is heated just above its melting point and collected while leaving
49
behind residue. Electrolytic refining is done only for specialised purpose high
purity tin as the method is not cost effective.
Substitutes
Aluminium, glass, paper, plastic or tin-free steel substitute for tin cans and
containers. Other materials that substitute for tin are epoxy resins for solder;
aluminium alloys, copper-base alloys, and plastics for bronze; plastics for
bearing metals that contain tin and compounds of lead and sodium for some
tin chemicals.
Tungsten (W)66
Tungsten, also called wolfram, has chemical formula W and atomic number
74. Tungsten has the highest melting point (3,42215C) and boiling point
(5,700C) of all metals. The coefficient of thermal expansion of tungsten is
lowest in all metals; hence, it is widely used in the filament of bulb and highspeed cutting tools with carbide. Presence of carbon and oxygen gives tungsten
considerable hardness and brittleness.
Uses
Tungstens unique properties and wide application make it a vital component
of wide industrial applications. Following are some of its vital uses in different
industries:67
Tungsten is used in making special and alloy steels.68
It is widely used in cutting and wear-resistant materials.
Tungsten wires form the filament in incandescent light bulbs and
cathodes for electronic tubes.
It is used in armour plate and armour-piercing ordnance.
It is an important element to make Super Alloy which is further used
in aircraft engines, rocket nozzle, marine vehicles, turbine blades vanes,
exhaust gas assemblies and burner liners.
Tungsten alloy used in balancing components, henceforth reducing
vibrations.69
Tungsten alloys balance weights for missile bodies and sensor arrays.70
Tungsten Heavy alloys counterweights are incorporated into the pitch
control system of many propeller designs as a fail-safe device to ensure
that over speeding is prevented.71
Tungsten and tungsten alloys are presently considered as main candidate
materials for helium cooled divert or designs for the next nuclear fusion
reactor generation (DEMO).72
Crystal tungstates are used as scintillation detectors in nuclear physics
and nuclear medicine.73
50
Mill Products
11%
Cemented Carbide
65%
Production
Reserve
China
Russia
United States
Austria
Canada
Bolivia
Other countries
62,000
3,500
NA
1,100
2,000
1,100
3,000
1,900,000
250,000
140,000
10,000
120,000
53,000
760,000
73,000
3,200,000
Processing
There are two major ores of tungsten: wolframite [(Fe, Mn)WO4], which
contains iron and manganese tungstates, and scheelite (CaWO4).During
processing, the ore is dissolved in alkaline pressure digestion, using either
soda or concentrated NaOH solution. This process produces sodium tungstate
51
Substitutes74
Molybdenum tool steels and tungsten tool steels are interchangeable.
Moreover, in future the development of a new metal shaping methods, such
as laser is possible. Tungsten remains essentially non-substitutable for
filaments, electrodes and contacts in lamp and lighting applications. In some
applications, substitutions of any other material might result in increased cost
or in some cases loss in product performance.
Gas Helium
In this context, mentioning called Gas Helium75 as a material might seem
inessential, because it is not a solid substance extracted from the earth.
However, it is important to discuss it since it is one of the worlds most critical
raw materials. Heliums strategic importance was recognised during the First
World War, when it was used as a safer alternative to hydrogen to lift
reconnaissance and weather balloons.
Helium is a unique material especially in liquid form. It is commonly
used as a coolant in various applications, for example, to run superconducting
magnets inter alia in MRI (a safer alternative to x-ray body scanners)
applications and computer chip and optical fibre manufacturing. It is also
used as a blanket-gas to shield sensitive materials from atmospheric oxygen,
and enable certain chemical reactions to be performed, and in specialist
welding operations in which the weld is stronger when the metal surface has
not been exposed to reactive atmospheric gases. Helium finds further
application in gas-cooled nuclear reactors as a heat-transfer agent. It has
relevance for the space industry (space rockets) too. For many of these uses,
there is no substitute for helium. It is also important to note that helium is
a non-renewable natural resource. Industries like the semiconductor
manufacturer units could come to a standstill in case of any shortage of
helium.
Most of the worlds helium is found in the US, and it has the largest
stock reserve of gas helium. In recent times, the prices for refined helium
sold to end-users have quadrupled from US$ 40 per thousand cubic feet in
2000 to US$ 160 per thousand cubic feet in 2012. It is reasoned that the
52
low prices and the stability of helium market during 1980s has significantly
contributed to the rapid growth of MRI as a (medical) diagnostic tool.
However, now, understating the importance of helium both for civilian and
strategic purposes, the politics of helium is taking shape. The US is taking
the issue of helium production and exports very seriously. On October 2,
2013, President Obama signed into law the Helium Stewardship Act of 2013.
This act has replaced the Helium Privatization Act of 1996.
NOTES
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
Sergey V. Krivovichev (ed.), Minerals as Advanced Materials II, Springer, Berlin Heidelberg,
2012, p. v.
Wulf Depmeier, From Minerals to Materials, in Sergey V. Krivovichev (ed.), Minerals as
Advanced Materials II, Springer, Berlin Heidelberg, 2012, p. 1.
Interestingly, however, many organic processes result in the formation of minerals. For instance,
seashells are made of minerals, as are coral reefs and the bones and teeth of animals. An easy
rule of thumb is that if a material is associated with the soft-parts of a plant or animal it
cannot be a mineral, while if that material is part of the skeleton or rigid support structure,
then it might be composed of minerals.
Minerals, IPFW Geosciences Department, at http://www.geosci.ipfw.edu/PhysSys/Unit_3/
minerals.html (Accessed July 14, 2013).
Minerals, Rocks & Rock Forming Processes, Indiana University, at http://www.indiana.edu/
~geol105/1425chap5.htm (Accessed July 14, 2013).
The information regarding these materials has been taken from multiple sources. For some
of the materials, significant amount of information is available, while in some cases limited
information is available. While describing various materials, care has been to taken to follow
similar pattern for every mineral as far as possible; however, in some cases, because of the
information limitation, it has not been possible to follow the format strictly.
Rae Weston, Strategic Materials: A World Survey.
Antimony Uses, Production & Prices, Home Tristar http://www.google.co.in/url?sa=t&rct=
j&q=&esrc=s&source=web&cd=2&cad=rja&uact=8&ved=0CD4QFjAB&url=http%3A%2
F%2Fwww.tri-starresources.com%2FTRISTAR%2520ANTIMONY%2520PRIMER%2520
JAN%25202012.pdf &ei=rrpMU7CrMMHWrQfym4H4Dg&usg= AFQjCNGwBFdCEph
PC2cG3k2-J-F9Dolosg&sig2=kB-z1USKZSZbpZ9huPo3Nw&bvm=bv.64764171,d.bmk
(Accessed July 7, 2013).
Antimony History, Bristol University | School of Chemistry, at http://www.chm.bris.ac.uk/
webprojects2004/tabor/uses.html (Accessed July 9, 2013).
Antimony, USGS Mineral Resources Program, at http://minerals.usgs.gov/minerals/pubs/
commodity/antimony/mcs-2012-antim.pdf (Accessed July 8, 2013).
Ibid.
G. Anderson, Corby, The Metallurgy of Antimony, MIT - Massachusetts Institute of
Technology, at http://web.mit.edu/12.000/www/m2016/pdf/antimony.pdf (Accessed July 9,
2013).
The pH value is a measure of the acidity or basicity of the solution. The natural pH value is
generally 7 and can exceed maximum up to 10; pH below 7 makes the solution acidic while
above makes it basic.
Metal Profile: Beryllium, at http://metals.about.com/od/properties/a/Metal-ProfileBeryllium.htm (Accessed July 14, 2013).
Beryllium, USGS Mineral Resources Program, at http://minerals.usgs.gov/minerals/pubs/
commodity/beryllium/mcs-2013-beryl.pdf (Accessed July 16, 2013).
53
16. Want to Know it? Answers to Lifes Questions: Uses of Bismuth, at http://wanttoknowit.com/
uses-of-bismuth/ (Accessed July 16, 2013).
17. Bismuth Metal, at http://www.slideshare.net/angelica_terrado/bismuth-metal# (Accessed
July 16, 2013).
18. G. nal and F. Burat, Boron Mining and Processing in Turkey, Instytut Gospodarki
Surowcami Mineralnymi i Energi Polskiej Akademii Nauk, at http://www.min-pan.krakow.pl/
Wydawnictwa/GSM2443/onal-burat.pdf (Accessed July 18, 2013).
19. Boron: Physical and Chemical Properties, at http://www.springerreference.com/docs/html/
chapterdbid/332754.html (Accessed July 18, 2013).
20. Boron Minerals, Indian Bureau of Mines, at http://ibm.nic.in/IMYB%202011_
Boron%20Minerals.pdf (Accessed July 18, 2013).
21. Boron in Materials Technology, at http://biotsavart.tripod.com/bmt.htm (Accessed July 19,
2013).
22. C. Subramanian, A.K. Suri and T.S.R. Ch. Murthy, Development of Boron-based Materials
for Nuclear Applications, Bhabha Atomic Research Centre (BARC), at http://
www.barc.gov.in/publications/nl/2010/2010030403.pdf (Accessed July 19, 2013).
23. Robert B. Kistler and Cahlt Helvaci, Boron and Borates, at http://kisi.deu.edu.tr/
cahit.helvaci/Boron.pdf (Accessed July 19, 2013).
24. Uses of Chromium, at http://www.icdacr.com/index.php?option=com_content&
view=article&id=104&Itemid=167&lang=en (Accessed July 19, 2013).
25. Metal Profile: Chromium, at http://metals.about.com/od/properties/a/Metal-ProfileChromium.htm (Accessed July 20, 2013).
26. Cobalt | Physical Properties, at http://www.webelements.com/cobalt/physics.html (Accessed
July 19, 2013).
27. Cobalt & Other Critical Raw Materials, at http://www.resourceinvestor.com/2011/06/23/
cobalt-other-critical-raw-materials (Accessed July 20, 2013).
28. Cobalt, Indian Bureau of Mines, at http://ibm.gov.in/IMYB%202011_Cobalt.pdf (Accessed
July 21, 2013).
29. Cobalt | Radiation Protection, US Environmental Protection Agency, at http://www.epa.gov/
rpdweb00/radionuclides/cobalt.html (Accessed July 21, 2013).
30. Cobalt Commodity Profile, British Geological Survey Profile, 2011.
31. Cobalt Processing, Encyclopaedia Britannica, at http://www.britannica.com/EBchecked/topic/
123274/cobalt-processing (Accessed July 22, 2013).
32. Gallium: A Smart Metal, USGS Publications, at http://pubs.usgs.gov/fs/2013/3006/pdf/
fs2013-3006.pdf (Accessed July 22, 2013).
33. Gallium, USGS Mineral Resources Program, at http://minerals.usgs.gov/minerals/pubs/
commodity/gallium/mcs-2013-galli.pdf (Accessed July 22, 2013).
34. Germanium (Ge) - Chemical properties and Environmental effects, Lenntech, at http://
www.lenntech.com/periodic/elements/ge.htm#ixzz2mfe9FUm8 (Accessed July 24, 2013).
35. Ibid.
36. Metal Profile: Germanium, at http://metals.about.com/od/properties/a/Metal-ProfileGermanium.htm (Accessed July 24, 2013).
37. Indium Uses, at http://www.chemicool.com/elements/indium.html (Accessed December
30, 2013).
38. The Uses of Molybdenum, at http://www.useofmolybdenum.net/ (Accessed July 25, 2013).
39. Defense and Aerospace Applications of Molybdenum, Tungsten and Tantalum Products,
AZo Journal of Materials Online, at http://www.azom.com/article.aspx?ArticleID=9073
(Accessed July 25, 2013).
40. "Critical and Strategic Minerals. Can Colorado Play a Role?, White Paper, AIPG - American
Institute of Professional Geologists, at http://www.aipg.org/education/pdf/
white%20paper%20Critical%20and%20Strategic%20Minerals.pdf (Accessed July 25, 2013).
54
55
3
Global Distribution of Strategic
Mineral Resources
Africa
The second largest continent in the world encompassing 56 independent
nations and adjacent islands, Africa has the largest mineral industry in the
world. The mineral reserves in this region are found in large quantities;
moreover, it has the highest mineral reserves of some strategic minerals such
as manganese, chromium, cobalt, lead, vanadium and titanium (an important
light metal for aerospace and defence industries); precious metals like gold,
diamond and platinum and a whole range of other non-fuel minerals. The
quality of the minerals available is also very significant. For last few decades,
various western and Asian countries have been dependent on Africa for the
57
supply of minerals. Today, various states in the world are freshly formalising
their Africa policy because of the capacity of this region to supply strategic
minerals. There is a rising scramble over these resources from Africa partly
because of the presence of emerging economies like China, India, and Brazil.
Also, western countries are feeling the heat of the competition for the
resources, particularly, of strategic mineral supplies owning to the increasing
demand from additional states.
58
Cobalt (Co)
Africas share of world cobalt production is estimated to be about 70 per cent.
Congo (Kinshasa) accounts for approximately 86 per cent of African cobalt
mine production with 108,888 metric tons followed by Zambia and Morocco
with 8 per cent and 4 per cent, respectively.
59
Chromium (Cr)
Africa has a share of approximately about 40 per cent of worlds total
chromium production. South Africa alone shared almost 54 per cent of world
total chromium production in 2012. South Africa also shares about 95 per
cent of Africas total chromium production, while additional ores get mined
in Madagascar, Sudan and Zimbabwe (see Figure 3.2).
Figure 3.2: Chromium Production
Copper (Co)
Africas world share of total copper production is around 7 per cent. Some
increase in Africas copper mine production has been witnessed post 2010.
In 2010, Zambia with 7, 39,759 metric tons accounted for 56 per cent of
the African copper mine production followed by Congo (Kinshasa) 30 per
cent (4, 80,000 metric tons) and South Africa, 7 per cent (96,500 metric
tons). Africas copper production is expected to increase by 7 percent in coming
year with substantial investment by China in Zambia and Congo.
Lithium (Li)
Probably, Zimbabwe is the only country to produce lithium in Africa. Africas
lithium production was 700 metric tons (t) in 2011, which is expected to
reach 900-1000 metric tons (t) by 2014.
60
Manganese (Mg)4
According to 2010 report of the US Geological Survey (USGS), Africa shared
about 29 per cent of world manganese ore output. South Africa shared about
24 per cent of world total manganese production in 2012. South Africa shared
about 55 per cent of total African output in 2010 followed by Gabon (25
per cent), and Ghana (about 13 per cent).
Nickel (Ni)
Africa has significant amount of nickel production with South Africa and
Madagascar as the major players. During the last few years, certain country
specific fluctuations are being witnessed in respect of production of nickel.
While the output of South Africa has increased marginally by 8 per cent,
there has been significant increase in Madagascar output, which was reported
to be 40 per cent increase from 15,000 in 2010 to 25,000 in 2011. There
has been slight decrease in the outputs of Zimbabwe and Zambia. Zambia
which has joined nickel production in recent period contributed around 2,869
tons of nickel in 2011. South Africa contributed 45 per cent of the total
nickel output of Africa followed by Madagascar 26 per cent and Botswana
16 per cent. The output of Zimbabwe is expected to decrease due to closure
of one of its major nickel mines, the Shangani Mine. The African nickel
output is expected to increase significantly due to development activities in
various countries which might strive for mineral production in the coming
decade.
Tin (Sn)
African mining for tin production has shown some decline in recent past.
Cassiterite in Congo (Kinshasa) of is one of the major producers of tin in
Africa contributing 53 per cent of total production followed by Rwanda,
which accounts for around 40 per cent output, and Nigeria, which accounts
for about 7 per cent. With the announcement of Abu Dabbab alluvial tin
project and tantalum mine, both in Egypt, in 2013. The continent is expected
to increase its total production by 30 per cent by 2014.
Zinc (Zn)
Africas mine production of zinc has decreased since 2008. According to USGS
2009, Morocco accounted for 53 per cent of the total African zinc mine
production followed by Namibia, 21 per cent; South Africa, 16 per cent and
Congo (Kinshasa), 10 per cent. While Africas zinc production has reduced
to about 7 per cent since 2009, its overall world share is about 2 per cent,
which as per a mineral rich continent like Africa is comparatively less.
61
According to International Lead and Zinc Study Group (ILZSG) Lead and
Zinc Statistics Bulletin,5 Africas consumption till 2010 was 2 per cent of
total world consumption. African zinc mine production is expected to increase
by about 8 per cent by 2015 as the long-halted Algeria zinc production has
started.
Australia
Australia is one of the sixth largest countries in the world in respect of
geographical area and is the worlds third largest ocean territory. It is also
the only nation continent with a population of only 23 million, which is
relatively small compared to its total land area. Australia is one of the richest
countries in the world with 12th largest economy and fifth highest per capita
income. Mining is one of the strongest pillars in Australian economy, and it
contributed US$ 100 billion in 2011, which is about 10 per cent of its total
GDP; mining-related component comprises 9 per cent making the total
contribution to about 19 per cent.6 It is also one of the leading mineral
producing countries in the world, ranking within the top 10 countries in
the production of minerals like bauxite, coal, cobalt, copper, gem and neargem diamond, gold, iron ore, lithium, manganese ore, tantalum and uranium
(see Figure 3.3).7
Mineral Trade
With a total trade of US$ 637.7 billion in 2011, of which exports constitute
about US$ 329.0 billion and imports constitute about US$ 308.7 billion.8
Minerals contributed 58 per cent of the total exports generating high revenue
for the country. Australias investment in the mineral industry is significant.
It spent approximately US$ 3.1 billion in the fiscal year 2011, of which
65 per cent was spent on known deposits while 35 per cent was spent on
new exploration projects. Table 3.1 shows the major Australian mineral
exports.
Commodity Review
Antimony (Sb)10
Antimony production is not very significant. It was around 1800 tons in 2012
while import was around 769 tons. The major producer of this ore is
Mandalay Resources Ltd.s Costerfield Mine in Victoria.
62
63
Units
Quantity
Value
(thousands US$)
Alumina
kt
16,653
4,969
kt
1624
3,838
Coal, black
Metallurgical
Thermal
Copper
Diamonds
Gold, refined
Iron and steel
Iron ore and pellets
Iron and steel
Lead
Metric tons
Metric tons
kt
000 c
t
Metric tons
kt
24 526
11 886
805
8,506
10 355
471
335
12,996
34 515
1 120
kt
658
1,833
kt
5 648
1 395
Nickel
kt
221
3,875
9 534
7 789
1 105
Salt kt
11 185
247
Tin t
6 031
101
kt
kt
197
382
Titanium minerals
Ilmenite concentrate
Rutile concentrate
Uranium oxide
7555
751
Zinc
kt
1482
2 214
Zircon concentrate
kt
748
370
Sources: Australian Bureau of Statistics; Australian Bureau of Agricultural and Resource Economics
and Sciences (ABARES); Australian Mineral Statistics, March Quarter 2011.
64
Copper (Co)
Australia has vast copper reserves and is ranked as the third largest economic
resource (13 per cent) after Chile (28 per cent) and Peru (13 per cent). It is
also ranked fifth in the world sharing about 6 per cent of the world copper
production. In 2011, the countrys total copper production was around 961
kilo-tons. South Australia accounted 33 per cent of total production followed
by Queensland 31 per cent. China was the leading destination of the countrys
exports sharing 35 per cent of the total exports followed by India, 31 per
cent; Japan, 21 per cent and the Republic of Korea, 11 per cent.
Lead (Sb), Silver (Ag) and Zinc (Zn)
Usually, Zinc is the major component of the ore, while silver and lead are
the by-products. With one of the largest resources of zinc (about 26 per cent),
Australia is the second largest producer of zinc ores after China, and the fourth
largest producer of silver. Australia has produced 15,000 tons of zinc and
62,000 tons of lead in 2011. China is the leading export destination for zinc,
while India is the leading export destination for refined lead. The Economic
Demonstrated Resource (EDR)12 of silver was about 88kT representing 16
per cent of the world economic resource.
Tantalum (Ta)
Estimated production of tantalum is around 790 tons. Australia is also
estimated to have the second largest resource of tantalum after Brazil. Green
bushes and the Wodgina Mines in Western Australia are supposed to be
producing most of the Australian tantalum.
Tin (Sn)
The world production of tin was estimated to be 250kT in 2011, of which
Australia produced 5 per cent of the total world production. Australia was
estimated to have exported 11,049 tons of tin concentrates and 19 tons of
refined tin in 2011. Metal X Ltd. was one of the highest producing company
in Tasmania, which has 50 per cent share of Yunnan Tin Group of China.
Renison Bell deposit in Western Tas (the West Coast of Tasmania) has the
highest reserves of Australias total tin production. The country was estimated
to have produced 5,000 tons of tin in 2011. Australia was ranked seventh in
terms of tin production in the world.
65
Tungsten (W)
Australia produced 72,000 tons of tungsten in 2011, which is about 11.4
per cent of world total production of tungsten. Initial production of
wolframite concentrates as the primary ore began at both Wolfram Camp
and Mount Carbine in north Queensland in 2012 producing 27 tons of highgrade concentrates.
Brazil13
Brazil is the fifth largest country in the world in terms of geographical
area as well as population. It is also one of the largest countries in South
America and the Latin American region. As a free market economy, and
the fastest growing economy, Brazil has the sixth largest economy in the
world in terms of nominal GDP. With 8,870 mining companies operating
in the country in 2011, it is one of the largest mineral producing countries
in the world. Mining industry contributed 4.5 per cent of the GDP in 2011
(Figure 3.4).
Mineral Trade
In 2011, Brazils exports and imports were around US$ 236 billion and
US$ 209 billion, respectively. The mineral trade in the country contributes
significantly to the countrys trade balance. In 2011, the mineral trade surplus
was around US$ 48 billion. The total export and import share of some of
the minerals is shown in Figures 3.5 and 3.6.
Commodity Review
Copper (Co)
Brazils total copper production was 218,670 tons in 2011. Brazil imported
484,800 tons of copper ore mainly from Chile (95 per cent) and Portugal
(4 per cent), while 63,100 tons of copper metal in 2011 mainly from Chile
(81 per cent) and Peru (18 per cent). Due to high investment in the copper
industry, Brazil is expected to increase its domestic production to regulate
the trade balance by reducing the imports. Brazil is expected to be self-reliant
in copper production shortly.
Manganese (Mg)
Brazil was ranked as the sixth largest producer of manganese in the world.
With the production of 3.2 metric tons of manganese in 2011, the country
shared 11.6 per cent of world production. Ferroalloys industry was the major
66
67
Figure 3.5: Brazils Mining Trade Balance Exports (per cent of amount in US$)
Source: Information and Analyses on the Brazilian Mineral, 2012; LME, 2012.
68
Strategic Materials: A Resource Challenge for India
69
Nickel (Ni)
Brazil is the seventh largest producer of nickel in the world, and produced
110,960 tons of nickel ore in 2011. The production of the most widely used
form of nickel, ferronickel alloys, was around 8,600 tons. Vale, one of the
biggest multinational mining corporations in Brazil produced 1.5 metric tons
of nickel.
Tin (Sn)
With 12,000 tons of production in 2011, the country was ranked the fifth
largest producer of Zinc ore in the world. The main producers in the country
were Minerao Taboca (66 per cent), Coopersanta (20 per cent) and others
(14 per cent). Brazil has the third largest reserve of tin in the world share,
that is, 12.5 per cent of the total reserve following China 31.25 per cent and
Indonesia 16.66 per cent.
Zinc (Zn)
Brazil is the 12th largest producer of Zinc in the world with an output of around
206,130 tons in 2011. It also shared 2.5 per cent of the total world production
of zinc in 2011. The zinc ore reserves accounted for 6.5 million tons. There
were two main metallurgy operations (Juiz de Fora and Tres Marias) located
in Minas Gerais State which produced 211,800 tons of zinc metal.
China
In geographical terms, the Peoples Republic of China (PRC) is the fourth
largest country in the world after Russia, Canada and the US with land area
of 9.6 million square kilometres. With population of about 1,359 million,
its the worlds most populous nation contributing about 20 per cent of world
population. Its also the second largest economy in the world after the US
with an unprecedented economic growth of approximately 8 per cent per
year which was higher than the expected growth of 7 per cent in its 12th fiveyear plan.14 To sustain the massive economic growth, its demand for energy,
minerals, and metals have grown substantially making the country the leading
mineral producing and consuming country in the world.
China has some of the worlds richest strategic mineral reserves; it was
the leading producer of aluminium, antimony, barite, bismuth, cement, coal,
fluorspar, gold, graphite, iron and steel, lead, magnesium, mercury,
molybdenum, phosphate rock, rare earths, salt, talc, tin, tungsten and zinc
in 2011.15 China has also come up as the world producer of 37 minerals and
metals and produces more than 50 per cent of the worlds total output of 12
70
Strategic Materials: A Resource Challenge for India
71
Mineral Trade19
China is one of the top three mineral and metal product trade dominating
country in the world. In 2010, its total trade was US$ 712.5 billion, which
accounted for 24.0 per cent of the countrys total trade. There was an increase
of 34.7 per cent in trade in 2011, as compared to 2009 accounting for
US$ 2.97 trillion. The major destination for Chinese trade is mainly the US,
as it imports 80 per cent of strategic minerals from China, followed by the
European Union (EU), Hong Kong and Japan. Table 3.2 lists Chinas mineral
exports in 2011.
Table 3.2: Chinas Export Minerals in 2011
Commodity
METALS
Aluminium:
Alumina
Quantity
(metric tons)
Value
(thousands US$)
76,280
53,506
7,66,122
30,00,000
17,89,057
1,03,61,684
Antimony:
Metal, unwrought
Oxide
Barium sulphate
5,062
41,995
28,90,000
66,317
5,12,728
2,41,911
1,56,516
5,00,347
105
14,90,847
45,25,882
69,025
72
Commodity
Quantity
(metric tons)
Value
(thousands US$)
8,70,000
4,40,978
66,90,000
27,00,000
2,65,80,000
14,40,000
17,00,000
9,30,000
25,095
59,87,326
20,94,512
2,55,62,875
37,52,393
21,49,800
36,11,795
12,813
1,85,879
99,362
56,386
18,732
1,178
1,227
5,136
5,55,104
3,28,377
2,01,768
3,74,994
13,03,603
38,222
1,82,165
Zinc:
Metal and alloys, unwrought
Oxide and peroxide
48,369
17,608
1,15,648
32,979
INDUSTRIAL MINERALS
Cement
Fluorspar
Granite
Graphite, natural
Magnesia, fused
Rare-earth products
1,06,10,000
7,20,000
80,40,000
4,40,000
20,70,000
16,900
6,20,353
1,33,809
2,56,840
3,65,181
6,62,229
26,67,140
Steel:
Bars and rods
Shapes and sections
Sheets and plates
Tube and pipe
Wire of steel or iron
Ferroalloys
Scrap
Magnesium, metal and alloy:
Unwrought, Mg not less than 99.8 per cent
Other unwrought
Manganese, unwrought
Molybdenum, ores and concentrates
Silver, unwrought
Tin, metal and alloys, unwrought
Tungsten, tungstates
Chinas expanding economy and rising per capita income has certainly
raised the imbalance between supply and demand for some of the resources
due to rising domestic demand for minerals: from metallic and non-metallic
minerals to energy minerals. According to World Watch Institute report, in
2005 alone China consumed 26 per cent of world steel and 47 per cent of
cement. China is the worlds largest producer and consumer of coal
contributing 3.5 billion metric tons of coal in 2011, and also the worlds
largest consumer of refined lead. There has been acute shortage of certain
important strategic minerals such as chromium, cobalt, copper, iron ore,
manganese, nickel, petroleum, platinum-group metals and potash; hence,
exceeding domestic supply, and imports which were estimated to account
73
for more than 40 per cent of domestic consumption.20 Table 3.3 lists Chinas
mineral imports in 2011.
Table 3.3: Chinas Import of Selected Minerals in 2011
(Metric tons unless otherwise specified)
Commodity
METALS
Aluminium:
Bauxite
Alumina
Metal and alloys, unwrought
Semi manufactures
Scrap
Chromium, chromite
Cobalt:
Ore and concentrates
Unwrought and powder
Copper:
Ore and concentrates
Anode
Metal and alloys, unwrought
Semi manufactures
Scrap
Iron and steel:
Iron ore
Steel:
Bars and rods
Seamless pipe
Shapes and sections
Sheets and plates
Scrap
Manganese ore
Nickel:
Ore and concentrates
Metal, refined greater than
99.95 per cent Ni
Metal, other refined
Titanium dioxide
INDUSTRIAL MINERALS
Diamond (kilograms)
Quantity
Value
(thousands US$ )
4,48,44,914
18,80,000
3,33,123
5,77,364
26,90,000
94,40,000
20,57,746
7,77,809
8,27,960
35,92,775
46,25,509
26,63,791
3,48,191
11,057
8,50,937
1,75,504
63,80,000
4,16,332
32,91,469
7,81,623
46,90,000
1,55,18,135
37,80,616
2,89,76,396
78,28,354
1,63,51,959
68,60,80,000
11,24,06,539
11,50,000
5,20,000
3,90,000
1,32,00,000
67,70,000
1,29,70,000
19,26,600
19,79,468
4,16,672
1,56,94,346
41,36,390
26,74,563
4,80,55,678
49,04,203
11,169
2,01,310
2,28,528
2,69,007
46,45,652
7,03,812
3,342
61,47,250
74
Commodity
Quantity
Value
(thousands US$ )
5,31,911
58,573
26,91,321
75,505
Aluminium (Al)
Aluminium is obtained from its most common ores, that is, bauxite, alumina
and aluminium. In 2008, China replaced Brazil to be the second largest
aluminium producer in the world after Australia by increasing the production
by 37 per cent in five years and 19 per cent in 2009 compared to 2008. In
2009, it accounted for around 15 per cent of the total world output and
shared 37 per cent of total world aluminium production. However, China
remains worlds leading aluminium importer due to its insufficiency to meet
the domestic demand. Chinese production in 2011 was nearly 89.23 million
tons and imports was 34.87 million tons.21 Chinas unwrought aluminium
imports came mainly from Russia, Oman, Australia, South Africa, India and
North Korea. Figure 9 shows the aluminium imports of China.
Figure 3.9: Aluminium Imports of China 2011
Source: Centre for Sustainable Mineral Development (BGS); US Geological Survey and World
Mineral Year book 2011.
75
Construction
42%
Machinery
9%
Electronics
10%
Transportation
19%
Source: US Geological Survey; Alumina and Aluminium Monthly, 2012a; China Metals, 2012.
Commodity Review
Antimony (Sb)
China has been one of the leading producers of cobalt in the world. In 2011,
China produced 128,017 tonnes of antimony. Even though the Chinese
Government came down heavily on illegal mining in the provinces of
Guangxi, Hunan and Yunnan, the country was still insufficient to meet the
domestic demand of antimony concentrates. Therefore, China imported
60,151 tons of ores and concentrates, 491tons of metal and 3,215 tons of
oxides in 2011. But, subsequently the government has strictly restricted further
exploitation of antimony and has taken over complete control as it is a strategic
mineral.
Cobalt (Co)
Chinas cobalt resource is limited; hence, its maximum demand is met by
imports. In 2011, the countrys production was 128,017 tons while the net
import of China was around 417,615 tons, comprising 348,191 tons of ore
and concentrates and 11,057 tons of unwrought and powder. The Democratic
Republic of the Congo and South Africa accounted for 93 per cent of the
total imports.22 The consumption of cobalt is dominated by battery industries
followed by cement carbide and magnets (see Figure 3.11).
76
Others
6%
Glazing
6%
Magnets
7%
Cement Carbide
11%
Batteries
64%
Nickel (Ni)
90 per cent of Chinas nickel resource is in the form of copper-nickel sulphide
as there is no primary source of nickel in the country. China consumes three
times the average production of mined nickel; therefore, the gap is filled mostly
by imports. The most vital use of nickel is in the stainless steel industry, which
creates a greater demand and high price of refined nickel in the international
market. Therefore, China imports 90 per cent of laterite form of ore which
contains 2 per cent nickel content from Indonesia and the Philippines. China
is probably one of the fastest growing markets for stainless steel in the world.
Its production was 89,800 tons in 2011. About 70 per cent of nickel was
consumed by the stainless steel sector in China in 2011. China is also using
nickel pig iron to replace pure nickel content in stainless steel production.
Chinese investment in other part of the world is also rising as the Indonesian
Government has been planning to ban the export of laterite ore containing
6 per cent of nickel content.23
Copper (Cu)
Copper is a critical and strategic material for China. Chinas refined and mined
copper production in 2011 was estimated to be 5.1 million tons and 1.2
million tons, respectively, which is 30 per cent of the total demand of copper
in the country. Hence, China imports considerable amount of copper
concentrates, scrap anode and refined metal from foreign markets. The main
imports of copper concentrates are from Chile (22.2 per cent), copper scrap
from the US (13.8 per cent) and refined copper from Chile (45.0 per cent).24
According to China Nonferrous Metals Industry Association, the countrys
average ore grade was 0.77 per cent copper. Owing to lower ore grade and
Sources: Centre for Sustainable Mineral Development (BGS), US Geological Survey and World Mineral Year book 2011.
78
Iron Production
Iron Imports
800
700
Millions (Tonnes)
600
500
400
300
200
100
0
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
Source: Centre for Sustainable mineral development (BGS), US Geological survey and World
Mineral Year book 2011.
79
Titanium (Ti)
China is one of the largest titanium producing countries in the world. The
major producing grade in China is sponge titanium and small volume of
soft sponge (MHT95 grade). China had more than 20 titanium sponge
plants, and the total output production was estimated to be more than
130,000 t/yr till 2011. The high quality rutile ore is limited in the country,
and most of it is in the form of iron and vanadium. It has also been estimated
that Chinese ores have low quality; hence only 70 per cent of titanium
producers could produce MHT100 grade titanium sponge (Brinell
hardness30 of less than 100, or mild sponge), which contains between 99.5
per cent and 99.6 per cent titanium. China produced a small volume of soft
sponge (MHT95 grade), which contains 99.7 per cent titanium. Chinese
imported 2.3 million tons of titanium ore and concentrates in 2011, mainly
from Australia, India and Vietnam.
Tungsten (Sn)
China is estimated to have 1.8 million tons of tungsten reserves, which is
approximately 64 per cent of the worlds mineable reserves, and it provides
the tungsten supply of about 85 per cent for the global use every year. It is
also the world largest tungsten producing country, and at the same time, the
largest importer of tungsten ores and concentrates in world accounting 9,905
tons. However, it also remains one of the leading tungsten exporters
accounting 27,524 tons (tungsten content) of tungsten products mainly to
the EU, Japan, the Republic of Korea, and the US. It consumed about 37,000
tons of tungsten, while mining and processing capacity reached 2, 20, 00,000
and 4,00,00,000 metric tons, respectively.31
India
With a population of about 1.2 billion, India is the second largest populous
country in the world after China. It also the seventh largest country in terms
of area and has some of the most diverse geography in the world. With the
10th largest economy in the world in terms of nominal GDP and third largest
in terms of Purchasing Power Parity (PPP), it is one of the fastest emerging
economies in the world.32 To sustain such an economy, the industrial and
80
81
Quantity
(metric tons)
Value
(thousands US$)
2,822,131
2,387,465
1,922,919
112,225
212,185
112,834
76,707
75,978
59,186
486,730
4,884,537
50,266
45,285
28,580
9,422
9,141
7,735
6,683
71,237
999
1,995
827
138,559
25,730
89,534
49,968
31,425
149,725
48,703
82
Commodity
Nickel ores and concentrates
Cobalt ores and concentrates
Tungsten ores and concentrates
Tin ores and concentrates
Precious metal ores and concentrates
Antimony
Quantity
(metric tons)
Value
(thousands US$)
5,123
5,041
327
369
21
3,712
13,849
12,895
534
264
-
No. of mines
Andhra Pradesh
Gujarat
Rajasthan
Madhya Pradesh
Karnataka
Tamil Nadu
Odisha
Jharkhand
Chhattisgarh
Maharashtra
Goa
Offshore areas, Assam
354
308
241
225
180
156
119
106
99
86
70
-
Mineral Trade
In 2010, the total export of ores and minerals was estimated to be around
US$ 27.6 billion. Diamond (mostly cut and polished) was the principal item
of export, accounting for 71.3 per cent of all mineral and ore exports; iron
ore, 13.0 per cent; alumina, 5.6 per cent; and granite, 3.3 per cent.40 In
terms of metals and alloys, Iron and Steel export remained the highest sharing
83
about 46.6 per cent of the total export followed by copper and alloys
(including brass and bronze) which accounted for 28.5 per cent.41 The total
value of imports of ores, minerals and fuels was about US$113 billion.
India is heading to become one of the largest economies in the world;
however, the per capita consumption of most of the metals remains the lowest
in the world, which is likely to increase exponentially in next few decades.
While India remains self-sufficient with regard to most of the minerals, there
are a few minerals whose resources are limited and may not be sufficient to
meet the domestic demand in the future. These minerals are the backbone of
strategic industries like defence, space, nuclear, energy, etc. Hence, the
availability of these minerals in the future to meet the domestic demand of
strategic industries is crucial.
Commodity Review
Antimony (Sb)
As per the United Nations Framework Classification (UNFC) system, as on
April 1, 2010, total resources are estimated at 10,588 tons ore with metal
content of around 174 tons. The antimony resources in India are reported to
be inferior in quality. The occurrence of antimony is reported to be in Andhra
Pradesh, Bihar, Jammu & Kashmir, Karnataka and Uttar Pradesh. Presently,
India does not produce antimony and the entire demand is met through
imports. India imported 3,712 tons of antimony in 2011-12, 83 per cent of
which was imported from South Africa alone followed by China (3 per cent).
Import of alloys and scrap was mainly from China (90 per cent). Figure 3.15
shows the antimony imports of India over the last few years.
Borates42
As per the UNFC system,43 total resources of borax as on April 2010, were
estimated at 74,204 tons in Jammu & Kashmir; however, they are still under
survey. Borax is not produced in India presently as economically workable
deposits could not be established so far. All the domestic need is solely met
through imports of raw borax. The total borax imports were around 112,225
tons in 2011 mainly imported from Turkey (43 per cent), the US (25 per
cent), Bolivia (15 per cent) and Argentina (8 per cent). The future demand
might increase because of a probable shift to fibre glass reinforcement by
industries to enhance efficiency by reducing weight.
2000
2001
2002
2003
2004 2005
1999
2006
2007
2008
2009
2010
2011
2012
2013
84
Strategic Materials: A Resource Challenge for India
85
Cobalt (Co)
Associated mainly with copper, nickel and arsenic oxide, cobalt is an important
strategic mineral with wide usage and unique properties. Most of the cobalt
in India is recovered during copper and nickel processing as there is no
production of cobalt from indigenous ores. The remaining demand for refined
cobalt is met through imports. Indias cobalt ores and concentrates were
estimated to be around 5,041 tons, while alloys were around 748 tons in
2011. Imports were mainly from Zaire/Democratic Rep. of Congo (74 per
cent) and Peoples Rep. of Congo (22 per cent) (see Table 3.6).
Table 3.6: Indias Cobalt Imports in 2011
Countries
Quantity
1,059,679
370,673
27,283
13,639
3,097
41,033
All Countries
1,515,404
86
Alloy Steel
4%
Aluminium
2%
Cement
12%
Chemical
78%
Sources: Centre for Sustainable Mineral Development (BGS), US Geological Survey and World
Mineral Yearbook 2011.
accounted for 69 per cent of the total resources having 13.93 million tons,
followed by Rajasthan with 5.24 million tons (26 per cent). Fluorite plays a
vital role in the manufacture of aluminium, gasoline, insulating foams,
refrigerants, steel, chemical and uranium fuel. The production of fluorite is
scarce in the country and mainly fulfilled as a by-product in phosphoric acid
production during the processing of phosphate rock. However, the chemical
and aluminium industry requires a more refined and purified form; hence,
the demand is solely met by imports. The sector-wise usage of fluorite is shown
in Figure 3.16.
India imported 147138 tons of fluorite in 2011 mainly from China (54
per cent) and Kenya (31 per cent). The production of fluorite is limited in
India, and as discussed earlier, grades of fluorite produced do not meet the
specifications of the chemical industry, which is the biggest user of fluorite;
hence, India will remain dependent on imports owing to both quality and
quantity issues.
Molybdenum (Mo)46
As per the UNFC System, the provisional resources of molybdenum ore in
the country as on April 1, 2010 are estimated at about 19.29 million tons
containing about 12,640 tons Molybdenite (MoS2). The above resources are
87
located in Tamil Nadu (9.97 million tons), Madhya Pradesh (8 million tons)
and Karnataka (1.32 million tons). Molybdenite (MoS2) is the principle ore
of molybdenum and usually extracted as a by-product of copper mining. The
domestic demand is high; therefore, molybdenum demand in India is mostly
met by imports. Indias ores and concentrates imports were around 7,735 tons,
while alloys and scrap was 297 tons in 2012. Imports were mainly from Chile
(33 per cent), the US (18 per cent), Netherlands (15 per cent) and Canada
(8 per cent). The principle use of molybdenum is in stainless steel and in
chemicals/catalysts. The global and domestic demand is expected to go high
as considerable growth in super alloys and stainless steel sector is expected in
the near future. India is expected to depend more on imports to meet the
increasing domestic demand.
Nickel (Ni)
Nickel is one of the most important elements that enhances the properties of
iron manifold and makes products hard; it is used in stainless steel production
too. As per UNFC, as on April 4, 2010, the total provisional resources of
nickel ore have been estimated at 189 million tons. The 66 per cent of world
nickel production is used in the stainless steel industry. In 2011-12, domestic
consumption of nickel in India was estimated to be 2,235 tons mostly
consumed in alloy-steel industry. There is no primary source of nickel
production in India; however, nickel is recovered as nickel sulphate crystals,
a by-product obtained during copper production. Most of the domestic
demand is met by processing alloys and scraps, while the remaining by
imports. Indias nickel import in 2011-12 was round 41,729 tons of which,
nickel alloys were 33,658 tons, while nickel waste & scrap was 1,129 tons.
Imports in 2011-12 were mainly from Russia contributing 34 per cent of
the total imports followed by Australia (12 per cent), Norway (11 per cent)
and the UK (6 per cent). The estimated demand of the country is expected
to increase exponentially. According to the 12th year plan, the estimated steel
production is expected to reach 5 million tons; hence, with the development
of strategic industry in India, the demand is expected to rise further. Therefore,
India would have no choice but to be depend on imports to meet the domestic
demand.
Selenium (Se)
Selenium gets recovered as a by-product during copper, lead-zinc, gold and
platinum ore processing, and does not have any primary source available for
extraction. Selenium is expected to be recovered from Copper Smelter of HCL
in Jharkhand; however, HCL has not confirmed further production of
88
Tungsten (W)
Tungsten is an important strategic mineral in India owing to its usage in highend technology industries. The total resources of tungsten ore in India, as
per UNFC system, as on April 1, 2010, have been estimated at 87.4 million
tons; however, all these resources are placed under remaining resources
category due to probable technological constraint to extraction. The entire
demand is mainly met by imports and recycling of alloys and scrap. Imports
of tungsten ores and concentrates have seen a drastic increased to 327 tons
in 2011-12 from 27 tons in the previous year. Imports were mainly from
China (34 per cent), the US (15 per cent), Korea (11 per cent) and Japan
(8 per cent). Owing to lack of primary source, there is no indigenous
production of tungsten concentrates; hence, India will continue to meet its
entire demand only through imports.
United States
The third largest country in the world in terms of geographical area and
highest economy in the world in terms of purchasing power parity, the US is
one of the most developed countries in the world. Being a superpower which
has been involved in various conflicts since the World War II era till the
present, the US dependence on minerals has been significant. Its various
industries, especially the defence industry, are crucially dependent on strategic
minerals. In recent times, as many emerging economies are becoming both
significant producers and consumers of various raw mineral products, the
US is keen to ensure that its supply chain of strategic materials does not get
affected. The US was the first country to realise the vitality of materials to
sustain economic growth. It was the only country to come up with National
Strategic Material Act, 1939 followed by Critical Material Stockpiling Act,
1945.47 During the period 1900-1929 the United States produced nearly
90 per cent of all the minerals it consumed. Since about World War II,
however, the mineral position of the United States has deteriorated.48
Presently, the US imports dependency has increased significantly, for instance,
one-half of U.S. apparent consumption of the 41 mineral commodities
shown in the figure below came from imports, and the United States was
100 percent import reliant for 18 of those. However, it has reduced its
89
90
91
dependency from 100 per cent in 2002 to 85 per cent in 2012-13; the
reduction in import dependency predominantly on China is rather significant.
Nevertheless, the US dependency on imports has increased in recent years,
often because it is economically advantageous to do so. Some developing
countries not only bear the advantage of having rich source of mineral
deposits, but also have cheap energy source and cheap labour to economically
extract them. Hence, all the minerals imported by the country is not meant
to be completely considered under the risk of high import dependence. In
recent years, as there is a surge in domestic demand, the employability for
greener technology and enhancement of present technology is increasing.
Therefore, in many cases, there is a partial or complete insufficiency of these
minerals. Currently, the US depends upon overseas suppliers for over 80
percent of its most important strategic minerals of which 47 per cent of the
19 minerals on which the United States is 100 per cent import dependent
upon are produced in China.49
Depending on the risk factor and high dependency on imports in above
figure, the US has defined its strategic material in the risk pyramid shown in
Figure 3.18: from very high risk at top to very low risk at the bottom. These
also includes rare earth materials.
Figure 3.19: Resources Risk Pyramid for the US
AMERICAN RESOURCES
RISK PYRAMID
Critical and Strategic Minerals in
US Government Studies Relating
to National Security
Source: http://americanresources.org/
92
Commodity Review
Antimony (Sb)
There was no production of antimony reported in 2012, and therefore, the
state was 100 per cent dependent on imports: mainly from China, 74 per
cent; followed by Mexico, 12 per cent; Peru, 3 per cent and others, 11 per
cent. The antimony in the US was mainly used in flame retardants, 35 per
cent; transportation as used in batteries, 29 per cent; chemicals, 16 per cent;
ceramics and glass, 12 per cent and others, 8 per cent.
Arsenic (As)
There is no primary reserve of arsenic in the US, and limited metal is extracted
from Gallium-Arsenide (GaAs) semiconductor scrap. The net imports of
arsenic in the US was around 6,900, of which consumption was around 6,680
metric tons; hence, there is a trend of complete imports reliance. Arsenic has
wide applications in the US, such as in the enhancement of lead batteries,
solar cells for satellites, anti-frictional additives in bearings and telecommunications. It is imported mainly from China, constituting around 86 per cent of
the net imports, followed by Japan with 13 per cent.
Bauxite and Alumina
The US production of bauxite is around 5.6 million tons, which is not enough
to meet domestic consumption. In case of alumina, the US is almost 100
percent dependent on imports. The alumina imports were around 1,850
metric tons in 2012, 90 per cent of which is consumed in aluminium smelters.
Nearly half of US bauxite imports are from Jamaica constituting 43 per cent,
while 34 per cent of alumina comes from Australia.
Chromium (Cr)
Since 1948, the US has been a major producer of chromium ore in the world,
but in recent times the country relies heavily on imports. In 2012, the US
import reliance was 70 per cent with a net import of 139,095 metric tons.50
It was estimated that the US consumes 6 per cent of the worlds total
chromium production, mainly in the form of chromite ore, chromium
chemicals, chromium ferroalloys, chromium metal and stainless steel.
Chromium is mainly imported from South Africa, 34 per cent; Kazakhstan,
17 per cent; Russia, 10 per cent; Mexico, 5 per cent and others, 34 per cent.
Since 2010, the US consumption of chromium was distributed as shown in
Figure 3.19.51
93
Others
51%
Unspecified
3%
Super Alloys
10%
* Others include cast irons, welding and alloy hard-facing rods and materials, wear- and corrosionresistant alloys and aluminum.
Sources: US Geological Survey Mineral Plans.
Cobalt (Co)
The US production of cobalt has not seen significant growth in a decade,
and country has 78 per cent dependency on imports. The US imports in
2012 were around 12,214 metric tons: mainly from China, 20 per cent;
followed by Norway, 14 per cent; Russia, 12 per cent and others, 44 per
cent. Cobalt is a vital mineral in for the US defence, space and manufacturing
industry. Its utility in making superalloys, mainly required for the
manufacturing gas turbine engines, is well-known. Figure 3.20 shows the
consumption of cobalt in various vital industries.
Figure 3.21: Cobalt Consumption in Various Vital Sectors
Chemical Application
25%
Supper Alloys
51%
Metallic application
16%
Carbide Cutting Tools
8%
94
Gallium (Ga)
There is no primary production of gallium in the US, and so it is completely
dependent on imports. Gallium is an essential mineral for the production of
GaAs and Gallium Nitride (GaN), constituting 99 per cent in electronic
circuits. This mineral is vital for the production of Integrated Circuit (IC)
chips used in most of the defence and space applications. In 2012, the US
imported 58 tons of pure gallium, mainly from Germany, 32 per cent,
followed by the UK, 27 per cent and China, 15 per cent.
Lithium (Li)
Lithium is widely used in rechargeable batteries and lubricants. The US does
not have any major lithium production facility and its dependence on imports
is more than 70 per cent. Domestic lithium is mainly extracted from scraps
and recycled. The US imported 1,070 metric tons of lithium in 2012, more
than half of which was imported from Argentina, 52 per cent, followed by
Chile, 44 per cent and China, 3 per cent.
Niobium (Nb)
Niobium is a vital strategic material for the US mainly for two reasons: First,
there is no domestic production, and the country is 100 per cent dependent
on imports. Secondly, the major usage of this mineral is in production of
high grade steel constituting about 52 per cent and for supper alloys as 48
per cent to be used in aerospace industries. The state imported 47,000 metric
tons of niobium in 2012 and estimated value of niobium consumption was
US$ 424 million and was expected to be about US$ 500 million in 2012.52
Brazil is the highest net exporter of niobium to the country contributing about
82 per cent of net export followed by Canada with 10per cent.
Vanadium (V)
The major usage of vanadium as an alloying agent, in the iron and steel
industry, amounts to about 93 per cent of the total vanadium domestic
consumption. The US has about 96 per cent of import dependency importing
about 8,330 metric tons of mineral in 2011 of which ferrovanadium
constituted the highest. Ferrovanadium was imported mainly from Republic
of Korea, 43 per cent, and Canada, 33 per cent; Vanadium pentoxide was
imported from Russia, 47 per cent, followed by South Africa, 32 per cent
and China, 19 per cent.
95
NOTES
#
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
Maps of Africa, Australia, Brazil, China, India and US are compiled from US geological
(USGS) and British geological (BGS) survey using GIS map data at http://mrdata.usgs.gov/
(Accessed on 20th April 2014)
Hanns W. Maull, South Africas Minerals: the Achilles Heel of Western Economic Security?
International Affairs (London), 62 (4), Chatham House, autumn, 1986, pp. 619-626.
Sub-Saharan African GDP Growth Forecasts, The Economist, October 13, 2011, at http://
www.economist.com/node/21533441 (Accessed December 22, 2013).
Map of Africa, at http://teacherweb.ftl.pinecrest.edu/snyderd/APHG/projects/MUN-BC/
maps/minerals.jpg (Accessed December 24, 2013).
Manganese Production 2012, USGS Mineral Resources Program, at http://minerals.usgs.gov/
minerals/pubs/commodity/manganese/mcs-2012-manga.pdf (Accessed December 24, 2013).
Publications List, International Study Group of Lead and Zinc, at http://www.ilzsg.org/generic/
pages/list.aspx?table=document&ff_aa_docume (Accessed December 24, 2013).
Economic Irrationalism, The Sydney Morning Herald, at http://www.smh.com.au/federalpolitics/political-opinion/our-economic-irrationalism-20120312-1uwde.html (Accessed
December 24, 2013).
Australias Trade with East Asia, the Americas, and the European Union: 2010, Australian
Government Department of Foreign Affairs and Trade, at http://www.dfat.gov.au/media/
releases/department/2011/dfat-release-20110817.html (Accessed December 21, 2013).
RBA: Statement on Monetary Policy-November 2013", Reserve Bank of Australia, at http:/
/www.rba.gov.au/publications/smp/2013/nov/html/index.html (Accessed December 22,
2013).
Production and Trade Minerals, Oil and Gas, Australian Bureau of Statistics, at http://
www.abs.gov.au/ausstats/[email protected]/Lookup/by%20Subject/1301.0~2012~Main%20Features~
Production%20and% 20trade%20%E2%80%93%20minerals,%20oil%20and%20gas~153
(Accessed December 24, 2013).
Artemis Resources, at http://www.artemisresources.com.au/IRM/Company/ShowPage.aspx/
PDFs/1527-22308941/ShowmetheAntimony (Accessed December 24, 2013).
Nickel, Geoscience Australia, at http://www.ga.gov.au/minerals/mineral-resources/
nickel.html (Accessed December 24, 2013).
Economic Demonstrated Resources are the sum of measured resources and indicated resources.
Indicative resource is economic, where there is a reasonable level of confidence, of their
contained metal, grade, tonnage, shape, densities, physical characteristics, while measured
resources are indicated resources that have undergone enough further sampling and are
acceptable estimates.
Information and Analyses on the Brazilian Mineral Economy, Instituto Brasileiro de Minerao
IBRAM, at http://www.ibram.org.br/sites/1400/1457/00000365.pdf (Accessed December
24, 2013).
Chinas Twelfth Five Year Plan (2011-2015) - the Full English Version, British Chamber of
Commerce in ChinaBrit Cham, Beijing, at http://www.britishchamber.cn/content/chinastwelfth-five-year-plan-2011-2015-full-english-version (Accessed December 24, 2013).
Report on Chinese Mineral Reserves, 2011, US Geological Survey.
David Adams, China Mines, May 23r, 2006, at http://www.nexis.com (Accessed December
24, 2013).
Chinese Mineral Report, USGS Mineral Resources Program, at http://minerals.usgs.gov/
minerals/pubs/country/2010/myb3-2010-ch.pdf (Accessed December 24, 2013).
Ministry of Land and Resources, report from National Bureau of Statistics China 2011d,
p. 37. National Bureau of Statistics of China, 2011b, p. 115
Mineral Year Book for China, USGS Mineral Resources Program.
96
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
97
4
Risk Assessment of India
99
There are a few other models that broadly cover the similar criteria as
mentioned above. It could said that depending on the needs for individual
nations and their geopolitical standings the indicators in the risk models could
differ, but by and large the criteria for risk identification remain the same.
Figure 4.13 could be viewed as a broad representation for Risk Assessment
Model for Strategic Minerals.
Figure 4.1: A Representative Risk Assessment Model for Strategic Minerals
Criticality
Import
Dependence
Geopolitical Potential
Concentration
Georaphy
Politics
POLICY
(Development,
Labour etc)
PLACE
(Distance,
Resources,
Contiguity etc)
Risk Assessment
Geopolitics
G - Global
R - Regional
L - Local
100
101
million sq. km, as well as island territories, vital offshore installations and
airspace to defend.4 The Indian Forces, therefore, have to remain prepared
and address various security challenges. They also have to play an important
role in the management of various natural disasters. India is amongst the
worlds top countries in terms of defence expenditure and imports significant
amount (approximately 70 per cent) of defence hardware. India proposes to
spend around US$ 45 billion on defence in 2013-14. There are few reports
indicating that this amount be increased to US$ 66-67 billion by 2020.
The Defence Research and Development Organisation (DRDO) is the
key organisation with a vast network of 52 laboratories, and is involved in
various areas from aeronautics, combat engineering to life sciences. It is
responsible for Indias missile programme. Defence Public Sector Units
(DPSUs) arena integral part of Indias defence production architecture and
account for more than 65 per cent of the total output. Per year value of their
production is around US$ 4 billion. The private sector also plays a significant
role in the defence industry as sub-contractors and ancillary industry. In
various cases, they are the suppliers of raw materials, semi-finished products,
parts and components to DPSUs, ordnance factories (which provide the
production base), base workshops of the army, base repair depots of the air
force, the dockyards of the navy, etc. Foreign companies account for the
majority of procurement from the private sector in India, with approximately
70 per cent of Indian defence procurement coming from overseas sources.5
However, it is important to mention that this figure is disputed by people
working in the system; as per them, the import dependence is much less than
what is being projected in certain reports. Recently, India has permitted 49
per cent Foreign Direct Investment (FDI) in its defence sector.
The above backdrop signifies that even though India imports majority
of its defence hardware, still there is appreciable dependence on the local
industry (both public and private). Moreover, it assists in appreciating the
importance of strategic materials to Indias defence, space, missiles, energy
and other strategic sectors.
Every industry has certain key drivers that influence the supply of strategic
materials. Such drivers have socio-political, geographical, economical, and
technological and aspects, and may vary from material to material. Broadly,
they could be analysed at structural and domestic levels. At the structural
level, they could relate to the changing global balance of power and growing
competition and cooperation amongst nations and policies of the states to
keep the export/import of strategic under control. While at the domestic level,
the internal political dynamics, various socioeconomic factors, mining polices,
102
103
10. What are the possible indicators that the supply chain (both internal
and external) of strategic material to Indian industry could get
disrupted (natural reasons like disasters or otherwise)?
11. What are the procedures and possibilities in regards to substitutions?
12. What are the social and environmental challenges faced by a state
regarding its mineral deposits?
The following sections discuss two modelsPorters Five Forces Analysis
and Likert Scale Analysisto put in perspective how India is positioned in
regards to its strategic minerals needs.
104
Bargaining
power of
buyers/
customers
Threat of
substitute
products
Existing
competitive
rivalry between
suppliers
Power of
suppliers
Threat of
new market
entrants
105
Countries
Ores n Conc.
Percentage
Alloys & Scrap
Ores n
Conc.
Alloys
& Scrap
China
92.8
2.0
2.5
2.5
90
Bolivia
Russia
Australia
Turkey
US
43
25
15
8
55
34
Chile
Russia
16
15
11
11
10
Australia
Brazil
Russia
Zambia
Boron
Turkey
US
Bolivia
Argentina
Cobalt
74
22
4
Fluorite
China
Kenya
83
12
Germanium US
Australia
China
South Africa
Molybdenum US
Chile
Netherland
Canada
Nickel
Canada
US
Uganda
Russia
Alternative
countries
South Africa
Mongolia
Mexico
34.6
23.3
16
11.23
China
Austria
21
37
14
9
63
19
Peru
Russia
Australia
Russia
Norway
Finland
45
42
9
2
26
23
8
7
Brazil
South Africa
Cuba
106
1
6
Canada
Chile
Peru
Selenium
Japan
China
Korea
Belgium
Germany
NA
32
22
14
13
10
NA
Tin
Malaysia
Indonesia
Belgium
Singapore
41
40
13
46
17
10
8
Tungsten
NA
China
Germany
Rep. of Korea
US
NA
44
15
11
8
Russia
Canada
Chile
Source: Compiled from US Geological Survey, Export-Import Data, Ministry of Commerce, Indian
Federation of Mines and Indian Bureau of Mines.
From Table 4.1, it is clear that for a few minerals such as antimony,
cobalt, fluorite, nickel and molybdenum, the bargaining power is very less,
as our dependency on countries like China, South Africa, Australia and Congo
is on the higher side. While for other minerals, the bargaining power is
moderate, as the existing dependency is reasonable. The future probable
demand for some of these minerals such as cobalt, nickel molybdenum and
tungsten is expected to grow exponentially for two specific reasons. First, there
is a higher global demand as the world investment in high-end technology is
following an increasing trend. Second, countries like China, South Africa and
Singapore are developing rapidly, and hence, their domestic demand is also
increasing. Therefore, at present, India needs to come up with highly focused
policies, engage in various bilateral and multilateral engagements at high level
and undertake long-term collaborations with potential alternative countries
in order to increase the bargaining power.
107
Country
Antimony
China
Russia
Bolivia
53
19
17
Bismuth
China
Belgium
Beryllium
US
Cobalt
56
Germanium10
China
Approx. 68
Lithium
Australia
Chile
Aprox. 35
35
Nickel
Australia
Approx. 40
Tungsten
China
64
Tin
China
44
Source: Compiled using US Geological Survey, Indian Bureau of Mines and UK Geological Survey.
World production for the most of the minerals as shown in Table 4.2 is
dominated by China, but it also has some of the highest world consumption
of such materials. The general imports trend for India appears more to be
from both developed as well as underdeveloped countries like Russia, South
Africa, Bolivia, Chile, Congo and Zambia as their domestic demand is low.
Even though the investments to these countries is significant, it also assures
probable long-term supply of most of these minerals. Hence, the bargaining
power of suppliers is either low or moderate for India. The future bargaining
power for India will depend on the stability of governments in some of these
countries.
108
for the production of key technologies, the quality requirements and technical
specifications in respect of strategic materials are very stringent. Hence,
alternatives are not accepted readily. This makes it difficult to find exact
alternative materials (substitutes) the stringent technical requirements and
hence imprecise substitutes are not possible. Moreover, some of the strategic
minerals have substitutes which are also not readily available because they
also belong to the strategic minerals category.
Table 4.3 demonstrates the potential substitutes of some of the strategically
important minerals. (The portions in bold refer to some of the challenges
associated with the substitutes.)
Table 4.3: Potential Substitutes
Minerals
Substitutes
Antimony
Beryllium
Bismuth
Boron
Cobalt
Gallium
Liquid crystals made from organic compounds are used in visual displays
as substitutes for Light Emitting Diodes (LEDs).
Indium phosphide components can be substituted for GaAs-based
infrared laser diodes in some specific-wavelength applications,
Silicon is the principal competitor with GaAs in solar-cell applications.
GaAs-based ICs are used in many defence-related applications because
of their unique properties, and there are no effective substitutes.
109
Minerals
Substitutes
Germanium
Indium
Lithium
Molybdenum
Nickel
Niobium
110
Minerals
Selenium
Silicon is also the major substitute for selenium in low- and mediumvoltage rectifiers and solar photovoltaic cells.
Sulphur dioxide can be used as a replacement for selenium dioxide in
the production of electrolytic manganese metal but is avoided due to
environmental constraint.
Tantalum
The following materials can be substituted for tantalum, but usually with
less effectiveness: niobium in carbides; aluminium and ceramics in
electronic capacitors.
Hafnium, iridium, molybdenum, niobium, rhenium, and tungsten in
High temperature applications.
Tin
Aluminium, glass, paper, plastic or tin-free steel substitute for tin cans
and containers.
Other materials that substitute for tin are epoxy resins for solder;
aluminium alloys, copper-base alloys and plastics for bronze.
Tungsten
Source: Compiled using US Geological Survey, Indian Bureau of Mines and UK Geological Survey.
111
Broad Evaluation
The Five Forces Analysis provides an overall idea about the competitive
strength and attractiveness of the strategic materials market. Porter himself
calls these forces as the micro-environment. However, in this particular case,
the information presented above to describe and discuss various forces does
provide an understanding about the overall environment. Each force
individually and all forces collectively would have implications for every
country depending on its policies and requirements about the strategic
materials. For a state like India, the challenges are twofold: one, as a producer
112
of the strategic materials and the other as a user of strategic materials. Indias
minerals and mining industry need to factor in the outcomes of the Porter
method analysis for the assessment of their position in the global market and
to plan for the future. Indias industry, which is dependent on imports of
strategic materials, could draw its conclusions based on the model output,
whereas Indian policymakers should factor in various aspects highlighted by
this model in order to develop a long-term policy where the dependence on
overall imports could be reduced.
113
Here the purpose has not been to use Porters Five Forces Analysis in a
classic sense, like to use it for understanding the profitability and the dynamics
of competitive structure of the mining industry in India. The purpose has
been to put in broad context the five forces of this model in respect of Indias
strategic mining industry with a view to appreciate the strengths and
limitations of this industry and to have a better understanding of the overall
dynamics of this industry. The strategic minerals industry is actually a
secondary portion of the materials industry. Practically, it is difficult to isolate
a section of mining industry and analyse only that sector as a separate unit.
Such assessment becomes further difficult because of the strategic connotations
associated with this industry. Here, the five forces model is essentially about
assessing the micro-environment. Such analysis is essential to know few basic
realities like the bargaining power of buyers and suppliers, the competitive
rivalry in the industry, nature of substitutes options, etc. Thus, Porters five
forces are discussed herein the context of Indias need for strategic materials
(minerals) and its dependence on the global strategic materials industry.
Here, the model has not been used to study the strengths and limitations
of Indias strategic materials industry. Also, no attempt has been made to
recognise the exact financial effectiveness of this industry. The basic idea
behind using this methodology is to develop a reasonable understanding of
the global strategic materials industry and broadly ascertain Indias dependence
on the global supply of such material. There could be some amount of
subjectivity, implicit variability and uncertainty in assumptions while doing
this appraisal. However, to bring in objectivity in assessment, as far as possible,
empirical analysis has been attempted.
114
measure and various scales like Staple Scale, Semantic Differential Scale and
Likert Scale have been devised to undertake such analyses. Here, Likert Scale
has been used to analyse the exact nature of risk India faces in respect of
strategic materials.
This risk assessment model for strategic materials is a weighted average
model based on a few important parameters which are commonly considered
as significant contributors towards risk. The degree of parameters is measured
using Likert Scale. The value of each parameter derived using the Likert Scale
becomes an input for weighted average computations. Each risk factor
(parameter) is given an equal weight in the model, thereby making it robust
for comparative analysis of various strategic materials.
The Likert Scale is a psychometric 13 scale and commonly involves
conducting surveys, questionnaires and also engages mechanisms to measure
constructs such as attitudes, images and opinions.14 This scale expects the
respondents to indicate preferences or degree of agreement or disagreement
with each of a series of statements about the stimulus objects. Likert Scale is
a non-comparative scaling technique and is one-dimensional (only measures
a single trait) in nature. Respondents are expected to indicate their level of
agreement with a given statement by way of an ordinal scale. This scale in its
most common forms comprises a five-point scale ranging from Strongly
Disagree on one end to Strongly Agree on the other with neither Neither
Agree nor Disagree in the middle.
Figure 4.3: Likerts Five-point Scale
Some practitioners also advocate the use of seven- and nine-point scales
which add additional granularity. Sometimes a four-point (or other evennumbered) scale is used where no indifferent option is available. Each level
on the scale is assigned a numeric value or coding as shown in Figure 4.3.
The analysis could be conducted on an item-by-item basis (profile analysis),
or a total (summated) score can be calculated.15
For this particular study, a four-point scale has been used. Such a scale is
basically used to facilitate data analysis, by assigning an integer value on the
scale. The details are as follows:
115
The traditional way to use Likert Scale is to sum the values of each selected
option and create a score. This method is commonly known as arithmetic
mean. There is another form of mean considered as a more accurate process
called Weighted Average Mean. Here instead of data contributing equally
to the final average, some data points contribute more than others.16
The mathematically Weighted Average Means is represented as follows:
n wx
i i
x=
i=1 wi
Where wi represents the value assigned on the Likert Scale, and xi is the
weighted percentage value assigned to each factor. Risk value assigned to the
factor on Likert Scale varies from 1-4, where minimal value 1 represents low
risk, while 4 represents high risk (see Figure 4.4).
The factors to be introduced on Likert Scale for analysis have been
considered on the basis of probable causes which might affect the supply of
minerals in future. Availability of risk factor involves the possibility of imports
from other countries, diversifying the risk. When some countries hold the
monopoly of certain material in terms of production and reserve, the risk
become higher. The other factor involves import dependency of particular
country which resembles the risk. The future probable demand directly or
indirectly impacts the imports as higher global demand might raise the
international price which indeed might effects the amount of imports. There
is an additional factor of substitution which is not included in the analysis
above due to complications involved in giving the integer value for risk. The
substitution factor becomes intricate as substitutes might be already in the
list of critical minerals, or some of them might have the advantage of
reusability and could be extracted from alloys and scraps.
In this particular case, for the purposes of broad understanding,
maintenance of same Datum level for every mineral assessed and ease of
calculation the contribution of every risk factor has been assumed to be same.
116
Low
Neutral
Availability risk
Medium
High
25
Import dependency on
particular country
Imports
Percent
25
25
25
n wx
i i
x=
i=1 wi
n
30.25 + 40.25+30.25+20.25
x=
= 3.0
0.25+0.25+0.25+0.25
i=1
Low
Availability risk
Neutral
Medium
High
25
Imports
Percent
25
25
X
25
Low
Neutral
Medium
High
Percent
25
Import dependency on
particular country
25
Imports
25
25
117
Low
Neutral
Availability risk
Medium
High
Import dependency on
particular country
Percent
25
25
Imports
25
25
Low
Neutral
Medium
High
Percent
Availability risk
25
Import dependency on
particular country
25
Imports
25
25
Low
Neutral
High
Percent
Availability risk
25
Import dependency on
particular country
25
Imports
Medium
25
X
25
Low
Neutral
Medium
Imports
Risk Factor- 3.25/4.0
Percent
25
Import dependency on
particular country
Probable future demand
High
25
25
25
118
Factors/Scale
Low
Neutral
Medium
High
Percent
Availability risk
25
Import dependency on
particular country
25
Imports
25
25
Low
Neutral
Medium
Import dependency on
particular country
Imports
High
25
25
X
Availability risk
Percent
25
25
Low
Neutral
Medium
Import dependency on
particular country
Imports
High
Percent
25
25
25
Availability risk
25
Low
Neutral
Medium
High
Percent
Import dependency on
particular country
25
Imports
25
25
Availability risk
Risk Factor- 2.75/4.0
25
119
Low
Availability risk
Neutral
Medium
High
Import dependency on
particular country
Percent
25
25
Imports
25
25
Low
Availability risk
Import dependency on
particular country
Neutral
Medium
High
Percent
25
25
Imports
25
25
Finally, Table 4.17 lists the risk factors for the above-mentioned strategic
minerals.
Table 4.17: Risk Factor for Various Minerals
Minerals
Antimony
Bismuth
Beryllium
Boron
Cobalt
Fluorite
Gallium
Germanium
Indium
Lithium
Molybdenum
Nickel
Niobium
Selenium
Tantalum
Tin
Tungsten
120
Analysis
The above methodology indicates the overall risk factor associated with each
strategic mineral on the basis of four vital factors. The above analysis also
gives a comparative risk factor which varies from 1.5 at one end (lower) of
the scale to 3.75 at other (higher). It is observed that out of 13 materials, 30
per cent of the minerals lie in the bracket of higher risk, while more than 50
per cent lie in the medium risk bracket. The strategic minerals which are in
higher risk bracket are mainly cobalt, germanium, molybdenum and tungsten.
A detailed examination of these minerals mainly from supply-demand
perspective is as follows:
Cobalt (Co)
Cobalt is mainly used in high-end technology such as production of
superalloys, gas turbine blades and cutting tools.
I. The Democratic Republic of Congo (DRC) holds the monopoly in
total reserves and is one of the principal producers contributing about
55 per cent, followed by Zambia (9 per cent), Australia (8 per cent)
and Russia (5 per cent).
II. Indias 74 per cent of cobalt imports are from DRC followed by
Zambia with 22 per cent. This indicates that Indias almost 96 per
cent of total imports are only from two sources.
III. India does not have any primary source of cobalt; hence it imports
large amount of cobalt in terms ores and concentrates and alloys and
scraps.
IV. Indias demand of cobalt is expected to rise in the future with the
expansion of aerospace industry in the country. Overall, there would
be increasing usage of cobalt-based superalloys in civil and military
aviation sectors. Also, the usage would be as a catalyst for gas-toliquid production of rechargeable batteries for hybrid electric vehicles
and cellular telephones. The use in aerospace and energy generation
industries which use cobalt-bearing superalloy for the production of
gas turbine engine parts is likely to grow in the future; hence, the
global demand is expected to increase multi-fold.17
Due to the specialised nature of applications and requirement of highquality cobalt, there is a difficulty in substitution; hence, options are limited.
Cobalt has the advantage of reusability, but due to high consumption, the
domestic demand is mainly met by high imports of both ores and concentrates
and in form of alloys and scraps.
121
Germanium (Ge)
Germanium is the sole element used in the electronic industry apart from its
other applications.
I. China is one of the major producers of germanium. Chinas refinery
production was about 70 per cent of the worlds total production in
2012. Other producers include the US, Russia and Australia. Though
almost 30 per cent of the total germanium consumed worldwide is
produced from recycled materials, still to meet the increasing global
demand, the existing ores and concentrates deposits are not enough.
II. About half of Indias total imports of germanium come from China
followed by the US and Australia.
III. India has limited primary resource of germanium ores and
concentrates; however, the consumption is likely to increase in future.
Naturally, the dependency on imports is likely to increase.
IV. India has a rapidly expanding electronics and communication
equipment production industry. Also, India is keen towards achieving
maximum indigenisation of its military industry which includes
development and production of sophisticated military electronic
equipment. All this indicates that the demand for germanium is likely
to increase in future.
Silicon can be used as a less expensive element to substitute germanium
in the electronic industry to an extent. Zinc selenite is used as a substitute
for germanium in infrared applications systems, but often at the expense of
performance.
Molybdenum (Mo)
Iron and steel industry and superalloy consumption accounted for about 81
per cent of the molybdenum consumed in 2011.
I. Global availability of Molybdenum reserves and also the maximum
production of mineral have the Chinese footprint (38 per cent). The
US (31 per cent), Chile (13 per cent) and Canada (5 per cent) are
sources for procurement. Overall, the availability is risk is medium
for this mineral.
II. Indias imports are mainly from Chile contributing 37 per cent of
total imports, followed by the US (22 per cent), Netherlands (14
per cent) and Canada (9 per cent). Though Indias dependency on
Chile for imports is comparatively high, but the flexibility for
diversification exists.
122
Tungsten (W)
Tungsten is a vital mineral of strategic importance. It acts as an important
mineral for making special alloys used in various strategic industries. It is
exceedingly used as filament for electric bulbs and in the making of highspeed tools. This material belongs to the high risk bracket due to following
reasons:
I. China holds more than half of world production and reserves
contributing about 60 per cent followed by Russia (9 per cent),
Canada (4 per cent) and the US (5 per cent).
II. Interestingly, Indias imports are not from countries having major
deposits of tungsten. India mainly imports tungsten from two
countries, Democratic Republic of Congo (41 per cent) and South
Africa (40 per cent); hence, Indias import dependency is not on a
single source, and for India, the risk belongs to medium category.
At the same time, it is also important to note that there is no
indigenous production of tungsten concentrates in India;19 hence,
there is total dependence onimports.
III. Due to the increasing demand of superalloys in high-end
technological industries, the dependence of this mineral is expected
to increase in future.
IV. Tungsten can be reused; therefore, the scrap also becomes an
important source of raw material for the tungsten industry. Other
substitutes are mainly titanium carbide, ceramics, ceramic-metallic
composites and molybdenum. In general, due to quality concerns,
123
Countries
Cobalt
DRC
Zambia
Molybdenum
Chile
US
Netherland
Canada
37
22
14
9
Germanium
China
US
Australia
44
19
16
Tungsten
DRC
South Africa
41
40
Imports
Exports
Cobalt
5,041
726
51
264
Molybdenum
4,382
412
938
15
Tungsten
27
404,654
32
432,709
Germanium
Oxides
2,855.27
14.08
In closing
India is one of the emerging economies in the world, and its needs for mineral
resources to sustain growth are significant. This chapter has tried to put in
context Indias requirements and the sources available to satisfy its needs. In
order to understand this, two models were studied, both having different
approaches to address the issue. However, when viewed together, they provide
a broad idea about the current as well as future risks that India could face.
The above analysis denotes the percentage dependency of India on various
countries for the supply of strategic minerals.
124
8.
9.
10.
11.
12.
13.
14.
125
5
Indias Import Dependency
Import dependency is not unusual either for India or for various other nationstates. The Indian State is dependent in various fields either partially or fully
on imports. Indias growing dependence on imported energy is well known.
Coal and oil are two sectors where India has significant dependency on
imports. Further, there are a few other areas where the dependence on imports
is significant, and strategic minerals is one such area. Overall, dependency
management is a significant (and serious) business for strategic decision-makers
globally. In the Indian context, it is essential for the policy-makers to identify
and implement sustainable solutions for reducing the disadvantages it has in
the arena of strategic materials. The Government of Indias Planning
Commission has published a very detailed report during May 2012 titled
Sustainable Development: Emerging Issues in Indias Mineral Sector, which
has identified specific areas of concerns including import dependence. Various
other reports have analysed mineral dependence and its impact on countrys
economic and institutional development for various countries.1 Thus, such
reports highlight the fact that handling import dependencies is an important
aspect in planning for existing and future needs of strategic materials.
This chapter discusses the larger geopolitical aspects of Indias mineral
dependency. The purpose is to factor foreign policy and economic diplomacy
related issues to understand how India is positioned in regards to continuing
with its present import structure. Chapter IV broadly identified that Indias
dependence on imports is mainly on states like China, Brazil, Democratic
Republic of Congo, Russia, Australia and the US. The mineral deposits and
production capabilities of these states are already discussed elsewhere in this
127
book. This chapter deliberates on Indias relationships with these states and
takes a broad overview of political and industrial dynamics of these states.
It is difficult to isolate the exact influence of Indias bilateral relationships
with mineral relevant states supplying strategic materials. However, a broad
understanding about Indias overall relationships with these states could be
an indicator for judgement. Amongst the states identified, India has had
excellent relationship with Russia for many decades. Because of Indias nuclear
policies, the Indo-US relationship has witnessed various ups and downs in
the past. India has fought a war with China in 1962; however, during last
few years, a significant amount to harmonisation in the relationship has been
witnessed. Following paragraphs present a backdrop of Indias bilateral
relationships with various major strategic mineral exporters to India.
Amongst the six states, namely China, Democratic Republic of Congo
(DRC), Russia, Brazil, Australia and the US, on which India is significantly
dependent on procuring minerals, India is most dependent on DRC.
Unfortunately, DRC is one country with maximum political turbulence, and
the African region as such has witnessed various civil wars. Hence, when
debating bilateral relations of India, specifically in the case of DRC, the
internal situation in a country also needs to be discussed, because unsettled
political conditions and an ongoing bloody conflict in any state would
obviously impact the exports from that state. While discussing Indias
geopolitical relationship with these states, this chapter also presents
information in regards to important bilateral agreements undertaken by
Government of India with these states in the field of minerals.
DRC
India always had a cordial and friendly relationship with the Democratic
Republic of Congo (DRC). India was among the first countries to establish
a diplomatic mission in Kinshasa, the capital and the largest city of the DRC.
India sent its Ghurkha troops to DRC during 1960-62, under United Nations
Operation in the Congo (Opration des Nations Unies au Congo, or
ONUC),2 for countering the rebellion in Katanga. At present, more than
3,000 Indian troops are deployed under the largest ever UN Peacekeeping
operation in the country, United Nations Organisation Stabilisation Mission
in the Democratic Republic of the Congo (MONUSCO). In general, trade
and commercial linkages between both countries are limited. But, there are
a few Indian companies engaged in the mining of copper, cobalt and diamond
in DRC. A large portion of DRCs pharmaceutical imports are sourced from
India. An Indo-Congolese Chamber of Commerce and Industry has been in
existence from pre-civil war days, but has not been active.3
128
Strategic Materials: A Resource Challenge for India
129
130
131
while agreement was made for eight new projects, seven of which are
enlisted as follows:10
I. Bacterial Leaching of Low Grade Gold Ores.
II. Development of suitable underground mining methods for
exploitation of chromite deposits of Sukinda, Orissa.
III. Retreatment of Tailings at K.G.F. (Kolar Gold Fields).
IV. Setting up of a pilot training-cum-production centre in South
Africa for cutting and polishing of precious and semi-precious
stones.
V. Investigations to develop and economically viable flow-sheet for
extraction of gold from the gold ore of Bhukia Jagpura Deposit,
near Banswara, Rajasthan.
VI. Development of National Institute of Miners Health, Kolar.
VII. Application of Ground Penetration Radar of Exploration and
Location of Abandoned Galleries and Water Bodies in mines.
There has been a series of talks over this cooperation agreement
subsequently too, in the form of various meetings held in New Delhi
as well as Cape Town till 2005. Further, after a gap of several years,
the Ministry of Mines participated in the Annual Mining Indaba at
Cape Town held during February, 1-4, 2010.
(c) In 2002, India signed a Memorandum of Understanding (MoU) with
Morocco in the field of geology and mineral exploration. The MoU
was signed to promote mineral exploration, provide training to the
personnel, facilities and labs for Morocco scientists in field of
geological and geophysical mapping, mining environment and mining
regulations.11
(d) Republic of Namibia and Ministry of mines signed a MoU on August
31, 2009 in New Delhi for cooperation in the field of geology and
mining.12
(e) India-Malawi Joint Working Group on Mineral Resources
Development, a protocol was signed for future course of action in
cooperation for mineral exploration on 17th October, 2011 in New
Delhi.
(f ) India has signed a MoU with Mali on high level cooperation in the
field of Geology and Mineral Resources on January 11, 2012. The
MoU includes investment in Research and Development (R&D) in
the country; encouraging transfer of technology; training personnel;
development of geological and mineral resources; exploring prospects
for mining exploration; visits of expert teams; public and private sector
investments to develop mining activities in Mali; information
132
Australia
Australia views itself as part of Indias extended neighbourhood. India and
Australia have several commonalities, which serve as a foundation for closer
cooperation and multifaceted interaction, on lines similar to what India has
developed with other Western countries. Both states are strong, vibrant, secular
and multicultural democracies. They both have a free press and an
independent judicial system; the English language is also an important link.
Cricket and now the large numbers of Indian students coming to Australia
for education are also significant elements in the awareness at the popular
level. Over the years, this relationship has grown in strength and importance
since Indias economic reforms in the 90s and has made rapid strides in all
areastrade, energy and mining, science & technology, information
technology, education and defence.
India is Australias largest export market for gold and chickpeas, second
largest market for coal and copper ores and third largest market for lead and
wool. Four productscoal, non-monetary gold, copper ores & concentrates
and petroleumaccounted for over 80 percent of Indias imports from
Australia, with coal and gold being the dominant imports in 2011-12.
The trade amongst both these states is growing exponentially since the
last few years. From US$ 5.79 billion in 2003-04, trade in goods and services
between India and Australia reached US$ 19.16 billion in 2011-12. Indias
exports to Australia were US$ 3.45 billion, while Indias imports from
Australia were US$ 15.73 billion. Indias export of goods to Australia in 201112 was US$ 2.60 billion and Indias import of goods US$ 13.71 billion. Indias
export of services was US$ 0.84 billion and import of services was US$ 1.68
billion.15
b)
c)
d)
e)
133
Brazil
Traditionally, Indias relationships with the Latin American States have been
friendly, and it has close interactions with them both at bilateral and
multilateral levels. Particularly, for last few years, India-Brazil bilateral relations
have been in a state of upswing. Communication revolution of the 20th and
21st century has made the geographical divide between these two states
irrelevant. These states share various cultural and political values. Overcoming
the limitations of distance and language, both the states have been
strengthening their bilateral relationship in various fields. Both the states are
being viewed as rising powers, both regionally and globally. The states are
also engaging with each other at various important multilateral forums and
playing their role towards evolving a global order.
The states have strong trade and economic ties; moreover, their
relationship is maturing as a response to economic realities. There has been
134
two-way investment between India and Brazil with the Brazilian companies
investing in automobiles, IT, mining, energy, biofuels, footwear sectors, and
Indian companies investing in IT, Pharmaceutical, Energy, agri-business,
mining, engineering/auto sectors.17 Both the states have decided to work
towards achieving a target of $10 billion bilateral trade over the next few
years from the US$ 7.73 billion in 2010.18 Also, in recent past, both the states
decided to develop defence co-operation, and an announcement setting up
of an India-Brazil joint defence committee was made in April 2010.19
On the ideological front, Brazil and India share a core set of values
democracy, market economy and a strong urge to emerge as a major power
in the world by imbibing the best practices for development. They understand
that their relationship has great geopolitical importance and are likely to
remain in the centre stage of global politics in the coming years. This
relationship has geopolitical, economic and strategic dimensions.
India and Brazil, in many ways, represent Asias and Latin Americas
foremost developing states keenly watched by many in the world for their
economic and technological developments. India has recorded sustained high
economic growth rate in the past few years, and same is the case with Brazil.
Both the states have developed an extensive infrastructure for Science and
Technology (S&T) which encompasses agencies of central and regional
government as well as public and private organisations. They signed an
agreement on cooperation in the fields of S&T at New Delhi on July 22,
1985. This agreement came into force on January 24, 1990 according to the
Contracting Parties with respect to constitutional procedures (in accordance
with Article X).20 Over the years, it has been observed that the major areas of
collaboration in the S&T arena include climate research, biotechnology,
bioinformatics, human health, renewable energy, marine sciences and new
materials.
135
energy sector; however, there are good prospects that a collaboration in the
future could happen towards the import of minerals like Cobalt, Nickel, Tin
and Tungsten from Brazil.
China
It has become predictable wisdom that China is the post-Cold War worlds
emerging great power that poses the most intricate questions for the future
of international security.21 The last half-a-decade has shown a substantial
growth in Chinas global power status. This has essentially happened because
of the current and projected economic transformation of China. The
economic growth in China has accelerated along with increased integration
with the global economy.22 Since opening up of its economy in 1978, China
has averaged around 9.4 percent annual GDP growth, one of the top growth
rates in the world. The last three decades of economic liberalisation have also
shown the world the magnitude of Chinas labour force, creativity and
purchasing power; its commitment to development and its degree of national
cohesion.23 Today, Rise of China (the term coined in 2003 by Chinas political
establishment was Peaceful Rise of China24 ) has become a part of a lexicon,
and the global community understands that China has arrived and will
increasingly shape even global future, not just its own. To a large extent this
has become possible because of the correct strategic choices made by China
regarding economic liberalisation.
India has fought one war with China during 1962. This 1962 border
clash saw bilateral relations enter the abyss. However, over a period of time,
now, the relationship has significantly improved. Presently, these relations have
reached a level where these states have even conducted a few joint military
exercises. Both the states understand their increasing importance in global
geopolitics. However, in spite of this new found bonhomie, still, some amount
of distrust exists. The border issue is far from resolved, both the states continue
to have different perceptions about the demarcation of borders and various
misgivings about the intentions of both the states do exist.
India-China bilateral trade which was as low as US$ 2.92 billion in 2000
reached US$ 70 billion in 2012,25 making China Indias largest goods trading
partner. Indias imported goods worth US$ 40.88 billion (+38%) from China,
resulting in an adverse balance of trade of US$ 20 billion in 2011. Indias
total exports to China were US$ 15.68 billion (+7.37%), and Chinas exports
to India reached US$ 32.49 billion (+26.33%).26 During the visit of Chinese
Premier Wen to India in December 2010, both countries committed to have
bilateral trade target of US$ 100 billion for 2015. However, it appears as a
136
very ambitions figure, and the situation on ground is indicative that the
business may not be as vibrant as expected.
Russia
Indias bilateral ties with Russia (and earlier with the erstwhile USSR) have
been a key pillar of Indias foreign policy for many decades. India sees Russia
as a longstanding and time-tested friend that has played a significant role in
its economic development and security. Since the signing of the Declaration
on the India-Russia Strategic Partnership in October 2000, India-Russia ties
have acquired a qualitatively new character with enhanced levels of cooperation
taking place in almost all areas of the bilateral relationship including political,
security, trade and economy, defence, science and technology and culture.
Under the Declaration of Strategic Partnership, several institutionalised
dialogue mechanisms have been put in place that operate at the political and
official levels, and ensure regular interaction and follow up on cooperation
activities. In 2010, this idea of strategic partnership has been further elevated
to the level of a special and privileged strategic partnership. India and Russia
have been collaborating in several high-technology projects in the fields of
nuclear energy, defence technology and space. Apart from this, these states
are collaborating on various other areas including pharmaceuticals,
information technology, steel, hydrocarbons, diamonds and food products.
Bilateral trade between India and Russia has been growing steadily. Trade in
2009 was US$ 7.5 billion, in 2010, US$ 8.5 billion and in 2011, it reached
US$ 8.9 billion. In 2011, Russian exports to India amounted to US$ 6.1
billion, and imports from India to Russia amounted to US$ 2.8 billion.
Bilateral trade between both countries in 2012 grew by over 30 per cent.
The two-way investment between the two countries stands at approximately
US$ 7.8 billion.28
137
United States
Indo-US relations have undergone unprecedented transformation since the
beginning of the 21st century. In May 1998, the US had imposed sanctions
on India for its nuclear tests, but a decade later, following difficult bilateral
and complex multilateral negotiations, both countries completed an historic
cooperation agreement with India on civil nuclear energy (July 2005). This
deal could be viewed as a result of shift of the centre of economic gravity to
the east. The US understood the importance of India as an emerging as a
key player in global business. This new relationship rests on a convergence of
US and Indian national, global and commercial interests, and never in the
history have they been so closely aligned. On the ideological front, the US
and India share a core set of valuesdemocracy, unity in diversity and strong
but civilian-controlled militariesall these ideas also have great geopolitical
importance and are likely to remain in the centre stage of global politics in
the coming years.
It is also important to note that since the finalisation of the deal, actually
making it work on the ground has been a difficult proposal for both the states.
As such the Indo-US nuclear deal has gone through many upheavals since
2005. It took the US more than five years to review various sanctions and
export control restrictions put on different India establishments particularly
the agencies dealing with the defence and space technologies. Only by 20102011, various restrictions were eased out and transfer of technology became
possible. At the same time, particularly, in the nuclear energy sector, both
the states are finding difficulties due to differing perceptions in regards to
the safety and security aspects.
On the trade front, both the states have established a reasonable and
progressive association. Total bilateral trade between both countries in goods
touched US$ 62.8 billion in 2012. India trade surplus reached US$ 18 billion,
as Indian exports accounted for US$ 40.5 billion. Total trade in service was
US$ 45.9 billion.
138
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
Blessing or Curse? The Rise of Mineral Dependence among Low- and Middle-Income
Countries, Oxford Policy Management, at http://eiti.org/files/2011-12-19-OPM-Blessingor-curse.pdf (Accessed December 12, 2013).
The United Nations Operation in the Congo (Opration des Nations Unies au Congo, or
ONUC), which took place in the Republic of the Congo from July 1960 until June 1964.
India Democratic Republic of Congo Relations, Embassy of India, Kinshasa, at http://
www.eoikinshasa.nic.in/pdfs/DRC-relations.pdf (Accessed December 12, 2013).
Global Issues: Social, Political, Economic and Environmental Issues, The Democratic
Republic of Congo, at http://www.globalissues.org/print/article/87 (Accessed December 17,
2013).
African Leaders to Meet Over DRC Security Situation, Voice of America, November 3, 2013,
at http://http://www.voanews.com/content/african-leaders-to-meet-over-drc-security-situation/
1782477.html (Accessed December 18, 2013).
Congo Kinshasa: After North Kivu, UN and DRC Forces Set Sights on Orientale
Norwegian Council for Africa, Fellesrdet for Afrika, at http://www.afrika.no/Detailed/
24642.html (Accessed December 19, 2013).
2014 UNHCR Country Operations Profile, UNHCR, Democratic Republic of the Congo,
at http://www.unhcr.org/pages/49e45c366.html (Accessed December 18, 2013).
Gregory Mthembu-Salter, Goodwill and Hard Bargains: The DRC, China and India, SAIIA
Occasional Paper No. 14, March 2012, at http://dspace.cigilibrary.org/jspui/bitstream/
123456789/32882/1/saia_sop_114_mthembu_salter _20120328.pdf?1 (Accessed December
15, 2013).
Ministry of Mines. Annual Report, Government of India, 2001, at http://mines.nic.in/
writereaddata/Filelinks/ee2c7565_aneng-2001.pdf (Accessed December 15, 2013).
Ibid.
Ibid.
Chapter 7, Annual Report 2009-10, Ministry of Mines, Annual Report 2001-02 http://
mines.nic.in/index.aspx?lid=318&level=2&chk=24dfe45y5edf5e3) (Accessed December 25,
2013).
And Annual Report 2001-02, Ministry of Mines, at http://mines.nic.in/
index.aspx?lid=318&level=2&chk=24dfe45y5edf5e3 (Accessed December 25, 2013).
International Cooperation, Ministry of Mines, at http://mines.gov.in/writereaddata/
Contentlinks/743df104c7624aa399728b4360d668b2.pdf (Accessed December 25, 2013).
Press Information Bureau Releases, Ministry of Commerce & Industry, at http://pib.nic.in/
newsite/erelease.aspx?relid=81130 (Accessed December 24, 2013).
India-Australia Relations, Ministry of External Affairs. Government of India, n.d., at http:/
/mea.gov.in/Portal/ForeignRelation/India-Australia_Relations.pdf (Accessed December 27,
2013).
Ministry of Mines Annual Report, Government of India, 2001, at http://mines.nic.in/
writereaddata/Filelinks/ee2c7565_aneng-2001.pdf.
India-Brazil Relations, Ministry of External Affairs, Embassy of India, at http://
www.indianembassy.org.br/eng/bilateral_relations/brazil.pdf (Accessed Sep 12,2011).
Sujay Mehdudia, India-Brazil Bilateral Trade to Touch $10 billion, The Hindu, New Delhi,
Mar 8,2011.
K.P. Nayar, In Brazil, A Goal for India, The Telegraph, Calcutta, Apr 17, 2010.
United NationsOffice of Legal Affairs, at http://untreaty.un.org/unts/120001_144071/19/
6/00015778.pdf (Accessed September 19, 2013).
Avery Goldstein, Great Expectations, in Michael Brown, et al. (eds), The Rise of China,
The MIT Press, London, 2000, p.3.
139
22. Ronaldo Munck, Globalisation and Contestation, Routledge, New York, 2007.
23. Zheng Bijian, Chinas Peaceful Rise to Great-Power Status, Foreign Affairs, September/
October 2005, pp.18-19.
24. Zheng Bijian developed his influential thesis of Chinas peaceful rise in 2003. For details,
please refer:
Zheng Bijian, Chinas Peaceful Rise: Speeches of Zheng Bijian 1997-2005, Brookings Institution
Press, Washington, DC, 2005.
25. India and China: Old Ties, New Horizons, Ministry of External Affairs, Government of
India, at http://www.mea.gov.in/in-focus-article.htm?22360/India+and+China+Old+Ties+
New+Horizons (Accessed December 25, 2013).
26. India-United States of America Relations, Ministry of External Affairs, Government of India,
at http://meaindia.nic.in/meaxpsite/foreignrelation/china.pdf (Accessed December 25, 2013).
27. Chapter VIII, Annual Report 2005-2006, Ministry of Mines, at http://mines.nic.in/
index.aspx?lid=320&level=2&chk=24dfe45y5edf5e3 (Accessed December 25, 2013).
28. India-Russia Relations, Ministry of External Affairs, Government of India, at http://
www.mea.gov.in/Portal/ForeignRelation/Russia_-DEC_2012.pdf.
India, Russia sign pacts to boost investments, The Hindu Business Line, New Delhi,
December 24, 2012, at http://http://www.thehindubusinessline.com/industry-and-economy/
economy/india-and-russia-sign-mou-envisage-investments-upto-2-b/
article4234685.ece?homepage=true&ref=wl_home (Accessed December 25, 2013).
29. Ministry of Mines Annual Report, Government of India, 2001, at http://mines.nic.in/
writereaddata/Filelinks/ee2c7565_aneng-2001.pdf (Accessed December 25, 2013).
6
Challenges for the Indian Mining Sector
141
142
143
impact also suffer from the prospects of wrong and intentional misinformation
campaigns. Such campaigns at times stall the progress of industry.
Illegal Mining
Underground mineral resources area property of nation-states. However, there
are many cartels involved in stealing these resources. Illegal mining has been
a global curse for many decades and is prevalent in various parts of the world
in some form or the other. This form of mining can be operated on the surface
or underground. Broadly, illegal mining is the absence of land rights, mining
license, exploration or mineral transportation permit or of any document
that could legitimate the on-going operations. In general, most illegal mining
takes place in low-grade areas or abandoned mining sites. Low productivity
and limited production could be considered as main characteristics of illegal
mining. However, there could be some exceptions to this, and as per some
estimates, 70 to 80 million tons of coal is illegally produced in India annually
in addition to the official production figure of about 350 million tons. Also,
there are cases like Blood Diamonds (in Africa) which come from illegal
mining activities.7
144
Strategic Materials: A Resource Challenge for India
145
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
2010-11
2011-12
2012-13
0
13,939
0
2,017
13
2,184
3,446
1,213
199
6,476
2,028
4,245
34,265
0
420
754
1,833
277
4,641
239
3
19,913
0
2,946
1
3,485
2,022
1,289
364
6,691
3,175
7,147
40,642
2
309
314
1,201
123
4,708
269
0
16,592
0
3,238
0
6,023
3,517
0
663
6,677
4,550
7,169
42,918
16
314
19
2,861
295
3,266
479
N. A.
2,024
N. A.
846
N.A.
1,054
N. A.
N. A.
250
1,827
1,224
1,484
7,248
4
76
N. A.
654
23
N.A.
N. A.
10
19.795
0
4.927
0.003
85.2838
2.2961
0.144
0.4528
11.804
2.465
19.9036
27.703
0.00161
6.823
0.2896
4.231
7.09
4.866
0
Grand Total
7,8189
94,604
98,597
16,714
197.787
Source: Answer to Lok Sabha Question No. 294, Parliamentary Proceeding, May 2012.
146
From Table 6.1, it is observed that there has been rise of about 30 per
cent in the number of cases since 2011. The above figures are cases declared
by the federal governments to the central government. It is highly probable
that the number of unregistered cases are significant.
Numerous factors could be attributed to the rise in such cases. In the
report submitted to the planning commission by Institute for Studies in
Industrial Development (ISID), the major reason highlighted was the issue
of irregularities in the implication of MMDR Act, 1957.9 According to this
Act, mines are granted only to applicants who have infrastructure and capital
to carry out mining by sustainable means. There has been many cases of
violation to this law. According to Rules 37 and 46 of the Mineral Concession
Rules, 1960, transfer of mining or operational rights, directly or indirectly
to any other body is prohibited without the consensus of government. In a
case study, in Karnataka, it was highlighted that many companies enter into
the so-called rising contract according to which companies or private
contractors are given responsibilities for mining of minor minerals. These
contractors sell them under the payment of consideration or premium to the
company. In effect, the contractor who may not come under the provision
or law of mining has maximum control. These are done without the
consideration of government approvals. These bodies make maximum profits
by bribing the politicians and local authorities.
In remote and unreachable areas, local people and tribes with the help of
some contractors are involved in illegal mining. The mining method used in
such cases is open cast mining on uncultivated private land or by cutting
down forests. Often, it is the local mafia taking the land from local people
by threating.
Mining companies even under the supervision of government often use
illegal mining methods such as mining beyond the area of lease or by cutting
down the forest for roads or dumbing wastes on non-leased land. In spite of
Forest Conservation Act 1980 where no-objection certificate is a requirement
for mining, it has been reported that many companies take these documents
by bribing the forest officials without the verification of the official records.
The illegally extracted minerals are then transported, and either sold to
mining companies or are exported illegally. Since 2011, 157,579 vehicles have
been seized for transporting minerals under fake or forged documents. In
various case, even the required permits from forest and state authorities for
the transportation of minerals are obtained by bribing the respective officials.
Apart from aforementioned companies, there are many small and medium
companies under lease. In a draft document of Sustainable Development
147
Framework for the Mining Sector by Ministry of Mines claims that under
the current capacity Indian Bureau of Mines (IBM) can only regulate 2,500
leases,10 while there are approximately 7,000 leases and 5,000 operational
mines in the country. Therefore, regulation checks for major mines happen
only once, and small-scale mining is let unregulated.
Realising the criticality of illegal mining, the matter has been raised many
times in parliamentary proceedings. A question to this effect in the Indian
Parliament could be viewed as a case in point. In the lower house of the Indian
parliament (Lok Sabha), a question (number 294) was asked on December
6, 2013 in regards to illegal mining activities and loss of revenue to the
government.11 All this indicates that there is awareness amongst the population
and the political class concerning issues related to illegal mining.
The government has been aware about this menace and has taken some
specific steps to address this issue. To raise the bar for transparent
implementation, the Mines and Minerals (Development and Regulation) Bill,
2011 (MMDR Bill) was introduced in the Lok Sabha on December 12, 2011
to modify the previous 1957 version. The bill includes the following
provisions, with special focus on regulation and steps towards prevention of
illegal mining:12
It provides for establishment of a National Mining Regulatory Authority,
which consists of a Chairperson and not more than nine members to
advise the Government on rates of royalty, dead rent, benefit sharing
with District Mineral Foundation, quality standards and also conduct
investigation and launch prosecution in cases of large scale illegal mining.
It provides for establishment of State Mining Regulatory Authority
consisting of such persons as may be prescribed by the State Government
to exercise the powers and functions in respect of minor minerals.
It provides for establishment of a National Mining Tribunal and State
Mining Tribunals to exercise jurisdiction, powers and authority conferred
on it under the proposed legislation.
It empowers the State Governments to constitute Special Courts for the
purpose of providing speedy trial of the offences relating to illegal mining.
It empowers the Central Government to intervene in the cases of illegal
mining, where the concerned State Government fails to take action
against illegal mining.
It provides for stringent punishments for contravention of certain
provisions of the proposed legislation.
Other than above-mentioned bill, the government has taken many other
steps in coordination with regional administrations, and some important
provisions are mentioned as follows:13
148
149
NOTES
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13
7
Rare Earth Materials
The previous chapters in this book have discussed various aspects of strategic
materials. However, the issues concerning Rare Earth Elements (REEs) or
Rare Earth Materials (REMs) have not been discussed. In literature on
minerals, generally, REEs are discussed as a separate category because of their
importance and because all such elements under consideration have specific
relevance or usages.
Particularly, since the beginning of the 21st century, the supply of some
critical REEs has increasingly become more problematic because of various
reasons including the monopoly of China in regards to its natural deposits.
It has been identified by various sources that around 95 per cent to 97 per
cent of global supply of REEs is controlled by China. Various countries have
their own apprehensions regarding the availability of such materials, and some
of them are trying to find alternative mechanisms to satisfy their industry
requirements for such materials. This chapter takes a broad overview of the
existing state of affairs in respect of REEs.
151
of the US, REEs are essential to civilian and military technologies, and a
major portion of to the 21stcentury global economic growth is dependent on
them. The textbook definition of REEs is as follows:
...those elements that are part of the family of lanthanides on the periodic
table with atomic numbers 57-71. Scandium (atomic number 21) and Yttrium
(atomic number 39) are grouped with the lanthanide family because of their
similar properties. Rare earth elements are separated into two categories, light
rare earths and heavy rare earths. The light rare earth elements are Lanthanum,
Cerium, Praseodymium, Neodymium, and Samarium (atomic numbers 5762), and they are more abundant than heavy ones. The heavy rare earth
elements (atomic numbers 64-71 plus yttrium, atomic number 39) are not as
predominant as light rare earths and are generally used in high tech applications.
For example: Erbium is used for fibre [sic] optics in communications. Europium
and Terbium are used as phosphors. Gadolinium is used for in MRIs.3
It may be noted that Yttrium is lighter than the LREEs, but included in
the HREE group because of its chemical and physical associations with
HREEs in natural deposits.
152
153
except promethium are more abundant than silver or mercury. Even the rarest,
terbium and lutetium, are nearly 200 times more common than gold.
154
Strategic Materials: A Resource Challenge for India
155
156
China offers major support to its mining industry in the form of subsidies;
the industry has, at its disposal, cheap labour as well. The Chinese have realised
a complete monopoly in this field by manipulating the economics of business:
they have made products available at very cheap rates in the international
market, which has indirectly led to other countries losing interest in the
business. Now, with the major market share in hand, the Chinese can afford
to control the market as per their resolve.
China has successfully controlled the global REE market for many years.
However, it is only now that the Chinese have felt the need to bring out a
White Paper on this subject. This clearly indicates that since their monopoly
is being debated internationally, they want the rest of the world to know about
their policies and ethics. They are using the route of White Paper to inform
others that they have various regulations in place and have plans to improve
existing legal structures further. The Chinese are also keen to cooperate
internationally on export mechanisms and the development of new REErelated technologies. However, the REEs strategic relevance is far greater than
their economic importance, and Chinas core interests in this business cannot
be commercial alone. It appears to have made investments in this business
both for economic and strategic purposes.
Sensing its importance in the REE market, China had, in early 2012,
announced new restrictions on rare earth exports to the US and other
countries. (Earlier, in 2010, it had temporarily stopped shipments to Japan
due to a territorial dispute over fishing rights.) As a result, the US, Japan and
the European Union made an official complaint to the World Trade
Organisation (WTO) about Chinas restrictive export policies. They are of
the opinion that China is using its near-monopoly to subsidize [sic] domestic
manufacturers and to force foreign manufacturers to move their operations
there.17 China appears to be intentionally choking-off global exports to derive
benefits domestically. In early July 2012, China formally rejected the request
by the US, Japan and the EU for a WTO panel to arbitrate (as per the rules,
only one such blocking of a proposal is permitted). On March 13, 2012, the
EU requested consultations with China with respect to Chinas restrictions
on the export of various forms of rare earths, tungsten and molybdenum.
Subsequently, in agreement with China, states like Canada, Japan and the
US had to join the consultations. Finally, on September 12, 2012, the US,
the EU and Japan requested the Director-General to compose the panel. On
24 September 2012, the Director-General has composed the panel. 18
Subsequently, the first written submission was made by the EU on October
30, 2012.19 One year after this, on October 30, 2013, WTO gave a ruling
against China.20
157
Largely, China has been found manipulating the REE prices as per its
convenience, probably, since it does not have any competitors. A vast
difference in pricing has been found in pre-2010 and post-2010 period. REE
prices spiked after China enacted a 40 per cent export quota cut in July 2010,
peaking at record highs in mid-2011. Some decrease has been observed as
on December 2012, but the prices still remained at least 80 per cent, and as
much as 600 per cent...above pre-July 2010 levels. Chinas monopoly in this
sector has continued for many years, but now it seems to be taking advantage
of the situation. It deliberately ceased production of these rare metals during
2012, in what was almost certainly an effort to drive up world prices. China
also restricts exports of REEs effectively forcing large commercial electronics
companies that need such rare metals in their devices to build within China.21
It is important to note that the state-run labs in China have consistently
been involved in research and development of REEs for over 50 years.
Prompted by economic growth and increased consumer demand, China is
engaging in the increased production of wind turbines, consumer electronics
and other sectors. All this is increasing the domestic demand for REEs. It is
expected that this increased domestic demand along with the increased
awareness about the safety and environmental issues may eventually increase
the costs of operations in Chinas rare earth industry. REE manufacturing is
set to power Chinas surging demand for consumer electronicscell phones,
laptops and green energy technologies.22 Hence, China is unlikely to make
any compromises with its REE policies.
158
misjudged the importance of REEs. Before 1990, the US was largely selfsufficient in this field. But increasingly stringent environmental regulations
and growing competition from low-cost producers in China with access to
high-quality deposits led to a collapse in domestic production. By 2000, the
US developed 100 per cent dependency on the imports of REEs. Its more
surprising that all this happened in spite of the US being fully aware about
the dependence of its defence industry on REEs and of its overdependence
on China, a politically difficult state to handle. Now, the US has restarted its
domestic production and resumed mining at Mountain Pass in Californias
Mojave Desert, which was earlier suspended in 2002. New supplies are also
becoming available from Mount Weld in Australia. It is expected that at
present around 10 per cent of the global needs of REEs could be taken care
of without Chinas assistance.23
The US Department of Energy proposes to spend more than US$ 100
million to create a new organisation designed to look at new methods to
produce REEs. Researchers in Japan during 2013 have discovered large
deposits of rare earth materials useful for various commercial and military
weapons systems. The rare metals that Japan found off the countrys Pacific
coast appear to be both abundant and cheap to mine. However, Japan plans
to explore and study these deposits from the seabed in the Pacific for two
more years and would subsequently start mining them.24 It is expected that
it could take minimum five years for the REE industry to get developed
outside China. Again financial compulsions are also expected to override the
necessity felt to outdo Chinese monopoly. It has been reported that Australian
companies25 are planning to delay the development of few facilities owing to
the weakening prices for the minerals.
159
rule, the Indian Rare Earths Ltd. (1950) was established. This organisation
has four production plants and is presently a profit-making organisation.26
However, due to limited natural availability of the deposits of the REEs, India
could not achieve much in this field. During the last few decades with
increasing imputes on industrialisation and growth of domestic defence
industry, India has started realising the increasing necessity of REEs. Having
understood the politics of REE, India is making more investments to build
on this sector.
Rare earth deposits in India are of two major types: endogenic and
exogenic. The endogenic deposits include some carbonatites, pegmatitic rocks
(found at a place called Chhotonagpur), metamorphic-metasomatic veins,
and the Exogenic deposits comprise coastal or beach placer, inland placer
and offshore placer. Endogenic deposits do not appear to be very attractive
from the exploitation point of view. Mainly beach placers are mined in India
at present. Monazite is the principal ore mineral for REE in India, although
xenotime holds out some prospect for the future. Of Indias estimated reserve
of 5 million tonnes of monazite, 70-75 per cent occurs in beach placer and
the rest in the inland and offshore varieties. Monazite-content of beach sands
may be up to 11 wt per cent. Inland placers contain either monazite or
xenotime as the principal REE-bearing mineral. Of late, work on inland placer
has started for xenotime. Factors controlling placer formation are:
(1) provenance, (2) physico-chemical properties of the minerals in the placer,
(3) physico-chemical ambience, and the source rocks/earlier deposits are
exposed to, and (4) physical process of concentration. In the development of
Indias beach placer deposits, granites, granitic pegmatites, migmatites,
gneisses, charnockites, leptynites and khondalites provided the necessary source
and the tropical climate with heavy rainfall and strong wave action was
especially conducive to the concentration of the placer-minerals in suitable
locales.27 It may be noted that the following map constitutes of few elements
which are not the classical REEs. However, it has been noticed that the
geological survey of India do consider them under the REE category.
Based on its preliminary surveys, during the second half of 2012,
Geological Survey of India (GSI) set in motion an ambitious five-year project
for geo-chemical mapping to identify reserves of rare earths and other strategic
minerals across India (see Figure 7.2). A major primary source of REEs has
been discovered in Rajasthan and presently its capacity is under assessment.
However, to find the geographical location of the source is only the first step.
It is important to have adequate and requisite infrastructure to undertake
further processing. India has plans to engage private laboratories along with
160
161
162
Light
Heavy
REE on the
critical list
Applications
Neodymium
Dysprosium
Europium
Terbium
Yttrium
16
16
27
30
30
Source: IMCOA and CIBC World Markets and Dundee Capital Markets.
163
Wrapping up
Presently, China is the global leader in the REE sector and could continue to
be in the forefront in the near future too. Fortunately, both industrially
developed and developing states have understood the necessity to break the
Chinese monopoly in this sector. It is important for states like India to make
appropriate investments in this sector because it offers various commercial,
strategic and diplomatic advantages. Also, there is a need for scientists and
technologists to find correct alternatives to REEs to reduce the worlds
overdependence on REEs.
NOTES
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
164
8
Emerging Materials
166
Advanced materials in some form or the other have been debated and
researched in the realm of Material Science for many years. Globally, many
research labs are developing new materials for various industrial applications
and also finding its relevance for societal use. Particularly, various breakthroughs in the field of micro and nanotechnology are found impacting some
aspects of modern research in Material Sciences significantly. From strategic
materials perspective, various developments in the arena of the new materials
are being observed with great interest particularly to solve the challenges of
substitution. It is likely that in some cases the development of new materials
could actually depend on supply of existing strategic materials as the raw
materials.
Biomaterials, electronic and magnetic materials, forensic engineering, glass
science, metallurgy, etc. are the sub-disciplines of Material Science. Any focused
debate on various aspects of new materials and its relevance for various
branches of Material Science is beyond the scope of this work. With a purpose
to highlight few important contributions of advances in science and
technology, which could impact the present strategic materials architecture,
few new materials/ideas are discussed in the following sections.
Graphene
Graphene is a new material that is expected to be more solid than steel and
a better conductor than copper. As its name indicates, graphene is extracted
from graphite, the material used in pencils. Like graphite, graphene is entirely
composed of carbon atoms and 1mm of graphite contains some 3 million
layers of graphene. Whereas graphite is a three-dimensional crystalline
arrangement, graphene is a two-dimensional crystal, only an atom thick.
Graphene conducts electricity better than copper. It is 200 times stronger
than steel, but six times lighter. It is almost perfectly transparent since it only
absorbs 2 per cent of light. It impermeable to gases, even those as light as
hydrogen or helium, and chemical components can be added to its surface
to alter its properties. The isolation of graphene has successfully been
demonstrated in laboratory, and the scientists won the 2010 Nobel Prize in
Physics for this success.
Being transparent as well as a good conductor, graphene could replace
the electrodes in the indium used in touch screens. Since it is light, graphene
could be integrated into composite materials to eliminate the impact of
lightning on aircraft fuselages. It is also waterproof and would be perfect to
use in hydrogen reservoirs. The major challenge for the Information and
Communications Technology (ICT) industry is to find alternatives for
167
Emerging Materials
India
12
Others
8
Brazil
7
China
73
Further, China has been limiting graphite exports with quotas causing
graphite prices to rise. Also, owing to environmental concerns, China recently
ordered restrictions on any further graphite mines in two of its largest graphiteproducing regions.3 Naturally, this opens an opportunity for others to enter
this market in a big way. Figure 8.2 indicates how the supply/demand
168
and
Dem
e
t
i
h
ap
l Gr
Tota
nd
Dema
phite
a
r
G
New
Total
Sur
plue
/De
ficit
imbalances in the coming years could become problematic for many states
in the world.
In recent years, the graphite prices have already started showing a steep
rise. Any major technical breakthroughs in respect of grapheme will put more
pressure on the graphite pricing policy. Hence, it is important to ensure that
no manipulation and cartelisation of graphite business takes place.
Germanane
Scientists have developed a new method5 of depositing germanium in
atomically thin layers, boosting its performance 10-times over silicon-making
it an easier-to-fabricate alternative over other next-generation materials like
graphene. It can be used in producing next generation of fast and compact
computing chips and making power-efficient processors resulting in cheaper
mass-produced chips. It has also been claimed that this material would be
suitable for optical applications too. This material could be useful in
fabricating next-generation optoelectronic devices and advanced sensors.
Besides being based on germanium instead of carbon like graphene, the biggest
difference between the materials is that germanane has the potential to be
more easily grown using conventional semiconductor fabrication equipment
than graphane.
Emerging Materials
169
Stanene
Scientists have been trying to develop room-temperature superconductors
materials that conduct electrons with zero resistance, and do so without
cumbersome, energy-sucking super coolingfor more than three decades.
Now researchers predict that a new material called stanene (a combination
of the Latin word for tin (stannum) and the suffix found in the word
grapheme), composed of a one-atom-thick sheet of tin, could act much like
a room-temperature superconductor, leading to faster, more efficient
microchips.
This new material has not yet been fabricated, but has raised many
expectations. Stanene was discovered by researchers from the US Department
of Energys (DOE), SLAC National Accelerator Laboratory and Stanford
University and is predicted to revolutionise computing by replacing the copper
wires still used in modern computer chips. It could increase the speed and
lower the power needs of future generations of computer chips. If present
predictions by scientists are confirmed by experiments that are underway in
several laboratories around the world, then this material could change the
face of ITC technologies in particular.6 Presently, there are many technological
obstacles standing between stanene and converting it as a final usable product.
It would require a few more years of research to prove the actual worth of
this material.
Metamaterials
These are exotic composite materials that display properties beyond those
available in naturally occurring materials. Instead of constructing materials
at the chemical level, as is ordinarily done, these are constructed with two or
more materials at the macroscopic level. One of their defining characteristics
is that the electromagnetic response results from combining two or more
distinct materials in a specified way which extends the range of electromagnetic
patterns because they are not found in nature. Scientists have studied the
application of metamaterials for more than 60 years, albeit without using
the term itself, with research dating back to the 1940s.
Metamaterials are defined as macroscopic composites having a manmade,
three-dimensional, periodic cellular architecture designed to produce an
optimised combination, not available in nature, of two or more responses to
specific excitation.7 Subsequently, the idea of Metamaterials has evolved
further, and now it is considered as a new class of ordered composites that
exhibit exceptional properties not readily observed in nature. While the
original metamaterials definition encompassed many more material properties,
170
3D Printing Technology
3D printing is the new technological revolution waiting to find its spot in
the future. From medical science to sophisticated arenas like defence and space,
the printer is expected to redefine methods of manufacturing by reduction
of cost, labour and time. 3D printing is similar to 2D printing where the
print evolves putting ink layer by layer. Unlike 2D printers, 3D printing do
the same job in 3D form, replacing ink of printer with desired material
considering strength and utility.10 A computer model is created using 3D
Computer Aided Design (CAD) by scanning the model to be replicated. This
model is then printed in Selective Laser Sintering (SLS) where a material is
melted and extruded in layers, one upon the other. For instance, Lockheed
Martin has already deployed 3D11 printing machines to manufacture parts
of satellite and aircraft using material such as titanium. The material is heated
and then applied in successive layers to create almost any shape saving cost
and reduction in cycle time and material waste.12 Taking the possibility of
using 3D printers to the next level, it was reported in recent months that
National Aeronautics and Space Administration (NASA) is planning to launch
Emerging Materials
171
172
Emerging Materials
173
174
Qingsongite
Qingsongite33 is a recently christened mineral and has an atomic structure
similar to diamond; it has high density and is also nearly as hard as diamond.
Qingsongite was first created in the laboratory in 1957, and geologists first
found natural qingsongite, which is a cubic boron nitride, in chromium-rich
rocks in Tibet in 2009. Even though the original discovery of this mineral
was made in 2009; still, it got official approval by the International
Mineralogical Association only in August 2013. This mineral is the first boron
mineral found to be formed at extreme conditions in deep earth. Otherwise,
all other known boron minerals are found at Earths surface. This mineral
Emerging Materials
175
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
176
Emerging Materials
177
/chemistry.about.com/od/engineeringglossary/g/advanced-ceramic-definition.htm (Accessed
March 25, 2015).
33. Cole Latimer, Geologists Uncover New Mineral, August 5, 2013, at http://
www.miningaustralia.com.au/news/geologists-uncover-new-mineral (Accessed March 26,
2014).
Sarah Zielinski, Qingsongite, Science News, November 16, 2013.
9
Conclusion and Recommendations
179
180
materials are expected to support many key business sectors including general
manufacturing, construction business and clean technologies and transport
industry. Innovation in new materials development could also allow benefits
in high-value-added products sector and processes and services sector. It is
expected that relevance of strategic materials could increase with the
introduction of new materials essentially because most of them would be
required as raw materials for new minerals.
Currently, strategic materials exploration and expansion activities are at
crossroads. There is an evolving milieu involving multiple stakeholders
globally. States have begun to realise the need for strategic materials resource
assessment and examining the nature of their dependency on imports. Indiaspecific assessment carried out during the course of this study provided the
following information:
As a developing economy and with ongoing rapid industrialisation,
Indias need for minerals for multiple industrial sectors is expected
to grow manifold. Indias need for strategic materials is also growing
mainly owning to its investments in nuclear, aerospace and defence
sectors which are strategic material intensive industries.
In case of India, many of the strategic minerals identified and minerals
belonging to higher risk bracket are also listed as strategic materials
for various other countries. This indicates that presently there are
multiple buyers for the same material globally, and this number is
expected to grow further. India needs to factor in this proliferation
in users while undertaking future planning. Also, there is a need to
develop a dynamic mechanism to calculate national stock and mineral
reserves of strategic minerals in the country which could be used to
as an element for the calculation of projection for the future.
The assessment carried out in this study indicates that for India cobalt,
germanium, molybdenum and tungsten are the strategic minerals in
the higher risk bracket. There is a significant amount of import
dependence for procurement of these materials. Also, presently India
is importing alloys and scrap from many countries as raw material.
This is turn is increasing Indias import dependence significantly. It
has been observed that India has substantial dependence on states
like China and Africa in respect of imports of strategic minerals.
Particularly, violence-prone states like Democratic Republic of Congo
(DRC) with a discredited political system is a cause of concern for
India, and there always would be some uncertainty in regards to
imports from such states. Indias political relationship with China,
with an unscrupulous past and not so exultant present, and Chinas
181
Region
Beryllium
Fluorite
Tin
Tungsten
Nickel
Molybdenum
Cobalt
Gallium
Jharkhand, Odisha
Chhattisgarh
West Bengal
Chhattisgarh, Jharkhand
Chhattisgarh, Jharkhand
Jharkhand, MP
Odisha
Odisha
182
183
Recommendations
Based on the overall assessment of the global strategic materials architecture
and pattern of Indian investments being made in such materials following
are the few India specific recommendations:
Recommendation 1
There is a need to contextualise strategic materials as an important component
of overall national security architecture. A systemic risk analysis needs to be
carried out to appreciate various challenges. The process of risk assessment is
a dynamic process. There is a need to develop a practice of undertaking
requirements assessment and devising risk management strategies for key
strategic materials for present and future. The entire domain of undertaking
assessments, factoring strategic needs, managing domestic production and
deciding on export/import policies would be a complex and multidisciplinary
task. Hence, it is recommended that a separate Materials Commission could
be constituted.
Recommendation 2
Strategic industries like nuclear, aerospace and defence could be encouraged
to undertake various new studies and initiatives to project their needs,
shortages (if any), future requirements and current policies of procurements.
The domestic private industry associated with various strategic industries could
also be constructively engaged by formulating various study groups.
Recommendation 3
There is a need for formation of new policies to address various issues
concerning strategic materials. It is important to note that any process of
decision-making should not be exclusivity based on economic cost-benefit
analysis. In specific cases, export policy should not only factor in the reality
that local excavation is costlier than imports. Various strategic considerations
needs to be examined before any policymaking.
Recommendation 4
The issue of strategic materials (based on feasibility and interests) in various
bilateral and multilateral deliberations with other nations needs to be factored
in. Excavation and processing technology is the key for the development of
domestic strategic materials industry. Research and development within the
country in that respect should be encouraged, and also opportunities for joint
collaborations/transfer of technology should be sought.
184
Recommendation 5
It is essential to factor in Indias need for strategic materials while attempting
to find solutions to the problem of Naxalism.
Recommendation 6
Detailed supply-chain analyses could be undertaken with major emphasis on
weapon-specific supply-chains.
Recommendation 7
Studies should be undertaken to explore the possibilities of devising specific
material substitution strategies. Also, private industry should be involved both
in mining activities and undertaking research and incentivised for its efforts.
Recommendation 8
Investments should be made in studies on new materials.
APPENDICES
Appendix A
188
mining in Kolar Gold Fields in the year 1880. The first concrete proposal
for the inspection and regulation of mining operations in India came in 1890
from the Secretary of State Lord Cross.
In 1895 Government of India appointed a Committee to frame general
rules applicable to mines or groups of mines and to clarify the heads under
which legislation was desirable and the provisions which need to be made
unde reach head. Finally, the Mines Act was enacted in 1901 and brought in
force in the same year. The Mines Act which came in force in 1901 covered
all minerals worked up to a depth of over 6 meters and provided for
appointment of inspectors, appointment of persons possessing the prescribed
qualifications as managers of mines, empowered the Chief Inspector to enter
and inspect mines, and to enquire into accidents and prohibit the employment
of children. Some additional legal provisions came into being in coming years.
During 1948, the in enactment of the Mines and Minerals (Regulation
and Development) Act, 1948, the first legal framework in independent India
for the regulation and development of mines came into practice. The Mineral
Concession Rule 1949 (MCR 1949) were made for regulating the grant of
prospecting licenses and mining leases for minerals other that petroleum and
natural gas. The MCR 1949 was the first basic regulatory mechanism initiated
for grant of mineral concessions in independent India.
The Mines and Minerals (Regulation and Development) Act (1957), an
act concerning the regulation of mining and mineral development in India
was passed by the Indian parliament in December 1957. Also, Mineral
Conservation and Development Rules were formulated during 1958.
Subsequently, various rules, regulations, acts and amendments have been put
in place.
In 1986, the Mines & Minerals (Regulation and Development) Act, 1957
was amended and important provision of requirement of Mining Plan before
the grant of mining lease was made compulsory. Also, the Mineral
Conservation and Development Rules, 1958 were repealed and a new set of
Regulation namely Mineral Conservation and Development Rules, 1988.
Succeeding appendixes presents important initial and recent legal documents.
Source: http://ibm.gov.in/re port.htm, Accessed on Apr 12, 2014.
Appendix B
(Extracted portion for the act giving information about minor minerals)
PRELIMINARY
1. Short title, extent and commencement.(1) This Act may be called
the Mines and Minerals [(Development and Regulation)] Act, 1957.
(2) It extends to the whole of India.
(3) It shall come into force on such date as the Central Govt. may, by
Notification in the Official Gazette, appoint.
2. Declaration as to the expediency of Union control.It is hereby
declared that it is expedient in the public interest that the Union should take
under its control the regulation of mines and the development of minerals
to the extent hereinafter provided.
3. Definitions.In this Act, unless the context otherwise requires:(a) minerals includes all minerals except mineral oils;
(b) mineral oils includes natural gas and petroleum;
(c) mining lease means a lease granted for the purpose of undertaking
mining operations, and includes a sub-lease granted for such purpose;
190
(d) mining operations means any operations undertaken for the purpose
of winning any mineral;
15. Power of State Governments to make rules in respect of minor
minerals.(1) The State Government may, by notification in the Official
Gazette, make rules for regulating the grant of quarry leases, mining leases
or other mineral concessions in respect of minor minerals and for purposes
connected therewith.
(1A) In particular and without prejudice to the generality of the foregoing
power, such rules may provide for all or any of the following matters, namely:(a) the person by whom and the manner in which, applications for quarry
leases, mining leases or other mineral concessions may be made and
the fees to be paid therefor;
(b) the time within which, and the form in which, acknowledgement of
the receipt of any such applications may be sent;
(c) the matters which may be considered where applications in respect
of the same land are received within the same day;
(d) the terms on which, and the conditions subject to which and the
authority by which quarry leases, mining leases or other mineral
concessions maybe granted or renewed;
(e) the procedure for obtaining quarry leases, mining leases or other
mineral concessions;
(f ) the facilities to be afforded by holders of quarry leases, mining leases
or other mineral concessions to persons deputed by the Government
for the purpose of undertaking research or training in matters relating
to mining operations;
(g) the fixing and collection of rent, royalty, fees, dead rent, fines or other
charges and the time within which and the manner in which these
shall be payable;
(h) the manner in which the rights of third parties may be protected
(whether by way of payment of compensation or otherwise) in cases
where any such party is prejudicially affected by reason of any
prospecting or mining operations;
(i) the manner in which the rehabilitation of flora and other vegetation,
such as trees, shrubs and the like destroyed by reasons of any quarrying
or mining operations shall be made in the same area or in any other
area selected by the State Government (whether by way of
reimbursement of the cost of rehabilitation or otherwise) by the
person holding the quarrying or mining lease;
191
(j) the manner in which and the conditions subject to which, a quarry
lease, mining lease or other mineral concession may be transferred;
(k) the construction, maintenance and use of roads, power transmission
lines, tramways, railways, aerial ropeways, pipelines and the making
of passage for water for mining purposes on any land comprised in
a quarry or mining lease or other mineral concession;
(l) the form of registers to be maintained under this Act;
(m) the reports and statements to be submitted by holders of quarry or
mining leases or other mineral concessions and the authority to which
such reports and statements shall be submitted;
(n) the period within which and the manner in which and the authority
to which applications for revision of any order passed by any authority
under these rules may be made, the fees to be paid therefor, and the
powers of the revisional authority; and
(o) any other matter which is to be, or may be prescribed.
(2) Until rules are made under sub-section (1), any rules made by a State
Government regulating the grant of quarry leases, mining leases or other
mineral concessions in respect of minor minerals which are in force
immediately before the commencement of this Act shall continue in force.
(3) The holder of a mining lease or any other mineral concession granted
under any rule made under subsection (1) shall pay royalty or dead rent,
whichever is more in respect of minor minerals removed or consumed by
him or by his agent, manager, employee, contractor or sub-lessee at the rate
prescribed for the time being in the rules framed by the State Government
in respect of minor minerals: Provided that the State Government shall not
enhance the rate of royalty or dead rent in respect of any minor mineral for
more than once during any period of three years.
Source: http://mines.nic.in/index.aspx?lid=80&level=1&chk=24dfe45y5edf5e3, Accessed on Apr
12, 2014.
Appendix C
Since 1957 this act been amended several times in order to cater for various
challenges including the environmental concerns. Following is the list of these
amendments. In recent times this act was attended on 10th May 2012. This
document (number of pages 47) is available on (http://mines.nic.in/
index.aspx?level=1&lid=80&lang=1)
1.
2.
3.
4.
5.
6.
7.
8.
Appendix D
The Union Cabinet has approved the proposal to introduce the Mines and
Minerals (Development and Regulation) Bill (MMDR Bill), 2011, in terms
of National Mineral Policy, 2008 in Parliament and also to repeal the existing
Mines and Minerals (Development and Regulation) Act, 1957.
The new MMDR Bill, 2011, aims to introduce better legislative
environment for attracting investment and technology into the mining sector
by the following:
States may call for applications in notified areas of known
mineralization for prospecting based on technical knowledge, value
addition, end-use proposed ore -linkage etc. and to invite financial
bid;
States may grant of direct mining concessions through bidding based
on a prospecting report and feasibility study in notified areas where
data of minerals is adequate for the purpose;
State Government may set up a minimum floor price for competitive
bidding;
Special provisions for allowing mining of small deposits in cluster,
where cooperatives can apply;
National Mining Regulatory Authority for major minerals - State
Governments may set up similar Authority at State level for minor
minerals;
Imposition of a Central cess and a State cess, and setting up of Mineral
194
Background
The Government constituted a High Level Committee (HLC) in 2006, which
suggested for evolving a mining code adapted to the best international
practices, streamlining and simplifying procedures for grant of mineral
concessions to reduce delays, etc. Based on the HLC recommendations, the
Government had announced National Mineral Policy (NMP) on 13.3.2008.
To give effect to the policy directions in NMP, the Government has now
evolved a new Mines and Minerals (Development and Regulation) Bill, 2011,
after several rounds of consultations with the stakeholders including State
195
Appendix E
The Mines and Minerals (Development and Regulation) Bill 2011 (MMDR
Bill) was introduced in the Lok Sabha on 12.12.2011 which was then referred
to the Standing Committee on Coal and Steel (Standing Committee) for
examination and report on 05.1.2012. The Standing Committee submitted
its 36th Report on the MMDR Bill on 07.5.2013. The recommendations
made by the Standing Committee on the MMDR Bill are under
consideration in the Ministry.
The salient features of the MMDR Bill, inter-alia, are as follows:
(i) It provides for a simple and transparent mechanism with clear and
enforceable timelines for grant of mining lease or prospecting licence
through competitive bidding in areas of known mineralization, and
on the basis of first-in-time in areas where mineralization is not
known,
(ii) It enables the mining holders to adopt the advanced and sophisticated
technologies for exploration of deep-seated and concealed mineral
deposits, especially of metals in short supply through a new
concession,
(iii) It enables the Central Government to promote scientific mineral
development through Mining Plans and Mine Closure Plans enforced
by a central technical agency namely the Indian Bureau of Mines, as
well as the Regulatory Authorities and Tribunals,
(iv) It empowers the State Governments to cancel the existing concessions
or debar a person from obtaining concessions in future for preventing
(v)
(vi)
(vii)
(viii)
(ix)
(x)
(xi)
(xii)
(xiii)
(xiv)
(xv)
197
198
Index
200
Juiz de For a, 69
Mineral Trade, 65
Tres Marias, 69
Vale, 69
British Geological Survey, 98
Broad Evaluation, 111-12
Bromine, 14
Cadmium, 14
Calcium, 14, 17
Californias Mojave Desert, 158
Canada, 29, 33, 35, 38, 41, 43, 50, 69, 87,
94, 105, 106, 121, 123
Cape Town, 131
Carbonates, 13
Carter Doctrine, 1
Central Coordination-cum-Empowered
Committee, 148
Ceramic Matrix Composites (CMCs), 174
Chile, 1, 24, 34, 35, 43, 64, 65, 76, 87, 94,
105, 106, 107, 121, 123
China Nonferrous Metals Industry Association,
76
China, 17, 18, 20, 21, 24, 29, 30, 32-35, 38,
43, 48, 50, 57, 59, 64, 69-79, 86, 88, 9194, 105-7, 111, 121-24, 126, 127, 129,
135, 153, 156, 157, 167, 179-80
Cobalt Consumption, 76
Consumption of Aluminium, 75
Dangers of monopoly, 157
Economic growth, 69
Export Minerals, 71-72
Import of Minerals, 73-74
Indias Bilateral Agreements with, 136
Iron Imports, 78
Mineral Trade, 71
Peoples Republic of China (PRC), 69
Southern Tibetan mountains, 175
Steel and Iron Production, 78
White Paper, 155
Chinese Academy of Geological Sciences
(CAGS), 136
Chinese Premier Wen, 135
Chromium, 25, 59, 92
Processing, 27
Substitutes, 27
Uses, 25-26
World Production and Reserve, 26
Chromium, 14-15
Coal, 14
Cobalt, 14-15, 27, 58, 63, 75, 85, 93, 120, 123
Computation of Risk Factor for, 116
Processing, 29
From Nickel and Copper, 29
From Ore, 29
Substitutions, 30
Uses, 27-28
World Production and Reserve, 28-29
Colombia, 38
Commonwealth of Independent States (CIS),
153
Competitive Rivalry, 111
Complementary MetalOxideSemiconductor
(CMOS), 167
Computer Aided Design (CAD), 170
Congo, 29, 46, 58, 59, 60, 75, 105
United Nations Operation in, 127
Continental Crust, 14
Coopersanta, 69
Coordination-cum-Empowered Committee
(SCEC), 148
Copper, 2, 14-15, 17, 59, 64, 65, 76
Copper-Indium-Gallium-Diselenide (CIGS),
31
Cuba, 29, 38, 105
Declaration on the India-Russia Strategic
Partnership, 136
Defence Public Sector Units (DPSUs), 101
Defence Research and Development
Organisation (DRDO), 10, 101
Democratic Republic of Congo (DRC), 105,
107, 120, 122-23, 126-27, 129, 153, 180
Conflict Minerals, 129
Government, 130
Deng Xiaoping, 155
Depart of Atomic Energy (DAE), 10
Diamond, 15
Diatomite, 15
District Mineral Foundation, 147
Economic Demonstrated Resource (EDR), 64
Egypt, 58, 60
Energy/Green technologies, 8
Environment (Protection) Act, 1986, 145
European Union (EU), 18, 71, 156-57, 167
Exports/imports statistics, 10
Federation of Indian Mining Industries (FIMI),
133
Index
Feldspar, 15
Ferro alloys, 15
Fighting Equipment, 7
Final Mines Closure Plan, 142
Finland, 105
First World War, 3, 16
Fluorite, 15, 85
Computation of Risk Factor for, 117
Fluorspar, 15
Foreign Direct Investment (FDI), 101
Forest Conservation Act, 1980, 145
France, 105
Fullers earth, 15
Gabon, 60
Gallium, 30, 94
Computation of Risk Factor for, 117
Substitutes, 31
Uses, 30
World Production and Reserve, 30
Gas Helium, 51
Gas to Liquid Technology (GLT), 28
Geological Survey of Brazil, 134
Geological Survey of India (GSI), 134, 136,
159, 161
Geologists, 4
Germanane, 168
Germanium, 15, 31, 121, 123
Computation of Risk Factor for, 117
Processing, 32
Substitutions, 33
Uses, 31
World Refinery Production and Reserves,
32
Germany, 30, 94, 106
Ghana, 57, 60
Gold, 15
Graphene, 166
Graphite, 15
Guinea, 57
Gulf War, 1, 9
Gypsum, 15
Halides, 13
Harvard Business Review (HBR), 103-4
Heavy Rare Earth Elements (HREEs), 151, 161
Hong Kong, 71
India and Russia
Bilateral trade, 136-37
201
202
Indo-US
Bilateral trade, 137
Nuclear deal, 137
Relationship, 127, 137
Information and Communications Technology
(ICT), 6, 166
Institute for Studies in Industrial Development
(ISID), 146
Integrated Circuit (IC), 94
International Atomic Energy Agency (IAEA),
8
Iodine, 15
Iran, 24, 35
Iron and steel, 15
Iron ore, 14, 15, 78
Italy, 105
Jamaica, 92
Japan, 33, 64, 71, 88, 92, 106, 156, 157
Kaolin, 15
Kazakhstan, 24, 26, 30, 92
Kenya, 86, 105
Korea, 33, 88, 106
Latin America, 5
Lead, 2, 15, 64
Light Emitting Diodes (LEDs), 30, 108
Light Rare Earth Elements (LREEs), 151
Likerts Five-point Scale, 114
Liquid Crystal Displays (LCDs), 33
Lithium, 59, 94
Computation of Risk Factor for, 117
Lithium, 15
Madagascar, 59, 60
Magnesite, 15
Magnesium, 14, 15
Malaysia, 48, 106, 153
Manganese, 14, 60, 65
Material Science, 173
Memorandum of Understanding (MoU), 131
Mercury, 14
Metamaterials, 169-70
Methyl Isobutyl Ketone (MIBK), 46
Mexico, 21, 35, 43, 92, 105, 179
Mica, 14
Military Industrial Complexes, 2
Military Platforms
ships, 7
tanks, 7
missiles, 7
Minerao Taboca, 69
Mineral Concession Rules, 1960, 146
Rules 37 and 46, 146
Mineral Conservation and Development Rules,
1988
Amendment in Rule 45, 148
Mineral Council of Australia (MCA), 133
Mines and Minerals (Development and
Regulation) Bill, 2011 (MMDR Bill), 147
Mines and Minerals Act, 1957, 189-91
Mining Engineers, 4
MMDR Act, 1957, 145, 146
Molybdenum, 14-15, 34, 86, 121, 123
Computation of Risk Factor for, 118
Processing, 35
Floating, 36
Roasting, 36
Smelting, 37
Substitutions, 37
Uses, 34
World Production and Reserves, 34
Molybdenum disulphide, 171
Mongolia, 35, 105
Morocco, 29, 58, 60
Mozambique, 46, 58, 132
MRI, 51, 52
Namibia, 60
National Aeronautics and Space Administration
(NASA), 170
National Mining Regulatory Authority, 147
National Mining Tribunal, 147
Natural gas, 14
Natural sodium carbonate, 14
Nephelinesyenite, 14
Netherlands, 87, 105, 121, 123
New Caledonia, 38
Nickel, 14, 15, 37, 60, 63, 69, 76, 87
Computation of Risk Factor for, 118
Processing, 39
Lateritic Ore, 39
Sulphide Ore Processing, 39
Refining Matte, 39
Substitutes, 39
Uses, 37
World Production and Reserve, 38
Nickel-Cadmium batteries, 39
Nigeria, 60
Index
Niobium, 14, 39, 94
Computation of Risk Factor for, 118
Processing, 41
Substitutes, 41
Uses, 40
World Production and Reserve, 41
North Korea, 74
Norway, 87, 93
Nuclear
Industry, 7
Material, 8
Policies, 8
Weapons, 8
Oman, 74
Organic Light Emitting Diode (OLED), 33
Oxides, 13
Oxygen, 14
Pakistan, 111
Passive Electronically Scanned Array (PESA), 30
Peoples Rep. of Congo, 85, 105, 106
Perlite, 14
Peru, 1, 24, 35, 43, 48, 64, 65, 92, 105, 106
Petroleum, 14
Phase-change Random Access Memory
(PRAM), 16
Phosphates, 14
Plasma Display Panels (PDPs), 33
Platinum, 14
Poland, 43
Polyethylene Terephthalate (PET), 31
Polymers, 3
Porters Five Forces
Drawbacks and Inapplicability of, 112
Porters Five Force Model, 103, 104, 113
Potash, 14
Potassium, 14
Potential Substitutes, 108-110
Power of Suppliers, 106-7
Press Release MMDR Bill, 193, 196
Probabilistic Mineral Resource Assessments,
102
Production cycle, 10
Pyrites, 14
Qingsongite, 174-75
Quantitative National Mineral Resource
Assessments, 102
Queensland, 64
203
204