IRDA-WELDER User Manual

Model: T862

Taian Puhui Technology . CO., LTD.

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IRDA-Workstation T862

User

Manual

CATALOGUE
Features....2
Technical Parameter and Components3
T-862 Illustrated Explaining4
(1)The Whole Machine4
(2)Front panel and Rear panel...5
(3)IR Lamp Body(Focus Holder and Others)..6

Infrared Work Station Unpacking and Assembly.7

(1)Unpack the packaging..7
(2)Check the items.......................7
(3)Install the cell guide...7
(4)Install the steady Ring...7
(5)Assemble Wholly...7
(6)Connect the Tie Wire of the Lamp and the Iron.8
(7)Attach the IR Filter.8
T-862 Operation method....9
1. Open the machine..9
2. Remove the chip..10
3. Soldering the chip....10
4. The use of the 936 searing iron..11
Maintenance and Warning...12

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IRDA-Workstation T862

User

Manual

Features
Unlike Air Re-Work systems, The T-862 uses an Infrared source
and optics to target heat to individual components without
dislodging other SMT parts by way of eddies air currents.
Infrared soldering technology with independent exploration
capabilities via the focus lenses which is included in the package.
Technician focused infrared heat is easy to target most component
removal/replacement and re-work.
The Workstation has a 80 X120mm a 600W controlled Pre-heating
System.
Infrared heat source bulbs are long-lived, in-expensive and easily
replaced.
Processor controlled set-point regulated temperatures with
thermocouple feed-back.
Integrated and adjustable Infrared (IR) eye protection.
Can suitable for the entire component, especially Micro BGA
component.
The T-862 system also contains a temperature controlled touch-up
iron and stand.
Extra soldering tools are not necessary to solder/unsolder and
re-work Surface Mount Technology (SMT) components18*18cm in
size
Training is illustrated in factory provided video.

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IRDA-Workstation T862

User

Manual

Technical parameter
AC220V/50Hz
AC110V/60Hz

Working Voltage
Output power

600W

Infra-red lamp body temperature adjustable

100-350

Preheating dish temperature adjustable

60-200

Components
Description

Quantity

T-862 Chassis

PCB Board holder

936 Searing-iron

936 searing-iron rack

Lamp Body and Lens(D=28mm)

Eye protection(IR Filter)

Cell guide

Focus holder

Focus holder control knob

Fasten nut for focus holder

Steady ring

Fasten nut for steady ring

Power Cable (110VAC or 200VAC)

5mm Fuse, 10A 250VAC

CD User Manual w/Video

(Spare)

Illustration

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IRDA-Workstation T862

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Manual

T-862 Illustrated explaining

(1)The whole machine

Fan Protector Protection Cover
The end covering

Lamp body

Cell guide
Eye Protection
(IR Filter)
Focus holder

936searing-iron rack
rack
936 searing-iron

Focus holder control knob

Lens for infrared lamp

Preheat dish
Holder for PCB board

Chassis (working bench )

Front panel

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IRDA-Workstation T862

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Manual

(2)Front Panel
The screen displayed the
temperature of the 936 iron

The screen displayed

the peak temperature
of the IR lamp

The screen displayed

the temperature of the
preheat dish

Infrared Lamp Switch

Touch-UP Iron Switch

Preheat Switch

Temperature Set-Point Entry Buttons

Rear Panel
Jack for universal
power line

Fuse

Jack for 936Iron

Jack for Lamp body

Main Power Switch

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IRDA-Workstation T862

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Manual

(3)Infrared Lamp
(Focus holder and others)
IR Lamp Cooling Fan
Cell guide

Focus holder
control knob

Focus holder

Focus holder

Fasten nut for focus holder

Fasten nut for steady ring

steady ring

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IRDA-Workstation T862

User

Manual

Infrared Work Station Unpacking and Assembly

1. Unpack and remove the T-862 two (2) major assemblies and minor components from the
styrofoam packaging material and set aside.
Note: The Infrared Head, Body Mounting and Focus Assembly will be installed in the T-862
chassis later.
2. Inventory all Items, confirm no parts are missing. If parts are missing call 0086 538 6138575

3. Install the cell guide. Loosen the fasten nut of the focus holder first, then install the cell guide
as follows:
The method to install the cell guide

The cell guide

4. Install the steady ring. Loosen the fasten nut for steady ring first, installed the steady ring as
follows, then fasten the nut.
Steady ring

The direction to fasten

the steady ring

5. Assemble wholly.
Relax the fasten nut of focus holder
Install the cell guide on the relevant nut, screw the cell guide on the nut as follows.
Rotation the fasten nut of focus holder to fix the focus holder.
Rip off the protective film of the filter.
Direction of Rotation

.
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IRDA-Workstation T862

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6. Connect the IR-Lamp body and the 936-Iron with the chassis.
Insert the pin into the relevant jack.
Rotate rightward to fix it.
7. Attach IR Eye protective filter with the supplied screw and nut.

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IRDA-Workstation T862

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Manual

T-862 Operation

Infrared Lamp Body

PC Board Support

T-862++ chassis

1. Open the machine

(1) Check if the connection wire of the body lamp and the 936-Iron is ok.

(2) Locate and attach the power cable to the rear of the re-work station
(3) Confirm all front panel rocker switches are off.
(4) Place the rear AC Power Switch in the ON Position.
(5) Allow the T-862 Power-On-Self-Test (POST) to complete.
(6) Temperature set-points will display last value used.
(7) Place the target PC Board on the slip-rack and orient to close proximity of estimated
position of focused Infrared light.
(8) Adjust the T-862 Infrared light system, allow 20-30mm from lens end to PC board target
component.
(9) Turn on the two switches. They control pre-heat dish and light system.
(10) According to the measurement of the chips to adjust the lamp temperature.

When the area of the chips is below 15mm*15mm,please choose the IR-lamp
temperature about 240-300, When the area of the chips is below 25mm*25mm,please
choose the IR-lamp temperature about 3000-350. At this time, the light shoot directly,
you should control the time carefully to avoid burning the chips.
Attention: you should turn on the pre-heat dish first, and set-up the temperature,wait
3-5minutes to allow the temperature steady ,and adjust the measurement of the facula, the
largest diameter is 30mm, and the smallest diameter is 15mm.usually we adjust the height
of the lamp body 20-30mm distance from the chips.

Warning:
The light system will shoot straightly. Please pay more attention to yourself control time to
avoid burning out.

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IRDA-Workstation T862

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Manual

2. PC Board Component Removal and Replacement.

(1)Put the PCB board onto the holder
(2)Turn on the switch of the pre-heat dish, and set-up the temperature
(3)Turn on the switch of the IR-Lamp, Regulate the temperature (the temperature must be
warm enough to allow the solder to be liquefied), focus the Infrared light on the chip to
be removed.

(4)Once the solder liquefied and melted, use tweezers to remove the chip

3. Soldering a chip.
(1) Clean the target pad with the brush

(2) Then put the solder ball and a flat of solder flux on the target pad
(3) Turn on the switch of the pre-heat dish, and set-up the temperature
(4)Turn on the switch of the IR-Lamp, Regulate the temperature (the temperature must be
warm enough to allow the solder to be liquefied) , focus the Infrared light on the chip to
be solder

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IRDA-Workstation T862

User

Manual

(5) Wait to allow the Infrared lamp to heat the solder flux to work as the solder balls on the
target chip pad reaches liquid temperature. Use tweezers or a vacuum device to place the
chip target position. Once the solder liquefies, the chip will be sold automatically.
After cooling the chip, pick up the PCB board, check if it is ok. If not, re-operate.

4. The use of the 936 searing-iron

It can be used separately, But be sure it must be connect with the chassis.
If the component is too small, you neednt use the IR-lamp, the 936 searing-iron is
enough.
Open the switch of the 936 searing-iron, set-up the temperature, then use it as you want.

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IRDA-Workstation T862

User

Manual

Maintenance:
At all times Insure the light body cooling fan is unobstructed and clean.
Use a little machine oil. Lubricate the focus holder and cell guide to inhibit rusting,
keep them ease to operate.

Warning!
The T-862 System creates temperatures in excess of high degrees via Infrared Light. Wear
appropriate eye protection or any device within The T-862 system when using this machine. After
use, Do not cut the power immediately, confirm the light body is cool-to-touch, Turn off the power
switch, then place the system in airiness & safety storage.
Do NOT use this system or any associated device in an environment conducive to fire or electrical
overload.
Disconnect the AC Power Plug when not in use.
When using, it is of high temperature, Do NOT allow children or the un-trained to touch the
T-862.

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