Fiat India Automobile Ltd.

On Job Training record

Subject:-

Duration of Training:Date or Time:-

Name of Trainers:-

Venue:-

Contents of training:-

Specific Training Details related to Work Station:

A)Safety:
1.PPE Information.
2.Safety OPL.
3.Safety Cross.

B)Quality:
1.Top 5 Defects
2.Quality indicators.

C)Production:
1.JPH.
2.Number of stations.
3.Manpower distribution.
4.OPL
5.SOP
Training effectiveness evaluation (Remarks)

Requirements/ expectation from trainee:-

SL

Name

ID No

Evaluated by (Name & Date)

Signature

SL

10

10

Name

ID No

Signature

HCA/SF/008-00-01.09.2010

Fiat India Automobile Ltd.

On Job Training record
Subject:-Polishing

Job Code:-

Duration of Training:Date or Time:-

Name of Trainers:-

Venue:-

Contents of training:-

Specific Training Details related to Work Station:

A)Safety:

Polishing

1.PPE Information.
2.Safety OPL.

1.Type of defects.

3.Safety Cross.

2.Machine used for Polishing.

4.Unsafe acts.

3.Consumables.
4.Polishing procedure.

B)Quality:

5.OPL Training.

1.Quality indicators.
2.Inprocess Inspection.
3.Kaizens.
C)Production:
1.JPH /Tact time.
2.Number of stations.
3.Manpower distribution.
4.OPL
5.SOP
Training effectiveness evaluation (Remarks)

Requirements/ expectation from trainee:1. Should work in tact time.

2.Should know use of PPE.
3.Should follow 1S 2S.
Evaluated by (Name & Date)

SL

Name

ID No

Signature

1
HCA/SF/008-00-01.09.2010

Fiat India Automobile Ltd.

On Job Training record
Subject:- Sanding

Job Code:-

Duration of Training:- 1 Week

Date or Time:-

Name of Trainers:-

Venue:- Finishing Line

Contents of training:-

Specific Training Details related to Work Station:

A)Safety:
1.PPE Information.
2.Safety OPL.
3.Safety Cross.

Sanding
1.Type of defects.
2.Machine used for Sanding.
3.Sanding paper.
4.Sanding procedure.
5.OPL Training.

B)Quality:
1.Top 5 Defects
2.Quality indicators.

C)Production:
1.JPH.
2.Number of stations.
3.Manpower distribution.
4.OPL
5.SOP
Training effectiveness evaluation (Remarks)

Requirements/ expectation from trainee:1. Should work in tact time.

2.Should know use of PPE.
3.Should follow 1S 2S.

SL

Name

Evaluated by (Name & Date)

ID No

Signature

1
HCA/SF/008-00-01.09.2010

Fiat India Automobile Ltd.

On Job Training record
Subject:- Paint Touch Up Job Code:-

Duration of Training:- 3 Week

Date or Time:-

Name of Trainers:-

Venue:- Finishing Line

Contents of training:-

Specific Training Details related to Work Station:

A)Safety:
1.PPE Information.
2.Safety OPL.
3.Safety Cross.

Paint touch-up
1.Ientification of defect.
2.Preparation of surface for touch up.
3.Sanding of defect.
4.Paint touch up till it match with body.
(Base coat,clear coat & merging thinner
application).
5.Baking of touch up surface.
6.Sanding & polishing of surface.
7.OPL training.

B)Quality:
1.Top 5 Defects
2.Quality indicators.

C)Production:
1.JPH.
2.Number of stations.
3.Manpower distribution.
4.OPL
5.SOP
Training effectiveness evaluation (Remarks)

Requirements/ expectation from trainee:1. Should work in tact time.

2.Should know use of PPE.
3.Should follow 1S 2S.

SL

Name

Evaluated by (Name & Date)

ID No

Signature

1
HCA/SF/008-00-01.09.2010

Fiat India Automobile Ltd.

On Job Training record
Subject:- Denting

Job Code:-

Duration of Training:- 3 Week

Date or Time:-

Name of Trainers:-

Venue:- Finishing Line

Contents of training:-

Specific Training Details related to Work Station:

A)Safety:
1.PPE Information.
2.Safety OPL.
3.Safety Cross.

Denting
1.Identification of Dent & Damages.
2.Tools used to remove dent & damage
3. Procedure of removing the defect.
4.Alignment of parts after refittment.
5.OPL Training.

B)Quality:
1.Top 5 Defects
2.Quality indicators.

C)Production:
1.JPH.
2.Number of stations.
3.Manpower distribution.
4.OPL
5.SOP
Training effectiveness evaluation (Remarks)

Requirements/ expectation from trainee:1. Should work in tact time.

2.Should know use of PPE.
3.Should follow 1S 2S.

SL

Name

Evaluated by (Name & Date)

ID No

Signature

1
HCA/SF/008-00-01.09.2010

Fiat India Automobile Ltd.

On Job Training record
Subject:- Primer Sanding

Duration of Training:- 1 Week

Date or Time:-

Name of Trainers:-

Venue:- Primer Sanding line

Contents of training:-

Specific Training Details related to Work Station:

A)Safety:

Primer Sanding

1.PPE Information.
2.Safety OPL.
3.Safety Cross.

B)Quality:

1.Check the Primered Part for Defects such as Rundown,

Dust,Sealer traces,underbody overspray,CED defects.
2.Use wet damp sanding pad for removal of dust.
3.After using damp sanding pad wipe the sanded
Part by wiper.

1.Top 5 Defects

4.For defects such as sealer traces,UB overspray &

2.Quality indicators.

CED defects use orbital sander(400) & then do wet

sanding by damp sander.
5.Thoroughly wipe the body to remove water drop.

C)Production:
1.JPH.
2.Number of stations.
3.Manpower distribution.
4.OPL
5.SOP
Training effectiveness evaluation (Remarks)

Requirements/ expectation from trainee:-

SL

Name

Evaluated by (Name & Date)

ID No

Signature

1
HCA/SF/008-00-01.09.2010

Fiat India Automobile Ltd.

On Job Training record
Subject:- Wiping And Inspection.

Duration of Training:- 2 Week

Date or Time:-

Name of Trainers:-

Venue:- Primer Sanding Line

Contents of training:-

Specific Training Details related to Work Station:

A)Safety:
1.PPE Information.
2.Safety OPL.
3.Safety Cross.

Wiping and Inspection

1. Wiping of Body from all door inside.
2.Inspection of body from inside & outside for
Dust,Sealer
traces, Underbody overspray and CED defects.
3.Apply Itch primer at open metal surface.

B)Quality:
1.Top 5 Defects
2.Quality indicators.

C)Production:
1.JPH.
2.Number of stations.
3.Manpower distribution.
4.OPL
5.SOP
Training effectiveness evaluation (Remarks)

Requirements/ expectation from trainee:-

SL

Name

Evaluated by (Name & Date)

ID No

Signature

1
HCA/SF/008-00-01.09.2010

Fiat India Automobile Ltd.

On Job Training record
Subject:- PU Tape Application

Duration of Training:- 2 Week

Date or Time:-

Name of Trainers:-

Venue:- Primer Sanding Line

Contents of training:-

Specific Training Details related to Work Station:

A)Safety:
1.PPE Information.
2.Safety OPL.
3.Safety Cross.

PU Tape Application.
1. Identifying the type of Model.
2.Modelwise PU tape application Procedure.
3.Pu tape & tool use forapplication.

B)Quality:
1.Top 5 Defects
2.Quality indicators.

C)Production:
1.JPH.
2.Number of stations.
3.Manpower distribution.
4.OPL
5.SOP
Training effectiveness evaluation (Remarks)

Requirements/ expectation from trainee:-

SL

Name

Evaluated by (Name & Date)

ID No

Signature

1
HCA/SF/008-00-01.09.2010

Fiat India Automobile Ltd.

On Job Training record
Subject:- Roof ditch manual application.

Duration of Training:- 3 Week

Date or Time:-

Name of Trainers:-

Venue:- Roof Ditch robot application

Contents of training:-

Specific Training Details related to Work Station:

A)Safety:
1.PPE Information.
2.Safety OPL.
3.Safety Cross.

Roof Ditch manualapplication.

1.Masking of roof ditch application area.
2.Fill sealer with manual sealer gun.
3.Remove excess sealer by spatulla at corner area.
4.Remove masking tape.
5.Remove excess sealer by spatulla on roof area .
6.Put aluminiun foil fixture to avoid damage of roof.

B)Quality:
1.Top 5 Defects
2.Quality indicators.

C)Production:
1.JPH.
2.Number of stations.
3.Manpower distribution.
4.OPL
5.SOP
Training effectiveness evaluation (Remarks)

Requirements/ expectation from trainee:-

SL

Name

Evaluated by (Name & Date)

ID No

Signature

1
HCA/SF/008-00-01.09.2010

Fiat India Automobile Ltd.

On Job Training record
Subject:- IPA Wiping

Duration of Training:- 2 week

Date or Time:-

Name of Trainers:-

Venue:- Primer Painting

Contents of training:-

Specific Training Details related to Work Station:

A)Safety:
1.PPE Information.
2.Safety OPL.
3.Safety Cross.

IPA Wiping
1.Why IPA wiping is Done..
2.Identifying defetcs such as Sealer & underbdy
traces.
3.Do's and Dont's Of IPA.
4.Procedure of IPA wiping.

B)Quality:
1.Top 5 Defects
2.Quality indicators.

C)Production:
1.JPH.
2.Number of stations.
3.Manpower distribution.
4.OPL
5.SOP
Training effectiveness evaluation (Remarks)

Requirements/ expectation from trainee:-

SL

Name

Evaluated by (Name & Date)

ID No

Signature

1
HCA/SF/008-00-01.09.2010

Fiat India Automobile Ltd.

On Job Training record
Subject:- Tag Rag and Robot entry.

Duration of Training:- 3 Week

Date or Time:-

Name of Trainers:-

Venue:- Primer Painting.

Contents of training:-

Specific Training Details related to Work Station:

A)Safety:
1.PPE Information.
2.Safety OPL.
3.Safety Cross.

Tag Rag and Robot Entry

1.Types of Models.
2.Tag rag procedure.
3.Colour selection Process.
4.Types of Colours Used.
5.Auto model selection Process.

B)Quality:
1.Top 5 Defects
2.Quality indicators.

C)Production:
1.JPH.
2.Number of stations.
3.Manpower distribution.
4.OPL
5.SOP
Training effectiveness evaluation (Remarks)

Requirements/ expectation from trainee:-

SL

Name

Evaluated by (Name & Date)

ID No

Signature

1
HCA/SF/008-00-01.09.2010

Fiat India Automobile Ltd.

On Job Training record
Subject:- Primer Painting

Duration of Training:Date or Time:-

Name of Trainers:-

Venue:-

Primer Painting

Contents of training:-

Specific Training Details related to Work Station:

A)Safety:
1.PPE Information.
2.Safety OPL.
3.Safety Cross.

Primer Painting
1.Spray Gun setting
2.Checking of fan width of gun
3.Gun paparameters setting
4.Checking paint flow before application
5.Stokes of internal application

B)Quality:
1.Top 5 Defects
2.Quality indicators.

C)Production:
1.JPH.
2.Number of stations.
3.Manpower distribution.
4.OPL
5.SOP
Training effectiveness evaluation (Remarks)

Requirements/ expectation from trainee:-

SL

Name

Evaluated by (Name & Date)

ID No

Signature

1
HCA/SF/008-00-01.09.2010

Fiat India Automobile Ltd.

On Job Training record
Subject:- Tag Rag and Robot entry.

Duration of Training:- 3 Week

Date or Time:-

Name of Trainers:-

Venue:- Topcpat.

Contents of training:-

Specific Training Details related to Work Station:

A)Safety:
1.PPE Information.
2.Safety OPL.
3.Safety Cross.

Tag Rag and Robot Entry

1.Types of Models.
2.Air Blowing procedure.
3.Tag rag procedure.
4.Colour selection Process.
5.Types of Colours Used.
6.Auto model selection Process.

B)Quality:
1.Top 5 Defects
2.Quality indicators.

C)Production:
1.JPH.
2.Number of stations.
3.Manpower distribution.
4.OPL
5.SOP
Training effectiveness evaluation (Remarks)

Requirements/ expectation from trainee:-

SL

Name

Evaluated by (Name & Date)

ID No

Signature

1
HCA/SF/008-00-01.09.2010

Fiat India Automobile Ltd.

On Job Training record
Subject:- Manual Base coat -1 application

Duration of Training:- 3 Week.

Date or Time:-

Name of Trainers:-

Venue:- Topcoat Line

Contents of training:-

Specific Training Details related to Work Station:

A)Safety:
1.PPE Information.
2.Safety OPL.
3.Safety Cross.

Manual Base coat Application.

1.Spray Gun setting
2.Checking of fan width of gun
3.Gun paparameters setting
4.Checking paint flow before application
5.Stokes of internal application
6.Manual Painting procedure.

B)Quality:
1.Top 5 Defects
2.Quality indicators.

C)Production:
1.JPH.
2.Number of stations.
3.Manpower distribution.
4.OPL
5.SOP
Training effectiveness evaluation (Remarks)

Requirements/ expectation from trainee:-

SL

Name

Evaluated by (Name & Date)

ID No

Signature

1
HCA/SF/008-00-01.09.2010

Fiat India Automobile Ltd.

On Job Training record
Subject:- Manual Base coat -2 application

Duration of Training:- 3 Week.

Date or Time:-

Name of Trainers:-

Venue:- Topcoat Line

Contents of training:-

Specific Training Details related to Work Station:

A)Safety:
1.PPE Information.
2.Safety OPL.
3.Safety Cross.

Manual Base coat Application.

1.Spray Gun setting
2.Checking of fan width of gun
3.Gun paparameters setting
4.Checking paint flow before application
5.Stokes of internal application
6.Manual Painting procedure.

B)Quality:
1.Top 5 Defects
2.Quality indicators.

C)Production:
1.JPH.
2.Number of stations.
3.Manpower distribution.
4.OPL
5.SOP
Training effectiveness evaluation (Remarks)

Requirements/ expectation from trainee:-

SL

Name

Evaluated by (Name & Date)

ID No

Signature

1
HCA/SF/008-00-01.09.2010

Fiat India Automobile Ltd.

On Job Training record
Subject:- Manual Clear coat application

Duration of Training:- 3 Week.

Date or Time:-

Name of Trainers:-

Venue:- Topcoat Line

Contents of training:-

Specific Training Details related to Work Station:

A)Safety:
1.PPE Information.
2.Safety OPL.
3.Safety Cross.

Manual Clear coat Application.

1.Spray Gun setting
2.Checking of fan width of gun
3.Gun paparameters setting
4.Checking paint flow before application
5.Stokes of internal application
6.Manual Painting procedure.

B)Quality:
1.Top 5 Defects
2.Quality indicators.

C)Production:
1.JPH.
2.Number of stations.
3.Manpower distribution.
4.OPL
5.SOP
Training effectiveness evaluation (Remarks)

Requirements/ expectation from trainee:-

SL

Name

Evaluated by (Name & Date)

ID No

Signature

1
HCA/SF/008-00-01.09.2010

Fiat India Automobile Ltd.

On Job Training record
Subject:- Loading & Unloading

Duration of Training:- 3 Week

Date or Time:-

Name of Trainers:-

Venue:- Sealer Line

Contents of training:-

Specific Training Details related to Work Station:

A)Safety:
1.PPE Information.
2.Safety OPL.
3.Safety Cross.

Loading & Unloading

1. Types of Model.
2.Idenfication of Loading Hooks as per Model.
3.Loading unloading Procedure.
4.Identification of sheet metal defects.
5.OPL Training.

B)Quality:
1.Top 5 Defects
2.Quality indicators.

C)Production:
1.JPH.
2.Number of stations.
3.Manpower distribution.
4.OPL
5.SOP
Training effectiveness evaluation (Remarks)

Requirements/ expectation from trainee:-

SL

Name

Evaluated by (Name & Date)

ID No

Signature

1
HCA/SF/008-00-01.09.2010

Fiat India Automobile Ltd.

On Job Training record
Subject:- Wiping,cleaning of Body & fixture Loading

Duration of Training:- 1 Week.

& Unloading.

Date or Time:-

Name of Trainers:-

Venue:- Sealer Line.

Contents of training:-

Specific Training Details related to Work Station:

A)Safety:
1.PPE Information.
2.Safety OPL.
3.Safety Cross.

Wiping,cleaning of Body & fixture Loading

unloading.
1.Identification of types of Model.
2.chemical & cloth used.
3.Wiping & cleaning procedure.
4.Identification of modelwise fixture.
5.Fixture Loading unloading procedure.
6.OPL training.

B)Quality:
1.Top 5 Defects
2.Quality indicators.

C)Production:
1.JPH.
2.Number of stations.
3.Manpower distribution.
4.OPL
5.SOP
Training effectiveness evaluation (Remarks)

Requirements/ expectation from trainee:-

SL

Name

Evaluated by (Name & Date)

ID No

Signature

1
HCA/SF/008-00-01.09.2010

Fiat India Automobile Ltd.

On Job Training record
Subject:- ED Sanding

Duration of Training:- 2 Week

Date or Time:-

Name of Trainers:-

Venue:- Sealer Line.

Contents of training:-

Specific Training Details related to Work Station:

A)Safety:
1.PPE Information.
2.Safety OPL.
3.Safety Cross.

ED Sanding
1.Identifying types of models.
2.Identification of Zone A and Zone B.
3.Sanding Paper Used.
4.Tools used for ED Sanding.
5.Tag rag application Procedure.
6.OPL Trainig.

B)Quality:
1.Top 5 Defects
2.Quality indicators.

C)Production:
1.JPH.
2.Number of stations.
3.Manpower distribution.
4.OPL
5.SOP
Training effectiveness evaluation (Remarks)

Requirements/ expectation from trainee:-

SL

Name

Evaluated by (Name & Date)

ID No

Signature

1
HCA/SF/008-00-01.09.2010

Fiat India Automobile Ltd.

On Job Training record
Subject:- Body internal,Underbody & Grommet

Duration of Training:- 1 Week.

Masking

Date or Time:-

Name of Trainers:-

Venue:- Sealer Line.

Contents of training:-

Specific Training Details related to Work Station:

A)Safety:
1.PPE Information.
2.Safety OPL.
3.Safety Cross.

Body internal,Underbody & Grommet Masking.

1.Identification of types of models.
2.Masking tape used.
3.Modelwise masking procedure.
4.Masking defects.
5.OPL Training.

B)Quality:
1.Top 5 Defects
2.Quality indicators.

C)Production:
1.JPH.
2.Number of stations.
3.Manpower distribution.
4.OPL
5.SOP
Training effectiveness evaluation (Remarks)

Requirements/ expectation from trainee:-

SL

Name

Evaluated by (Name & Date)

ID No

Signature

1
HCA/SF/008-00-01.09.2010

Fiat India Automobile Ltd.

On Job Training record
Subject:- Body internal and Wheelarc Sealer

Duration of Training:- 2 Weeks.

application.

Date or Time:-

Name of Trainers:-

Venue:- Sealer Line.

Contents of training:-

Specific Training Details related to Work Station:

A)Safety:
1.PPE Information.
2.Safety OPL.
3.Safety Cross.

Body internal & Wheelarc Sealer application

1.Identification of Types of Models.
2.Gun & gun nozzle used.
3.Sealer pressure checking.
4.Modelwise sealer application.
5.OPL training.

B)Quality:
1.Top 5 Defects
2.Quality indicators.

C)Production:
1.JPH.
2.Number of stations.
3.Manpower distribution.
4.OPL
5.SOP
Training effectiveness evaluation (Remarks)

Requirements/ expectation from trainee:-

SL

Name

Evaluated by (Name & Date)

ID No

Signature

1
HCA/SF/008-00-01.09.2010

Fiat India Automobile Ltd.

On Job Training record
Subject:- Body internal sealer brushing.

Duration of Training:- 2 Weeks.

Date or Time:-

Name of Trainers:-

Venue:- Sealer Line.

Contents of training:-

Specific Training Details related to Work Station:

A)Safety:
1.PPE Information.
2.Safety OPL.
3.Safety Cross.

Body internal sealer brushing

1.Identification of Types of Models.
2.Brush used.
3.Modelwise sealer brushing.
4.OPL training.

B)Quality:
1.Top 5 Defects
2.Quality indicators.

C)Production:
1.JPH.
2.Number of stations.
3.Manpower distribution.
4.OPL
5.SOP
Training effectiveness evaluation (Remarks)

Requirements/ expectation from trainee:-

SL

Name

Evaluated by (Name & Date)

ID No

Signature

1
HCA/SF/008-00-01.09.2010

Fiat India Automobile Ltd.

On Job Training record
Subject:- Melt Sheet Application.

Duration of Training:- 2 Weeks.

Date or Time:-

Name of Trainers:-

Venue:- Sealer Line.

Contents of training:-

Specific Training Details related to Work Station:

A)Safety:
1.PPE Information.
2.Safety OPL.
3.Safety Cross.

Melt Sheet Application

1.Identification of Types of Models.
2.Types of melt sheet used.
3.Modelwise melt sheet identification.
4.Melt sheet application procedure.
5.OPL training

B)Quality:
1.Top 5 Defects
2.Quality indicators.

C)Production:
1.JPH.
2.Number of stations.
3.Manpower distribution.
4.OPL
5.SOP
Training effectiveness evaluation (Remarks)

Requirements/ expectation from trainee:-

SL

Name

Evaluated by (Name & Date)

ID No

Signature

1
HCA/SF/008-00-01.09.2010

Fiat India Automobile Ltd.

On Job Training record
Subject:- Flat bead sealer application.

Duration of Training:- 3 Weeks.

Date or Time:-

Name of Trainers:-

Venue:- Sealer Line.

Contents of training:-

Specific Training Details related to Work Station:

A)Safety:
1.PPE Information.
2.Safety OPL.
3.Safety Cross.

Flat Bead sealer application

1.Identification of Types of Models.
2.Gun & gun nozzle used.
3.Sealer pressure checking.
4.Modelwise sealer application.
5.OPL training.

B)Quality:
1.Top 5 Defects
2.Quality indicators.

C)Production:
1.JPH.
2.Number of stations.
3.Manpower distribution.
4.OPL
5.SOP
Training effectiveness evaluation (Remarks)

Requirements/ expectation from trainee:-

SL

Name

Evaluated by (Name & Date)

ID No

Signature

1
HCA/SF/008-00-01.09.2010

Fiat India Automobile Ltd.

On Job Training record
Subject:- Spray Sealer Application.

Duration of Training:- 2 Weeks.

Date or Time:-

Name of Trainers:-

Venue:- Sealer Line.

Contents of training:-

Specific Training Details related to Work Station:

A)Safety:
1.PPE Information.
2.Safety OPL.
3.Safety Cross.

Spray sealer application.

1.Identification of Types of Models.
2.Gun & gun nozzle used.
3.Sealer pressure checking.
4.Modelwise spray sealer application.
5.OPL training.

B)Quality:
1.Top 5 Defects
2.Quality indicators.

C)Production:
1.JPH.
2.Number of stations.
3.Manpower distribution.
4.OPL
5.SOP
Training effectiveness evaluation (Remarks)

Requirements/ expectation from trainee:-

SL

Name

Evaluated by (Name & Date)

ID No

Signature

1
HCA/SF/008-00-01.09.2010

Fiat India Automobile Ltd.

On Job Training record
Subject:- Underbody sealer brushing.

Duration of Training:- 1 Week.

Date or Time:-

Name of Trainers:-

Venue:- sealer line.

Contents of training:-

Specific Training Details related to Work Station:

A)Safety:
1.PPE Information.
2.Safety OPL.
3.Safety Cross.

Underbody sealer brushing.

1.Identification of Types of Models.
2.Brush used.
3.Modelwise Underbody sealer brushing.
4.OPL training.

B)Quality:
1.Top 5 Defects
2.Quality indicators.

C)Production:
1.JPH.
2.Number of stations.
3.Manpower distribution.
4.OPL
5.SOP
Training effectiveness evaluation (Remarks)

Requirements/ expectation from trainee:-

SL

Name

Evaluated by (Name & Date)

ID No

Signature

1
HCA/SF/008-00-01.09.2010

Fiat India Automobile Ltd.

On Job Training record
Subject:- PVC Application.

Duration of Training:- 3 Weeks.

Date or Time:-

Name of Trainers:-

Venue:- Sealer Line.

Contents of training:-

Specific Training Details related to Work Station:

A)Safety:
1.PPE Information.
2.Safety OPL.
3.Safety Cross.

PVC application.
1.Identification of Types of Models.
2.Gun & gun nozzle used.
3.PVC line pressure checking.
4.Modelwise PVC application.
5.OPL training.

B)Quality:
1.Top 5 Defects
2.Quality indicators.

C)Production:
1.JPH.
2.Number of stations.
3.Manpower distribution.
4.OPL
5.SOP
Training effectiveness evaluation (Remarks)

Requirements/ expectation from trainee:-

SL

Name

Evaluated by (Name & Date)

ID No

Signature

1
HCA/SF/008-00-01.09.2010

Fiat India Automobile Ltd.

On Job Training record
Subject:- Demasking.

Duration of Training:- 1 Week.

Date or Time:-

Name of Trainers:-

Venue:- sealer line.

Contents of training:-

Specific Training Details related to Work Station:

A)Safety:
1.PPE Information.
2.Safety OPL.
3.Safety Cross.

Demasking
1.Identification of types of models.
2.Demasking tools used.
3.Modelwise demasking procedure.
4.Demasking defects.
5.OPL Training.

B)Quality:
1.Top 5 Defects
2.Quality indicators.

C)Production:
1.JPH.
2.Number of stations.
3.Manpower distribution.
4.OPL
5.SOP
Training effectiveness evaluation (Remarks)

Requirements/ expectation from trainee:-

SL

Name

Evaluated by (Name & Date)

ID No

Signature

1
HCA/SF/008-00-01.09.2010

Fiat India Automobile Ltd.

On Job Training record
Subject:- Sealer Inspection

Duration of Training:- 3 Weeks.

Date or Time:-

Name of Trainers:-

Venue:- Sealer Line.

Contents of training:-

Specific Training Details related to Work Station:

A)Safety:
1.PPE Information.
2.Safety OPL.
3.Safety Cross.

Sealer Inspection
1.Sealer defects identification.
2.CED defects identification.
3.Body inspection.
4.Rectification Sealer defects.

B)Quality:
1.Top 5 Defects
2.Quality indicators.

C)Production:
1.JPH.
2.Number of stations.
3.Manpower distribution.
4.OPL
5.SOP
Training effectiveness evaluation (Remarks)

Requirements/ expectation from trainee:-

SL

Name

Evaluated by (Name & Date)

ID No

Signature

1
HCA/SF/008-00-01.09.2010

Fiat India Automobile Ltd.

On Job Training record
Subject:- Paint Laboratory

Duration of Training:- 3 Weeks

Date or Time:-

Name of Trainers:- Nitin Taware

Venue:- Paint Laboratory

Contents of training:-

Specific Training Details related to Work Station:

A)Safety:
1.PPE Information.
2.Safety OPL.
3.Safety Cross.

Paint Laboratory
1.Process monitoring.
2.Product testing.
3.Process monitoring & Product testing data
updation.

B)Quality:
1.Top 5 Defects
2.Quality indicators.

C)Production:
1.JPH.
2.Number of stations.
3.Manpower distribution.
4.OPL
5.SOP
Training effectiveness evaluation (Remarks)

Requirements/ expectation from trainee:-

SL

Name

Evaluated by (Name & Date)

ID No

Signature

1
HCA/SF/008-00-01.09.2010

Fiat India Automobile Ltd.

On Job Training record
Subject:- Paint Mix Room

Duration of Training:- 2 Weeks.

Date or Time:-

Name of Trainers:-

Venue:- Paint Mix Room

Contents of training:-

Specific Training Details related to Work Station:

A)Safety:
1.PPE Information.
2.Safety OPL.
3.Safety Cross.

Paint Mix Room

1.No. of shade used.
2.Paint Preparation.
3.Viscosity monitoring.
4.Maintaining tank level.
5.PMR parameters.

B)Quality:
1.Top 5 Defects
2.Quality indicators.

C)Production:
1.JPH.
2.Number of stations.
3.Manpower distribution.
4.OPL
5.SOP
Training effectiveness evaluation (Remarks)

Requirements/ expectation from trainee:-

SL

Name

Evaluated by (Name & Date)

ID No

Signature

1
HCA/SF/008-00-01.09.2010

Fiat India Automobile Ltd.

On Job Training record
Subject:- Quality Maintenance.

Duration of Training:- 2 Weeks.

Date or Time:-

Name of Trainers:- Avdhut Phadnis

Venue:- Paint Shop

Contents of training:-

Specific Training Details related to Work Station:

A)Safety:
1.PPE Information.
2.Safety OPL.
3.Safety Cross.

Quality Maintenance
1.Technical cleaning.
2.Plant house keeping.
3.Kaizen implimentation.
4.Safety Audit.

B)Quality:
1.Top 5 Defects
2.Quality indicators.

C)Production:
1.JPH.
2.Number of stations.
3.Manpower distribution.
4.OPL
5.SOP
Training effectiveness evaluation (Remarks)

Requirements/ expectation from trainee:-

SL

Name

Evaluated by (Name & Date)

ID No

Signature

1
HCA/SF/008-00-01.09.2010

Fiat India Automobile Ltd.

On Job Training record
Subject:- Maintenance

Duration of Training:- 3 Weeks.

Date or Time:-

Name of Trainers:-

Venue:- Paint Shop

Contents of training:-

Specific Training Details related to Work Station:

A)Safety:
1.PPE Information.
2.Safety OPL.
3.Safety Cross.

Maintenance
1.PT-ED process & equipment training.
2. Booth Process & operation of equipment
3.Robot Operation & maintenance.

B)Quality:
1.Top 5 Defects
2.Quality indicators.

4.Conveyor operation & maintenance.

5.PLC fault troubleshooting related to equipment.

C)Production:
1.JPH.
2.Number of stations.
3.Manpower distribution.
4.OPL
5.SOP

6.Plant start-up & shutdown process.

7. Autonomous & preventive Maintenance process.

Training effectiveness evaluation (Remarks)

Requirements/ expectation from trainee:-

SL

Name

Evaluated by (Name & Date)

ID No

Signature

1
HCA/SF/008-00-01.09.2010

Fiat India Automobile Ltd.

On Job Training record
Subject:- Production technology

Duration of Training:- 3 Weeks.

Date or Time:-

Name of Trainers:-

Venue:- Paint Shop

Contents of training:-

Specific Training Details related to Work Station:

A)Safety:
1.PPE Information.
2.Safety OPL.
3.Safety Cross.

Production Technology
1.Fixture Development & Modification.
2.Fixture rectification.

B)Quality:
1.Top 5 Defects
2.Quality indicators.

3.Kaizen implimentation.

C)Production:
1.JPH.
2.Number of stations.
3.Manpower distribution.
4.OPL
5.SOP
Training effectiveness evaluation (Remarks)

Requirements/ expectation from trainee:-

SL

Name

Evaluated by (Name & Date)

ID No

Signature

1
HCA/SF/008-00-01.09.2010