Die Bonding Machine: Troubles Encountered Cause Solutions/Corrective Actions

Cebu Microelectronincs, Inc.
Lapu-Lapu City
OPTICAL DEVICE ASSEMBLY 2
Die Bonding Machine Troubshooting Guide

Troubles Encountered
Cause
Solutions/Corrective
1 Temperature cannot reach desired temperature value.
Damaged Temperature Controller
Check heater filament resistanc

Replace Temperature Controller
2 Actual Temperature display is blinking/error.
Open thermocouple sensor.
Replace thermocouple sensor.
Solutions/Corrective Actions
Check heater filament resistance; approximately >70 ohms.
Replace Temperature Controller.

Lapu-Lapu City
TOSOK Troubshooting Guide

Cause
1 Dry Solder
Main temperature not reached.
Check and adjust main tempera

Note: Check the total bonding tim
2 Solder Overflow/PD Chip displacement
Main temperature is too high.
Check and adjust main tempera

Note: Check the total bonding tim
3 Clogged tool
Heated pellet was sucked by the capillary.
Reheat tool then press puff.

Replace tool if pellet sucked can
4 Stem not level
Stage not properly levelled
Adjust z level alignment until sta
5 Actual temperature value displayed is open.
Open thermocouple wire.
Replace thermocouple wire.
Check and adjust main temperature setting.
Note: Check the total bonding time againg, the total bonding time is 36 2 seconds.
Check and adjust main temperature setting.
Note: Check the total bonding time againg, the total bonding time is 36 2 seconds.
Reheat tool then press puff.
Replace tool if pellet sucked cannot be removed.
Adjust z level alignment until stage is perpendicularly aligned to the tool.
Replace thermocouple wire.

Lapu-Lapu City
Wire Bonding Machine Troubshooting Guide

Cause
1 Main Heater Jig Error
Open thermocouple sensor

Reconnect thermocouple senso
2 Actual temperature value swings up and down
Loose thermocouple contact.
Remove and properly connect th
3 Desired temperature cannot be reached
Open heater filament wire.
Properly connect heater filamen
Damaged filament.
Replace heater filament.
4 Electrode remove
Worn out tool

Bonding force is too high
Replace tool.
Adjust force adjuster inside the b
5 Big crimping
Worn out tool

Capillary positioning
Replace capillary
Rotate the capillary and adjust t
6 Protruded wire
Operator skill
Worn out tool
Train/refresh operator in proper

Replace capillary
7 Ball fault
Torch electrode and the wire during torch condition is

either very near or very far.
Adjust the the capillary height. U
Torch electrode surface is already dirty due to

continuous spark/burn made during process.
Polish the torch electrode surfac
8 No bonding on 2nd bond
Tool positioning
Rotate the capillary to adjust to
9 Clogged Capillary
The ball at the end of the wire melted at the tip of the
capillary after the torch activity.
Slowly unclog the capillary using
deformed capillary tool tip
change new capillary tool
10 tool mark
Reconnect thermocouple sensor if no spare thermocouple sensors.
Remove and properly connect the thermocouple sensor.
Properly connect heater filament wire.
Replace heater filament.
Replace tool.
Adjust force adjuster inside the bonding machine.
Replace capillary
Rotate the capillary and adjust the best crimping quality.
Train/refresh operator in proper wire bond handling.
Replace capillary
Adjust the the capillary height. Use the capillary height adjuster jig.
Polish the torch electrode surface then wipe with cotton buds. Polish the surface just enough to eliminate the dirt.
Rotate the capillary to adjust to the position where 2nd bonding is good. (Trial and Error)
Slowly unclog the capillary using the unplugging probes.
change new capillary tool

Lapu-Lapu City
Vacuum Baking Machine Troubshooting Guide

Cause
1 Turbo alarm error
Turbo power remote off thats why it will not run
Press REM/LOC then set to run
2 LCD touch screen display blurry & blinking
Damaged LCD touch screen
Replace LCD touch screen
Press REM/LOC then set to run turbo power.
Replace LCD touch screen

Lapu-Lapu City
Spot Welder Machine Troubshooting Guide

Cause
1 jig mark
wornout tip block
replace new tip block
2 out of spec after weld
wornout tip block & oring
replace new tip block & oring
3 incomplete welding during pinch test
wornout tip block

unlevel whole dieset

level the whole dieset
4 no LD beam appeared on the monitor
damaged pin socket inside LED guide
change pin socket
5 splashes
wornout tip block
6 cap cannot reached to the stem surface
misaligned x & y axis alignment
change setting on x & y alignme
7 no light on camera
damaged halogen lamp
change halogen lamp
8 x & y micrometer cannot move anymore
damaged x & y micrometer
replaced x & y micrometer
9 error display on x & y micrometer
empty battery
replaced new battery
replace new tip block & oring
level the whole dieset
change pin socket
change setting on x & y alignment
change halogen lamp
replaced x & y micrometer
replaced new battery

Lapu-Lapu City
Helium Bombing Machine Troubshooting Guide

1 Cannot start bombing due to bombing pressure cannot
reached the limit of .6 MPA
Cause
Lack of helium inside the tank
Replace new helium tank.
Replace new helium tank.

Lapu-Lapu City
Fine Leak Tester Troubshooting Guide

Cause
1 Error 04 & 05 display
NG BG filament 1
2 Sensitivity 04 / bad BG
Dirty analyzer tube,anti scatta,anti scatta parts & repeller
Switch to filament 2 then performed auto calibration
Clean the anti scatta, repeller and other parts with scotch brite.
Note: Take note of parts alignment and positioning.

Lapu-Lapu City
Gross Leak Tester Troubshooting Guide

1 Water level error
Cause
Lack of flourinert water
Add flourinert water
Add flourinert water

Lapu-Lapu City
Laser Marking Troubshooting Guide

1
Cause

Lapu-Lapu City
Temperature Cycling Troubshooting Guide

Cause

Lapu-Lapu City
I-L Tester Troubshooting Guide

Cause

Lapu-Lapu City
Id Tester Troubshooting Guide

Cause

Lapu-Lapu City
Aging Equipment Troubshooting Guide

Cause
1 No data on APC process
program bug
Restart APC process and Inform
2 Program hang up
undetermined [Program bug]
Restart the program and Inform
Restart APC process and Inform OPNEXT.
Restart the program and Inform OPNEXT.

Lapu-Lapu City
Digitam Microscope(Keyence)
Troubshooting Guide
Cause

Lapu-Lapu City
YAG Welding Machine Troubshooting Guide

Cause
1 yag alarm occur
lack of deionized water
add deionized water
2 no dsplay on drive current
open LD fixture connection
change LD fixture
3 gimbal jig cannot float
airvalve opening is small
enlarge opening of air valve
4 lightloss
unleveled gimbal jig
leveled gimbal jig
5 not enough power
unlevel gimbal jig

gimbal movement is not smooth.
level gimbal jig

ensure that gimbal can move fre
add deionized water
change LD fixture
enlarge opening of air valve
leveled gimbal jig
level gimbal jig
ensure that gimbal can move freely during float.

Lapu-Lapu City
Spot Welder(Stem Guide) Machine

Troubshooting Guide
Cause

Lapu-Lapu City
UV Alignment Equipment Troubshooting Guide

Cause
1 Low IL current
AQ2201 Frame Controller wrong setting

dirty surface on master fiber
change the wrong setting

clean or change new fiber
2 GBIP laser on error
program bug
reser the machine
3 Low RL
dirty fiber surface

dirty receptacle
Return Loss not calibrated properly.

ensure that receptacle used is c
recalibrate return loss.
change the wrong setting
reser the machine
ensure that receptacle used is clean
recalibrate return loss.

Lapu-Lapu City
DCAC Tester Troubshooting Guide

1 -d NG
Cause
flexboard is not properly aligned to the terminals of the

fixture.
properly align the terminals of th
dirty fiber

Note: Recalibrate the DCAC tes
properly align the terminals of the flexboard and the fixture

Note: Recalibrate the DCAC test equipment if -d continues to occur.

Die Bonding Machine: Troubles Encountered Cause Solutions/Corrective Actions

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Cebu Microelectronincs, Inc.

OPTICAL DEVICE ASSEMBLY 2

Die Bonding Machine Troubshooting Guide

1 Temperature cannot reach desired temperature value.

Damaged Temperature Controller

Check heater filament resistanc

2 Actual Temperature display is blinking/error.

Open thermocouple sensor.

Replace thermocouple sensor.

Cebu Microelectronincs, Inc.

OPTICAL DEVICE ASSEMBLY 2

TOSOK Troubshooting Guide

Main temperature not reached.

Check and adjust main tempera

2 Solder Overflow/PD Chip displacement

Main temperature is too high.

Check and adjust main tempera

Heated pellet was sucked by the capillary.

Reheat tool then press puff.

4 Stem not level

Stage not properly levelled

Adjust z level alignment until sta

5 Actual temperature value displayed is open.

Open thermocouple wire.

Replace thermocouple wire.

Replace thermocouple wire.

Cebu Microelectronincs, Inc.

OPTICAL DEVICE ASSEMBLY 2

Wire Bonding Machine Troubshooting Guide

1 Main Heater Jig Error

Open thermocouple sensor

Replace thermocouple sensor.

2 Actual temperature value swings up and down

Loose thermocouple contact.

Remove and properly connect th

3 Desired temperature cannot be reached

Open heater filament wire.

Properly connect heater filamen

Replace heater filament.

Worn out tool

Worn out tool

Train/refresh operator in proper

Torch electrode and the wire during torch condition is

Adjust the the capillary height. U

Torch electrode surface is already dirty due to

Polish the torch electrode surfac

8 No bonding on 2nd bond

Rotate the capillary to adjust to

Slowly unclog the capillary using

deformed capillary tool tip

change new capillary tool

change new capillary tool

Cebu Microelectronincs, Inc.

OPTICAL DEVICE ASSEMBLY 2

Vacuum Baking Machine Troubshooting Guide

1 Turbo alarm error

Turbo power remote off thats why it will not run

Press REM/LOC then set to run