100

75

YK CENTRIFUGAL
LIQUID CHILLER

25

R134a REFRIGERANT

COOLING CAPACITIES
750 kW to 7030 kW

The YK range of chillers are designed for

water or water/glycol cooling. The centrifugal
compressor is open drive and close coupled
to the motor. Heat exchangers are the
flooded type with refrigerant passing through
the cooler and condenser shells and water in
the tubes.
Capacity selection is computerised so that
chiller components can be custom-matched
to meet individual building load energy
requirements.

FEATURES

BENEFITS

Manufactured to ISO 9001/EN 29001

High standard of quality control

High full load and part load efficiency.

Low operating costs at all load conditions.

Operates at low condenser water temperatures.

Reduced energy costs during winter and capital

cost savings.

Open drive motor.

More efficient than refrigerant cooled motor.

A Cooling Tower or Dry Cooler is required for

heat rejection.

Mixed-matched components.

Satisfies exact capacity/energy requirements.

Industrial type centrifugal compressor.

Long life reliability.

All units are designed for plant room

installation.

Microprocessor control with OptiView Graphic Control

Centre.

Ease of operation with graphical representation of

system operation and historical data.

CONTENTS

Unit remote alarm contacts.

Warning notification.

Remote water temperature and current limit reset.

To improve operating efficiency.

Building Management Interface.

For central data logging and single point system

monitoring and control.

YK CENTRIFUGAL LIQUID CHILLER

95

100

95

75

25

Specification
Accessories and Options

SPECIFICATION

Identification

Compressor

Dimensions

The compressor is a single-stage centrifugal type powered by an open-drive electric

motor. The housing is fully accessible with vertical circular joints, with the complete
operating assembly removable from the compressor and scroll housing. Compressor
castings are designed for 18 bar working pressure and hydrostatically pressure tested at
27,5 bar. The rotor assembly consists of a heat-treated alloy steel drive shaft and
impeller shaft with a cast aluminium, fully shrouded impeller. The impeller is designed for
balanced thrust, dynamically balanced and overspeed tested for smooth, vibration-free
operation. Insert-type journal and thrust bearings shall be fabricated of aluminium alloy,
precision bored and axially grooved.

Unit Weight & Refrigerant Charges

Nozzle Arrangements
Solid State Starter Location
Motor/Compressor Dimensions
Refrigerant Piping Diagram
Installation Conditions - Limits

Internal single helical gears with crowned teeth are designed so that more than one tooth
is in contact at all times to provide even distribution of compressor load and quiet
operation. Each gear is individually mounted in its own journal and thrust bearings to
isolate it from impeller and motor forces. The shaft seal is a spring-loaded carbon ring
with precision lapped collar cooled by oil during operation. A gravity-fed oil reservoir is
built into the top of the compressor to provide lubrication during coastdown in the event of
a power failure.
Capacity control is achieved by use of pre-rotation vanes to provide fully modulating
control from full load to minimum load. The unit is capable of operating with lower
temperature cooling tower water during part-load operation. Pre-rotation vane position is
automatically controlled by an external electric actuator to maintain constant leaving
chilled water temperature.

100

95

75

25

Lubrication System

100

Lubrication oil is force-fed to all bearings, gears and rotating surfaces by an oil pump
which operates prior to startup, continuously during operation and during coastdown. An
oil reservoir, separate from the compressor, contains a submersible oil pump and
immersion-type oil heater, thermostatically controlled to remove refrigerant from the oil.
Oil is filtered by an externally mounted micron replaceable cartridge oil filter equipped
with service valves. Oil cooling is via a refrigerant cooled oil cooler, with all piping factory
installed. Due to the possibility of refrigerant contamination and the requirement for field
water piping, water cooled oil coolers are not acceptable. Both the refrigerant and oil side
of the oil cooler are provided with service valves. An automatic oil return system to
recover any oil that may have migrated to the evaporator is provided. Oil piping is
completely factory installed and tested

95

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SPECIFICATION (CONTINUED)

100

Motor Driveline
95

75

25

The compressor motor is an open

drip-proof, squirrel cage, induction type
operating at 2950 tr/min.
The open motor is provided with a D-flange,
bolted to a cast iron adaptor mounted on the
compressor to allow the motor to be rigidly
coupled to the compressor to provide
factory alignment of motor and compressor
shafts. For units with high power motor or
motor without D-flange, the compressor/
motor is mounted on a rigid base frame.
Motor drive shaft is directly connected to the
compressor shaft with a flexible disc
coupling. The coupling is of all metal
construction with no wearing parts to assure
long life, and no lubrication requirements to
provide low maintenance. For units utilizing
remote electro-mechanical starters, a large
steel terminal box with gasketed front
access cover is provided for field connected
conduit. Overload/overcurrent transformers
are furnished for all units with low voltage
motor.

Cooler
The cooler is of the shell-and-tube, flooded
type designed for 12.5 bar working pressure
on the refrigerant side, and be tested at 25
bar. The shell is fabricated from rolled
carbon steel plate with fusion welded
seams; having carbon steel tube sheets,
drilled and reamed to accommodate the
tubes; and intermediate tube supports
spaced no more than 0.90 m apart. The
refrigerant side is designed, tested and
stamped in accordance with the required
codes. Tubes are of the high-efficiency,
externally and internally enhanced type.
Each tube is roller expanded into the tube
sheets providing a leak-proof seal, and be
individually replaceable. Water velocity
through the tubes shall not exceed 3.6 m/s.
Two liquid level sight glasses are located on
the side of the shell to aid in determining
proper refrigerant charge. A suction baffle or
stainless mesh eliminators are located
above the tube bundle to prevent liquid
refrigerant carryover to the compressor. The
cooler has a refrigerant relief device sized to
meet the requirements of required codes.
Water boxes are removable to permit tube
cleaning and replacement. Stub-out water
connections, having victaulic grooves, are
provided. Water boxes are designed for 10
bar design working pressure and be tested
at 15 bar. Vent and drain connections with
plugs are provided on each water box.

Condenser

100

95

75

25

The condenser is of the shell-and-tube type,

designed for 12.5 bar working pressure on
the refrigerant side, and be tested at 25 bar.
The shell is fabricated from rolled carbon
steel plate with fusion welded seams;
having carbon steel tube sheets, drilled and
reamed to accommodate the tubes; and
intermediate tube supports spaced no more
than 1.2 m apart.
A refrigerant sub-cooler is provided for
improved cycle efficiency. The refrigerant
side is designed, tested and stamped in
accordance with required codes.

The tubes are high-efficiency, externally and

internally enhanced type. Each tube is roller
expanded into the tube sheets providing a
leak-proof seal, and is individually
replaceable. Water velocity through the
tubes shall not exceed 3.6 m/s.

100

Home
95

75

Water boxes are removable to permit tube

cleaning and replacement. Stub-out water
connections having victaulic grooves are
provided. Water Boxes are designed for 10
bar design working pressure and tested at
15 bar. Vent and drain connections with
plugs are provided on each water box.

25

Refrigerant Flow Control

Refrigerant flow to the cooler is controlled by
either a variable or fixed orifice. The variable
orifice control is automatically adjusted to
maintain proper refrigerant level in the
condenser and evaporator. This is
controlled by monitoring refrigerant liquid
level in the condenser, assuring optimal
subcooler performance.

The 'HOME SCREEN' is displayed by

default (at the 'VIEW ACCESS LEVEL')
when the unit is powered on. This screen
shows the main operating values, enables
system access and permits further
navigation to the sub screens.

System

OptiView Control Centre

The YORK OptiView Control Panel is a
microprocessor based control system for YK
centrifugal chillers. It controls the leaving
chilled liquid temperature via pre-rotation
vane (PRV) controls and has the ability to
limit motor current via control of the PRV. It
is
compatible
with
the
standard
electro-mechanical starter, optional YORK
Solid State Starter (SSS) and optional
OptiSpeed Variable Speed Drive (VSD)
applications.
The panel has a full screen LCD graphic
display with a keypad interface. The graphic
display allows the presentation of several
operating parameters at once. In addition,
the operator may view a graphical
representation of the historical operation of
the unit as well as the present operation.

The 'SYSTEM SCREEN' displays pressures

and
temperatures for the evaporator,
condenser, compressor and oil system.
Electrical load and current limit are also
shown.

Evaporator

For ease of use the locations of displayed

parameters are clearly and intuitively
marked and instructions for specific
operations are provided on many of the
screens. Information can be displayed in
both metric (SI - temperatures in C and
pressures in kPa) or English (Imperial temperatures in F and pressures in PSIG)
units in a number of languages.
The control panel also displays the unit
operation using status and warning
messages and records the cause of any
shutdowns (Safety, Cycling or Normal). This
information is stored in battery backed for
viewing.

The 'EVAPORATOR SCREEN' displays a

cutaway view of the unit evaporator showing
current operating temperatures and
pressures, status of the flow switch and
liquid pump signal and the control setpoints.
The local leaving chilled liquid temperature
'SETPOINT' and 'RANGE', and leaving
chilled liquid temperature cycling offset
'SHUTDOWN' and 'RESTART' values are
also programmed on this screen.

100

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75

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Page E.2
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Condenser
100

Motor - Standard York ElectroMechanical Starter (E/M)

Setpoints
100

95

95

75

75

25

25

The 'CONDENSER SCREEN' displays a

cutaway view of the unit condenser showing
current operating temperatures and
pressures, status of the high pressure and
flow switches and cooling liquid pump signal
and the refrigerant level position and
setpoint.

Motor - Optional York Solid State

Starter (SSS)

The 'SETPOINTS SCREEN' displays the

current operating leaving chilled liquid
temperature setpoint and remote range, low
leaving chilled liquid temperature cycling
shutdown and restart values and there
offset and the current limit setpoint.
The local leaving chilled liquid temperature
'SETPOINT' and 'RANGE', low leaving
chilled
liquid
temperature
cycling
'SHUTDOWN' and 'RESTART' values,
'LOCAL MOTOR CURRENT LIMIT' and
'PULLDOWN DEMAND LIMIT' and 'TIME'
and 'REMOTE ANALOGUE INPUT RANGE'
should be programmed on this screen.

Compressor

Setup
Motor - Optional York OptiSpeed VSD

The 'COMPRESSOR SCREEN' displays a

cutaway view of the unit compressor
showing current operating temperatures
and pressures and status of the switches
and solenoids.

Oil Sump

The 'MOTOR SCREEN' shows the motor

current as a percentage of full load amps
(FLA), the current limit setpoint (set locally
or remotely) and the pulldown demand time
remaining, when pulldown demand limiting
is active. The 'LOCAL MOTOR CURRENT
LIMIT' and 'PULLDOWN DEMAND LIMIT'
and 'TIME' are also programmed on this
screen.
The 'OIL SUMP SCREEN' displays the unit
oil sump showing current operating
temperatures and pressures and status of
the oil pump run signal and solenoid. The
screen will also provide data for the variable
speed oil pump (VSOP) when fitted.
100

95

75

The 'SETUP SCREEN' displays general

configuration parameters as set by the
microprocessor board jumpers and program
switches. In addition, it allows the real time
clock to be enabled, setting of the time and
date and specification of the time format.

History

The 'SOLID STATE STARTER SCREEN'

shows the SSS rating and operating voltage
and current per phase.
The 'VSD SCREEN' shows the output
voltage, frequency and phase current to the
motor, total and cumulative input Kilowatts
and PRV position. In addition, supply kVA,
power factor and voltage and current total
harmonic distortion are shown on models
with harmonic filters.

100

The 'HISTORY SCREEN' displays details of

the last normal shutdown, last safety or
cycling shutdown and a chronological listing
of the last 10 safety or cycling shutdowns.

95

75

25

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ACCESSORIES & OPTIONS

100

95

75

25

0.7
0.6
0.5
0.4
0.3

%
20

40

0.2
%

The adaptive capacity control logic

automatically adjusts motor speed and
compressor pre-rotation vane position
independently for maximum part load
efficiency by analysing information from
sensors located throughout the unit.

100

0.8

factory packaged and mounted on the unit. It

is designed to vary the compressor motor
speed by controlling the frequency and
voltage of the electrical power to the motor.

60

80

kW / kW

25

0%

75

10

95

An optional harmonic filter limits electrical Pressure Vessel Codes (Option)

power supply distortion from the variable Pressure vessels can be supplied in
speed drive and further improves power conformance with the following codes :
Reduced-voltage solid state starter for the factor correction.
T.U.V. (Germany & Austria)
compressor
motor.
Starter
is Reduce Energy Costs with Advanced
I.S.P.E.S.L. (Italy)
factory-mounted and wired on the chiller.
D.R.I.R.E. (France)
Variable-Speed Technology
The starter provides, through the use of
S.A. (Sweden)
The OptiSpeed VSD can dramatically
silicon controlled rectifiers, a smooth
S.V.D.B. (Switzerland)
reduce energy costs. Annual savings can
acceleration of the motor without current
ASME
typically average 30%. These savings are
transitions or
transients. The starter
possible because no constant-speed chiller
enclosure is IP 54, with a hinged access
Remote Electro-Mechanical
can match a OptiSpeed VSD where it really
door with lock and key. Electrical lugs for
counts in real-world energy performance. Compressor Motor Starter (Option)
incoming power wiring are provided.
Real-world energy performance means at A remote electro-mechanical starter can be
supplied for the compressor motor. The
Protective devices include: phase rotation off-design conditions as well as design
starter is supplied in accordance with the
protection; single phase failure protection; conditions.
manufacturer's starter specifications.
momentary power interruption protection;
The graph shows typical energy savings
and high/low line voltage protection. Starter
when a OptiSpeed VSD is installed on an Portable Refrigerant
shall include: three leg sensing overloads;
existing constant-speed chiller. Note the Storage/Recycling System (Option)
120 volt control transformer for all unit
decrease in energy use as the load A portable, self-contained refrigerant
controls; and a non-fused disconnect switch.
decreases (off-design condition). Energy storage/ recycling system consisting of a
Three-phase voltage and current readings
refrigerant compressor with oil separator,
savings can reach 75% at light loads.
are coordinated with the unit OptiView
storage receiver, water-cooled condenser,
Graphic Control Centre, with digital readout
filter drier and necessary valves and hoses
1.1
on the display.
to remove, replace and distill HCF-134a. All
1.0
Constant Speed
necessary controls and safety devices shall
OptiSpeed VSD Option
Variable Speed
0.9
be a permanent part of the system.
The OptiSpeed variable speed drive is

Factory Installed Solid State

Compressor Motor Starter
(Option) (max. 670 kW, low voltage)

Load

The OptiSpeed VSD eliminates the need for

a starter and has a soft starting
characteristic that never exceeds 100% full
load amps. It also provides automatic power
factor correction.

Inrush Current

Motor FLA (%)

500

400

300

Star Delta Starter

200

100

OptiSpeed VSD
0

Time (seconds)

100

100

95

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75

75

25

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Page E.4
Doc. No. PC119/11.01/GB

IDENTIFICATION

100

100

Model

95

95

75

75

Cooler Code
Condenser Code

25

25

Compressor Code

Power Supply (5 for 50Hz)

Motor Code
Design level
Special Modifications
YK
COMPRESSOR
CODE
G4
H4

H5

H6/H7
H8

J1/J2

J3

J4

P1/P2/P3/P4

CB

CB

G4

COOLER
CODE
CB, CC, CD, CE
DD, DE
DB, DC, DD
EC, ED
FC, FD
EB
FB, FC, FD
GC, GD
FB, FC
GB, GC, GD
HB, HC
GB, GC, GD
HB, HC
GF, GH
HF, HH
JF, JG, JH
TF, TG, TH
HF, HH
JF, JG, JH
TF, TG, TH
VF, VH
WF, WH
JF, JG, JH
TF, TG, TH
VF, VH
WF, WH
AB, AC, AD
BB, BC, BD

CM

CONDENSER
CODE
CB, CC, CD, DB, DC, DD
CB, CC, CD, DB, DC, DD, EB, EC, ED
DB, DC, DD, EB, EC, ED
DB, DC, DD, EB, EC, ED, FB, FC, FD
EB, EC, ED, FB, FC, FD
EB, EC, ED, FB, FC, FD
EB, EC, ED, FB, FC, FD, GB, GC, GD
FB, FC, FD, GB ,GC, GD
FA, FB, FC, FD, GB, GC, GD
FA, FB, FC, FD, GB, GC, GD
GB, GC, GD
FB, FC, FD, GB, GC, GD
GB, GC, GD
GB, GC, GD, HB, HC, HD
GB, GC, GD, HB, HC, HD, JB, JC, JD
HB, HC, HD, JB, JC, JD
TB, TC, TD
HB, HC, HD, JB, JC, JD
HB, HC, HD, JB, JC, JD
TB, TC, TD, VB, VC, VD
TB, TC, TD, VB, VC, VD
VB, VC, VD
JB, JC, JD
TB, TC, TD, VB, VC, VD
TB, TC, TD, VB, VC, VD
VB, VC, VD
AB, AC, AD
BB, BC, BD

MOTOR CODES
5CE 5CO
5CE 5CR

5CK 5CU

5CK 5CU
5CK 5CU

5CS 5DH

5DA 5DH

5DA 5DH
5DA - 5OJ

100

100

95

95

75

75

25

25

0
Page E.5
Doc. No. PC119/11.01/GB

DIMENSIONS: G & H COMPRESSORS

100

95

100

COMPRESSOR

CONDENSER

95

75

25

75

RELIEF
VALVES

25

COOLER

GRAPHIC CONTROL PANEL

MOTOR TERMINAL BOX

GRAPHIC CONTROL PANEL

COOLER

CONDENSER

FLOOR LINE
(see note 4)

A
B
C
D
E
F
G
H
J
K
L
M
N

100

95

75

A
B
C
D
E
F
G
H
J
K
L
M
N

CC
1854
2400
483
445
143
521
1803
1111
359
330
438
965
889

EE
1981
2464
546
445
149
521
1867
1264
359
330
438
1092
889

G4 COMPRESSOR
CLR. COND. SHELL CODES
CD
DC
DD
1854
1930
1930
2451
2400
2451
483
521
521
445
445
445
143
143
143
521
521
521
1854
1803
1854
1111
1264
1264
359
359
359
330
330
330
438
438
438
965
1041
1041
889
889
889

EF
2057
2527
546
483
149
521
1930
1264
359
330
438
1092
965

DE
1930
2464
521
445
143
521
1848
1264
359
330
438
1041
889

H5 COMPRESSOR
CLR. COND. SHELL CODES
FE
FF
FG
2108
2184
2286
2464
2527
2628
610
610
610
445
483
533
149
149
149
521
521
521
1867
1930
2032
1289
1289
1289
359
359
359
330
330
330
438
464
438
1219
1219
1219
889
965
1067

DD
1930
2451
521
445
143
521
1854
1264
359
330
438
1041
889

GF
2248
2527
641
483
159
521
1930

359
330
464
1283
965

DE
1930
2464
521
445
143
521
1848
1264
359
330
438
1041
889

GG
2350
2628
641
533
159
521
2032

359
330
438
1283
1067

H4 COMPRESSOR
CLR. COND. SHELL CODES
ED
EE
EF
1981
1981
2057
2451
2464
2527
546
546
546
445
445
483
149
149
149
521
521
521
1854
1867
1930
1264
1264
1264
359
359
359
330
330
330
438
438
438
1092
1092
1092
889
889
965

FF
2184
2527
610
483
149
521
1940
1289
359
356
464
1219
965

FE
2108
2464
610
445
149
521
1867
1289
359
330
438
1219
889

H6/H7 COMPRESSOR
CLR. COND. SHELL CODES
FG
GF
GG
2286
2248
2350
2628
2527
2628
610
641
641
533
483
533
149
159
159
521
521
521
2029
1940
2029
1289

359
359
359
356
356
356
464
464
464
1219
1283
1283
1067
965
1067

FF
2184
2527
610
483
149
521
1930
1289
359
330
464
1219
965

HG
2438
2686
686
533
159
521
2029

359
356
464
1372
1067

H8 COMPRESSOR
CLR. COND.
GF
GG
HG
2248
2350
2438
2527
2628
2628
641
641
686
483
533
533
159
159
159
521
521
521
1940
2029
2029

359
359
359
356
356
356
464
464
464
1283
1283
1372
965
1067
1067

100

95

75

Notes:
25

1 All dimensions are approximate. Certified dimensions are available on request.

2 For compact water boxes (shown above), determine overall unit length by adding water box depth to tube sheet length.
3 Water nozzles can be located on either end of unit. Add 13 mm to nozzle length for flanges connections.
4 To determine overall height, add 22 mm for isolators.
5 Use of motors with motor hoods may increase overall unit dimensions.

25

0
Page E.6
Doc. No. PC119/11.01/GB

DIMENSIONS: J COMPRESSORS

100

100

COMPRESSOR

CONDENSER
95

95

75

75

25

RELIEF
VALVE

25

COOLER
MOTOR TERMINAL BOX

GRAPHIC CONTROL PANEL

COMPRESSOR
MOTOR
GRAPHIC CONTROL PANEL

COOLER

CONDENSER

FLOOR LINE
(see note 4)
(Shipping width)

DIMS.
A
B
C
D
E
F
G
M
N
P
R
S
T

100

95

75

DIMS.
A
B
C
D
E
F
G
M
N
P
R
S
T

J1/J2 COMPRESSORS
CLR. COND. SHELL CODES
H-G
H-H
H-J
J-H
2400
2502
2604
2667
2838
2838
2838
2838
667
667
667
749
533
584
635
584
4267
4267
4267
4267
552
552
552
552
375
375
375
375
495
495
495
495
2108
2261
2261
2261
381
381
381
381
520
520
520
520
1336
1336
1336
1499
1067
1168
1270
1168

G-G
2286
2838
610
533
4267
552
375
495
2108
381
520
1219
1067

G-H
2388
2838
610
584
4267
552
375
495
2261
381
520
1219
1168

J-J
2769
3067
749
635
4267
603
375
495
2254
359
622
1499
1270

J3/J4 COMPRESSORS
CLR. COND. SHELL CODES
T-T
T-V
V-T
V-V
2769
2896
2769
2896
3067
3194
3067
3194
749
749
749
749
635
699
635
699
4877
4877
4877
4877
603
603
603
603
375
375
375
375
1105
1105
1105
1105
2254
2381
2254
2381
664
664
664
664
622
622
622
622
1499
1499
1499
1499
1270
1397
1270
1397

W-V
3023
3194
813
699
4877
629
419
1105
2381
664
622
1626
1397

J-J
2769
2838
749
635
4267
552
375
495
2261
381
520
1499
1270

T-T
2769
2985
749
635
4877
552
375
1105
2261
381
520
1499
1270

DIMS.
H
J

J3 COMPRESSORS
CLR. COND.
H-H
H-J
J-H
2502
2604
2667
2965
3067
2965
667
667
749
584
635
584
4267
4267
4267
603
603
603
375
375
375
495
495
495
2153
2254
2153
359
359
359
622
622
622
1336
1336
1499
1168
1270
1168

PASS
1, 2, 3
1
2
3
1
2
3

G
149
349
349
349
349
349
349

COOLER CONDENSER CODES

H
J
T
295
318
318
530
549
549
460
495
495
422
476
476
530
549
549
460
495
495
508
559
559

V
346
584
559
495
584
559
591
100

95

75

Notes:
25

1
2
3
4
5

All dimensions are approximate. Certified dimensions are available on request.

For compact water boxes (shown above), determine overall unit length by adding water box depth to tube sheet length.
Water nozzles can be located on either end of unit. Add 13 mm to nozzle length for flanges connections.
To determine overall height, add 22 mm for isolators.
Use of motors with motor hoods may increase overall unit dimensions.

25

0
Page E.7
Doc. No. PC119/11.01/GB

DIMENSIONS: P COMPRESSORS
100

100

CONDENSER

95

COMPRESSOR
J

95

75

25

75

RELIEF
VALVES

25

COOLER

GRAPHIC CONTROL PANEL

MOTOR TERMINAL BOX

GRAPHIC CONTROL PANEL

B
L

COOLER

CONDENSER

FLOOR LINE
(see note 4)

C
E

F
A

A
B
C
D
E
F
G
H
J
L

P1 COMPRESSOR
CLR. COND. SHELL CODES
A-A
B-B
1676
1676
2127
2127
445
445
394
394
3657
4876
370
370
370
370
370
370
370
370
1687
1687

P2 COMPRESSOR
CLR. COND. SHELL CODES
A-A
B-B
1676
1676
2127
2127
445
445
394
394
3657
4876
370
370
370
370
370
370
370
370
1687
1687

A
B
C
D
E
F
G
H
J
L

P3 COMPRESSOR
CLR. COND. SHELL CODES
A-A
B-B
1676
1676
2127
2127
445
445
394
394
3657
4876
370
370
370
370
370
370
370
370
1687
1687

P4 COMPRESSOR
CLR. COND. SHELL CODES
A-A
B-B
1676
1676
2127
2127
445
445
394
394
3657
4876
370
370
370
370
370
370
370
370
1687
1687

100

100

Notes:
95

75

1 All dimensions are approximate. Certified dimensions are available on request.

2 For compact water boxes (shown above), determine overall unit length by adding water box depth to tube sheet length.
3 Water nozzles can be located on either end of unit. Add 13 mm to nozzle length for flanges connections.
4 To determine overall height, add 22 mm for isolators.
5 Use of motors with motor hoods may increase overall unit dimensions.

95

75

25

25

0
Page E.8
Doc. No. PC119/11.01/GB

UNIT WEIGHTS: G & H COMPRESSORS (Less Motor)

100

95

75

25

100

95

Cooler
Condenser
Shell Codes
CBCB
CBCC
CBCD
CCCB
CCCC
CCCD
C-C
CDCB
CDCC
CDCD
CECB
CECC
CECD
CBDB
CBDC
CBDD
CCDB
CCDC
CCDD
C-D
CDDB
CDDC
CDDD
CEDB
CEDC
CEDD
DDCB
DDCC
DDCD
D-C
DECB
DECC
DECD
DBDB
DBDC
DBDD
DCDB
DCDC
DCDD
D-D
DDDB
DDDC
DDDD
DEDB
DEDC
DEDD
DBEB
DBEC
DBED
DCEB
DCEC
DCED
D-E
DDEB
DDEC
DDED
DEEB
DEEC
DEED
ECDB
ECDC
ECDD
E-D
EDDB
EDDC
EDDD
EBEB
EBEC
EBED
ECEB
E-E
ECEC
ECED
EDEB
EDEC
EDED

Shipping
Weight
(kg)
7512
7534
7598
7611
7634
7698
7725
7747
7811
7829
7852
7915
7752
7874
7757
7852
7974
7856
7965
8088
7970
8070
8192
8074
8228
8251
8314
8301
8324
8387
8228
8346
8228
8328
8451
8333
8469
8591
8473
8541
8664
8564
8773
8868
8909
8872
8968
9008
9013
9108
9149
9086
9181
9222
8736
8854
8736
8841
8959
8841
9176
9276
9317
9281
9376
9417
9380
9480
9521

Operating
Weight
(kg)
8673
8709
8800
8813
8850
8940
8972
9008
9099
9122
9158
9249
8995
9117
9058
9131
9258
9194
9294
9417
9358
9439
9566
9503
9589
9625
9716
9689
9725
9816
9625
9743
9684
9766
9893
9830
9966
10088
10029
10065
10188
10129
10333
10474
10533
10478
10614
10678
10673
10814
10873
10773
10909
10973
10415
10533
10474
10560
10678
10619
10977
11118
11181
11122
11258
11322
11263
11408
11467

Refrigerant
Charge
(kg)
465
465
465
465
465
465
465
465
465
465
465
465
465
465
465
465
465
465
465
465
465
465
465
465
465
465
465
465
465
465
522
522
522
522
522
522
522
522
522
522
522
522
522
522
522
522
522
522
522
522
522
522
522
522
635
635
635
635
635
635
635
635
635
635
635
635
635
635
635

Loading per
Isolator
(kg)
2168
2177
2200
2203
2212
2235
2243
2252
2275
2280
2290
2312
2249
2279
2265
2283
2314
2299
2324
2354
2339
2360
2392
2376
2397
2406
2429
2422
2431
2454
2406
2436
2421
2442
2473
2457
2491
2522
2507
2516
2547
2532
2538
2618
2633
2620
2654
2669
2668
2703
2718
2693
2727
2743
2604
2633
2618
2640
2669
2655
2744
2779
2795
2781
2815
2830
2816
2852
2867

Cooler
Condenser
Shell Codes
EBFB
EBFC
EBFD
ECFB
E-F
ECFC
ECFD
EDFB
EDFC
EDFD
FCEB
FCEC
FCED
F-E
FDEB
FDEC
FDED
FBFA
FBFB
FBFC
FBFD
FCFA
F-F
FCFB
FCFC
FCFD
FDFB
FDFC
FDFD
FBGB
FBGC
FBGD
FCGB
F-G
FCGC
FCGD
FDGB
FDGC
FDGD
GBFA
GBFB
GBFC
GBFD
GCFA
GCFB
G-F
GCFC
GCFD
GDFA
GDFB
GDFC
GDFD
GBGB
GBGC
GBGD
GCGB
G-G
GCGC
GCGD
GDGB
GDGC
GDGD
HBGB
HBGC
HBGD
H-G
HCGB
HCGC
HCGD

Shipping
Weight
(kg)
9793
9866
9934
9893
9966
10034
9997
10070
10138
9703
9798
9839
9807
9907
9943
10020
10183
10256
10324
10152
10315
10392
10445
10424
10496
10564
11018
11213
11308
11149
11345
11440
11258
11453
11544
10936
11104
11177
11245
11091
11254
11326
11394
11295
11458
11535
11603
11939
12134
12225
12088
12283
12379
12279
12488
12583
12900
13095
13186
13159
13354
13449

Operating
Weight
(kg)
11871
11971
12075
12011
12111
12215
12161
12256
12361
11726
11862
11925
11875
12016
12075
12170
12415
12515
12619
12356
12601
12705
12805
12755
12850
12995
13463
13740
13889
13653
13926
14075
13803
14080
14225
13313
13563
13658
13762
13531
13776
13871
13975
13821
14066
14166
14270
14610
14887
15032
14824
15100
15245
15118
15391
15536
15944
16221
16366
16311
16588
16733

100

Refrigerant
Charge
(kg)
719
719
719
719
719
719
719
719
719
748
748
748
748
748
748
819
819
819
819
819
819
819
819
819
819
819
819
819
819
819
819
819
819
819
819
862
862
862
862
862
862
862
862
862
862
862
862
862
862
862
862
862
862
862
862
862
1014
1014
1014
1014
1014
1014

Loading per
Isolator
(kg)
2968
2993
3019
3003
3028
3054
3040
3064
3090
2931
2965
2981
2969
3004
3019
3043
3104
3129
3155
3089
3150
3176
3201
3189
3213
3239
3366
3435
3472
3413
3481
3519
3451
3520
3556
3328
3391
3414
3441
3383
3444
3468
3494
3455
3517
3541
3568
3653
3722
3758
3706
3775
3811
3780
3848
3884
3986
4055
4091
4078
4147
4183

95

75

25

100

95

75

75

25

25

0
Page E.9
Doc. No. PC119/11.01/GB

UNIT WEIGHTS: J COMPRESSORS (Less Motor)

100

95

75

25

Cooler
Condenser
Shell Codes
GFGB
GFGC
GFGD
G-G
GHGB
GHGC
GHGD
GFHB
GFHC
GFHD
G-H
GHHB
GHHC
GHHD
HFGB
HFGC
HFGD
H-G
HHGB
HHGC
HHGD
HFHB
HFHC
HFHD
H-H
HHHB
HHHC
HHHD
HFJB
HFJC
HFJD
H-J
HHJB
HHJC
HHJD
JFHB
JFHC
JFHD
JGHB
J-H
JGHC
JGHD
JHHB
JHHC
JHHD
JFJB
JFJC
JGJD
JGJB
J-J
JGJC
JGJD
JHJB
JHJC
JHJD

Shipping
Weight
(kg)
11748
11943
12039
11925
12120
12215
12392
12474
12578
12569
12651
12755
12710
12900
12996
12950
13145
13241
13349
13272
13540
13594
13676
13780
14211
14402
14511
14456
14642
14751
14701
14783
14887
14869
14951
15055
15032
15118
15209
15563
15749
15858
15822
15917
16026
15894
16080
16194

Operating
Weight
(kg)
14538
14787
14923
14792
15114
15218
15400
15540
15676
15654
15794
16379
15459
16094
16239
16162
16438
16588
16674
16819
16956
17024
17001
17300
17817
18108
18257
18167
18452
18602
18407
18548
18679
18643
18784
18920
18879
19024
19160
19550
19836
19981
19786
20072
20221
20022
20312
20462

Refrigerant
Charge
(kg)
1095
1095
1095
1095
1095
1095
1161
1161
1161
1161
1161
1161
1191
1191
1191
1191
1191
1191
1281
1281
1281
1281
1281
1281
1365
1365
1365
1365
1365
1365
1501
1501
1501
1501
1501
1501
1501
1501
1501
1585
1585
1585
1585
1585
1585
1585
1585
1585

Loading per
Isolator
(kg)
3634
3697
3731
3698
3778
3805
3850
3885
3919
3913
3949
4095
3865
4023
4060
4040
4110
4147
4169
4205
4239
4256
4250
4325
4454
4527
4564
4542
4613
4651
4602
4637
4670
4661
4696
4730
4720
4756
4790
4888
4959
4995
4947
5018
5055
5005
5078
5115

Cooler
Condenser
Shell Codes
TFTB
TFTC
TFTD
TGTB
T-T
TGTC
TGTD
THTB
THTC
THTD
TFVB
TFVC
TFVD
TGVB
T-V
TGVC
TGVD
THVB
THVC
THVD
VFTB
VFTC
VFTD
V-T
VHTB
VHTC
VHTD
VFVB
VFVC
VFVD
V-V
VHVB
VHVC
VHVD
WFVB
WFVC
WFVD
W-V
WHVB
WHVC
WHVD

Shipping
Weight
(kg)
16901
17123
17241
17092
17314
17436
17287
17509
17627
18793
18883
19255
18988
19078
19450
19178
19269
19641
17972
18194
18316
18244
18462
18584
19369
19459
19831
19636
19727
20099
20947
21038
21410
21569
21655
22031

Operating
Weight
(kg)
21424
21759
21922
21605
22031
22199
21972
22308
22471
23773
23941
24454
24050
24218
24730
24322
24490
25456
22943
23279
23447
23329
23664
23832
24798
24966
25479
25184
25347
25860
27148
27311
27824
28028
28191
28708

100

Refrigerant
Charge
(kg)
1812
1812
1812
1812
1812
1812
1812
1812
1812
1946
1946
1946
1946
1946
1946
1946
1946
1946
1733
1733
1733
1733
1733
1733
1882
1882
1882
1882
1882
1882
2023
2023
2023
2023
2023
2023

Loading per
Isolator
(kg)
5356
5440
5481
5401
5508
5550
5493
5577
5618
5943
5985
6113
6012
6054
6183
6081
6122
6364
5736
5820
5862
5832
5916
5958
6200
6242
6370
6296
6337
6465
6787
6828
6956
7007
7048
7177

95

75

25

Note:
Weights for J Compressor Units for Shell Codes G-G through T-T
are based on J1/J2 Compressors.
Add 454 kg to Shipping Weight and Operating Weight, and 113 kg to Loading
per Isolator if J3/J4 Compressor is furnished.

UNIT WEIGHTS: P COMPRESSORS (Less Motor)

Cooler
Condenser
Shell Codes
ABAB
ABAC
ABAD
ACAB
A-A
ACAC
ACAD
ADAB
ADAC
ADAD

Shipping
Weight
(kg)
5001
5120
5266
5083
5202
5348
5187
5306
5452

Operating
Weight
(kg)
6012
6189
6405
6130
6306
6523
6279
6455
6672

Refrigerant
Charge
(kg)
568
568
568
568
568
568
568
568
568

Loading per
Isolator
(kg)
1503
1547
1601
1532
1577
1631
1570
1614
1668

Cooler
Condenser
Shell Codes
BBBB
BBBC
BBBD
BCBB
B-B
BCBC
BCBD
BDBB
BDBC
BDBD

Shipping
Weight
(kg)
5589
5709
5856
5701
5821
5968
5845
5965
6112

Operating
Weight
(kg)
6876
7072
7314
7035
7231
7473
7239
7435
7677

Refrigerant
Charge
(kg)
704
704
704
704
704
704
704
704
704

Loading per
Isolator
(kg)
1719
1768
1828
1759
1808
1868
1810
1859
1919

MOTOR WEIGHTS (Approximate)

100

95

75

25

100

Code
5CE
5CF
5CG
5CH
5CI
5CJ
5CK
5CL

(kg)
1211
1406
1406
1406
1406
1678
1678
1678

Code
5CM
5CN
5CO
5CP
5CQ
5CR
5CS
5CT

High Voltage
(kg) Code
1678
5CU
1678
5CV
2041 5CW
5CX
2041
2041 5DA
5DB
2041
2041 5DC
5DD
2630

(kg) Code (kg)

2630 5DE
3402
5DF
3402
2630
3084 5DG 3583
3084
5DH
3583
3198
5OJ
*
3311 * Contact York
3311
3311

Code
5CE
5CF
5CG
5CH
5CI
5CJ
5CK
5CL

(kg)
427
653
653
771
771
771
771
1195

Low Voltage
Code (kg)
5CM 1195
5CN 1195
5CO 1195
5CP
1329
5CQ 1329
5CR
1329
5CS
1329
5CT
2608

Code
5CU
5CV
5CW
5CX
5DA
5DB

(kg)
2608
2608
3084
3084
3311
3311

95

75

25

0
Page E.10
Doc. No. PC119/11.01/GB

WATER BOX NOZZLE ARRANGEMENTS: G, H & P COMPRESSORS

100

CONDENSERS

95

75

COOLERS

REAR
OF
UNIT

REAR
OF
UNIT

CL
COOLER

95

CL
COOLER

FRONT
OPTIVIEW

A
P

25

100

75

AA

25

AA

CC
CL

CL

COND.

GG

22

FF
FLOOR LINE

COMPRESSOR END

1-PASS

FRONT
OPTIVIEW

COOLER

22

22

MOTOR END

COND.

GG
FLOOR LINE

COMPRESSOR END

FF

22

CC

COOLER

MOTOR END
B

1-PASS

BB

REAR
OF
UNIT

REAR
OF
UNIT

BB

FF

22

FF

EE

EE

FLOOR LINE

22

EE

EE

COMPRESSOR END

MOTOR END

2-PASS A & B SHELL

COOLER

DD

COOLER

DD
BB

CL

CL

COND.

GG

22

BB

GG
FLOOR LINE

COMPRESSOR END

CL
COOLER

COND.

22

DD

MOTOR END

FRONT
OPTIVIEW

CL
COOLER

DD

BB

BB

2-PASS
FF

22
REAR
OF
UNIT

REAR
OF
UNIT
W

CL

CL

FF

EE

EE

MOTOR END

CL
COOLER

CL
COOLER

FRONT
OPTIVIEW

BB
DD

COND.

DD

BB

GG

22

GG
FLOOR LINE

COMPRESSOR END

BB

FF

22

22

COMPRESSOR END

MOTOR END

FF
MOTOR END

FLOOR LINE

3-PASS
BB

2-Pass
DD
EE

A, B
C
DB, DC, DD
DE
E
F
G
H

635
467
473
502
489
521
549
578

432
365
346
375
362
394
397
425

838
568
600
629
616
648
702
730

444.5
483
521
521
546
610
641
686

178
229
229
229
229
273
273

COOLER NOZZLE DIMENSIONS

3-Pass
BB
DD
FF

FF
444.5
483
521
521
546
610
641
686

432
318
295
324
311
343
321
349

838
616
651
679
667
699
778
807

CONDENSER NOZZLE POSITIONS

100

95

75

25

Shell
Code
A, B
C
D
E
F
G

1-Pass

2-Passes

22

3-PASS

COOLER NOZZLE POSITIONS

1-Pass
AA
FF

Shell Code

22
EE

COMPRESSOR END

DD
COND.

EE

2-PASS C, D, E, F, G & H SHELL

DD
BB

FLOOR LINE

No. of Passes

444.5
483
521
521
546
610
641
686

DN 250
DN 300
DN 300
DN 300
DN 350
DN 350
DN 400
DN 400

DN 200
DN 200
DN 200
DN 200
DN 250
DN 250
DN 300
DN 300

DN 150
DN 150
DN 200
DN 200
DN 200
DN 200
DN 250
DN 250

CONDENSER NOZZLE DIMENSIONS

No. of Passes

3-Passes

GG

BB

DD

GG

BB

DD

GG

787

393.5

590

984

393.5

590

984

393.5

908
908
946
984
1035

445
445
445
483
533

730
730
743
737
762

1086
1086
1162
1232
1308

445
445
445
483
533

756
756
768
768
794

1099
1111
1175
1257
1314

445
445
445
483
533

DN 300
DN 250
DN 300
DN 350
DN 400
DN 400

DN 200
DN 200
DN 200
DN 250
DN 300
DN 350

DN 150
DN 150
DN 150
DN 200
DN 250
DN 250

C.
D.
E.

1
2
A , B Shell
2
C, D
E, F
G, H Shell
3

In

Out

A
H
D
E
D
E
L
M
G
P

H
A
C
B
C
B
K
J
N
F

CONDENSER NOZZLE ARRANGEMENTS

No. of Passes

CC

Notes
A. Standard water nozzles are furnished as welding stub-outs with Victaulic grooves, allowing
the option of welding, flanges, or use of Victaulic couplings. Factory installed PN10 or PN20
round slip-on water flanged nozzles are optional. Companion flanges, nuts, bolts and
gaskets are not furnished.
B. One, two and three pass nozzle arrangements are available only in pairs shown and for all
shell codes. Any pair of cooler nozzles may be used in combination with any pair of
condenser nozzles.

COOLER NOZZLE ARRANGEMENTS

No.of Passes

1
2
3

In

Out

P
Q
R
T
V
X

Q
P
S
U
Y
W

100

95

75

Condenser water must enter the water box through the bottom connection for proper
operation of the subcooler to achieve rated performance.
Connected piping should allow for removal of compact water box for tube access and
cleaning.
Allow 4267mm tube pulling space either end.

25

0
Page E.11
Doc. No. PC119/11.01/GB

WATER BOX NOZZLE ARRANGEMENTS: J COMPRESSORS

100

CONDENSERS

95

75

100

COOLERS

REAR
OF
UNIT

95

REAR
OF
UNIT

25

75

25

COOLER

FRONT
OPTIVIEW

COOLER

CC

CC

GG
22
COMPRESSOR END

AA

COND.

COND.

AA

GG

FF

22

22

FLOOR LINE

COMPRESSOR END

MOTOR END

1-PASS

REAR
OF
UNIT

1-PASS

DD
BB

BB
COND.

22

MOTOR END

REAR
OF
UNIT

COOLER

DD

FLOOR LINE

FRONT
OPTIVIEW

COOLER

BB

BB

COND.
FF

22

GG

GG
FLOOR LINE

COMPRESSOR END

FF

EE

22

22
MOTOR END

EE

FLOOR LINE

COMPRESSOR END

MOTOR END

2-PASS
REAR
OF
UNIT

22

EE

EE

2-PASS

REAR
OF
UNIT
COOLER
W

FRONT
OPTIVIEW

COOLER

DD

BB

DD

BB

BB

BB

FF

22

COND.

COND.

FF

22

FLOOR LINE
COMPRESSOR END
GG

MOTOR END

GG

22

22
COMPRESSOR END

FLOOR LINE

MOTOR END

3-PASS

3-PASS

COOLER NOZZLE POSITIONS

Shell Code
G
HF
HH
J
T
V
W

1-Pass
AA
FF
587
610
629
667
648
667
654
749
654
749
743
749
794
813

2-Passes
BB
EE
FF
587
279
610
629
279
667
648
279
667
654
279
749
654
279
749
743
330
749
794
381
813

COOLER NOZZLE DIMENSIONS

3-Passes
BB
FF
587
610
629
667
648
667
654
749
654
749
743
749
794
813

CONDENSER NOZZLE POSITIONS

100

95

75

25

Shell
Code
G
H
J
T
V

1-Pass

2-Passes

1
DN 350
DN 400
DN 400
DN 450
DN 450
DN 500
DN 500

No. of Passes
2
DN 250
DN 300
DN 300
DN 350
DN 350
DN 400
DN 450

3
DN 200
DN 250
DN 250
DN 300
DN 300
DN 350
DN 350

CONDENSER NOZZLE DIMENSIONS

No. of Passes

3-Passes

GG

BB

DD

GG

BB

DD

GG

1035
1086
1137
1137
1200

533
584
635
635
699

762
806
819
819
857

1308
1365
1454
1454
1543

533
584
635
635
699

794
794
845
845
895

1314
1410
1492
1492
1597

533
584
635
635
699

DN 400
DN 500
DN 500
DN 500
DN 500

DN 350
DN 400
DN 400
DN 400
DN 450

DN 250
DN 300
DN 350
DN 350
DN 350

In
A
H
B
C
J
K
F
N

Out
H
A
C
B
K
J
N
F

CONDENSER NOZZLE ARRANGEMENTS

No. of Passes

CC

Notes
A. Standard water nozzles are furnished as welding stub-outs with Victaulic grooves, allowing
the option of welding, flanges, or use of Victaulic couplings. Factory installed PN10 or PN20
round slip-on water flanged nozzles are optional. Companion flanges, nuts, bolts and
gaskets are not furnished.
B. One, two and three pass nozzle arrangements are available only in pairs shown and for all
shell codes. Any pair of cooler nozzles may be used in combination with any pair of
condenser nozzles.

COOLER NOZZLE ARRANGEMENTS

No.of Passes

1
2
3

In
P
Q
R
T
V
X

Out
Q
P
S
U
Y
W

C. Condenser water must enter the water box through the bottom connection for proper
operation of the subcooler to achieve rated performance.
D. Connected piping should allow for removal of compact water box for tube access and
cleaning.
E. Allow 4267mm tube pulling space either end.

100

95

75

25

0
Page E.12
Doc. No. PC119/11.01/GB

SOLID STATE STARTER / VSD LOCATION (Optional)

100

100

95

95

75

75

COMPRESSOR MOTOR POWER

CONNECTION ENTRANCE

COMPRESSOR MOTOR POWER

CONNECTION ENTRANCE

VE

25

25

POWER WIRING ENTRANCE COVER WITH 22mm DIA.

KNOCKOUTS USED AS LEAD HOLES FOR POWER
WIRING CONDUIT CONNECTORS

CL OF POWER
CONNECTION LOCATION

VG

VH

POWER WIRING
ENTRANCE LOCATION

SOLID STATE
STARTER

VA

VARIABLE SPEED
DRIVE
VJ

102mm

0
A

VD

VF

VB

B FRONT OF
UNIT

FRONT OF
UNIT

CONDENSER

CONDENSER

FRONT OF UNIT

Solid State
Starter Model
SA
(mm)
SB
(mm)
SC
(mm)
SD
(mm)
SF
(mm)
SG
(mm)
SH
(mm)
Weight
(kg)

FRONT OF UNIT

7 LK to
14 LK
864
543
432
279
559
138
421
91

26 LK to
33 LK
889
645
533
305
584
151
433
136

Model VSD
VA
VB
VC
VD
VE
VF
VG
VH
VJ
Weight

(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(kg)

CF-CN, 5CC- CP-CT, 5CJ- CU-CZ, 5CN5CI

5CM
5CS
1372
1499
1499
1118
1194
1295
533
533
558
483
483
670
200
175
378
762
889
915
194
206
241
568
682
508
114

520
590
1043

COMPRESSOR DIMENSIONS

100

95

75

25

100

Compressor
G4/H4/H5
H3/H6/H7/H8
J1/J2
J3/J4
P1/P2/P3/P4

A (mm)
1026
1067
1216
1416
761

B (mm)
949
949
1121
1207
570

C (mm)
854
854
933
1035
894

D (mm)
171
171
178
178
175

Weight (kg)
1588
1588
1814
2268
647

95

75

25

0
Page E.13
Doc. No. PC119/11.01/GB

REFRIGERANT FLOW DIAGRAM

100

100

WATER

95
Customer

DN 300

York

75

25

091

TE

TE

092

DIN 2353 M24x1,5

OU M39x2
030

LCV

DN 20

13

DN 25

DN 150

R3/8

OY

040

010

SG

R4

R20

PT

010

10

R3/4

PW

010

DN 1"5/8

14

DN 50

DN 40

DN 300

010

PSV

Customer

25

12,4 bar

York

+6

75

+12

95

040

040

041

TE

TSH
OH

041

DN 20

DN 80

3/4 ac (19,1)

3/4 ac (19,1)

DN 350

3/4 ac (19,1)

1/4" cu

12

11

TCV

3/8" cu

040

MPH

DN 65
3/4 ac (19,1)

R3/4

R1/4

R3/8

R3/4

1 ac (25,4)

SG

042

SG

041

041

PT

R1/4

R3/4

R3/4

13

SG

030

14
PW

R3/4

030

010

3/8" cu

ZSL

010

030

030

LT
R4

PT

030

031

032

PSH

TE

York
+27

Customer

C
+32

16,2 bar

031

PSV

York

093

DN 350

DN 350

TE
DN 40

DN 1"5/8

16,2 bar

032

PSV

York

XY

030

042

Customer

DN 32

PT

094

R1/4

R3/8

PSH

PY

040

TE

TT

040

DN 200
DN 6

ZT

DN 100

040

R4

3-4

R3/8

R1/4

PRV

3/8" cu

WATER

100

95

75

25

100

PT30
PT41/42
PT10
PSH31/32
TE
PRV
XY/OY/PY
LT
SG

CONDENSER PRESSURE
OIL PRESSURE
COOLER PRESSURE
HIGH PRESSURE CUTOUT
TEMPERATURE SENSOR
PRE-ROTATION
SOLENOID VALVE
LEVEL TRANSMITTER
SIGHT GLASS

LEGEND
LCV EXPANSION VALVE
PCV PRESSURE CONTROL VALVE
TCV TEMP. CONTROL VALVE
MPH OIL MOTO-PUMP
OH OIL HEATER
PSV SAFETY VALVES
TT HIGH SPEED DRAIN TEMP.
TCV030HOT GAS BY-PASS
PGD PROX. GAP DISTANCE

1
2
3
4
5
6
7

COMPRESSOR
MOTOR
CONDENSER
SUB-COOLER
COOLER
OIL COOLER
OIL RECEIVER

8
9
10
11
12
13
14

FILTER
ORIFICE
CHARGE
EDUCTOR
3 WAY VALVE
FILTER DRYER
TRANSFER

95

75

25

0
Page E.14
Doc. No. PC119/11.01/GB

INSTALLATION CONDITIONS - LIMITS

100

95

75

The following discussion is a user guide in the application and

installation of chillers to ensure the reliable, trouble-free life for
which this equipment was designed. While this guide is directed
towards normal, water-chilling applications, the YORK sales
representative can provide complete recommendations on other
types of applications.

Location
25

The chillers are virtually vibration free and may generally be located
at any level in a building where the construction will support the total
system operating weight.
The unit site must be a floor, mounting pad or foundation which is
level within 6mm and capable of supporting the operating weight of
the chiller.
Sufficient clearance to permit normal service and maintenance work
should be provided all around and above the unit. Additional space
should be provided at one end of the unit to permit cleaning of cooler
and condenser tubes as required. A doorway or other properly
located opening may be used.
The chiller should be installed in an indoor location where
temperatures range from 4 to 43C.

Water Circuits
Flow Rate - For normal water chilling duty, cooler and condenser
flow rates are permitted to any velocity level between 1 m/s and 3.6
m/s. Flow should be maintained constant at all loads.
Temperature Ranges - For normal water chilling duty, leaving
chilled water temperatures may be selected between 4 and 10C
for water temperature ranges between 2 and 11C.
Water Quality - The practical and economical application of liquid
chillers requires that the quality of the water supply for the
condenser and cooler be analysed by a water treatment specialist.
Water quality may affect the performance of any chiller through
corrosion, deposition of heat-resistant scale, sedimentation or
organic growth. These will hurt chiller performance and increase
operating and maintenance costs. Normally, performance may be
maintained by corrective water treatment and periodic cleaning of
tubes. If water conditions exist which cannot be corrected by proper
water treatment, it may be necessary to provide a larger allowance
for fouling, and/or to specify special materials of construction.

100

Chilled Water - The chilled water circuit should be designed for

constant flow. A flow switch must be installed in the chilled water line
of every unit. The switch must be located in the horizontal piping
close to the unit, where the straight horizontal runs on each side of
the flow switch are at least five pipe diameters in length. The switch
must be electrically connected to the chilled water interlock position
in the unit OptiView Control Centre. A water strainer of maximum
3.2 mm mesh must be field-installed in the chilled water inlet line as
close as possible to the chiller. If located close enough to the chiller,
the chilled water pump may be protected by the same strainer. The
flow switch and strainer assure chilled water flow during unit
operation. The loss or severe reduction of water flow could seriously
impair the chiller performance or even result in tube freeze up.

95

75

25

Condenser Water - The chiller is engineered for maximum

efficiency at both design and part load operation by taking
advantage of the colder cooling tower water temperatures which
naturally occur during the winter months. Appreciable power
savings are realized from these reduced heads. Exacting control of
condenser water temperature, requiring an expensive cooling tower
bypass, is not necessary for most applications.
When equipped with the variable orifice, the chiller only requires that
the minimum entering condenser water temperature be equal to or
higher than 5C above the leaving chilled water temperature at the
usual full load design of 5C condenser water temperature range.
When equipped with the variable orifice, the minimum entering
condenser water temperature for other full and part load conditions
is provided by the following equation:
Min. ECWT = LCHWT - C RANGE + 9,5C
Where:
ECWT = entering condenser water temperature
LCHWT = leaving chilled water temperature
C RANGE = condenser water temperature range
At initial startup, entering condensing water temperature may be as
much as 14C colder than the standby chilled water temperature.
Cooling tower fan cycling will normally provide adequate control of
entering condenser water temperature on most installations.

General Piping - All chilled water and condenser water piping

should be designed and installed in accordance with accepted
piping practice. Chilled water and condenser water pumps should
be located to discharge through the chiller to assure positive
pressure and flow through the unit. Piping should include offsets to
provide flexibility and should be arranged to prevent drainage of
water from the cooler and condenser when the pumps are shut
down. Piping should be adequately supported and braced
independent of the chiller to avoid the imposition of strain on chiller
components. Hangers must allow for alignment of the pipe. Isolators
in the piping and in the hangers are highly desirable in achieving
sound and vibration control.
Convenience Considerations - With a view to facilitating the
performance of routine maintenance work, some or all of the
following steps may be taken by the purchaser. Cooler and
condenser water boxes are equipped with plugged vent and drain
connections. If desired, vent and drain valves may be installed with
or without piping to an open drain. Pressure gauges with stop cocks,
and stop valves, may be installed in the inlets and outlets of the
condenser and chilled water line as close as possible to the chiller.
An overhead monorail or beam may be used to facilitate servicing.
100

95

75

100

Connections - The standard chiller is designed for 10 bar design

working pressure in both the chilled water and condenser water
circuits. The connections (water nozzles) to these circuits are
furnished with grooves for Victaulic couplings. Piping should be
arranged for ease of disassembly at the unit for performance of such
routine maintenance as tube cleaning. All water piping should be
thoroughly cleaned of all dirt and debris before final connections are
made to the chiller.

95

75

25

25

0
Page E.15
Doc. No. PC119/11.01/GB

NOTES

100

1.
95

2.
75

25

Do not scale. Do not use for construction unless certified.

Dimensions symmetrical around except as shown.
Overall dimensions shown do not include external piping.
Piping clearances must be provided as required. Service
clearance must be provided as follows: 600 mm at rear and
overhead, 1000 mm at front. If a clear space is not available at
one end for compressor removal, allow a minimum clearance
width (at unit front or rear) of 1100 mm. Tube removal space
must be provided at either end.

3.
0

No special foundation required. Floor must be flat and level

within 6 mm, capable of carrying the operating weight.
Standard unit is provided with neoprene vibration isolator
mounts (shims for leveling by others) Add 22 mm to unit height
for neoprene mounts to obtain installed height.
All units for upper floor location require optional (at extra cost)
level-adjusting spring type vibration isolators and brackets; add
25 mm to unit height for spring isolator mounts to obtain
installed height.

4.

Dimension "B" is height of factory assembled unit - add 150 mm

for shipping skids (optional at extra cost). Add 180 kg to
shipping weight for skids.

5.

Standard water nozzles are furnished as welding shut-outs with

grooves, allowing the option of welding, flanges, or use of
Victaulic couplings.

6.

Dimensions shown in "Dimensions" section are factory

assembled units. Consult York for units shipped in separated
modules (compressor/motor assembly, cooler and/or
condenser modules).

7.

Factory insulation of cooler surface is optional at extra cost.

Factory insulation does not include cooler water boxes. Add 57
kg to the unit weight, when this option is chosen.

8.

For flanges (optional) water nozzles, add to overall length of

unit :
26 mm when nozzles are on both ends of unit;
13 mm when nozzles are on one end only.

9.

Connected piping should allow for removal of compact water

boxes for tube access and cleaning.

10. Remove protective fittings from relief connections. The relief

connections should be vented outside the building by means of
a properly sized line in accordance with European standards
and national Safety and Health codes.

100

Weights
14a. Shipping Weights - Indicates heaviest single piece of
equipment to rig. Weights include OptiView Graphic Control
Centre, oil charge and isolator pads. Weights shown DO NOT
include:
Motor: see Unit Weights and Refrigerant Charges;
Refrigerant: see Unit Weights and Refrigerant Charges;
Thermal Insulation: add 57 kg;
Shipping Skid: add 181 kg;
Solid State Starter: add 91kg (7L, 14L) or 137 kg (26L, 33L).
14b. Operating Weights: Weights shown include OptiView Graphic
Control Centre, oil, water, refrigerant operating charge and
factory insulation of cooler. Weights shown DO NOT include
motor or Solid State Starter - add weight for motor and
weights shown above for Solid State Starter.

95

75

25

14c. Loading Per Isolator - Equals Operating Weight divided by 4.

Add motor weight divided by 4. If Solid State Starter supplied
add weights shown above divided by 4.
14d. Motor Weights - Not included in Shipping Weights or
Operating Weights. Add weights given in Unit Weights and
Refrigerant Charges.
15.

Floor layout shown is for neoprene vibration isolator pads. If

optional level-adjusting spring type vibration isolators are to
be applied see "Floor Layout - Spring Isolators".

16.

When neoprene isolators are ordered, mounting plates are

factory installed as shown in Neoprene Isolators. Neoprene
isolator pads are field installed between foot support and
floor.

17.

For a given chiller, all four neoprene isolator pads are

identical. Pads are 25 mm thick with nominal 4 mm static
deflection. Floor contact dimension depends upon operating
weight; determine operating weight, (see Note 14b) and refer
to "Neoprene isolator" section for pad size.

18.

When spring isolators are ordered, mounting brackets are

factory installed as shown in Spring Isolators.

19.

22 mm Dia. knockouts are located on the top cover for lead

hole of the Solid State Starter (when furnished) for field power
wiring conduit (flexible) connections (holes to be sized and cut
by others).

20.

Dimensions and weights shown on this drawing apply only to

cooler and condenser shells having 10 bar water side.

11. For Microcomputer OptiView Graphic Control Centre Wiring

Diagram, see Product Dwg. No. 213968 (units with Solid State
Starter) or Dwg. No. 214099 (units having remote
Electro-Mechanical Starter).
12. The unit should be connected in a workmanlike manner. Use no
aluminium-core cables. Copper-core cabling alone is
acceptable. Disconnect switches and fuses should be sized as
a function of service.
13. Consult York for control panel supply modifications.

100

100

95

95

75

75

25

25

0
Page E.16
Doc. No. PC119/11.01/GB