Sectional Pipe Insulation

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Exeed

Recommended thickness

Sectional Pipe Insulation


(ExSPI)

Recommended Thickness

. PIPES: 75C to 200C. AMBIENT: 30C and 90% R.H. INSULATION: Glasswool pipe insulation.

. PIPES: 75C to 200C. AMBIENT: 30C and 90% R.H. INSULATION: Glasswool pipe insulation.

HEAT LOSS TO STILL AIR AT 20C.


. Q = Heat loss per lineal metre.
. ts = Surface Temeprature.
Minimum general purpose thickness are

HEAT LOSS TO STILL AIR AT 20C.


. Q = Heat loss per lineal metre.
. ts = Surface Temeprature.
Minimum general purpose thickness are

highlighted.

Reflective Cladding Surface coefficient: 5.7W/mK


Pipe Temperature C

75C

100C

Reflective Cladding Surface coefficient: 5.7W/mK


150C

Pipe Temperature C

200C

Pipe OD
mm

Insulation Thickness
mm

ts

ts

ts

ts

W/m

W/m

W/m

W/m

21.3

25
38
50
63
25
38
50
63
25
38
50
63
25
38
50
63
25
38
50
63
25
38
50
63
25
38
50
63
25
38
50
63
25
38
50
63
25
38
50
63
25
38
50
63

9
7
6
6
10
8
7
7
11
9
8
7
13
11
9
8
14
11
10
9
17
13
11
10
20
15
13
11
22
17
15
13
25
19
16
14
27
21
17
15
32
24
20
17

27
24
23
22
27
24
23
22
28
25
23
23
28
25
24
23
28
25
24
23
28
25
24
23
29
26
24
23
29
26
24
23
29
26
24
23
29
26
25
23
30
26
25
24

13
11
10
9
15
12
11
10
17
14
12
11
22
16
14
12
22
17
15
13
26
20
17
15
30
24
20
17
34
26
22
19
38
29
25
21
42
32
26
23
49
37
31
26

30
26
25
23
31
26
25
24
32
27
25
24
32
28
25
24
32
28
26
24
33
28
26
25
33
29
26
25
34
29
27
25
34
29
27
25
34
29
27
25
35
30
27
26

24
20
18
16
27
22
20
18
31
25
22
20
36
29
25
22
39
31
27
24
46
36
31
27
54
42
36
31
61
47
40
34
68
52
43
38
74
57
47
41
88
66
55
47

38
31
28
26
40
32
29
26
41
33
29
27
42
34
30
27
42
34
30
28
43
35
31
28
44
35
31
29
44
36
32
29
45
36
32
29
45
37
32
29
46
37
33
30

36
30
27
25
41
34
30
27
47
38
34
30
55
44
38
34
60
48
41
37
70
55
47
42
83
64
55
48
93
72
61
53
104
79
67
58
114
87
72
63
134
101
84
72

48
37
32
29
50
38
33
30
51
40
34
31
53
41
35
31
54
41
36
32
55
43
36
32
57
44
37
33
57
44
38
34
58
45
38
34
59
45
39
35
60
46
40
35

26.9

33.7

42.4

48.3

60.3

76.1

88.9

101.6

114.3

139

highlighted.

75C

100C

150C

200C

Pipe OD
mm

Insulation Thickness
mm

ts

ts

ts

ts

W/m

W/m

W/m

W/m

165

25
38
50
63
75
25
38
50
63
75
25
38
50
63
75
25
38
50
63
75
88
25
38
50
63
75
88
25
38
50
63
75
88
25
38
50
63
75
88

37
28
23
20
17
42
31
26
22
19
47
35
28
24
21
52
38
31
26
23
21
57
42
34
29
25
22
67
49
39
33
29
26
74
54
43
36
32
28

30
26
25
24
23
30
27
25
24
23
30
27
25
24
23
30
27
25
24
23
23
30
27
25
24
23
23
30
27
25
24
23
23
30
27
25
24
23
23

57
42
35
30
26
64
48
39
33
29
72
53
43
37
32
79
58
47
40
35
31
87
64
52
43
38
34
102
74
60
50
44
39
113
82
66
55
48
43

35
30
27
26
25
35
30
28
26
25
35
30
28
26
25
35
30
28
26
25
24
35
30
28
26
25
24
35
31
28
26
25
24
36
31
28
26
25
24

101
76
62
53
47
115
85
70
59
52
128
95
77
65
58
141
104
85
71
63
56
155
113
92
78
68
61
181
132
107
90
78
69
201
146
118
99
86
76

46
38
33
30
28
47
38
33
30
29
47
38
34
31
29
47
38
34
31
29
28
47
38
34
31
29
28
48
39
34
31
29
28
48
39
34
31
30
28

155
116
96
82
72
175
130
107
91
80
196
145
119
100
88
216
159
130
110
96
86
236
174
141
119
104
93
277
203
164
137
120
107
308
224
181
151
132
117

60
47
40
36
33
61
47
41
36
33
61
48
41
36
34
61
48
41
37
34
32
62
48
42
37
34
32
62
49
42
37
34
32
62
49
42
38
35
32

190.5

215.9

241.3

266.7

317.5

355.6

Description
Exeed Sectional Pipe Insulation (ExSPI) is a heavy density, preformed insulation composed of fine, stable and
uniformly textured inorganic glasswool bonded together by a non-water soluble and fire-retardant thermosetting and
heat resistant resin. It is Heavy damage resistant, easy to handle and spread open to receive the pipe and snaps
closed after placement.

Facings

Applications

Industrial City of Abu Dhabi, ICAD 1


P.O.Box 38970, Abu Dhabi, UAE
T +971 2 5512453
F +971 2 5512451

. Within the temperature range of -4 C to +250 C


(up to +450 C upon special request)
. Over all sorts of hot and cold pipes.
. Indoor or outdoor, concealed or exposed uses
. In commercial and institutional buildings, housing
complexes, industrial facilities and plants.
. Industrial pipe lines
. Heating system pipes
. Central heating system pipe lines
. Solar heater piping
. Against condensation over cold water pipes
. Against heat gain for cold water pipes
. For sound and vibration insulation over high pressure pipes.

. Exeed Sectional Pipe Insulation (ExSPI) is supplied plain


or with a factory-applied jacket for applications requiring an
integral vapor barrier. Standard jacketing materials include
Aluminum Foil Glass Reinforced Kraft Paper Laminate (FSK),
the White All Service Jacket (ASJ) and the Aluminum Foil /
glass cloth laminate (ALUGLASS).
All jackets are provided with a nominal 50mm overlap with
double sided tape to facilitate closure and vapor sealing of
the longitudinal joint. Outdoor or direct bury applications
require additional protection from the elements.

www.exeed.ae
An Exeed Industries Company

Committed to a greener, cleaner environment

Standard Dimension
Exeed Sectional Pipe Insulation (ExSPI) is made in standard 1.2m lengths and is available in nominal iron pipe sizes from
12.7 mm ( in) through 650mm (26in) and in nominal copper tube sizes from 15 mm (5/8 in) through 300mm (12 in).
Nominal wall thickness ranges from 13 mm ( in) to 100 mm (4 in), with 13 mm ( in), 25 mm (1 in), 38 mm (1 in),
50 mm (2 in), 64 mm (2 in), 75 mm (3 in) and 100 mm (4 in) as standard.

Nominal Density

Corrosiveness

. Thermal Resistance R Value (Excluding Facings) (ASTM C 167).


R is a measure of the resistance to heat flow of a material of any given thickness.
(R = m2.C/W or hr. ft2.F/Btu.)
where T = thickness and K or = thermal conductivity.
The following table shows the K values of standard products and sizes at 24C (75F) mean temperature.

Performance and Physical Characteristic


Exeed Sectional Pipe Insulation (ExSPI) has a high resistance to accident damage from knocks and handling during installation and
maintenance. Dimensionally stable under varying conditions of temperature and humidity, rot proof, odourless, non-hygroscopic
and will not sustain vermin or fungus.

. Working Temperature
Fiber

FSK

(-4 , 250 C)

100 C

up to 450 C upon request

MEAN
TEMPERATURE
C
10

THERMAL CONDUCTIVITY IN W/m.K


FOR THE BELOW DENSITIES IN Kg/m3
ExSPI 64

ExSPI 72

ExSPI 80

ExSPI 96

ExSPI 120

0.029

0.029

0.030

0.031

0.032

ExSPI 80

ExSPI 96

ExSPI 120

0.205

0.205

0.210

0.210

0.225

0.032

0.032

0.033

77

0.210

0.210

0.220

0.220

0.232

50

0.032

0.032

0.033

0.035

0.036

122

0.225

0.225

0.230

0.240

0.254

100

0.040

0.041

0.039

0.038

0.039

212

0.270

0.270

0.270

0.265

0.270

150

0.050

0.050

0.047

0.044

0.045

302

0.340

0.340

0.330

0.310

0.317

Vapor Permeability

. FSK or ASJ or ALUGLASS faced Exeed Sectional Pipe


Smoke Developed

ExSPI 72

. Puncture Resistance (ASTM D 781)


. FSK 25 UNITS
. ASJ 50 UNITS
. ALUGLASS 10 UNITS ( 270 PSI)

Minimum thickness to prevent condensation at 30C and 80% R.H.

Pipe Temperature C

10C

5C

0C

-5C

-10C

-20C

Pipe OD (mm)
1.3

25

25

25

38

38

38

26.9

25

25

38

38

38

50

33.7

25

25

38

38

38

50

42.4

25

25

38

38

38

50

48.3

25

25

38

38

38

50

60.3

25

38

38

38

50

50

76.1

25

38

38

38

50

50

88.9

25

38

38

38

50

63

101.6

25

38

38

50

50

63

114.3

25

38

38

50

50

63

. Exeed Sectional Pipe Insulation (ExSPI) comply with the following standards:

139.7

25

38

38

50

50

63

165.1

25

38

38

50

50

63

American Standards

215.9

25

38

38

50

50

63

266.7

25

38

38

50

50

63

317.5

25

38

38

50

50

63

. Linear shrinkage
Exeed Sectional Pipe Insulation (ExSPI) coverings shrinkage is negligible when tested in accordance with ASTM C 356.

. Flexibility
Exeed Sectional Pipe Insulation (ExSPI) coverings will permit expansion and contractions of the pipe without cracking or shrinking.

Specification Compliance

ASTM C 168, 302, 303, 335, 356, 411, 547 (class 1), 585, 665 13.8 & 13.9, 680, 871,
1045, 1104/1104M, 1136 (Type 1&2), 1335, 1338; E 84, 96
UL 723
F.S. HH-B-100B (type 1), HH-I-558B
NFPA 255
ASHARE 90.1 requirements

British Standards
B.S. 476 (part 4),874, 1387, 2871, 2972, 3533, 3600, 3958 (part 4), 5422, 5643, 5970

. PIPES: -20C to +10C. AMBIENT: 30C and 90% R.H. INSULATION: Glasswool pipe insulation (with a reflective surface finish).
Minimum thickness to prevent condensation at 30C and 90% R.H.

Minimum Insulation Thickness to Prevent Condensation (mm) (Reflective Insulation - Surface Coefficient: 5.7 W/mK)
Pipe Temperature C

10C

5C

0C

-5C

-10C

-20C

21.3

38

50

50

63

63

75

26.9

38

50

50

63

63

75

33.7

38

50

63

63

75

75

42.4

50

50

63

63

75

88

48.3

50

50

63

63

75

88

60.3

50

63

63

75

75

88

76.1

50

63

63

75

88

100

88.9

50

63

75

75

88

100

101.6

50

63

75

75

88

100

114.3

50

63

75

75

88

100

139.7

50

63

75

88

88

113

165.1

50

63

75

88

100

113

215.9

63

75

75

88

100

113

266.7

63

75

88

88

100

125

317.5

63

75

88

100

100

125

Pipe OD (mm)

Surface Burning Characteristics (UL 723, ASTM E 84, ASTM E 136)


Base glass fibers is non-combustible when tested to ASTM E84.

Flame Spread

ExSPI 64

0.030

In conditions of 95% relative humidity at 49C for 96 hours,


moisture absorption is less than 0.2% by volume, when tested
in accordance with ASTM C 533. Glasswool products do not
absorb moisture from the ambient air.

.
.
.

THERMAL CONDUCTIVITY IN Btu.in/ft2 h.F


FOR THE BELOW DENSITIES IN Lbs/ft3

Puncture Resistance

. PIPES: -20C to +10C. AMBIENT: 30C and 80% R.H. INSULATION: Glasswool pipe insulation (with a reflective surface finish).

Chemically inert, will not cause or accelerate corrosion of steel, stainless steel, copper or aluminum, due to its particular inorganic
and mineral composition.

Exeed glasswool being chemically very stable does not react with metal or any other matter under normal condition. Its pH
valueis very near to seven, so it is neither acidic nor basic in nature. Moreover, it is free from shots, sulphur and chlorides. It
is non-hygroscopic, too. So the structural members are completely safe from corrosion.

0.030

. Moisture Absorption (ASTM D-07 B, ASTM C 553).

Exeed Glasswool has the following fire ratings which are critical for pipe insulation application:
Not easily ignitable: Conforms to Class P as per BS 476 part 5.
Fire retardant: Class 1 as per BS 476 part 7/Class O as per BS 476 part 6 and 7.
Base fibers are non-combustible when tested in accordance with BS 476 (Part 4), ASTM E 84, 136.

50

. Corrosiveness (ASTM C 665)


Non Corrosive to Metal

25

Moisture Absorption

Fire safety and Properties

MEAN
TEMPERATURE
F

Recommended Thickness

Minimum Insulation Thickness to Prevent Condensation (mm) (Reflective Insulation - Surface Coefficient: 5.7 W/mK)

The dependencies of thermal conductivity of Exeed Sectional Pipe Insulation (ExSPI) products on the mean temperature and
density, according to BS 874, ASTM C 177, 518, ISO 8301, 8302 or DIN 52612 are presented in the tables below:

. 64 kg/m3 to 120 kg/m3 or 4 lbs/ft3 to 7.5 lbs/ft3

Facing

Thermal Conductivity

Fuel Contributed

FSK

25

10

ALUGLASS

10

Insulation (ExSPI) complies with ASTM E 96 desiccant method.


Permeability not to exceed 0.02 perms for the FSK or ASJ and
for the ALUGLASS facing not to exceed ZERO perms (Federal
Standard HH-B-100B type 1).

ALUGLASS Facing Benefits

. A substitute for conventional thermal insulation products that requires a costly and labor intensive work at site e.g. protection
of pipe insulation by additional weather proofing.
. An ideal substitute for conventional thermal insulation practices.
. Provides factory applied thermal sealing system.
. It has an extremely high Bursting strength of 270 psi i.e. 3-4 times higher than that of conventional facings.
. It has an extremely high Tensile strength of 14.5 KN/m i.e. 3-4times higher than that of conventional facings.
. Having high mechanical strength, durability and dimensional stability.
. No water vapor can penetrate as AGL achieves Zero water vapor permeance.
. Can withstand temperature up to 250C while other conventional facing are suitable to 100C.
. Can be used with no additional requirement of handling and weather protection such as application of canvas + vapor barrier.
. Are compatible to direct painting. Recommended to use only anti-fungal and anti bacterial paints in areas where services are
exposed like, exhibition center etc. for aesthetic finish. This will save costly metallic cladding.

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