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    Mtu Terra4000 GB

    Uploaded by

    Maher Tolba
    The document discusses MTU's Series 4000 Tier 4i engine for frac applications. It summarizes the engine's advantages including no need for aftertreatment systems, up to 5% better fuel efficiency than previous models, lower life-cycle costs, and reliable performance. The engine meets Tier 4i emissions requirements through the use of cooled Exhaust Gas Recirculation (EGR) and a two-stage turbocharging system, providing benefits such as a wide performance map and full power even at high altitudes or temperatures. The Series 4000 engine provides a cost-effective and future-proof solution for frac operations.

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    Mtu Terra4000 GB

    Uploaded by

    Maher Tolba
    134 views3 pages
    The document discusses MTU's Series 4000 Tier 4i engine for frac applications. It summarizes the engine's advantages including no need for aftertreatment systems, up to 5% better fuel efficiency than previous models, lower life-cycle costs, and reliable performance. The engine meets Tier 4i emissions requirements through the use of cooled Exhaust Gas Recirculation (EGR) and a two-stage turbocharging system, providing benefits such as a wide performance map and full power even at high altitudes or temperatures. The Series 4000 engine provides a cost-effective and future-proof solution for frac operations.

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    mtu 4000 engine

    Original Title

    Mtu Terra4000 Gb

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    The document discusses MTU's Series 4000 Tier 4i engine for frac applications. It summarizes the engine's advantages including no need for aftertreatment systems, up to 5% better fuel efficiency than previous models, lower life-cycle costs, and reliable performance. The engine meets Tier 4i emissions requirements through the use of cooled Exhaust Gas Recirculation (EGR) and a two-stage turbocharging system, providing benefits such as a wide performance map and full power even at high altitudes or temperatures. The Series 4000 engine provides a cost-effective and future-proof solution for frac operations.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    134 views3 pages

    Mtu Terra4000 GB

    Uploaded by

    Maher Tolba
    The document discusses MTU's Series 4000 Tier 4i engine for frac applications. It summarizes the engine's advantages including no need for aftertreatment systems, up to 5% better fuel efficiency than previous models, lower life-cycle costs, and reliable performance. The engine meets Tier 4i emissions requirements through the use of cooled Exhaust Gas Recirculation (EGR) and a two-stage turbocharging system, providing benefits such as a wide performance map and full power even at high altitudes or temperatures. The Series 4000 engine provides a cost-effective and future-proof solution for frac operations.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    A TOGNUM GROUP BRAND

    Oil & Gas

    MTU Series 4000 Tier 4i:


    Designed for the future.
    Built for your success.

    Power. Passion. Partnership.

    MTU next generation


    Series 4000 Tier 4i:
    Built to Frac.

    b
    EGR Technology

    1 Donor Cylinder
    Feeds exhaust gas to the EGR cooler

    2 Control Flaps
    Automatic control of the exhaust gas
    recirculation rate up to max. 30%

    2
    1

    3 EGR Cooler
    Cools recirculated exhaust gas, which is
    then mixed with the charge air, lowering the
    combustion temperature
    4 Two-Stage Turbocharging
    Produce high power density and
    low soot emissions
    4a High-Pressure Exhaust Turbocharger
    4b Low-Pressure Exhaust Turbocharger

    The oil and gas sector is as tough a business as it gets. And the demands
    being put on the diesel engines powering the business are just as tough.
    Uncompromising performance and economy, excellent power-to-weight
    ratios and maximum reliability: as the driving force behind frac pumps, the
    engines of the MTU Series 4000 have been meeting these demands,
    performing reliably for decades.
    Now the frac engine of the future has arrived with the new, next
    generation Series 4000. This engine is engineered to meet Tier 4 interim
    requirements through the use of internal engine technology alone,
    requiring no aftertreatment, additives or related infrastructure. As the
    key emissions control technology, MTU Exhaust Gas Recirculation (EGR)
    is tried and tested in the eld and has successfully proven its reliability
    in even the toughest situations. Combined with MTUs rened thirdgeneration Common Rail injection system and 2-stage turbocharging,
    its one reliable and proven system.
    The new Series 4000 makes no compromise: Reliable, economical and
    powerful. Despite much lower emissions, the engine offers better fuel
    efciency than their Tier 2 predecessor, contributing to lower overall
    life-cycle costs. At the same time, the performance map has been
    optimized to improve low-end torque, offering ideal characteristics
    for frac operations.
    Designed to meet EPA Tier 4i, MTUs Series 4000 engine is also the
    technological base for the future requirements of Tier 4 nal. Offering
    a solid platform to ensure your current and future success, MTU is
    committed to the oil and gas business as your long-term partner.

    MTU Series 4000 Tier 4i your advantages:

    Exhaust Gas Recirculation (EGR)

    Cost-effectiveness
    No additives needed for emissions control due to in-engine
    technologies
    Up to 5% better fuel economy*
    Lower life-cycle costs*
    Uncompromising durability, availability and reliability for more uptime
    Maintenance intervals optimized for individual application

    Technology
    MTUs current engines > 560 kW (751 bhp), have been ideally designed
    to achieve EPA Tier 4i emissions with integrated cooled Exhaust Gas
    Recirculation (EGR).

    Performance
    12V 4000 T94L rated at 2500 bhp (1865 kW)
    Performance map optimized for frac application: more low-end torque
    Full performance available beyond 4,000 m (13,000 ft)
    Optimized power-to-weight ratio
    Intelligent t of the performance map with downstream components
    enhances rig performance by utilizing max frac pump capabilities,
    which allows for high frac rig utilization
    Support
    MTUs extensive sales and service network provides swift, skilled and
    professional service, no matter where, when or why you need us
    Experienced MTU specialists are your local, reliable partners

    Engines with EGR offer excellent product characteristics that turn into
    customer value, while meeting the latest emissions limits. Controlled
    cooled exhaust gas recirculation means exhaust gas from a donor
    cylinder is fed into the EGR cooler, then returned to the cylinders.
    This lowers the combustion temperature, signicantly reducing the
    production of harmful exhaust gases.
    Control aps allow the EGR rate to be ideally set for the engines
    operating point, while maintaining the required emissions limits.
    The two-stage compression of the charge air ensures low soot emissions,
    high power density and reliable mapping of engine characteristics.

    Benets
    EGR, in conjunction with our other core technology, two-stage
    turbo-charging, offers many benets:
    High design exibility of exhaust piping system
    Optimized maintenance costs and operating costs
    Excellent transient behavior quick load pickup
    Wide engine performance map full torque curve
    Full power output available even at high altitudes
    Full power output available even at high ambient temperatures
    Accurate adjustment of EGR rate according to load conditions
    The next generation Series 4000 is another example of MTUs overall
    commitment to the environment and to your success.

    Additionally, these engines with EGR and two-stage turbocharging are


    the platform for smart solutions for the future to meet Tier 4 nal.

    * compared to Tier 2 engine

    With the next generation Series 4000, MTU provides the perfect
    Tier 4-ready frac engine hitting the sweet spot in terms of performance,
    reliablity and life-cylcle costs.

    MTUs emissions control strategy is future-proof and reliable, combining


    proven EGR technology with MTUs third-generation Common Rail fuel
    injection and two-stage turbocharging.

    A TOGNUM GROUP BRAND


    Subject to change. | 3110211 | 0 1/11 | VMC 2011-04 C | Printed in Germany on chlorine-free bleached paper.

    A TOGNUM GROUP BRAND

    Oil & Gas

    MTU Series 4000 Tier 4i:


    Designed for the future.
    Built for your success.

    Europe I Middle East I Africa, MTU Friedrichshafen GmbH, 88040 Friedrichshafen, Germany, P +49 7541 90 2998, F +49 7541 90 7776,
    [email protected], www.mtu-online.com I Asia I Australia I Pacic, MTU Asia Pte. Ltd., 1 Benoi Place, Singapore 629923, Republic of Singapore,
    P +65 6861 5922, F +65 6861 3615, [email protected], www.mtu-online.com I USA I Canada I Mexico I Latin America, MTU Detroit Diesel, Inc.,
    13400 Outer Drive West, Detroit, Michigan 48239, USA, P +1 313 592 7000, F +1 313 592 5158, [email protected], www.mtu-online.com

    Power. Passion. Partnership.

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