TOX Powerpackage-line-Q 10Q 201404 en
TOX Powerpackage-line-Q 10Q 201404 en
TOX Powerpackage-line-Q 10Q 201404 en
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l i n e -
TOX-Powerpackage line-Q
The new preferred series
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N
ended
W Ext
E
N
Proven TOX-Quality:
+Pure
+
pneumatic operation (no hydraulic unit required)
+Simple
+
controls same as for any
double acting pneumatic cylinder
+High
+
stroke frequencies
+High
+
resistance to wear due to few
moving parts
+Saves
+
tooling and reduces noise
levels due to low impact forces
during fast approach
+Defined
+
positive stop with damping
at bottom dead centre
+High
+
pressure connection is standard equipment (can be used for
sequential controls)
+Oil
+ level indicator (maintenance
friendly)
Advantages in detail:
The patented power bypass protects
the oil system from negative pressure,
which can be generated in applications such as punching, shearing,
etc. or high cycle speeds. The power
bypass is the basic requirement for
trouble-free operation of pneumo-hydraulic systems in such applications.
Damping gap
Bypass valve
Accessories:
End position monitoring ZHU
All TOX-Powerpackages of the line-Q
are equipped with a special barrel
and a magnet on the working rod to
detect the position.
Oil pump ZP
It guarantees the optimum maintenance concept and extended maintenance intervals.
For easy, air-free refilling and reduction of the oil volume of the TOXPowerpackage line-Q. Clear body
and refill hose allow easy monitoring
of the oil level in the pump. Little
operator effort required. Capacity
0.30 liters.
Order no.: ZP 20.000
2
www.tox-en.com
10Q.201404.en
l i n e -
Typical applications
Clinching,
TOX-Sheet metal
joining
Assembling,
Press-fitting,
Mounting
Inserting,
Fastener-Insertion
Riveting,
Crimping,
Flaring
The TOX-Powerpackage is a pneumatic operated cylinder with automatic activation of the hydraulic power
stroke.
The power stroke is automatically
triggered as soon as the working rod
(tool) meets a counterforce, at any
point of the total stroke.
Coining,
Marking,
Stamping
Punching,
Piercing
Retracted position
Fast
approach
Air operated fast approach
Start of
power stroke
Resistance activates
power stroke independent
of travel position
Power
stroke
Return stroke
Pneumatic hydraulic power stroke
Controls
It is operated like a pneumatic cylinder
and has the press force of a hydraulic
cylinder. All that is needed is a standard 4/2 or 5/2 way pneumatic valve
such as used with a normal double acting pneumatic cylinder. The included
sequence valve controls automatically
the changeover from fast approach to
power stroke whenever the working
rod meets an opposing force during
the fast approach.
Investment
The TOX-Powerpackage is up to
20% less expensive than hydraulic,
pneumatic or toggle systems for
comparable technical requirements.
Energy consumption
The TOX-Powerpackage provides
up to 90% energy savings compared
to pneumatic or hydraulic systems.
Energy is used only when needed,
namely for the power stroke, barely
any for the fast approach and return
stroke.
Pressing,
Compressing,
Bending
Clamping,
Tensioning,
Peening
Scope of delivery
Compression spring
Supplied by
the customer
Performance
The TOX-Powerpackage behaves
like a pneumatic cylinder in its operation and cycle speeds. Despite its
compact dimensions, it delivers the
hard work and high forces associated with hydraulic systems, however,
without the need for an expensive hydraulic unit. The TOX-Powerpackage
provides a clean, quiet and reliable
operation.
Environment
The TOX-Powerpackage provides
an extremely low noise level due to
the hydraulic end position damping
in the return stroke. In addition, a
low exhaust noise and reduced air
consumption. No oil disposal or oil
contamination from leakage, no generation of noise such as produced by a
constantly running hydraulic pump.
10Q.201404.en
www.tox-en.com
l i n e -
Return
stroke
Rckhub
4
C
Q-SS12 - S
Q-S
15 30
G
M
Order no.
total
stroke
type
Q-S 001.030.100.
Q-S 002.030.100.
Q-S 004.030.100.
Q-S 008.030.100.
Q-S 015.030.100.
Q-S 030.030.100.
included
power
stroke
22
12
12
12
12
12
fast
approach
force
N
1400
1400
1700
3200
4500
6600
max.
press
force
kN
11.6
16.5
39.9
76.4
130.4
283.9
return
stroke
force
N
A
B
1450
70 738
1450
70 738
1900
85 821
3250 110 941
5350 135 978
9150 170 1207
C
D
E
Ff7 G
6xM8x12 54 G1/4 40 9
6xM8x12 54 G1/4 40 9
6xM8x15 64 G3/8 50 10
6xM10x16 88 G1/2 70 9
6xM16x25 100 G1/2 75 15
6xM20x30 132 G3/4 100 17
H
20
20
30
45
50
56
K
26.0
26.0
28.5
35.0
36.0
47.0
L
M16x1.5
M16x1.5
M22x2
M30x2
M30x2
M39x2
M
15
15
20
25
25
35
N
17
17
24
36
41
50
O
104
104
124
165
175
232**
R
13.0
13.0
14.0
15.0
17.5
20.0
S
166.0
166.0
175.0
183.0
184.5
236.0
Vg6
18
26
26
W * IV
x
7
x
7
x
7
x
Dimensions in mm
Order no.
inclutotal ded
type
stroke power
stroke
Q-K 001.030.100. 24
Q-K 001.030.200. 52
Q-K 002.030.100. 15
Q-K 002.030.200. 34
Q-K 004.030.100. 05
Q-K 004.030.200. 13
Q-K 008.030.100. 08
Q-K 008.030.200. 18
Q-K 015.030.200. 12
max.
press
force
kN
11.8
11.8
16.3
16.3
48.6
48.6
67.4
67.4
140.4
3
5
fast
appr- return
oach stroke
force force
N
N
A
1400 1500 70
1400 1450 70
1400 1500 70
1400 1450 70
1700 1950 85
1700 1900 85
3200 3300 110
3200 3250 110
4500 5350 135
A2
85
85
85
85
110
110
135
135
170
A2
7
3
1
2
3
4
5
6
7
Control throttle X
High pressure connection
Oil filling nipple
Sequence valve approach/power stroke
Bleed plate
Oil level indicator
Bleed screw
B
371
571
371
571
397
597
426
626
650
C
D
6xM8x12 54
6xM8x12 54
6xM8x12 54
6xM8x12 54
6xM8x15 64
6xM8x15 64
6xM10x16 88
6xM10x16 88
6xM16x25 100
E
G1/4
G1/4
G1/4
G1/4
G3/8
G3/8
G1/2
G1/2
G1/2
K 8 - K 30
K 50
A
D
N
A
D
N
Ff7
40
40
40
40
50
50
70
70
75
G H
9 20
9 20
9 20
9 20
10 30
10 30
9A 45
2
9 45
O
15 50
K
26.0
26.0
26.0
26.0
28.5
28.5
35.0
35.0
36.0
L
M16x1.5
M16x1.5
M16x1.5
M16x1.5
M22x2
M22x2
M30x2
M30x2
M30x2
Power stroke
Total stroke
6bar series
Press force category
Version S/K
line-Q
A
D
M
15
15
15
15
20
20
25
25
25
N
17
17
17
17
24
24
36
36
41
O
P
117 160
117 160
117 160
117 160
165 200
165 200
177A2 250
O
177 250
232** 315
R
13.0
13.0
13.0
13.0
14.0
14.0
15.0
15.0
17.5
S
166.0
266.0
166.0
266.0
175.0
275.0
183.0
283.0
284.5
U Vg6
8
8
8
8
10 18
10 18
12 26
12 26
16 26
7
7
7
7
7
X *IV
98.5
244.5 x
98.5
244.5 x
86.5
204.5 x
93.5
229.5 x
185.5
Dimensions in mm
TOX PRESSOTECHNIK GmbH & Co. KG Riedstrasse 4 D-88250 Weingarten Tel. +49(0)751/5007-0
Fax +49(0)751/5 23 91 E-Mail: [email protected] www.tox-en.com
Eilhub
How to order:
Q-S 8.30.100.12
Q-K 1K 1 Q-K
- K 1515
L
F
V
H
M K
G
W
G
Rckhub
Return stroke
S
R
S
E R
E
10Q.201404.en
M K