TRM-20 S2 Manual
TRM-20 S2 Manual
TRM-20 S2 Manual
November 2011
Revision 1.2
REV 1
SAFETY SUMMARY
NOTICE
This manual applies to both the TRM-20 S2 and TRM-40 S2 transformer resistance meters. The
operating procedures are virtually the same for both models, and any differences are clearly
described where applicable.
WARNING
Do not remove test leads during a test. Failure to heed this warning can result in electrical
shock to personnel and damage to the equipment.
REV 1
TABLE OF CONTENTS
CONVENTIONS USED IN THIS DOCUMENT ..................................................................................... 1
1.0 INTRODUCTION .................................................................................................................... 2
1.1 General Description and Features ................................................................................... 2
1.2 Technical Specifications ................................................................................................... 4
1.3 TRM Controls and Indicators ........................................................................................... 5
2.0 PRE-TEST SETUP ................................................................................................................... 6
2.1 Operating Voltages .......................................................................................................... 6
2.2 LCD Screen Contrast Control............................................................................................ 6
2.3 Printer Paper Control ....................................................................................................... 6
2.4 Printer Paper .................................................................................................................... 6
2.5 Replacing the Thermal Printer Paper............................................................................... 7
3.0 OPERATING PROCEDURES ................................................................................................... 8
3.1 Configuring the LTCA Software for use with the TRM ..................................................... 8
3.2 Connecting the TRM to a PC via Bluetooth ................................................................... 10
3.3 Typical Connections to a Load Tap Changer (LTC) ......................................................... 17
3.4 Typical TRM-20 S2/40 Cable Connections ..................................................................... 17
3.5 General Procedures ....................................................................................................... 19
3.6 Entering Test Record Header Information..................................................................... 20
3.7 Setting the Date and Time ............................................................................................. 24
3.8 Setting the Interface Language ...................................................................................... 25
3.9 Performing a Resistance Test......................................................................................... 26
3.10 Performing a Load Tap Changer / Voltage Regulator Resistance Test .......................... 35
3.11 Performing a Special Resistance Test ............................................................................ 44
3.12 Performing a Dynamic LTC Test ..................................................................................... 51
3.13 Performing a Diagnostic Test ......................................................................................... 56
3.14 Demagnetizing the Transformer Core ........................................................................... 58
3.15 Working with Test Records ............................................................................................ 60
3.15.1. Viewing the Contents of the Working Memory ..................................................... 60
3.15.2. Saving Test Results to a Test Record ...................................................................... 62
3.15.3. Restoring a Test Record From Flash EEPROM ........................................................ 64
3.15.4. Restoring a Test Record From a USB Flash Drive ................................................... 68
3.15.5. Copying Test Records to a USB Flash Drive ............................................................ 70
3.15.6. Printing a Test Record Directory ............................................................................ 73
3.15.7. Erasing Test Records from the Flash EEPROM ....................................................... 75
3.16 Erasing Test Records from a USB Flash Drive ................................................................ 78
3.17 Converting Resistance Measurements .......................................................................... 81
ii
REV 1
LIST OF FIGURES
Figure 1. TRM-20 S2/40 Controls and Indicators ............................................................................ 5
Figure 2. Typical Connections to a Load Tap Changer (LTC) ......................................................... 17
Figure 3. Typical TRM Connections Diagram for A Dynamic Resistance Test .............................. 17
Figure 4. Typical TRM Connections Diagram for 2 Windings........................................................ 18
Figure 5. Typical Resistance Test Results Printout........................................................................ 34
Figure 6. Typical LTC/Voltage Regulator Test Report Printout ..................................................... 43
Figure 7. Typical Special Test Report Printout .............................................................................. 50
Figure 8. Typical Dynamic LTC Test Results Printout Showing an Opened Circuit ....................... 55
Figure 9. Typical Test Record Directory Printout .......................................................................... 74
LIST OF TABLES
Table 1. TRM-20 S2/40 Technical Specifications ............................................................................ 4
iii
REV 1
Both the TRM-20 S2 and TRM-40 S2 are simply referred to as TRM in this manual. The
exact model number is used only in cases where differences between the units are
discussed.
1
2
3
4
5
When instructions are provided, the menu item that should be selected is printed in bold as
shown below (option 3 should be selected in this example):
1.
2.
3.
4.
5.
OPTION
OPTION
OPTION
OPTION
OPTION
OPTION
OPTION
OPTION
OPTION
OPTION
1
2
3
4
5
1.0
INTRODUCTION
1.1
REV 1
The TRM-20 S2 and TRM-40 S2 are Vanguard Instruments third generation transformer
winding resistance meters. The TRM line is designed specifically to measure DC resistance
values of transformer windings, rotating machine windings, or any dc resistance of an inductive
device. The TRM line features dual resistance-reading input channels that can measure two
winding resistances simultaneously (primary and secondary windings of a transformer).
Both the TRM-20 S2 and TRM-40 S2 can provide a fast and stable reading of very large
transformers by utilizing a 60Vdc power supply. The TRM-20 S2 is capable of outputting a
selectable test current from 1A to 20A while the TRM-40 S2s test current is selectable from 1A
to 40A.
Since the TRM-20 S2 and TRM-40 S2 can accurately measure resistance values from 1 microohm to 2,000 Ohms, they can be used as micro-ohm meters to measure EHV circuit breaker
contact resistance, or for any low resistance measuring application.
If the transformer winding resistance temperature is available at the time of testing, the TRM
can calculate the equivalent resistance value at any temperature value. This useful feature
allows the user to compare the field readings against the factory test resistance values.
A special test mode allows the TRM to collect data automatically for up to 90minutes (at 60second sampling interval) or 45 minutes (at 30 second sampling interval). Test data is recorded
with a time stamp.
All test results can be printed on a 2.5 wide thermal printer. Test record header information
including the company, substation name, transformer information can also be entered using
the 16-key key pad.
The TRM-20 S2 and TRM-40 S2 can also demagnetize the inductive device under test,
eliminating the manual task of demagnetizing the transformer core after a resistance test.
The TRM also has a make-before-break test mode that can be used to test the load tap
changer (LTC) or voltage regulator test sequence. The TRM produces a Dynamic-Resistance
graph of the LTC or voltage regulator contact under operation. An opened contact can be
detected visually from this resistance chart.
The TRMs built-in LTC/Voltage regulator can be used to change the LTC/Voltage regulator tap
position from the TRM front panel.
Safety Features
The TRM automatically dissipates the energy stored in the transformer at the end of each test.
The discharge circuit will continue to work even if the TRM power supply is lost.
Test Record Storage
The TRM can store up to 100 test records internally. For external test record storage, the TRM
features a USB Flash drive interface port. Up to 999 test records can be stored on a connected
USB Flash drive.
2
REV 1
User Interface
The TRM features a back-lit graphic LCD screen (124x64) that is clearly viewable in both bright
sunlight and low-light levels. An alpha-numeric keypad is used to enter test information and to
operate the unit.
Computer Interfaces
The TRM can be connected to a PC via the units RS-232C, USB, or Bluetooth interface. A PC can
be used to retrieve test records (stored in the TRM or USB Flash drive) or to run tests using the
provided software. Test records are automatically exported to PDF, Excel, and XML formats.
REV 1
Technical Specifications
Table 1. TRM-20/40 S2 Technical Specifications
TYPE
TEST CURRENT
Back-lit LCD (64 x 128 dot graphic), viewable in direct sunlight and low
light levels
One 50-foot current cable set, two 50-foot resistance sense cable set, one
LTC control cable, one ground cable, one power cord, One RS-232C
cable, one USB cable
REV 1
1.3
The TRM-20 S2/40s controls and indicators are shown in Figure 1. The purpose of the controls
and indicators may seem obvious, but users should become familiar with them before using the
TRM. Accidental misuse of the controls will usually cause no serious harm. Users should also be
familiar with the safety summary found on the front page of this Users Manual.
2.0
PRE-TEST SETUP
2.1
Operating Voltages
REV 1
To increase the LCD screen contrast, press and hold the [PAPER Contrast] key for two
seconds.
To decrease the LCD screen contrast, press and hold the [PAPER Contrast] key for two
seconds.
2.3
To advance the TRM printer paper, press and release the [PAPER Contrast] key.
To retract the TRM printer paper, press and release the [PAPER Contrast] key.
2.4
Printer Paper
The TRMs built-in thermal printer uses 2.5-inch wide thermal paper for printing test results. To
maintain the highest print quality and to avoid paper jams, the use of thermal paper supplied
by Vanguard Instruments Company is highly recommended. Additional paper can be ordered
from the following sources:
Vanguard Instruments Co, Inc.
1520 S. Hellman Avenue
Ontario, CA 91761
Tel: 909-923-9390
Fax: 909-923-9391
Part Number: VIC TP-3 paper
BG Instrument Co.
13607 E. Trent Avenue
Spokane, WA 99216
Tel: 509-893-9881
Fax: 509-893-9803
Part Number: VIC TP-3 paper
REV 1
2.5
The roll of thermal paper is housed inside a dispenser underneath the printer cover. To replace
the paper, follow the steps below:
Unscrew the two large printer cover screws and remove the printer cover.
Remove the leftover thermal paper roll from the paper holder.
Unroll the new thermal paper roll.
Feed the thermal paper into the slot between the paper pocket and the rubber roller.
The printer will automatically pull the paper under the thermal head.
Place the paper roll into the paper holder.
Lift the thermal head and align the thermal paper if necessary.
Re-install the printer cover.
NOTE
Thermal paper has a chemical coating on one side of the paper. This side should be
facing the thermal print head. Incorrect paper loading may result in blank output on
the thermal paper.
The thermal paper will show a red stripe to indicate that the roll is about to run out
of paper.
3.0
OPERATING PROCEDURES
3.1
REV 1
The TRM can be used with a PC using the Vanguard LTCA software. Follow the steps below to
properly connect the TRM and configure the LTCA application to recognize the unit.
a. Install the LTCA software (please see the LTCA software users manual for details).
b. Connect the TRM to the PC by connecting a USB cable from an open USB port on the PC
to the units USB PC port.
c. Turn on the power on the TRM.
d. If this is the first time you are connecting the unit to the PC, Windows will recognize it as
a new device and automatically install necessary drivers. If using Windows XP, you may
be prompted to install drivers. Select the automatic installation option and Windows will
locate the generic drivers necessary.
e. Please note that although the unit is connected via USB, it uses an internal serial
interface to communicate with the PC. As such, it will appear in the windows Device
Manager as a USB Serial Port. Open the Device Manager from the Windows Control
Panel and note the COM port number. For example, in the installation shown below, the
TRM is shown as COM10 (USB Serial Port).
REV 1
f. Launch the LTCA application and then click on the Settings icon. The following window
will be displayed:
Make sure the Use USB Port option is UN-checked. Then, from the COM Port dropdown menu, select the COM port that corresponds to the port that the TRM is
connected to. Then click the OK button. The LTCA software will now recognize the TRM.
REV 1
The TRM can also be connected wirelessly to a PC using Bluetooth. To connect the unit via
Bluetooth, it must first be paired with the PC. Follow the steps below to pair the TRM to a PC
via Bluetooth:
For Windows XP:
a. Make sure the TRM is turned on. Then double click on the Bluetooth system tray icon
(on the bottom right corner of your computer screen):
10
REV 1
d. The following window will be displayed asking for a secret key to connect to the TRM:
Type the word default (without the quotes and in all lower-case) and then click on the
Next button.
e. The following window will be displayed with the option to connect to the TRM as a serial
port:
Make sure to check the box next to AT Serial and then click on the Next button.
11
REV 1
Note the port number listed under the device name. In the above case, the port number
is COM14. Use this port number in the LTCA software to connect to the TRM.
12
REV 1
For Windows 7:
a. Make sure the TRM is turned on. Then double click on the Bluetooth system tray icon
(on the bottom right corner of your computer screen):
13
REV 1
The TRM will be listed as TRM S/N where S/N is the devices serial number. Click on
the icon for the TRM and then click on the Next button.
d. The device pairing screen will be displayed:
14
REV 1
Type the word default (without the quotes and in all lower-case) in the text box and
click on the Next button.
f. The following screen will be displayed:
15
REV 1
Right click on the TRM-20 S2 icon and select Properties from the pop-up menu.
h. The properties window will be displayed. Click on the Hardware tab:
Note the port number listed after the device name (COM23 in the above example). Use this
port number in the LTCA software to connect to the TRM.
16
REV 1
3.3
3.4
Disconnect the test clips from the transformer bushing only after the TRM
has completely discharged the transformer. Always disconnect the test clips
slowly from the transformer bushing to prevent an accidental flash-over.
WARNINGS
17
REV 1
18
REV 1
3.5
The main steps for using the TRM are outlined below:
a. Ground the TRM to the substation ground.
WARNING
Always connect the TRM to the substation ground before connecting any
test lead to any transformer bushing. Failure to follow this procedure may
damage the TRM.
1. RUN TEST
09:06:21
2. SETUP
22C
72F
3. USER DIAGNOSTICS
19
REV 1
You can enter the test record header information before performing tests. The record header
includes identifying information such as the company, station, circuit, model number, etc. Once
the header information has been entered, it will apply to all subsequent test records. To enter
the header information:
a. Start from the START-UP menu:
11/01/11
1. RUN TEST
09:06:21
2. SETUP
22C
72F
3. USER DIAGNOSTICS
/ TO POSITION
"ENTER" TO ACCEPT
REV 1
/ TO POSITION
"ENTER" TO ACCEPT
Type the station name using the alpha-numeric keypad and then press the [ENTER]
key.
e. The following screen will be displayed:
CIRCUIT:
_
/ TO POSITION
"ENTER" TO ACCEPT
Type the circuit information using the alpha-numeric keypad and then press the
[ENTER] key.
f. The following screen will be displayed:
MANUFACTURER:
_
/ TO POSITION
"ENTER" TO ACCEPT
Type the manufacturer name using the alpha-numeric keypad and then press the
[ENTER] key.
21
REV 1
/ TO POSITION
"ENTER" TO ACCEPT
Type the model information using the alpha-numeric keypad and then press the
[ENTER] key.
h. The following screen will be displayed:
SERIAL NUMBER:
_
/ TO POSITION
"ENTER" TO ACCEPT
Type the serial number using the alpha-numeric keypad and then press the [ENTER]
key.
i.
/ TO POSITION
"ENTER" TO ACCEPT
Type the transformers KVA rating using the alpha-numeric keypad and then press the
[ENTER] key.
22
REV 1
j.
/ TO POSITION
"ENTER" TO ACCEPT
Type the operators name using the alpha-numeric keypad and then press the [ENTER]
key.
All header information will be saved, and you will be returned to the START-UP menu.
23
REV 1
1. RUN TEST
09:06:21
2. SETUP
22C
72F
3. USER DIAGNOSTICS
Type the current date using the keypad. The following screen will be displayed:
ENTER TIME
HH:MM:SS
_
Enter the time using the keypad. When the time has been entered, you will be
immediately returned to the START-UP menu.
24
REV 1
3.8
Follow the steps below to set the interface language (English, Spanish, or Turkish):
a. Start from the START-UP menu:
11/01/11
1. RUN TEST
09:06:21
2. SETUP
22C
72F
3. USER DIAGNOSTICS
Select the preferred interface language by pressing the corresponding key on the
keypad ([1], [2], or [3]). The interface language will be set and a confirmation screen
will be displayed as shown below:
ENGLISH SET
REV 1
1. RUN TEST
09:06:21
2. SETUP
22C
72F
3. USER DIAGNOSTICS
RES TEST
RES TEST
Press the [1] key (V1, V2 RES TEST) if you would like to perform a V1 & V2 test.
Press the [2] key (V1 ONLY RES TEST) if you would like to perform a V1 test only.
26
REV 1
Select the test current by pressing the corresponding numeric key on the keypad. Press
the [6] key (CUSTOM) if you would like to enter a custom test current and then enter
the current (between 1A-40A) on the next screen.
f. The following screen will be displayed:
CONVERT READINGS TO
STANDARD TEMP?
1. YES
2. NO
1. YES
Press the [1] key (YES) if you wish to convert readings to standard temperature.
The following screen will be displayed:
WINDING MATERIAL:
1. COPPER,
TK=234.5
2. ALUMINUM,
TK=225.0
3. MANUALLY ENTER TK
Press the [1] key (COPPER, Tk=234.5) to select copper as the winding material.
Continue to step g.
Press the [2] key (ALUMINUM, Tk=225.0) to select aluminum as the winding
material. Continue to step g.
Press the [3] key (MANUALLY ENTER Tk) to manually enter the Tk value. The
following screen will be displayed:
27
REV 1
TK:
230.0C
to adjust tk
"ENTER" to accept
You can increase the Tk value by 0.5C increments by pressing the [PAPER
Contrast] key.
You can decrease the Tk value by 0.5C increments by pressing the [PAPER
Contrast] key.
Press the [ENTER] key to confirm the temperature setting. Continue to step g.
2. NO
Press the [2] key (NO) if you do NOT wish to convert readings to standard
temperature. Continue to step i.
g. The following screen will be displayed:
D.U.T. TEMP:
25.0C
77.0F
to adjust tk
"ENTER" to accept
Use the [PAPER Contrast] and [PAPER Contrast] keys to adjust the D.U.T.
(Device Under Test) temperature.
Press the [ENTER] key to confirm the D.U.T. temperature setting.
h. The following screen will be displayed:
REFERENCE TEMP:
75.0C
167.0F
to adjust tk
"ENTER" to accept
Use the [PAPER Contrast] and [PAPER Contrast] keys to adjust the
reference temperature.
28
REV 1
i.
This warning is a reminder that the next sequence of test steps will run current through
the test load.
Press any key to continue.
j.
29
REV 1
After the TRM finishes its internal calibration, the following screen will be displayed:
*XFMR CHARGING*
please wait...
** XFMR ENERGIZED! **
This is only an informational screen to remind the operator that a test is in progress. The
display duration of this message depends on the size of the windings inductance.
l.
The TRM determines when the resistance reading is stable and displays the resistance
values on the LCD screen as shown below:
TEST IN PROGRESS
I
10.01 AMPS
R1
1.465
R2
1.448
14
m
m
The TRM will continue the test and update the resistance values on the LCD screen.
While the test is in progress, you can press the [ENTER] key to save the current
readings from the LCD screen to the TRMs internal working memory. You can store up
to 99 readings per test.
Although this process can be used to store multiple readings when testing a
Load Tap Changer (LTC) or Voltage Regulator, a more convenient method is
also available. Please see section 3.10 for information about performing an
LTC or Voltage Regulator test.
NOTE
If the [ENTER] key is pressed, the data is saved and the following screen will be
displayed on the LCD screen:
TEST IN PROGRESS
14
===> SAVING TEST <===
I
10.01 AMPS
R1
1.465
R2
1.448
m
m
** XFMR ENERGIZED! **
30
REV 1
10.01 AMPS
R1
1.465
R2
1.448
m
m
** XFMR ENERGIZED! **
Press the [STOP] key to stop running the test. The test results will be displayed as
shown:
TEST RESULTS
I
10.01 AMPS
R1
1.465
R2
1.448
m
m
1. YES
Press the [1] key (YES) to print the test results on the built-in thermal printer. A
sample test results printout is shown in Figure 5. Continue to step n.
2. NO
Press the [2] key (NO) to bypass printing of the test results. Continue to step n.
31
REV 1
1. YES
Press the [1] key (YES) to save the reading. One of the following screens will be
displayed:
The following screen will be displayed if there is no previous data in the memory:
===> TEST SAVED!
<===
The following screen will be displayed if previous data for the same test type is
stored in the memory:
PREVIOUS DATA IN BUF
11/03/11
14:49:09
1. APPEND PREV. DATA
2. CLEAR PREV. DATA
The TRM retains the current test results in its working memory. When a test is
finished, the user can append the new test results to the previous test results in
the working memory, as long as the units power has not been turned off
between tests.
Press the [1] key (APPEND PREV. DATA) to append the current test results to the
previous test results in the working memory.
Press the [2] key (CLEAR PREV. DATA) to only save the current test results and
discard any previous data from the working memory.
In either case, press any key and continue to step o.
32
REV 1
Press the [1] key (YES) to run another test. Return to step b.
Press the [2] key (NO) if you do not want to run another test. Continue to step p.
p. The following screen will be displayed:
SAVE THIS RECORD?
1. YES
2. NO
1. YES
Press the [1] key (YES) to save the test record. Continue to step q.
2. NO
Press the [2] key (NO) if you do not want to save the test record. The following
screen will be displayed:
ARE YOU SURE?
DATA WILL BE LOST!
1. DO NOT SAVE RECORD
2. SAVE RECORD
Press the [1] key (DO NOT SAVE RECORD) if you do not want to save the record.
You will be returned to the START-UP menu.
Press the [2] key (SAVE RECORD) to save the record. Continue to step q.
33
REV 1
34
REV 1
3.10
The Load Tap Changer/Voltage Regulator Resistance Test can be used to conveniently measure
the resistance at each tap position. Once the number of taps has been entered, the TRM will
request the user to set the tap position, starting with the lower taps, then to neutral, and then
to the raise taps. At each tap position, the resistance is measured, displayed on the LCD screen,
and stored. The TRM then instructs the user to change to the next tap position and repeat the
testing process.
Use the steps below to perform an LTC/Voltage Regulator Test:
a. Start from the START-UP menu:
11/07/11
1. RUN TEST
08:49:15
2. SETUP
22C
72F
3. USER DIAGNOSTICS
35
REV 1
Type the number of taps the LTC or Voltage Regulator has using the alpha-numeric
keypad, and then press the [ENTER] key. We will enter 3 for our example.
e. The following screen will be displayed:
3 LOWER, -N-, 3 RAISE
IS THIS CORRECT?
1.YES
2.NO
If the tap information is correct, press the [1] key (YES) and continue to step f.
If the tap information is incorrect, press the [2] key (NO) and return to step d.
f. The following screen will be displayed:
1. V1, V2
2. V1 ONLY
RES TEST
REST TEST
Press the [1] key (V1, V2 RES TEST) if you would like to perform a V1 & V2 test. Continue
to step g.
Press the [2] key (V1 ONLY RES TEST) if you would like to perform a V1 test only.
Continue to step g.
36
REV 1
Select the test current by pressing the corresponding numeric key on the keypad. Press
the [6] key (CUSTOM) if you would like to enter a custom test current and then enter
the current (between 1A-40A) on the next screen.
h. The following screen will be displayed:
CONVERT READINGS TO
STANDARD TEMP?
1. YES
2. NO
1. YES
Press the [1] key (YES) if you wish to convert readings to standard temperature.
The following screen will be displayed:
WINDING MATERIAL:
1. COPPER,
TK=234.5
2. ALUMINUM,
TK=225.0
3. MANUALLY ENTER TK
Press the [1] key (COPPER, Tk=234.5) to select copper as the winding material.
Continue to step i.
Press the [2] key (ALUMINUM, Tk=225) to select aluminum as the winding
material. Continue to step i.
Press the [3] key (MANUALLY ENTER Tk) to manually enter the Tk value. The
following screen will be displayed:
37
REV 1
TK:
230.0C
to adjust tk
"ENTER" to accept
You can increase the Tk value by 0.5C increments by pressing the [PAPER
Contrast] key.
You can decrease the Tk value by 0.5C increments by pressing the [PAPER
Contrast] key.
Press the [ENTER] key to confirm the temperature setting. Continue to step i.
2. NO
Press the [2] key (NO) if you do NOT wish to convert readings to standard
temperature. Continue to step k.
i.
77.0F
to adjust tk
"ENTER" to accept
Use the [PAPER Contrast] and [PAPER Contrast] keys to adjust the D.U.T.
(Device Under Test) temperature.
Press the [ENTER] key to confirm the D.U.T. temperature setting.
j.
167.0F
to adjust tk
"ENTER" to accept
Use the [PAPER Contrast] and [PAPER Contrast] keys to adjust the
reference temperature.
38
REV 1
Set the LTC or Voltage Regulator tap position to the position indicated on the screen. To
change tap positions, press and hold the [RAISE] or [LOWER] LTC control button on
the front panel. Release the button when the tap position has been set to the position
indicated on the screen. Press the [START] key.
m. The following screen will be displayed momentarily:
calibrating
please wait...
39
REV 1
After the TRM finishes its internal calibration, the following screen will be displayed:
*XFMR CHARGING*
please wait...
I
1.01 AMPS
** XFMR ENERGIZED! **
n. The TRM determines when the resistance reading is stable and displays the resistance
values on the LCD screen as shown below:
TEST IN PROGRESS
I
40.04 AMPS
R1
1.461
R2
1.469
14
m
m
** XFMR ENERGIZED! **
40.04 AMPS
R1
1.461
R2
1.469
m
m
** XFMR ENERGIZED! **
Once the reading has been saved, the following screen will be displayed momentarily:
TEST IN PROGRESS
14
===> TEST SAVED! <===
I
40.04 AMPS
R1
1.461
R2
1.469
m
m
40
REV 1
** XFMR ENERGIZED! **
Set the LTC or Voltage Regulator tap position to the position indicated on the LCD screen
and press the [START] key.
The TRM will continue the test and display the results as in step n. Repeat steps l
through o for all Lower positions and then through all Raise positions.
q. The following screen will be displayed after the last Raise positions resistance reading
is stored:
PRINT RECORD?
1. YES
2. NO
1. YES
Press the [1] key (YES) to print the test results on the built-in thermal printer. A
Typical LTC/Voltage Regulator test report is shown in Figure 6. Continue to step
r.
2. NO
Press the [2] key (NO) to bypass printing of the test results. Continue to step r.
r. The following screen will be displayed:
SAVE THIS RECORD?
1. YES
2. NO
1. YES
Press the [1] key (YES) to save the test record. The following screen will be
displayed:
41
REV 1
record number 02
has been saved!
Press the [1] key (DO NOT SAVE RECORD) to NOT save the test record. You will
be returned to the START-UP menu.
42
REV 1
43
REV 1
The Special Resistance Test is used to conduct a resistance test for a pre-defined period ranging
from 1 to 45 minutes. The resistance data is recorded at one minute intervals. Use the steps
below to perform a Special Resistance Test:
a. Start from the START-UP menu:
11/07/11
1. RUN TEST
08:49:15
2. SETUP
22C
72F
3. USER DIAGNOSTICS
SPEC TEST
SPEC TEST
Press the [1] key (V1, V2 SPEC TEST) to perform a V1 & V2 special resistance test.
Continue to step d.
Press the [2] key (V1 ONLY SPEC TEST) to perform a V1 special resistance test.
44
REV 1
Enter the test time (between 1 to 45 minutes) using the alpha-numeric keypad, and
then press the [ENTER] key.
e. The following screen will be displayed:
SELECT TEST CURRENT:
1. 1A
2. 5A
3. 10A
4. 20A
5. 40A
6. CUSTOM
Select the test current by pressing the corresponding numeric key on the keypad. Press
the [6] key (CUSTOM) if you would like to enter a custom test current and then enter
the current (between 1A-40A) on the next screen.
f. The following screen will be displayed:
CONVERT READINGS TO
STANDARD TEMP?
1. YES
2. NO
1. YES
Press the [1] key (YES) if you wish to convert readings to standard temperature.
The following screen will be displayed:
WINDING MATERIAL:
1. COPPER,
TK=234.5
2. ALUMINUM,
TK=225.0
3. MANUALLY ENTER TK
45
REV 1
Press the [1] key (COPPER, Tk=234.5) to select copper as the winding material.
Continue to step g.
Press the [2] key (ALUMINUM, Tk=225) to select aluminum as the winding
material. Continue to step g.
Press the [3] key (MANUALLY ENTER Tk) to manually enter the Tk value. The
following screen will be displayed:
TK:
230.0C
to adjust tk
"ENTER" to accept
You can increase the Tk value by 0.5C increments by pressing the [PAPER
Contrast] key.
You can decrease the Tk value by 0.5C increments by pressing the [PAPER
Contrast] key.
Press the [ENTER] key to confirm the temperature setting. Continue to step e.
2. NO
Press the [2] key (NO) if you do NOT wish to convert readings to standard
temperature. Continue to step i.
g. The following screen will be displayed:
D.U.T. TEMP:
25.0C
77.0F
to adjust tk
"ENTER" to accept
Use the [PAPER Contrast] and [PAPER Contrast] keys to adjust the D.U.T.
(Device Under Test) temperature.
Press the [ENTER] key to confirm the D.U.T. temperature setting.
46
REV 1
167.0F
to adjust tk
"ENTER" to accept
Use the [PAPER Contrast] and [PAPER Contrast] keys to adjust the
reference temperature.
Press the [ENTER] key to confirm the reference temperature setting.
i.
This warning is a reminder that the next sequence of test steps will run current through
the test load.
Press any key to continue.
j.
47
REV 1
After the TRM finishes its internal calibration, the following screen will be displayed:
*XFMR CHARGING*
please wait...
I
1.01 AMPS
** XFMR ENERGIZED! **
This is only an informational screen to remind the operator that a test is in progress. The
display duration of this message depends on the size of the windings inductance.
l.
The TRM determines when the resistance reading is stable and shows the resistance
value on the LCD screen as shown below (the first line shows the remaining test time):
REMAINING TIME = 00:59
I
40.04 AMPS
R1
1.844
R2
2.025
m
m
** XFMR ENERGIZED! **
When the pre-defined test time has elapsed, the following screen will be displayed:
TEST RESULTS
I
40.04 AMPS
R1
1.839
R2
2.051
m
m
** XFMR ENERGIZED! **
48
REV 1
1. YES
Press the [1] key (YES) to save the test record. Continue to step m.
2. NO
Press the [2] key (NO) if you do not want to save the test record. The following
screen will be displayed:
ARE YOU SURE?
DATA WILL BE LOST!
3. DO NOT SAVE RECORD
4. SAVE RECORD
Press the [1] key (DO NOT SAVE RECORD) if you do not want to save the record.
You will be returned to the START-UP menu.
Press the [2] key (SAVE RECORD) to save the record. Continue to step m.
n. The following screen will be displayed:
record number 03
has been saved!
49
REV 1
50
REV 1
3.12
The Dynamic LTC Test is used to conduct a resistance test while the LTC or Voltage Regulator is
switching taps. The test will run for 240 seconds to allow the LTC or Voltage Regulator enough
time to switch through all of the taps during the test. The resistance data is recorded
continuously during the test period. Use the following steps to perform a Dynamic LTC Test.
NOTE
Dynamic LTC Test results can only be saved to an external USB Flash drive. If you
would like to save your test results, please be sure to connect a USB Flash drive to
the unit before performing this test.
1. RUN TEST
08:49:15
2. SETUP
22C
72F
3. USER DIAGNOSTICS
This warning reminds the operator that the next sequence of test steps will run current
through the test load. Press any key to continue.
51
REV 1
PRESS
ANY KEY WHEN READY
Set the LTC or Voltage Regulator to the lowest position either manually or by pressing
and holding the LTC [LOWER] button. Press any key to continue.
e. The following warning screen will be displayed:
DYNAMIC LTC TEST
After the TRM has finished its internal calibration, the following screen will be displayed:
*XFMR CHARGING*
please wait...
I
1.01 AMPS
** XFMR ENERGIZED! **
When the TRM has determined that the resistance reading is stable, the following
screen will be displayed:
52
REV 1
Press the [ENTER] key or the LTC [RAISE] or [LOWER] key to continue.
g. The TRM will start capturing data and the following screen will be displayed:
RUNNING DYNAMIC
LTC TEST T=239
The second line on the screen will display the remaining time for the test. While the
TRM captures data, you can press the LTC [RAISE] or [LOWER] button to cycle
through the LTC or Voltage Regulators taps. You can wait for the remainder of the test
time or you can press the [STOP] key at any time to end the test. If you have
completed cycling through the taps, it is recommended to stop the test manually. If the
test is performed for the duration of 240 seconds, the graph printout will be rather long!
h. When the test time has expired or the test is stopped manually, the following screen will
be displayed.
PRINTING REPORT
PLEASE WAIT...
The test results will be printed on the units built-in thermal printer. A sample test
results printout is shown in Figure 8. The following screen will be displayed when
printing is finished:
SAVE THIS RECORD TO
THUMB DRIVE?
1.YES
2.NO
53
REV 1
1. YES
Press the [1] key (YES) to save the test results to the connected USB Flash drive.
The following screen will be displayed:
REC_001 SAVED TO
THUMB DRIVE.
Press the [1] key (DO NOT SAVE RECORD). You will be returned to the STARTUP menu.
54
REV 1
Figure 8. Typical Dynamic LTC Test Results Printout Showing an Opened Circuit
55
REV 1
In diagnostic mode, the TRM can run a resistance test, display the sense voltages, and test
current on the TRM. This feature can be used to verify the TRMs voltage and current readings
against an external meter. Use the steps below to perform a diagnostic test:
a. Start from the START-UP menu:
11/07/11
1. RUN TEST
08:49:15
2. SETUP
22C
72F
3. USER DIAGNOSTICS
Select the test current by pressing the corresponding numeric key on the keypad. Press
the [6] key (CUSTOM) if you would like to enter a custom test current and then enter
the current (between 1A-40A) on the next screen.
c. The following warning screen will be displayed:
***** WARNING! *****
DANGEROUS FLASH-OVER
WILL OCCUR IF CABLES
ARE DISCONNECTED!
********************
56
REV 1
Press the [STOP] key to end the test and return to the START-UP menu.
57
REV 1
You can demagnetize the transformer core using the steps below:
a. Start from the Start-Up menu:
11/07/11
1. RUN TEST
08:49:15
2. SETUP
22C
72F
3. USER DIAGNOSTICS
Select the degaussing current by pressing the corresponding key on the alpha-numeric
keypad.
d. The following screen will be displayed:
THIS MAY TAKE SEVERAL
MINUTES TO COMPLETE
"ENTER" to continue
REV 1
e. The degaussing process will start and updates will be displayed on the screen as shown
below:
* DEGAUSSING XFMR *
-> SETTING CORE...
** XFMR ENERGIZED! **
* DEGAUSSING XFMR *
SETTING CORE...
-> CHARGING REVERSE
** XFMR ENERGIZED! **
* DEGAUSSING XFMR *
SETTING CORE...
CHARGING REVERS
-> RESETTING CORE
** XFMR ENERGIZED! **
When the process is complete, you will be returned to the START-UP menu.
59
REV 1
1. RUN TEST
08:49:15
2. SETUP
22C
72F
3. USER DIAGNOSTICS
1. PRINT TO LCD
Press the [1] key (PRINT TO LCD) to view the test record on the LCD screen. Use
the [PAPER Contrast] key to scroll to the next page. Press the [STOP] key
when you are done viewing the test record, and you will be returned to the
START-UP menu.
60
REV 1
61
REV 1
1. RUN TEST
08:49:15
2. SETUP
22C
72F
3. USER DIAGNOSTICS
Option 5 (COPY TO THUMB DRIVE) will be listed only if a USB Flash drive is
connected to the Auto-Ohm.
NOTE
REV 1
1. SAVE INTERNALLY
Press the [1] key (SAVE INTERNALLY) to save the test record to the units Flash
EEPROM. Continue to step e.
2. SAVE TO THUMB DRIVE
Press the [2] key (SAVE TO THUMB DRIVE) to save the test record to the
connected USB Flash Drive. The following screen will be displayed:
REC_001 SAVED TO
THUMB DRIVE
63
REV 1
1. RUN TEST
12:13:15
2. SETUP
22C
72F
3. USER DIAGNOSTICS
Option 5 (COPY TO THUMB DRIVE) will be listed only if a USB Flash drive is
connected to the unit.
NOTE
64
REV 1
If you have a USB Flash drive inserted in the units USB MEM port, the
following screen will be displayed instead of the above screen:
NOTE
1. INTERNAL STORAGE
2. THUMB DRIVE
Type the record number using the alpha-numeric keypad and then press the
[ENTER] key. The following screen will be displayed:
65
REV 1
RECORD RESTORED!
PRINT RECORD?
1.YES
2.NO
Press the [1] key (YES) if you would like to print the restored test record on the
units built-in thermal printer. You will be returned to the START-UP menu
after printing is finished.
Press the [2] key (NO) if you do not want to print the restored test record. You
will be returned to the START-UP menu.
2. SCROLL TO SELECT
Press the [2] key (SCROLL TO SELECT) to scroll through a directory of the test
records. The following screen will be displayed:
RECORDS DIRECTORY
"UP" TO SCROLL FWD
"DWN" TO SCROLL RVS
When you have located the test record that you would like to restore, press the
[ENTER] key. The following screen will be displayed:
66
REV 1
Press the [1] key (YES) if you would like to print the restored test record on the
units built-in thermal printer. You will be returned to the START-UP menu
after printing is finished.
Press the [2] key (NO) if you do not want to print the restored test record. You
will be returned to the START-UP menu.
67
REV 1
1. RUN TEST
12:13:15
2. SETUP
22C
72F
3. USER DIAGNOSTICS
68
REV 1
Type the record number that you would like to restore using the alpha-numeric keypad
and then press the [ENTER] key.
f. The test record will be restored to the units working memory, and the following screen
will be displayed:
REC_001 RESTORED!
PRINT RECORD?
1.YES
2.NO
Press the [1] key (YES) if you would like to print the restored test record on the units
built-in thermal printer. You will be returned to the START-UP menu after printing is
finished.
Press the [2] key (NO) if you do not want to print the restored test record. You will be
returned to the START-UP menu.
69
REV 1
1. RUN TEST
13:13:15
2. SETUP
22C
72F
3. USER DIAGNOSTICS
70
REV 1
Type the record number using the alpha-numeric keypad and then press the
[ENTER] key. The test record will be copied to the USB Flash drive and the
following screen will be displayed:
REC_011 SAVED To
THUMB DRIVE
71
REV 1
72
REV 1
1. RUN TEST
12:13:15
2. SETUP
22C
72F
3. USER DIAGNOSTICS
73
REV 1
Press the [1] key (FULL DIRECTORY) to print the entire directory of test records. After
the directory is printed, you will be returned to the START-UP menu.
Press the [2] key (SHORT DIRECTORY) to print a short directory. This lists the last 10
records stored in the TRMs memory. After the directory is printed, you will be returned
to the START-UP menu.
A typical test record directory printout is shown in Figure 9.
74
REV 1
1. RUN TEST
12:13:15
2. SETUP
22C
72F
3. USER DIAGNOSTICS
75
REV 1
If you have a USB Flash drive inserted in the units USB MEM port, the
following screen will be displayed instead of the above screen:
NOTE
Press the [1] key (ERASE INTERNAL REC). The following screen will be
displayed:
ERASE RECORD
1. ERASE SINGLE REC.
2. ERASE ALL RECORDS
"STOP" TO EXIT
Type the record number that you would like to erase, and then press the
[ENTER] key. The following screen will be displayed:
76
REV 1
You can press the [STOP] key to cancel the process and return to the STARTUP menu.
Press the [ENTER] key to proceed with deleting all the test records from the
units Flash EEPROM. The following screen will be displayed during the erasure
process:
ERASING RECORDS
PLEASE WAIT...
The following screen will be displayed when all test records have been
completely erased:
RECORDS ERASED!
REV 1
Follow the steps below to erase test records from a USB Flash drive:
a. Make sure a USB Flash drive is connected to the units USB MEM port, and then start
from the START-UP menu:
11/10/11
1. RUN TEST
12:13:15
2. SETUP
22C
72F
3. USER DIAGNOSTICS
REV 1
Type the record number that you would like to erase using the alpha-numeric
keypad and then press the [ENTER] key. The test record will be erased from
the USB Flash drive and the following screen will be displayed:
THUMB DRIVE REC001
ERASED!
Press any key to continue. You will be returned to the beginning of step e. Press
the [STOP] key to return to the START-UP menu.
2. ERASE ALL RECORDS
Press the [2] key (ERASE ALL RECORDS) to delete all test records from the
connected USB Flash drive. The following warning screen will be displayed:
ERASE ALL THUMB DRIVE
RECORDS!
ARE YOU SURE?
"ENTER" TO CONTINUE
79
REV 1
Press the [STOP] key if you do not want to erase all the test records. You will be
returned to the START-UP menu.
Press the [ENTER] key to proceed with deleting all the test records from the
connected USB Flash drive. The following screen will be displayed when all the
records have been erased:
ALL THUMB DRIVE
RECORDS ERASED!
80
REV 1
3.17
The TRM can convert the resistance reading of the device under test at its present temperature
to the equivalent resistance value at a different temperature. The conversion is accomplished
by the following formula:
Rs = Rm (Ts + Tk) / (Tm + Tk)
Where:
Rs is the resistance at desired temperature
Rm is the measured resistance
Ts is the desired reference temperature
Tm is the temperature at which the resistance was measured
Tk is the constant used for the winding material
Tk = 234.5 for copper
Tk = 240.0 for aluminum
81